PETE 411 Well Drilling Lesson 36 Torque and Drag Calculations 1 Torque and Drag Calculations Friction Logging Hook Load Lateral Load Torque Requirements Examples 2 Assignments: PETE 411 Design Project due December 9, 2002, 5 p.m. HW#18 Due Friday, Dec. 6 3 Friction - Stationary • Horizontal surface N • No motion • No applied force S Fy = 0 N=W W N= Normal force = lateral load = contact force = reaction force 4 Sliding Motion N • Horizontal surface • Velocity, V > 0 • V = constant N F • Force along surface N=W W F=N=W 5 Frictionless, Inclined, Straight Wellbore: 1. Consider a section of pipe in the wellbore. In the absence of FRICTION the forces acting on the pipe are buoyed weight, axial tension and the reaction force, N, normal to the wellbore. 6 Frictionless, Inclined, Straight Wellbore: F 0 along wellbore : T W cos I (1) F 0 ar to wellbore : N W sin I (2) These equations are used for ROTATING pipe. 7 Effect of Friction (no doglegs): 2. Consider Effect of Friction ( no doglegs): 8 Effect of Friction (no doglegs): Frictional Force, F = N = W sin I where 0 < < 1 ( is the coeff. of friction) usually 0.15 < < 0.4 in the wellbore (a) Lowering: Friction opposes motion, so T W cos I Ff T W cos I W sin I (3) 9 Effect of Friction (no doglegs): (b) Raising: Friction still opposes motion, so T W cos I Ff T W cos I W sin I (4) 10 Problem 1 What is the maximum hole angle (inclination angle) that can be logged without the aid of drillpipe, coiled tubing or other tubulars? (assume =0.4) 11 Solution From Equation (3) above, T W cos I W sin I (3) When pipe is barely sliding down the wellbore, T 0 0 W cos I 0.4W sin I 12 Solution cot I 0.4 or tan I 2.5 I 68.2 This is the maximum hole angle (inclination) that can be logged without the aid of tubulars. Note: cot I 13 Problem 2 Consider a well with a long horizontal section. An 8,000-ft long string of 7” OD csg. is in the hole. Buoyed weight of pipe = 30 lbs/ft. = 0.3 (a) What force will it take to move this pipe along the horizontal section of the wellbore? (b) What torque will it take to rotate this pipe? 14 Problem 2 - Solution - Force (a) What force will it take to move this pipe along the horizontal section of the wellbore? N F=? F=0 W N = W = 30 lb/ft * 8,000 ft = 240,000 lb F = N = 0.3 * 240,000 lb = 72,000 lb Force to move pipe, F = 72,000 lbf 15 Problem 2 - Solution - Force (b) What torque will it take to rotate this pipe? As an approximation, let us assume that the pipe lies on the bottom of the wellbore. T d/2 Then, as before, N = W = 30 lb/ft * 8,000 ft = 240,000 lbf F Torque = F*d/2 = Nd/2 = 0.3 * 240,000 lbf * 7/(2 * 12) ft Torque to rotate pipe, T = 21,000 ft-lbf 16 Problem 2 - Equations Horizontal F = N N=W T=F*s ( s=d/24 ) W Force to move pipe, F = W Torque, T = Wd/(24 ) = 72,000 lbf = 21,000 ft-lbf An approximate equation, with W in lbf and d in inches 17 Horizontal - Torque A more accurate equation for torque in a horizontal wellbore may be obtained by taking into consideration the fact that a rotating pipe will ride up the side of the wellbore to some angle f. Taking moments about the point P: T Torque, T = W * (d/2) sin f in-lbf F d/2 f Where f = atan = atan 0.3 = 16.70 o T = 240,000 * 7/24 * 0.2873 = 20,111 ft-lbf P W 18 Problem 3 A well with a measured depth of 10,000 ft. may be approximated as being perfectly vertical to the kick-off point at 2,000 ft. A string of 7” OD csg. is in the hole; total length is 10,000 ft. The 8,000-ft segment is inclined at 60 deg. Buoyed weight of pipe = 30 lbs/ft. = 0.3 19 Problem 3 Please determine the following: (a) Hook load when rotating off bottom (b) Hook load when RIH (c) Hook load when POH (d) Torque when rotating off bottom [ ignore effects of dogleg at 2000 ft.] 20 Solution to Problem 3 (a) Hook load when rotating off bottom: 21 Solution to Problem 3 - Rotating HL HL2000 HL8000 0.5 lb lb 30 * 2000 ft 30 * 8000 ft * cos 60 ft ft 60,000 lbf 120,000 lbf HL 180,000 lbf When rotating off bottom. 22 Solution to Problem 3 - lowering 2 (b) Hook load when RIH: The hook load is decreased by friction in the wellbore. Ff N In the vertical portion, N 30 * 2000 * sin o0 0 o Thus, F2000 0 23 Solution to Problem 3 - lowering In the inclined section, N = 30 * 8,000 * sin 60 = 207,846 lbf 24 Solution to Problem 3 - Lowering Thus, F8000 = N = 0.3 * 207,846 = 62,352 lbf HL = We,2000 + We,8000 - F2000 - F8000 = 60,000 + 120,000 - 0 - 62,354 HL = 117,646 lbf while RIH 25 Solution to Problem 3 - Raising 2(c) Hood Load when POH: HL = We,2000 + We,8000 + F2000 + F8000 = 60,000 + 120,000 + 0 + 62,354 HL = 242,354 lbf POH 26 Solution to Problem 3 - Summary RIH 2,000 ROT POH MD ft 10,000 0 60,000 120,000 180,000 240,000 27 Solution to Problem 3 - rotating 2(d) Torque when rotating off bottom: In the Inclined Section: N W sin I F N Torque Force * Arm d Ff * 2 28 Solution to Problem 3 - rotating (i) As a first approximation, assume the pipe lies at lowest point of hole: d d d Torque Ff N W sin I 2 2 2 7 1 0.3 * 30 * 8000 * sin 60 * * 2 12 Torque 18,187 ft - lbf 29 Solution to Problem 3 - rotating (ii) More accurate evaluation: Note that, in the above figure, forces are not balanced; there is no force to balance the friction force Ff. The pipe will tend to climb up the side of the wellbore…as it rotates 30 Solution to Problem 3 - Rotating Assume “Equilibrium” at angle f as shown. F Along Tangent F 0 Ff W sinI sin f …… (6) N W sinI sin f Perpend . to Tangent 0 N W sinI cos f N W sinI cos f …… (7) 31 Solution to Problem 3 - rotating N W sin I sin f Solving equations (6) & (7) N W sin I cosf tan f 1 f tan ( ) (8) 32 Solution to Problem 3 - rotating (ii) continued Taking moments about the center of the pipe: d T Ff * 2 Evaluating the problem at hand: 1 1 f tan ( ) tan (0.3) From Eq. (8), f 16.70 33 Solution to Problem 3 - rotating Evaluating the problem at hand: From Eq. (6), Ff W sin I sin f 30 * 8000 * sin60 * sin 16.70 Ff 59.724 lbf 34 Solution to Problem 3 - rotating Evaluating the problem at hand: d From Eq. (9), T Ff * 2 7 1 59,724 * * 2 12 Torque 17,420 ft - lbf 35 Solution to Problem 3 2 (d) (ii) Alternate Solution: 36 Solution to Problem 3 Taking moments about tangent point, d T W sin I sin 2 7 30 * 8000 * sin60 * sin 16.70 * 24 T 17,420 ft - lbf 37 Solution to Problem 3 Note that the answers in parts (i) & (ii) differ by a factor of cos f (i) T = 18,187 (ii) T = 17,420 cos f = cos 16.70 = 0.9578 38 Effect of Doglegs (1) Dropoff Wellbore dogleg angle 39 Effect of Doglegs A. Neglecting Axial Friction (e.g. pipe rotating) F along normal : W sin I (T T) sin WWsin sinI I+2T sT sin 2 T sin 2 2 T sin 2 N0 N0 N W sin I 2T sin 2 (10) 40 Effect of Doglegs A. Neglecting Axial Friction F along tangent : (T T) cos T cos cos 2 1 2 2 W cos I T cos 2 0 W cos I T W cos I (11) 41 Effect of Doglegs B. Including Friction (Dropoff Wellbore) While pipe is rotating N W sin I 2T sin 2 (10)&(11) T WcosI 42 Effect of Doglegs B. Including Friction While lowering pipe (RIH) N W sin I 2T sin (as above) 2 T W cos I N i.e. T W cos I (W sin I 2T sin ) (12) 2 43 Effect of Doglegs B. Including Friction While raising pipe (POH) T W cos I N T W cos I (W sin I 2T sin ) 2 (13) d d Torque N ( W sin I 2T sin ) 2 2 2 (14) 44 Effect of Doglegs (2) Buildup Wellbore dogleg angle 45 Effect of Doglegs A. Neglecting Friction (e.g. pipe rotating) F along normal : W sinI T T sin T sin N 0 2 2 W sin I 2T sin T sin N 0 2 2 N W sin I 2T sin 2 46 Effect of Doglegs A. Neglecting Axial Friction F along tangent : (T T) cos T cos cos 2 1 2 2 W cos I T cos 2 0 W cos I T W cos I (16) 47 Effect of Doglegs B. Including Friction (Buildup Wellbore) When pipe is rotating N W sin I 2T sin 2 (15)&(16) T WcosI 48 Effect of Doglegs B. Including Friction While lowering pipe (RIH) N W sin I 2T sin 2 (15) T W cos I N T W cos I W sin I 2T sin 2 (17) 49 Effect of Doglegs While raising pipe (POH) T W cos I N i.e. T WcosI WsinI - 2Tsin 2 d d Torque N W sin I 2T sin 2 2 2 (18) (19) 50 Problem #4 - Curved Wellbore with Friction In a section of our well, hole angle drops at the rate of 8 degrees per 100 ft. The axial tension is 100,000 lbf at the location where the hole angle is 60 degrees. Buoyed weight of pipe = 30 lbm/ft = 0.25 51 Problem #4 - Curved Wellbore with Friction T = 100,000 lbf 52 Evaluate the Following: (a) What is the axial tension in the pipe 100 ft. up the hole if the pipe is rotating? (b) What is the axial tension in the pipe 100 ft up the hole if the pipe is being lowered into the hole? (c) What is the axial tension in the pipe 100 ft up the hole if the pipe is being pulled out of the hole? (d) What is the lateral load on a centralizer at incl.=64 if the centralizer spacing is 40 ft? 53 Solution 4(a) - Rotating Axial tension 100 ft up hole when pipe is rotating : IAVG 60 68 2 IAVG 64 o Pipe is rotating so frictional effect on axial load may be neglected. 54 Solution 4(a) - Rotating From equation (11), T68 = 101,315 lbf T W cos I lb 30 *100 ft * cos 64 ft 1,315 lbf T68 100 ,000 1,315 T68 101,315 lbf T60 = 100,000 lbf rotating 55 Solution 4 (b) (b) Tension in pipe 100 ft Up-Hole when Pipe is being lowered: From equation (10): N W sin I 2T sin 2 N 30 *100 * sin 64 2 *100,000 * sin 4 2,696 13,951 N 16,648 lbf 56 Solution 4 (b) From equation 10, Friction Force N 0.25 *16,648 Ff 4,162 lbf From equation 12, T W cos I N 57 Solution 4(b) - Lowering From equation 12, T68 = 97,153 lbf T (30 *100 * cos 64 ) 4,162 -2,847 T68 100,000 2,867 (T T) T60 = 100,000 lbf T68 97,153 lbf 58 Solution 4 (c) (c) Tension in Pipe 100 ft Up-Hole when pipe is being raised: From equation (10), N W sin I 2T sin 2 N 30 *100 * sin 64 2 *100,000 * sin 4 2,696 13,951 N 16,648 lbf 59 Solution 4 (c) Friction Force N 0.25 *16,648 Ff 4,162 lbf From equation 12, T W cos I N 60 Solution 4(c) - Raising T68 = 105,477 lbf From equation 12, T (30 *100 * cos 64 ) 4,162 5477 lbf T68 100,000 5477 (T T) T60 = 100,000 lbf T68 105,477 lbf 61 Solution 4(a, b and c) SUMMARY T60 T68 Rot 100,000 101,315 RIH 100,000 97,153 POH 100,000 104,477 62 Solution 4 (d) (d) Lateral load on centralizer if spacing = 40 ft. (after pipe has been rotated): From above, at 64 N 16,648 lbf This is for 100 ft distance 63 Solution 4 (d) for 40 ft distance, N centr. 40 16,648 * 100 6,659 lbf i.e., Lateral load on centralizer, N centr. 6,659 lbf lb Note : 40 ft of pipe * 30 1200 lbf ft 64 Alternate Approach (d) Lateral load on centralizer if spacing = 40 ft. (after pipe has been rotated) From above, at 60 , T 100,000 lbf From above, at 68 , T 101,315 lbf So, 30 ft up-hole, T 100,000 1,315 * (30 / 100 ) lbf T 100,395 lbf 65 Alternate Approach From Eq. (10), N W sin I 2T sin 2 N 30 * 40 * sin 64 2 *100,395 * sin(1.6 ) {4 * 40/100} 1,079 5,606 N 6,685 lbf for 40 ft centralizer spacing, N centr. 6,685 lbf 66 Centralizer 67