SECTION 16208 TRANSFORMERS - 115KV/12KV 203.01 GENERAL A. Manufacturer Acceptable manufacturers shall be H.K. Porter or ABB. B. Materials The materials and equipment used, in the construction of the transformer covered by this specification, shall be new, of the highest quality, and of the type recognized by the industry for use in this type of equipment. C. D. Additional Applicable Documents 1. In addition to the documents referred to in Section 16201.02, reference will be made in this section to specific Codes and Standards where applicable. 2. Equipment supplied shall comply with all applicable standards of the Code of Federal Regulations, Title 29, Chapter XVII, Part 1910 (OSHA). Description This section covers the design, manufacturer testing and delivery of outdoor power transformers for use in a generating station and/or a switchyard. 208.02 GENERAL REQUIREMENTS: A. Ratings Ratings shall be as specified under Section 16208.03 “Electrical Requirements”, or as otherwise noted on the drawings. B. C. 16208-rev0 Overload Requirements 1. The overload capabilities of all auxiliary equipment (i.e. bushings, current transformers, and other accessories) shall not be less than the transformer overload rating. 2. Short time, overload rating shall be in accordance with ANSI Standard C57.92. Short Circuit Capability 16208 - 1 December 2004 SECTION 16208 TRANSFORMERS - 115KV/12KV D. E. F. 1. The transformer, including its accessories such as but not limited to, bushings, current transformers, and tap changers, shall be capable of withstanding the specified short circuit requirements, without mechanical deformation or impairing the electrical capabilities. 2. The thermal and mechanical capability of the transformer and its accessories shall meet or exceed the requirements listed in ANSI C57.12.00, Section 10. Impedance 1. Transformer impedance shall be within the tolerances specified by ANSI Standard C57.12.00. 2. Specific transformer impedance shall be as listed under Section 16208.03 “Electrical Requirements” unless otherwise noted on the drawings. Insulating Oil 1. Transformers shall be furnished complete with oil, unless otherwise specified. 2. The oil shall be new mineral oil. 3. No additives shall be permitted, except for inhibitors. Inhibitors shall be non contaminating and meet any Environmental Protection Agency requirements. Bushings 1. Bushing weather casings shall be ceramic, colored ANSI No. 70 Gray. 2. Bushings shall meet ANSI Standard C76.1. 3. Bushings shall conform to the following rating and class. Insulation Class Terminal HV Ter. (H) LV Term. (L) LV Neut. Term (Xo) 16208-rev0 Voltage BIL 115KV 550KV 15 110 15 26 4. High voltage bushings shall have a test tap. 5. Oil filled bushings shall have an oil level gage. 6. Terminal connectors shall be as follows: 16208 - 2 December 2004 SECTION 16208 TRANSFORMERS - 115KV/12KV Terminal Connectors HV Term. (H) 1 ½-12, 2" High Stud LV Term. (L) 2 ½-12, 2 ½" High Stud LV Neut. Term (Xo) Adequate for a 500 MCM Co. Conductor G. Bushing Current Transformers H. I. 1. Provide one (1) bushing current transformer on each high voltage terminal. 2. Current transformers shall be 1200/5A (multi-ratio) and conform to relaying accuracy class C400. Surge Arresters 1. Provide station or zinc oxide arresters without counters for the high voltage terminals. 2. Arresters will be rated 120KV and their color shall be ANSI No. 70 Gray. Instruments and Control 1. The transformer shall be provided with, but not be limited to, the following instruments in addition to those nominally considered as standard: a. Sudden pressure relay, manufacturer’s standard. b. Temperature detectors and indicators: One (1) RTD detector for winding hot spot detection. One (1) RTD for oil temperature detection. Necessary dial-type temperature indicators which shall be mounted on the transformers. c. Temperature Control: Provide all the necessary temperature detectors, controls, starters, fans and motors, pumps and motors, control panel and other equipment for the operation of a cooling system for an OA, FOA, FOA type transformer, or as required for other type of transformers as noted on the drawings. J. 16208-rev0 Auxiliary Power Supply 16208 - 3 December 2004 SECTION 16208 TRANSFORMERS - 115KV/12KV The auxiliary power supply available for the transformer(s) shall be 120/208-Volt, 3 Phase, 4 Wire, 60 Hertz. K. L. Transformer Taps 1. Transformer taps shall be of the No-Load changing type for the high voltage windings and of the load changing type for the low voltage windings. 2. See Section 16208.03 “Electrical Requirements” for electrical ratings and operation. Tap changer - No Load-Type 1. Provide a no-load tap changer for the high voltage winding rate full capacity at voltages specified in Section 16208.03. 2. Tap changer shall be arranged to provide for inspection and maintenance without untanking. 3. Provide positive indication of the tap in use. 4. The operating mechanism shall be designed to prevent unauthorized operation and so located to be operated at grade. M. Tap Changer - Load Type 16208-rev0 1. Provide an automatic load tap changer for the low voltage windings, complete with a liquid immersed arc tap switch, or tap selector and arcing switch, motor driven mechanism and automatic control devices for suitable remote operation.. 2. The mechanical and electrical requirements shall be in accordance with ANSI Standard C57.12.30. Oil in the switching compartment shall be isolated from the oil in the main transformer tank. 3. The tap changer shall be capable of withstanding, on any tap, the maximum short circuit stress that can be imposed on the transformer without damage in accordance with ANSI Standard C57.12.00. 4. Allowable transformer overload currents shall be acceptable to the load tap changer. 5. All current carrying parts shall be of sufficient size to limit the temperature rise to 10C above adjacent bushing temperature under full load. 6. Load tap steps shall be as follows: 16208 - 4 December 2004 SECTION 16208 TRANSFORMERS - 115KV/12KV a. Taps above rating shall be five-eighths (5/8) percent taps, with sixteen (16) steps for a total of ten (10) percent below 208.03 ELECTRICAL REQUIREMENTS A. 208.04 208.05 208.06 16208-rev0 Transformer shall have the following electrical/mechanical characteristics unless otherwise noted on the drawings. MVA Phase Cooling Coolant Temperature Rise MVA (Supplemental - Cont.) Temp. Rise (Supplemental - Cont.) Hertz Impedance Allowable Sound Level As Specified 3 OA/FOA/FOA Air/Oil 55C As Specified 65C 60 9.6 Nominal at 18 MVA 80 db “H” Winding KV Connected (2 1/2% Taps) KV BIL Material KV BIL Delta 120.75/117.875/115.0/ 112.125/109.25 500 Copper 500 “L” Winding KV Connected KV BIL Material Angular Displacement WYE 12.4/7.16+/-10% LTC 110 Copper ANSI Standard EQUIPMENT IDENTIFICATION A. Provide stainless steel nameplates, attached with screws to each piece of equipment in a highly visible location. B. Transformer nameplate shall be in accordance with ANSI Standard C57.12.00. FINISH A. Painted surfaces shall have at least one (1) prime coat of rust inhibiting non-lead containing primer. B. Finish coat shall consist of two (2) coats of ANSI No. 70 light gray enamel. TEST 16208 - 5 December 2004 SECTION 16208 TRANSFORMERS - 115KV/12KV A. Shop Test 1. Transformer(s) shall be tested according to ANSI C57.12.00 and C57.17.90, prior to shipment. 2. Part failures shall be located and corrected, after which testing shall be repeated to certify meeting of test requirements. 3. Tests and construction are subject to witness and inspection by the HGST representative. The manufacturer shall notify the purchaser not less than five (5) days prior to test to allow HGST’s engineer to inspect and witness required tests. 4. Provide certified reports of tests performed in accordance with the latest revised standards of IEEE, ANSI and NEMA. Assemble all test data in booklets for submittal. ***END OF SECTION 16208*** 16208-rev0 16208 - 6 December 2004