Chapter 13 Supplement Linear Programming Operations Management - 5th Edition Roberta Russell & Bernard W. Taylor, III Copyright 2006 John Wiley & Sons, Inc. Beni Asllani University of Tennessee at Chattanooga Lecture Outline Model Formulation Graphical Solution Method Linear Programming Model Solution Solving Linear Programming Problems with Excel Sensitivity Analysis Copyright 2006 John Wiley & Sons, Inc. Supplement 13-2 Linear Programming (LP) A model consisting of linear relationships representing a firm’s objective and resource constraints LP is a mathematical modeling technique used to determine a level of operational activity in order to achieve an objective, subject to restrictions called constraints Copyright 2006 John Wiley & Sons, Inc. Supplement 13-3 Types of LP Copyright 2006 John Wiley & Sons, Inc. Supplement 13-4 Types of LP (cont.) Copyright 2006 John Wiley & Sons, Inc. Supplement 13-5 Types of LP (cont.) Copyright 2006 John Wiley & Sons, Inc. Supplement 13-6 LP Model Formulation Decision variables mathematical symbols representing levels of activity of an operation Objective function a linear relationship reflecting the objective of an operation most frequent objective of business firms is to maximize profit most frequent objective of individual operational units (such as a production or packaging department) is to minimize cost Constraint a linear relationship representing a restriction on decision making Copyright 2006 John Wiley & Sons, Inc. Supplement 13-7 LP Model Formulation (cont.) Max/min z = c1x1 + c2x2 + ... + cnxn subject to: a11x1 + a12x2 + ... + a1nxn (≤, =, ≥) b1 a21x1 + a22x2 + ... + a2nxn (≤, =, ≥) b2 : am1x1 + am2x2 + ... + amnxn (≤, =, ≥) bm xj = decision variables bi = constraint levels cj = objective function coefficients aij = constraint coefficients Copyright 2006 John Wiley & Sons, Inc. Supplement 13-8 LP Model: Example RESOURCE REQUIREMENTS PRODUCT Bowl Mug Labor (hr/unit) 1 2 Clay (lb/unit) 4 3 Revenue ($/unit) 40 50 There are 40 hours of labor and 120 pounds of clay available each day Decision variables x1 = number of bowls to produce x2 = number of mugs to produce Copyright 2006 John Wiley & Sons, Inc. Supplement 13-9 LP Formulation: Example Maximize Z = $40 x1 + 50 x2 Subject to x1 + 2x2 40 hr (labor constraint) 4x1 + 3x2 120 lb (clay constraint) x1 , x2 0 Solution is x1 = 24 bowls Revenue = $1,360 Copyright 2006 John Wiley & Sons, Inc. x2 = 8 mugs Supplement 13-10 Graphical Solution Method 1. Plot model constraint on a set of coordinates in a plane 2. Identify the feasible solution space on the graph where all constraints are satisfied simultaneously 3. Plot objective function to find the point on boundary of this space that maximizes (or minimizes) value of objective function Copyright 2006 John Wiley & Sons, Inc. Supplement 13-11 Graphical Solution: Example x2 50 – 40 – 4 x1 + 3 x2 120 lb 30 – Area common to both constraints 20 – 10 – 0– x1 + 2 x2 40 hr | 10 | 20 Copyright 2006 John Wiley & Sons, Inc. | 30 | 40 | 50 | 60 x1 Supplement 13-12 Computing Optimal Values x1 + 2x2 = 40 4x1 + 3x2 = 120 x2 40 – 4 x1 + 3 x2 120 lb 4x1 + 8x2 = 160 -4x1 - 3x2 = -120 30 – 20 – x1 + 2 x2 40 hr 5x2 = x2 = 40 8 x1 + 2(8) = x1 = 40 24 10 – 8 0– | 10 | 24 | 20 30 | x1 40 Z = $50(24) + $50(8) = $1,360 Copyright 2006 John Wiley & Sons, Inc. Supplement 13-13 Extreme Corner Points x1 = 0 bowls x2 = 20 mugs Z = $1,000 x2 40 – 30 – 20 – A 10 – 0– x1 = 224 bowls x2 = 8 mugs x1 = 30 bowls Z = $1,360 x2 = 0 mugs Z = $1,200 B | 10 | 20 | C| 30 40 Copyright 2006 John Wiley & Sons, Inc. x1 Supplement 13-14 Objective Function x2 40 – 4x1 + 3x2 120 lb 30 – Z = 70x1 + 20x2 Optimal point: x1 = 30 bowls x2 = 0 mugs Z = $2,100 20 –A 10 – 0– B | 10 | 20 Copyright 2006 John Wiley & Sons, Inc. | C 30 x1 + 2x2 40 hr | 40 x1 Supplement 13-15 Minimization Problem CHEMICAL CONTRIBUTION Brand Nitrogen (lb/bag) Phosphate (lb/bag) 2 4 4 3 Gro-plus Crop-fast Minimize Z = $6x1 + $3x2 subject to 2x1 + 4x2 16 lb of nitrogen 4x1 + 3x2 24 lb of phosphate x 1, x 2 0 Copyright 2006 John Wiley & Sons, Inc. Supplement 13-16 Graphical Solution x2 14 – x1 = 0 bags of Gro-plus 12 – x = 8 bags of Crop-fast 2 Z = $24 10 – 8–A Z = 6x1 + 3x2 6– 4– B 2– 0– | 2 | 4 Copyright 2006 John Wiley & Sons, Inc. | 6 | 8 C | 10 | 12 | 14 x1 Supplement 13-17 Simplex Method A mathematical procedure for solving linear programming problems according to a set of steps Slack variables added to ≤ constraints to represent unused resources x1 + 2x2 + s1 = 40 hours of labor 4x1 + 3x2 + s2 = 120 lb of clay Surplus variables subtracted from ≥ constraints to represent excess above resource requirement. For example 2x1 + 4x2 ≥ 16 is transformed into 2x1 + 4x2 - s1 = 16 Slack/surplus variables have a 0 coefficient in the objective function Z = $40x1 + $50x2 + 0s1 + 0s2 Copyright 2006 John Wiley & Sons, Inc. Supplement 13-18 Solution Points with Slack Variables Copyright 2006 John Wiley & Sons, Inc. Supplement 13-19 Solution Points with Surplus Variables Copyright 2006 John Wiley & Sons, Inc. Supplement 13-20 Solving LP Problems with Excel Click on “Tools” to invoke “Solver.” Objective function =E6-F6 =E7-F7 =C6*B10+D6*B11 =C7*B10+D7*B11 Decision variables – bowls (x1)=B10; mugs (x2)=B11 Copyright 2006 John Wiley & Sons, Inc. Supplement 13-21 Solving LP Problems with Excel (cont.) After all parameters and constraints have been input, click on “Solve.” Objective function Decision variables C6*B10+D6*B11≤40 C7*B10+D7*B11≤120 Click on “Add” to insert constraints Copyright 2006 John Wiley & Sons, Inc. Supplement 13-22 Solving LP Problems with Excel (cont.) Copyright 2006 John Wiley & Sons, Inc. Supplement 13-23 Sensitivity Analysis Copyright 2006 John Wiley & Sons, Inc. Supplement 13-24 Sensitivity Range for Labor Hours Copyright 2006 John Wiley & Sons, Inc. Supplement 13-25 Sensitivity Range for Bowls Copyright 2006 John Wiley & Sons, Inc. Supplement 13-26 Copyright 2006 John Wiley & Sons, Inc. All rights reserved. Reproduction or translation of this work beyond that permitted in section 117 of the 1976 United States Copyright Act without express permission of the copyright owner is unlawful. Request for further information should be addressed to the Permission Department, John Wiley & Sons, Inc. The purchaser may make back-up copies for his/her own use only and not for distribution or resale. The Publisher assumes no responsibility for errors, omissions, or damages caused by the use of these programs or from the use of the information herein. Copyright 2006 John Wiley & Sons, Inc. Supplement 13-27