How organizations use ICT Car Manufacture Objectives • Have an understanding of how organizations use ICT. • Be able to describe a number of uses, giving the hardware and software requirements. • Be able to describe the applications that these uses can be put to. • Robotic arms are used extensively in car manufacture • Robotic arms generally have 7 sections with 6 joints • Each joint is controlled by an actuator (a stepper motor) Stepper Motors • Normal DC motors spin either forwards or backwards when current is applied • A stepper motor moves in very small steps instead • It makes a precise number of stepped revolutions to move the robotic arm in very small increments to the correct position. • Paint car bodies • Put on wheels • Drill holes in car bodies • Fix rivets • Tighten bolts • Assemble electrical circuits • Insert engines • The computer controls the movement of the arm so that a variety of jobs can be carried out. • The jobs carried out depend on the end effector attached to the arm. Types of end effector Gripper • To pick up parts & put them somewhere else • Grippers usually have pressure sensors built in to them • These sensors tell the robot how hard it is gripping something so that the robot doesn’t drop or break it Camera – To inspect work – Quality control purposes Welding gun • To weld parts of the car body together • Welding can be hazardous to humans Vacuum cups • To pick up parts without obstructing the sides or bottom • Small complex car parts • Windscreens/ flat sheets of metal etc Drills – To make holes in the car body Screwdrivers • Also spanners and riveters • To place and tighten screws, nuts, bolts and rivets Spray guns • To paint the car body • Paint fumes are dangerous to humans Sanders/polishers • To produce a shiny finish after painting End effectors • A robot arm can have any of the previous end effectors • If the end effector is changed, the programming must also be changed Why use robots? • Designed to perform the same task/ operation over and over again • For a person, this would be repetitive & boring • Greater accuracy than a human • Lower running costs compared with paying a human • Do not get tired • Work is consistent standard • Continuous process, no need for breaks or shift changes • A programmer guides the arm through each step – Either by remote control – Or by physically holding the arm with sensors attached • Computer stores exact sequence of movements in its memory