ME31B: CHAPTER FOUR DESIGN OF STRUCTURAL MEMBERS DESIGN OF MEMBERS IN DIRECT STRESS: Structural members under direct stress are mainly ties, cables, and short columns. 4.1.1 Design of cables and Ties Example: Two identical ropes support a load P of 5 kN as shown in the figure below. Calculate the required diameter of the rope, if its ultimate strength is 30 N/mm 2 and a factor of safety of 4.0 is applied. F1 60o 30o F2 P = 5 kN Fx = 0 ie. F1 cos 60 ° = F2 cos 30 ° F1 = F2 cos 30 ° = 1.732 F2 .........(1) cos 60 ° y = 0 ie. F1 sin 60 ° + F2 sin 30 ° = 5 kN 0.866 F1 + 0.5 F2 = 5 kN ............(2) Substitute F1 = 1.732 F2 in (2) ie. 0.866 x 1.732 F2 + 0.5 F2 From (1), F1 = 1.732 F2 = 5 kN i.e. 1.5 F2 + 0.5 F2 = 5 kN ie. F2 = 2.5 kN = 1.732 x 2.5 = 4.3 kN Solution Concluded The allowable stress in rope = Ultimate stress = 30 Factor of safety = 7.5 N/mm2 4 Stress = Force/Area ie. Area = Force/stress = 4.3 x 10 = 573 mm2 (using the 7.5 A r 2 d 2 / 4, diameter 4A 4 x 573 bigger force 27mm (min imum) Design of Short Columns 4.1.2 Design of Short Columns: A short column has a small height in relation to its cross sectional area. It is likely to fail due to crushing of the material unlike the slender columns which fail by buckling. The design of slender columns by buckling is dealt with later in this chapter. Slender Short Columns Column Example A square concrete column(pier) which is 0.5 m high is made of a nominal concrete mix of 1:2:4, with a permissible direct stress of 5.3 N/mm2. What is the required cross-sectional area if the column is required to carry an axial load of 300 kN? Solution: Area = Force/stress = 300 x 103 N = 56600 mm2 5.3 N/mm2 ie. the column should be minimum 240 mm square. 4.2 DESIGN OF SIMPLE BEAMS There are three criteria for the design of simple beams: a) Bending Moment Criterion: Recall that for a beam: MR = I fc ymax where MR is bending resisting moment; I is moment of inertia about the neutral axis; f c is the maximum compressive stress and ymax is the distance from neutral axis to end of section. Since Zc = I/ymax (Z is section modulus) M = f c . Zc = M or MR = f t . Zt = M Note Maximum compressive stress (fc) occurs in the section where the bending moment is maximum. In the design of simple beams, section modulus (Z) should be selected such that fc does not exceed the allowable value. Allowable working stress values can be found in building codes or Engineering handbooks. For safe bending, fw > f = Mmax/Z where fw is the allowable bending stress; f is the actual stress and Mmax is the maximum bending moment. b) Horizontal Shear Force (Q): Acts tangentially to the horizontal cross sectional plane. The average value of this shear stress is: = Q/A, where A is the transverse cross sectional area. Shear stresses vary from zero at the top to other values elsewhere. Maximum horizontal shear stress in beams occurs at the neutral axis of the beam: For a rectangular section; max = 3Q = 2bd For a square section, For a circular section, max max = 3Q = 1.5 Q 3 a2 A = 16 3 For I sections, max = = D2 3Q = 1.5 Q 2A A 4Q 3A Q dxt (assumes that all shearing resistance is afforded by the web and part of the flanges that is a continuation of the web). b) Deflection of Beams Excessive deflections cause cracking of plaster in ceiling and can lead to jamming of doors and windows. Most building codes limit the amount of allowable deflection as a proportion of the member's length ie. 1/180 , 1/240, or 1/360 of the length. For standard cases of loading, deflection: max = Kc W L3 EI max is maximum deflection (mm); Kc is constant depending on the type of loading and the end support conditions. For simple loading, it is 5/384 (See Table 4.4, FAO book for values of Kc for different loadings). W is total load (N); L is effective span (mm) = centre to center distance between supports; E is the modulus of elasticity (N/mm2 ) and I is the moment of inertia (mm4). 4.2.1 Steps in the Design of Simple beams a) Calculate loading on the beam b) Calculate the bending moment, shear forces, etc. c) For the maximum bending moment (Mmax), provide a suitable section: Z = Mmax/fw , fw is allowable stress (from tables). d) Check for shear stress, deflection and buckling of web if necessary. Example Consider a floor where beams are spaced at 1200 mm and have a span of 4000 mm. The beams are seasoned cypress with the following properties: fw = 8 N/mm2 , E = 8400 N/mm 2 , density = 500kg/m3 . Loading on floor and including floor is 2.5 kN/m2 . Allowable deflection is L/240. Design the beam. Allowable shear stress is 0.7 N/mm2 b) Calculate the max. bending moment (Mmax) using the equation for simple beam, uniformly loaded. Mmax = wl2 8 = 3.12 x 42 = 6.24 kN m = 6.24 x 10 6 N mm 8 iv) Find the section modulus(Z) Z reqd = Mmax Fw = 6.24 x 10 6 = 0.78 x 106 mm3 8 iii) Find a suitable beam assuming 100 mm width, from Table 4.3 (FAO book), section modulus for a rectangular cross section, Z is bd 2 /6 i.e. d = 6 Z = 6 x 0.78 x 106 b = 216 mm 100 i.e. choose a 100 x 225 mm timber. Note that since timber required is less than the assumed one, no re-calculations are necessary. ) Check for shear loading: = 3 Q = 3 x 6.24 x 10 3 2A = 0.42 N/mm2 2 x 100 x 225 Since the safe shear stress for the timber is 0.7 N/mm 2 , the section is adequate in resistance to horizontal shear. vii) Check deflection to ensure that it is less than 1/240 of the span = -5 x W L3 (simple loading) 384 E is 8400 N/mm2 EI , I = b d3 12 = 100 x 2253 max = - 5 x 12.48 x 10 3 x 43 x 109 384 8400 x 95 x 10 3 max < mm4 N , L = 4 x 10 = - 13 mm 6 The allowable deflection = 4000/240 = 16.7 mm Since 6 12 W = 3.12 kN/m x 4 m = 12.48 kN = 12.48 x 10 = 95 x 10 allowable, Beam is satisfactory. 3 mm 4.2.2 Bending Moment Caused By Askew Loads When the resulting bending moment on a beam is not about one of the axis, the moment need be resolved into components acting about the main axis. The stresses are then calculated separately relative to each axis and the total stress is found by adding the stresses caused by the components of the moment. Roof Truss Showing Purlin Example Design a timber purlin, which will span rafters 2.4 m on centre. The angle of the roof slope is 30 ° and the purlin will support a vertical dead load of 250 N/m and a wind load of 200 N/m acting normal to the roof. The allowable bending stress(fw ) for the timber used is 8 N/mm 2 . The timber density is 600 kg/m3 Forces in the Purlin Solution Assume a purlin cross sectional size of 50 x 125 mm i) Find an estimated self load w = 0.05 m x 0.125 m x 600 kg/m3 x 9.81 = 37 N/m Total dead load = 250 + 37 = 287 N/m ii) Find the components of the loads relative to the main axes wx = 200 N/m + 287 N/m cos 30 ° = 448.5 N/m wy = 287 N/m sin 30 ° = 143.5 N/m Solution Contd. iii) Calculate the BM about each axis for a udl. The purlin is assumed to be a simple beam Mmax = w L 2 /8 Mmax x = wx L2 = 448.5 x 2.42 8 8 = 323 x 103 N mm Mmax y = wy L2 = 143.5 x 2.42 8 8 = 103 x 10 3 N mm Solution Contd. iv) The actual stress in the timber must be less than the allowable stress. f = Mmax x + Mmax y < fw Zx Zy v) Try the assumed purlin size of 50 x 125 mm Zx = b d2 6 = 50 x 1252 = 130 x 10 3 mm3 6 Solution Concluded Zy = d b2 = 125 x 50 6 2 = 52 x 103 mm3 6 f = 323 x 103 + 130 x 103 103 x 103 = 2.5 + 2 = 4.5 N/mm2 52 x 103 This size of timber is safe since the actual stress is , < 8 N/mm 2 (the allowable stress) but a smaller size may be more economical. Try 50 x 100 mm Zx = bd2 = 50 x 1002 = 83 x 10 3 mm3 ; Zy = d b2 = 100 x 502 6 6 6 6 = 42 x 103 mm3 f= 323 x 103 + 103 x 103 83 x 103 42 x 103 = 3.9 + 2.5 = 6.4 N/mm 2 This is much closer to the allowable stress so accept ie use 50 x 100 mm size Try: Use 50 x 75 mm size and see that it is unsafe. 4.2.3 Design Using the Universal Steel Beams Steel beams of different cross sectional shapes are commercially available. The properties of their cross sections can be calculated or obtained from handbook tables. Using the Steel Designers Manual (SDM), naming if sections is by using: t D UB D x B x M e.g. UB 305 x 102 x 33 ( pp.1014, SDM) B UB is Universal beam; D is depth; B is flange width and M is mass per unit length (kg/m). Example A steel beam used as a lintel over a door opening is required to span 4.5 m between centres of simple supports. The beam will carry a 220 mm thick and 3.2 m high brick wall, weighing 20 kN/m3 . Allowable bending stress is 165 N/mm2. Assume allowable shear stress of 100 N/mm2, E is 2 x 105 N/mm2. Assume self weight of the beam as 1.5 kN. Solution: udl caused by brick wall = 0.22 m x 3.2 m x 20 kN/m 3 = 14.08 kN/m = 14.08 kN/m x 4.5 m = 63.36 kN. Self wt. of beam = 1.5 kN Total udl, W = 63.36 + 1.5 = 64.86 kN Mmax = W L = 64.86 x 4.5 = 36.5 kN m = 36.5 x 10 6 N mm 8 8 Zreqd. = Mmax f w = 36.5 x 106 = 0.221 x 10 6 mm3 = 221 cm3 165 The moment of inertia (MI) to limit deflection due to load to L/240 can be derived from: L = 240 5 W L3 384 E I I= 5 x 240 x 64.86 x 1000 N x 4500 2 mm 384 x 2 x 105 N/mm = 2.07 x 10 7 mm4 = 2.07 x 103 cm 4 = 2070 cm4 With Z = 221 cm3 and I = 2070 cm4 , From SDM, choose a UB 254 x 102 x 22 with Z = 225 .4 cm3 and I = 2863 cm4 Check for shear stress: Shear stress = From Table 4.4. Shear stress = Q max = W /2 32.43 x 103 N Qmax D. t = 32.43 kN = 22.01 N/mm2 254 mm x 5.8 mm Since 22.01 N/mm2 < the allowable shear stress of 100 N/mm2 , ie. Beam is very satisfactory. USE UB 254 x 102 x 22 Composite Beams 4.3 DESIGN OF COLUMNS Columns are compression members but the manner in which they tend to fail and the amount of load which causes failure depend on: i) The material of which the column is made eg. a steel column can carry a greater load than timber column of similar cross-sectional size. ii) The shape of the cross-section of the column. A column having high c/s area compared to the height is likely to fail by crushing rather than by buckling. Columns Contd. iii) The end conditions of the column. To account for buckling of slender columns, the allowable compressive strength is reduced by a factor k , which depends on the slenderness ratio and the material used. Pbw = k . cw . A where Pbw is the allowable load wrt buckling; k is the reduction factor which depends on the slenderness ratio and A is the cross-sectional area of the column. 4.3.2 Slenderness Ratio Slenderness ratio can be defined as: = kL = l r r Where is slenderness ratio; k is effective length factor whose value depends on how the ends of the column are fixed; L is the length of the column; r is the radius of gyration (r = I/A and l is the effective length of the columns (k. l) 4.3.3 Types of End Conditions of a Column: Columns can either be (a) fixed in position nor direction (the weakest condition); (b) fixed in position but not in direction (pinned); (c) fixed in direction but not in position (d) fixed in position and in direction 4.3.4 Design of Axially Loaded Timber Columns Timber columns are designed with the following formulae: = kL and Pbw = k . cw. A r NB: In some building codes, a value of slenderness ratio in case of sawn timber is taken as l/b instead of l/r Example Design a timber column which is 3 m long with a compressive load of 15 kN. Allowable compressive stress ( cw) for the timber is 5.2 N/mm2, kp is 1.00 Solution: Effective length, l = k L = 1.00 x 3000 = 3000 mm Try 75 x 125 mm c/section A = b x d = 75 x 125 = 9375 mm 2 rx = Ix A = b d3 x 1 12 Likewise, r = b2 /12 = = bd d2 = 1252 12 = 36.1 mm 12 752 /12 = 21.7 mm. Use the smaller r, ie ry = 21.7 mm ? = l/r = 3600/21.7 = 138.6 , From Table 4.5 (FAO Book), k Find the allowable load wrt buckling (P bw) . cw . A = 0.14 x 5.2 x 9375 = 6825 N = 6.8 kN ? Pbw = k Pbw is smaller than the actual load, so the column size is unsafe; ?= 0.14 Try a bigger section e.g. 100 x 125 mm; Area = 100 x 125 = 12500 mm ry = b2 /12 = 1 1002 /12 = 28.9 mm ? = l/r = 3000/28.9 = 103.8 ; k ?= 0.26 (Table 4.5) Pbw = 0.26 x 5.2 x 12500 = 16900 N = 16.9 kN Comment: The Pbw on the column is greater than the actual load of 15 kN, so section is safe. The compressive stress in the column, cw = F/A = 15000/12500 = 1.2 N/mm2 This is much less that the allowable compressive stress which made no allowance for slenderness (I e. 5.2 N/mm 2 ) Note Actual load/allowable load = 15 kN/16.9 kN = 0.89 This ratio is all right and shows that the section is economical. A ratio of 0.85 to 1.00 is acceptable. 4.3.5 Design of Axially Loaded Steel Columns The allowable loads for steel with respect to buckling can be calculated in the same manner as for timber. The relationship between the slenderness ratio and the reduction factor ( k ) is slightly different (see Table 4.6). Example: Calculate the safe load on a hollow square stanchion whose external dimensions are 120 x 120 mm. The walls of the columns are 6 mm thick and the allowable compressive stress cw is 150 N/mm2 . The column is 4 m high and both ends are held effectively in position, but one is also restrained in direction. 108 mm 108 mm 120 mm 120 mm Solution 108 mm 108 mm 120 mm 120 mm Solution: The effective length of the column, l = 0.85 L = 0.85 x 4000 = 3400 mm rx = ry = l r Pw k I A 3400 46.6 x cw BD 3 bd 3 12 ( BD bd ) 73, giving x 1204 1084 12 (120 108 ) 2 2 46.6 mm k 0.72 (by interpolation from Table 4.6) A 0.72 x 150 x (1202 1082 ) 295 kN 4.3.6 Design of Steel Columns Using BS 5950 and Universal Columns Example: Design a Universal Column (UC) to carry a load of 1000 kN. The effective length of the member is 4 m. Solution: From Table 27a (BS 5950, find enclosed), obtain Pc (allowable compressive stress). Pc depends on slenderness ratio, l/r Try 152 x 152 x 37 UC Area of cross section = 47.4 cm2 (pp 1024) r min = 3.87 cm (always choose the min of r y and rx as r when calculating l/r) Slenderness ratio, l/r = 400 cm/3.87 cm = 103.4 Pc from Table 27 a (BS 5950) = 141- 1.4/2(141 - 137) = 138.2 N/mm2 (Using the design strength of steel, Py as 225 N/mm 2) Solution Concluded Check: fc (actual compressive stress) = 1000 x 103 N = 210.97 N/mm2 47.4 x 102 mm2 As fc > Pc, section is unsafe. Try a larger section e.g. 203 x 203 x 46 UC Area = 58.8 cm 2 , l/r min = 400 cm/5.11 cm = 78.28 From Table 27a, Pc = 179 - 0.28/2 (179 - 176) = 178.6 N/mm2 fc = 1000 x 103 N = 170.07 N/mm2 58.8 x 102 mm2 As fc < Pc, the section (203 x 203 x 46 UC) is safe. Note that the closer the Pc and fc, the more economical the section is. 4.3.7 Axially Loaded Concrete Columns Most building codes allow the use of plain concrete (no reinforcement) only in short columns ie. where the l/r ratio is < 15 . For l/r between 10 and 15, the allowable compressive strength must be reduced. The tables of figures relating to l/b in place of a true slenderness ratio are only approximate, since radii of gyration depend on both b and d values in the cross section and must be used with caution. Example A concrete column, with an effective length of 4 m has a cross section of 300 x 400 mm. Calculate the allowable axial load, if a nominal concrete mix is 1:2:4 is to be used. Solution: Slenderness ratio, l/b = 4000/300 = 13.3 Hence Table 4.7, gives Pcc = 3.47 N/mm2 by interpolation. Pw = Pcc . A = 3.47 x 300 x 400 = 416.4 kN 4.3.8 Plain & Centrally Reinforced Concrete Walls Walls are designed in the same manner as columns, but there are a few differences. A wall is different from a column by having a length which is more than five times its thickness. Plain concrete walls should have a minimum thickness of 100 mm. Plain and Reinforced Concrete Walls Contd. Where the load is eccentric, the wall must have centrally placed reinforcement of at least 0.2 % of the cross section if the eccentricity > 0.20. This reinforcement may not be included in the load carrying capacity of the wall. Example Determine the maximum allowable load per metre of a 120 mm thick wall, with an effective height of 2.8 m and made from concrete grade C 15: (a) when the load is central and (b) when the load is eccentric by 20 mm. Solution: Slenderness ratio, l/b = 2800/120 = 23.3 a. Interpolation gives: Pcw = 2.8 - 3.3/5(2.8 - 2.0) = 2.27 N/mm2 Allowable load, Pw = A x Pcw = 1.00 x 0.12 x 2.27 x 106 = 272.4 kN/m wall. 1000 b) Ratio of eccentricity e/b = 20/120 = 0.167 A double interpolation is needed to get Pcw For C15, and e = 0.1 & l/r = 23.33, Pcw = 1.9 - 3.3/5(1.9 - 1.3) = 1.50 N/mm2 For C15 and e = 0.2 & l/r = 23.33, Pcw = 1.1 - 3.3/5(1.1 - 0.7) = 0.836 N/mm2 Now for e = 0.1, Pcw = 1.50 and for e = 0.2 , Pcw = 0.836 ie. for e = 0.167, Pcw = 1.50 - 0.067/0.1(1.50 - 0.836) = 1.06 N/mm2 Allowable load, Pw = 1.0 x 0.12 x 1.06 x 106 = 127.2 kN/m wall 1000 * Central reinforcement is not required since e/b < 0.20.m Example: A steel column in a farm workshop building is to carry a total axial load of 2400 kN. Design a double I- section for the column if its length is 5.25 m (kp = 0.65). Solution D = 161.8 mm 154.4 mm 12.7 cm x = 100 mm Conditions: 1. 2. 0.6 < x < 0.7 D Iyy > Ixx Try 2 Column Sections, 152 x 152 x 37 UC Distance x has to be between 0.6 and 0.7 D i.e. between 113.3 and 97.1 mm. Choose x = 100 mm Ixx = 2 I x = 2 x 2218 = 4436 cm 4 Iyy = 2 [Iy + Ay2] = 2 [709 + 47.4 x 12.7 2] = 8354.1 cm4 Condition 2 is satisfied Rxx = 6.84 cm (SDM); r yy = Iyy/2A = 8341.1/(2 x 47.4) = 9.4 cm Choose rxx since it is smaller than ryy Slenderness ratio, l/rmin = 5.25 x 0.65 = 50 6.84 cm From Table 27a, Pc = 208 N/mm2 Safe axial load = 208 N/mm2 x 2 x 47 x 10 2 = 1971.6 kN 1000 Comment: Since actual load (2400 kN) is greater than the safe load, section is unsafe. Choose a larger section. Try 203 x 203 x 46 UC Depth of section = 203 .2 mm; Width = 203.2 mm Max. distance (x) = 203.2 x 0.7 = 142.2 mm; Min x = 121.9 mm Choose x = 130 mm Ixx = 2 Ix = 2 x 4564 = 9128 cm 4 Ixx = 2 I x = 2 x 2218 = 4436 cm 4 Iyy = 2 [Iy + Ay2] = 2 [1539 + 58.8 x 16.7 2] = 17,937.4 cm4 Condition 2 is satisfied rxx = 8.81 cm (SDM); Slenderness ratio, l/rmin = 5.25 x 0.65 = 38.7 8.81 cm From Table 27a, (BS5950), Pc = 214.8 N/mm 2 (by interpolation) Safe axial load = 214.8 N/mm2 x 2 x 58.8 x 10 2 = 2526 kN 1000 Since actual load is less than the safe load, Section is safe Economy ratio: 2400 kN/2526 kN = 0.95 Section (203 x 203 x 46 UC) is safe and economical. 4.4 DESIGN OF ROOF TRUSSES 4.4.1 Truss Components Ridge Internal bracing Rise Rafter Purlin Main tie Span Roof trusses consist of sloping rafters which meet at a ridge, a main tie connecting the foot of the rafters and the internal bracing members. Roof trusses are used in conjuction with purlins to support a roof covering. Purlins are horizontal beams which span the distance between trusses and carry the roof structure. Roof Trusses Contd. Steel and timber trusses are usually designed assuming pin-jointed members. In practice, timber trusses are assembled with bolts, nails or special connectors and steel trusses are bolted, riveted or welded. These rigid joint impose secondary stresses which are negligible and therefore not used in design. 4.4.2 Steps in Designing a Truss a) Select general layout of truss members and truss spacing b) Estimate external loads to be applied including self weight of truss, purlins and roof covering, together with wind loads. c) Determine the critical (worst combinations) loading. It is usual to consider dead loads alone, and then dead and imposed load combined. Steps in Designing a Truss Contd. d) Analyse framework to find forces in members. e) Select material and section to provide in each member a stress value which does not exceed the permissible value. 4.4.2.1 Spacing and Layout Roof trusses should as far as possible be spaced to achieve a minimum of weight and economy of materials used in the total roof structure. For spans up to 20 m, the spacing of steel trusses is likely to be about 4 m, and in case of timber, 2m. Spacing and Layout Contd. Short spans up to 8 m should have pitched timber rafters or light weight trusses either pitched or flat. Medium spans of 7 to 15 m or 16 m require truss frames designed of timber or steel. Long spans of over 16 m should if possible be broken into small units or the roofs should be designed by specialists. Pitch or Slope of a Roof The pitch or slope of roof depends on locality, imposed loading and type of covering. Heavy rainfall may require steep slopes for rapid drainage, a slope of 22 ° is common for corrugated steel or asbestos roofing sheets. Slope = H/Run H Pitch = H/Span ½ Span Run Span + Truss spacing could be ¼ to 1/5 th of the span Estimation of Roof Loads 4.4.2.2 Estimation of Loads C Trusses 4 m c/c spacing B F 3.2 m AD Purlin 2.2 m E G 4m 12 m +Belgian Truss tan 1 2.20 20o 6 Example Determine the critical forces for design for each of the members in the left hand of the truss shown above. Assume the following: Trusses are spaced 4 m on centres. The roof deck is of galvanised sheet weighing 6 kg/m2 . All purlins weigh 22kg/m. Openings constitute 20% of the wall surface. Calculate the panel loads. Solution (a) Dead load i) Determine the panel area supported by one purlin = Distance between the purlins x spacing of trusses = 3.2 m x 4 m = 12.8 m2 ii) Calculate the roof deck load supported by one purlin = 12.8 m 2 x 6 kg/m 2 x 9.81 = 753.4 N = 0.75 kN. iii) Weight of each purlin = 22 kg/m x 4 m x 9.81 = 863.28 N = 0.86 kN Solution Contd. Total dead load to be carried by truss = 0.75 + 0.86 kN = 1.61 kN iv)Estimate total truss weight per panel as 10 % of the total load to be carried = 0.16 kN v) Total dead load per panel point , P = 1.61 + 0.16 = 1.77 kN With this, calculate all the loads in all the members noting those under tension and compression. See table below. 1.77 kN C 1.77 kN 1.77 kN B A F D E G 2.66 kN 2.66 kN vi) Calculate wind load: q = 0.0127 V 2 K = basic velocity pressure, Pa Assuming eave height of building = 2 m Wind velocity at 6.1 m = 14 m/s; K = (h/6.1) 2/7 = q = 0.0127 x 14 2 x 0.727 = 1.81 kN/m2 (Pa). (2/6.1)2/7 = 0.727 Solution Contd. From Table 5.2 (FAO book), coefficients for buildings open at both sides can be assumed as + 0.6 for windward slope and - 0.6 on leeward slope. Full panel load, windward side = 1.81 kN/m 2 x 0.6 x 12.8 m2 = 13.9 kN Full panel load, leeward side = 1.81 x - 0.6 x 12.8 = - 13.90 kN With this again, calculate the forces in all the members (See table below) C 13.9 kN 13.9 kN B F A G D 20.85 kN E 20.85 kN Tabulate Results as Follows: ....................................................................................................……………………………. . Member Dead Coeffs Imposed load(D) (Load/ Dead + Imposed Load (I) Wind load load (D + I) (W) Design Load ....................(kN)..........1.77)..................................................................... AB, FG 7.8 (C) 4.41 61.3 (C) AD, EG 7.8 (T) 4.41 BC,CF 6.0 (C) 3.39 47.1 (C) 47.1 (C) BD, EF 5.0 (C) 2.84 39.5 (C) 39.5 (C) CD, CE 6.4 (T) 3.62 50.3 (T)50.3 (T) DE 1.8 (T) 1.02 14.2 (T)14.2 (T) 61.3 (T) 61.3 (C) 61.3 (T) The design load should be the largest of the combinations. A simplified approach can be used if the intention is to use a common section throughout. In this case, the designer concentrates on the top chord or rafter members which normally have maximum compression loads. A force diagram or method of sections can then be used to determine the load on these members and the necessary size. Example: A farm building composed of block walls carries steel roof trusses over a span of 8 m. Roofing sheets determine the purlin spacing. Assume a force analysis shows maximum rafter forces of approximately 50 kN in compression (D + I) and 30 kN in tension (D + W), outer main tie member 50 kN tension (D + I0 and 30 kN compression (D + W). A reversal of forces due to the uplift of wind cause the outer tie member to have 50 kN of tension and 30 kN of compression. Design the truss members. 2m 2m 8m Solution (1) Rafter Design Maximum force on rafter = 50 kN In roof design, it is assumed that the joints are pinned i.e. effective length, l = 1 x 1.38 m = 1.38 m Try angle section 64 x 38 x 4.6 rmin = 1.10 cm (SDM); Area = 3.56 cm2 Slenderness ratio, l/rmin = 1.38 x 100 cm = 125.5 1.10 cm From Table 27a, (BS5950), Pc = 104.75 N/mm 2 (by interpolation) Safe axial load = 104.75 N/mm2 x 4.56 x 102 1000 = 47.7 kN Try 64 x 38 x 6.3 rmin = 1.09 cm (SDM); Area = 6.08 cm2 Slenderness ratio, l/rmin = 1.38 x 100 cm = 126.6 1.09 cm From Table 27a, (BS5950), Pc = 103.1 N/mm 2 (by interpolation) Safe axial load = 103.1 N/mm2 x 6.08 x 102 = 62.68 kN 1000 Since the safe load is greater than the actual load, section is safe. Check economy Actual load/safe load = 50/62.68 = 80.0% ……..Manageable ii) Main Tie Design Maximum tensile force by main tie = 50 kN For tension member, stress = F/A Area = Force Allowable stress, Pt Assuming Pt is 155 N/mm2, Area = (50 x 103 N)/155 N/mm2 = 322.6 mm2 = 3.26 cm2 To allow for uniform size of angles, use the same section as that for the rafters i.e. 64 x 38 x 6.3 angle section. This will also allow for enough area for putting rivets. Check for Compressive Forces in the Main Tie Effective length of main tie = 1 x 2 = 2 m For section 64 x 38 x 6.3 , area = 6.08 cm 2, rmin = 1.09 cm rmin = 1.09 cm (SDM); Area = 6.08 cm2 Slenderness ratio, l/rmin = 2 x 100 cm = 183.5 1.09 cm From Table 27a, (BS5950), Pc = 53.9 N/mm 2 Safe axial load = 53.9 N/mm2 x 6.82 x 102 = 32.77 kN 1000 Section is safe since it can carry the 30 kN maximum compressive forces. Other Designs 7 Purlins: See section 4.2.2 for problems on asymmetric bending. Purlins are designed as simple beams on asymmetrical bending. 8 Joints: Joints are either riveted, bolted or welded (refer to Strength of Materials 2). Final Design Diagram 4.5 FOUNDATIONS AND FOOTINGS DESIGN 4.5.1 Introduction: Foundation is the part of the structure through which the load of the structure is transmitted to the ground. A combination of footing and foundation distributes the load on the bearing surface (the soil) and keeps the building level and plumb and reduces settling to a minimum. Footing and foundation are normally made of concrete, no matter the construction material. Footing and Foundation Contd. Before design of footing and foundation can be made, the total load from the building as well as soil bearing characteristics should be determined. Soil Bearing Capacity Strength of the soil required to resist the loads resting in it. This is after the top soil has been removed (See Table 5.6, FAO book for values of soil bearing capacities). Detailed investigations of the soil is not usually required for small scale buildings Soil Bearing Capacities 4.5.3 Foundation Footings 4.5.3.1 Description: A footing is an enlarged base for a foundation designed to distribute the building load over a larger area of soil and to provide a firm, level surface for constructing the foundation wall. Foundation wall Footing Footings and Foundation Contd. The footing is wider than the foundation wall because the soil's bearing stress is less than that of the material (concrete) of the wall e.g. concrete has a strength of about 1000 kN/m2 . A 1 : 3 : 5 ratio of cement, dry sand, and gravel is suggested for footings with 31 litres of water per 50 kg sack of cement. 4.5.3.2 Dimensions of Footings Area of footing = Total load Bearing capacity of the soil The total load includes an estimated mass of the footing itself. The width is determined by dividing the area by the length. It is at times common to pour a concrete footing that is as deep as the wall is thick and twice as wide. The foundation for large buildings may require reinforcing. 2a a a (12.5 cm) a 2a (25 cm) 1.5 a 4a (50 cm) Walls and Piers Columns Footing Proportions For farm structures, typical value of a is 10 to 12.5 cm. Note Unlike the continuous wall footings, the pier and column footings are heavily loaded. It is very important to correctly estimate the proportion of building load to be carried by each pier or column. If wall footings are very lightly loaded, it is advisable to design any pier or column footings required for the building with approximately the same load per unit area. If any settling occurs, it should be uniform throughout. Example For the building below, the loads are as follows: a) The roof framing plus the expected wind load = 130 kN b) The wall above the foundation is 0.9 kN/m c) The floor will be used for grain storage and will support as much as 7.3 kN/m2 . The floor structure is an additional 0.5 kN/m2 The foundation walls and piers are each 1 m high above the footing. The wall is 200 mm thick and the piers 300 mm square. The soil on the site is compacted clay in a well drained area. Find the size of the foundation and pier footing that will safely support the loads. Assume that the weight of the mass 1 kg approximately equals 10 N. The mass of concrete is 24 kN/m3. Solution Note that each pier(column) carries 4/32 ie. 1/8 of total floor load. Each wall carries 7/32 of floor load ie. {(2 x 3) + 1/2 + 1/2} 1) The division of load on each foundation wall is as follows: a) Roof load = 50 % on each wall i.e. 50 % of 130 kN = 65 kN b) Wall load = for each side: 16 m x 0.9 kN/m = 14.4 kN c) Floor load = each side of wall carries 7/32 Total floor load = (7.3 + 0.5) x 16 x 8 = 998.4 kN i.e. floor load carried by each wall = 7/32 x 998 kN = 218.4 kN Solution Contd.