Simple Machines Inclined Plane, Wedge, and Screw Principles of Engineering © 2012 Project Lead The Way, Inc. The Six Simple Machines Inclined Plane Wedge Screw Mechanical Advantage (MA) • Ratio of the magnitude of the resistance and effort forces • Ratio of distance traveled by the effort and the resistance force Calculated ratios allow designers to manipulate speed, distance, force, and function Mechanical Advantage Example A mechanical advantage of 4:1 tells us what about a mechanism? Magnitude of Force Effort force magnitude is 4 times less than the magnitude of the resistance force. Distance Traveled by Forces Effort force travels 4 times greater distance than the resistance force. Mechanical Advantage Ratios One is the magic number If MA is greater than 1: • Proportionally less effort force is required to overcome the resistance force • Proportionally greater effort distance is required to overcome the resistance force If MA is less than 1: • Proportionally greater effort force is required to overcome the resistance force • Proportionally less effort distance is required to overcome the resistance force MA can never be less than or equal to zero. Ideal Mechanical Advantage (IMA) • Theory-based calculation • Friction loss is not taken into consideration • Ratio of distance traveled by effort and resistance force • Used in efficiency and safety factor design calculations DE DE IMA = D R = Distance traveled by effort force DR = Distance traveled by resistance force Actual Mechanical Advantage (AMA) • Inquiry-based calculation • Frictional losses are taken into consideration • Used in efficiency calculations • Ratio of force magnitudes FR FR AMA = F = Magnitude of resistance force E FE = Magnitude of effort force Inclined Plane A flat surface set at an angle or incline with no moving parts Able to lift objects by pushing or pulling the load Inclined Plane IMA DE IMA = DR DE = Distance traveled by the effort = L DR = Distance traveled by the resistance = H L(slope) IMA = H What is the IMA of the inclined plane above? IMA = 15.0 ft / 4.0 ft = 3.75 = 3.8:1 4.0 ft Inclined Plane AMA 50 lb FR AMA = FE 4 ft What is the AMA of the inclined plane above? 50.lb AMA = 20.lb AMA = 2.5 = 2.5:1 What is the efficiency of the inclined plane above? AMA 100= 2.50 100 = 67% % Efficiency = IMA 3.75 Wedge • Functions as a moving inclined plane • Tapers to a thin edge and is used for splitting, raising heavy bodies, or for tightening by being driven into something Wedge IMA DE = Distance traveled by the effort = L DR = Distance traveled by the resistance = H L( to height) IMA = H What is the IMA of the wedge shown? IMA = 10.0 in. / 3.0 in. = 3.33 = 3.3:1 L 10.0 in. DE IMA = DR H 3.0 in. 250. lb Wedge AMA FR AMA = FE 700.lb AMA = 250.lb L 10.0 in. What is the AMA of the wedge shown? H 3.0 in. 700. lb 700. lb AMA = 2.80 = 2.80:1 What is the efficiency of the wedge shown? AMA 100= 2.800 100 = 84% % Efficiency = IMA 3.333 Screw Two Components • An inclined plane wrapped around a cylinder, forming the path and pitch • A wheel and axle used to create rotary motion Properties • Change rotary motion into linear motion • Used as a threaded fastener • Large MA • Large amount of friction loss Screw Identification Effort Arm Distance – If using a wrench, effort arm distance would be the length of the wrench Pitch Thread Information 1/2 13 NC Diameter Thread description coarse or fine Threads per inch Distance between threads and linear distance traveled by 1 rotation of the screw Diameter If 13 threads per inch, then pitch is 1/13 of an inch. How far will a screw with 13 threads per inch move linearly if turned one full rotation? 1/13 of a inch Screw IMA DE IMA = DR 1/4 20 NC DE = One rotation of the effort arm = Circumference DR = Linear distance traveled during one rotation of the effort arm = Pitch Circumference 2 π r IMA = = Pitch P What is the IMA of the screw above if effort is applied by an 8.0in. long wrench? 2 π 8.0in IMA = = 1005.31 = 1.0 •103 1in. 20 Screw AMA 1/4 20 NC FR AMA = FE 35 lb What is the AMA of the screw shown? 1200lb AMA = AMA = 34.29 = 34:1 35lb 1200 lb What is the efficiency of the screw shown? AMA 100= 34.29 100 % Efficiency = = 3.4% 1005.3 IMA Why is efficiency so low? Compound Machines Simple machines working in combination to complete a task Calculating mechanical advantage MATOTAL = MA1 MA2 MA3 ... Image Resources Microsoft, Inc. (2008). Clip art. Retrieved January 10, 2008, from http://office.microsoft.com/en-us/clipart/default.aspx