V Regionalna konferencija / Regional Conference:
INDUSTRIJSKA ENERGETIKA I ZAŠTITA ŽIVOTNE SREDINE U ZEMLJAMA JUGOISTOČNE EVROPE
INDUSTRIAL ENERGY AND ENVIRONMENTAL PROTECTION IN SOUTH EASTERN EUROPEAN COUNTRIES
BIOINDUSTRIAL COMPLEXES FOR
INTEGRATED BIO-ENERGY PRODUCTION,
CLIMATE AND ENVIRONMENT
PROTECTION IN SOUTHERN EUROPE
Euring. Bela TOZSER
Senior expert UN & EUC & REC & HCE
gemd@envizont.eu
UVOD / INTRODUCTION
Climate protection, bioenergetics, integrated biotechnology
- THE ANSWER FOR THE CHALLANGES OF OUR DAYS AND THE FUTURE OF
THE PLANET -
Climate- and
environment
catastrophes



Growing emissions, environment depleting
Global warming
Destruction of the nature
Running-out of
fossil energy-supply


Increasing energy-consumption
Increase in price of energy and fuel
Food-supply
problems


Eliminate malnutrition
Drought, big economical damages
NEW STRATEGY
Integrated
bioenergeticsbiotechnology
Biofuel strategy-change
CO2, bioconversion into algae biomass, trigen energy and
biofuel
Production of high added-value products in the context of
complex
UVOD / INTRODUCTION
The one actual and biggest challenge is the protection
of climate in fast, sustainable and economical way.
The local, regional, national, continental programs, the
EU,UN roadmaps and protocols fulfillment will be
feasible through the implementation of integrated
engineering establishments, harmonized by
pollutants and waste resulting from industrial,
agricultural and municipal activities.
The followed engineering content is applicable by
adaptation to local needs in SOUTHERN Europe.
CONTENT
1.
2.
3.
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12.
OUR INTEGRATED SYSTEM
-CLIENVHEP3BICMAIN TECHNOLOGICAL PARAMETERS
PROBLEMS OF THE USED TECHNOLOGIES FOR ALGAE PRODUCTION
THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.
IMPACTS
DYNAMICAL PHOTOBIOCATALITICAL REACTOR TESTS
ECONOMYCAL DATA
CASE STUDY-POWER PLANTS
CASE STUDY-BIOGAS PLANTS
PERSPECTIVES
SUMMARY
OUR INTEGRATED SYSTEM
Climate-environment-health protection- bioenergeticalbiorefinery- biotechnological complex = CliEnvHe3BiC
Composed by:
Dynamical photosynthetical bioreactors, anaerobical fermenters, pyrolisis
reactors, trigen energy generators
Innovative combination of integrated processes
Processes generate sustainable economical efficiency
Applicability in SOUTH EASTERN EUROPE and Worldwide.
Combined biotechnological processes
The pyrolysis reactors contribute to high efficiency of waste to energy.
The integrated system is characterized by zero carbon emission and low
ecological footprint.
By-products as biooxygen and biofertilizer are valuable products for different
kinds of use.
-CLIENVHEP3BIC-
-CLIENVHEP3BIC-
-CLIENVHEP3BIC-
OUR TECHNOLOGY
Factors of effective growth :
pollution (C02 , GHG, wastewater), unused local resources (spoil
gaswells, mofetts, thermal- and mineral water, N content of the
air)
organic, in-organic, micro nutrition (S, P, N),
photons,
pH, redoxpotential,
thermal-, mineral- , seawater,
dynamical photocatalitical bioreactors, instrumentation,
automatisation, remote control
harmonized complex technology
MAIN TECHNOLOGICAL PARAMETERS
The average bioconversion rate : 1 ton of CO2 generates 0,755 ton microalgae
biomass and 0,473 ton bio-oxygen
A 100 m3 DPHCBR daily generates (depending of algae strain properties)
1 500- 4 500 kg algae biomass or specifical 15- 45 kg/m3/d
The biodiesel extractable from 1 500 kg algae is 875 liter, which is enough to travel
17 500 km way by car
A 100 m3 DPHCBR produces daily 6.38 kg of bio-hydrogen, equivalent of 734
MJ (204 kWh) green energy
A 100 m3 DPHCBR produces daily 4 500 kg gasifiable energy algae 1 350 kWh of
equivalent energy, the specific value is 13,5 kWh/d
From 1 500 kg algae can be extracted 825 kg of Ώ- 3 fatty-acid, the daily
requirement of 1 adult is : 1.15 g/d
1 ton of microalgae biomass contains 750-900 kg of organical matters with 300
kW bioenergetical potencial
Heating value of 1 ton algae: 30- 35 GJ or 8,33 – 9,72 MWh
Max. utilisable energy (cogen, trigen): 7,50-8,75 MWh/ton algae, from which
electric: 3 -3,5 MWh
PROBLEMS OF THE USED TECHNOLOGIES FOR ALGAE PRODUCTION
Algaeoil
extraction
Photocatalitical
energy
Algae
production
Biofuel
production
Algae energetical
lifecycle
CO2
emissioner
The traditional technologies doesn't ensure the intensive growth
of biomass
Weight losses by photoinhibition
Low intensity compared to fast doubling time of strains
Low specific growth and effectiveness
Biofuel
THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.
Bioenergetical utilization:
Bioenergy production simultaneous with climate-protection
processes, the system produces energy- and energy sources
The increase of the energetical effectiveness of the biogas plant
Production of biofuels
Hydrothermal gasification
Combined processes: trigen energy
Biofuel production
Biorefinery utilization
Biofuel diversification
Biochemicals
Biocharbohydtrates
Bioresins
Climate and environment protection functions:
CO2- and other GHG bioconversion, real zero carbon emission and O2 output – carbon quotas
can be sold, valuable bioproducts fabrication
Zero carbon emission of waste-fields
Reduce of the salt content of thermal-, and seawater with use of halophil micro-organisms
Intensification of waste water cleaning
Nitrogen reduce of the fermentations fluid of the biogas plants, odour reducing/prevention
Disposal of harmful wastes
Elimination of radioactive pollution
Regeneration of polluted soils (heavy metals, biological degradable pollutions)
Propagation of micro-organisms for soil- and pest control for seed-corn treatment
THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.
BASIC FEATURES
Climate-, environment-, and healthprotecting, bioenergetical, biotechnological and
biorefinery multifactory complex
Our multifunctional climate-, environment-, healthprotecting, bioenergetical, biotechnological
and biorefinery system is based on the fast, efficient growth of microorganisms.
Biotechnological- health protectional utilization:
Production of C5, C6 sugar with versatile utilization
Animal feed, protected protein- and fat production
Products with iodin content in case of nuclear radiation
Propagation of tribe-yeasts
Pharmaceutical groundmaterials, fine-biochemicals, vegetal stem-cells from archeas,
medicinal fungus, herbs cells
Balneotherapy, wellness products
Complex utilization of carbon-dioxide stations for high-end biotechnological
development
Synthesis-gas-production, biomaterials, biopolymers, bio building blocks, bioresins
THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.
Inputs:
Pocesses:
Renwable energy sources: wind energy,
Water splitting
photovoltaical energy
Methanisation
CSS gases
CO2 purifying
CO2-sources: power plants, bioenergetical plants
GHG bioconversion
Greenhouse gases
Microorganism growth by photobiocatalitical
and heterotrophism
Wastewater from several facilities
By- products separation
Strains, species suitable composition, high purity
Microphytobiomass production and
water (thermal, mineral, food industry
bioconversion
wastewater)
Enzymatical extraction
Specific growth mediums
Biological methanogenesis
Biohydrogen
Torrefaction
Internal wastewater
Estherification
Fermentable organical waste, fermentable
Biofermentation
household-, restaurants-, hotels-, hospital wastes
Hydro-pyrolysis
Crop production wastes, food and feed industry
Dark fermentation
wastes, slaughterhouse fermentable wastes, fish
Trigeneration
processing fermentable wastes
Dewatering, Drying, Pulverisation
Wastewater treatment sludges
Packing
Slurry, liquid manure
THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.
Outputs:
Microalgae, micro-organisms, yeasts, fungus
Medicinal, aromatical plant cells
Biofluid, biochar and bioresin
Bioenergy and biofuel
Microphytobiomass
Archae, stem cells
Plant cell increments
SCE products : pharmaceuticals, biochemicals, aromas,
wellness ingredients, phytopygments
Electricity, heat, cooling energy,steam
Biodiesel, bioethanol, biorefinery products
Carbon quota production
Enzymes
Algaeoils
Waste, wastewater bioremediation excipients
Nutraceuticals for human and animal nutrition
Biofertilizer
Pesticides
Biofluids
Biochar, bioresins, biopolimers
The product-scale is broadable, the share between categories is variable in
according to the market needs!
THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.
ARCHAEAL ENZYMES OF BIOTECHNOLOGICAL INTEREST
The archae upgrade the biomethane production up to 30% and mitigate the sensibility
of medium to variation of temperature, salinity and toxicity
Natural and modified archaeal enzymes present huge possibilities for industrial applications
Many archaeal enzymes involved in carbohydrate metabolism - special interest to the
industrial biotechnology sector.
The starch processing industry can profit from the exploitation of thermostable enzymes.
Another promising application of hyperthermophilic archaeal enzymes is in trehalose
production.
Several other polymer-degrading enzymes isolated from archaea could play important roles
in the chemical, pharmaceutical, paper, pulp or waste treatment industries. (xylanases and
cellulases)
Some archaeal metabolites have potential industrial applications.
(proteins, osmotically active substances, exopolysaccharides and special lipids )
Archaeal lipids have been proposed as monomers for bioelectronics
THE BIOINDUSTRIAL COMPLEXES OF ENVIROSAN DC.
INNOVATIVE ASPECTS, ADVANTAGES
Ready-to-use, optimised and remote-controlable system
Effective, economical, industrial-sized bioenergy production by
pollution and waste conversion
Our system has 15-20-time higher effectiveness than the
pipeline system, it’s demand on space is 40-60-fold smaller.
Significantly lower service and operationing costs
Several products, product lines, possibility to change/enlarge,
sustainable development
Real zero or negative carbon emission with the conversion of
climate gases, no CO2 emission, oxygen production!
Oxford Academy/GB&NI Patent Office Reg. No.:#2401351
EU Comission – Sustainable Energy Europe Official Partner
Certificate (reg. Nr.: EC-EACI- EEN 12 HU 50S2 3NVI)
IMPACTS
Intensification of biomethanisation process of anaerobical digestionmicroalgae and archae contribution up to 30% incresing of process
yield
High integration of biotechnological, environment and climate
protection processes
Very high efficiency in pollution control of waste-water : archae and
microalgae for increasing of biological treatment efficiency
CO2 / GHG – atmospheric pollutants and extreme climate phenomena
producing gases - bioconversion to valuable energetical and
biotechnological products
Waste to energy with anaerobical intensified digesters
Pyrolysis reactors for non-biodegradable organical wastes, biorefinery
capacities for diversification of biofuels
Contribution to soil bioremediation , biodiversity conservation by high
quality biofertilizers
DYNAMICAL PHOTOBIOCATALITICAL REACTOR TESTS
SLYCP53 MICROALGAE
Parameter
U/M
Value
COD
mg/l
350
Total N
mg/l
98
Total P
mg/l
>75
NH4-N
mg/l
27,6
NO3-N
mg/l
9,3
S2-
mg/l
0,13
TH
°d
21,6
Ca
mg/l
152
Mg
mg/l
<20
K
mg/l
142,19
Fe
mg/l
0,59
Mn
mg/l
0
Zn
mg/l
0,45
SiO2
mg/l
7 Si:3,26
CO2
mg/l
740
TOX
%
44
TSS
g/l
13,2
TDM
g/l
14,0
CST
s/s
3,9/29,9
ECONOMY
Energy production and climate protection
(zero carbon technology)
I
5,4
million
EUR
•
biofuel, biogas, electric-, heat- and cooling energy
•
biofertilizer – drought damage moderating effect
TOMC
2,3 million
EUR/annum
Profit
10,7 million
EUR/annum
ROI
1,5-2
year
CASE STUDY-POWER PLANTS
Energy production and climate protection
Connection to a power plant with 600.000 t CO2/year climate
gas emission and 240 MW capacity
• electric energy (+ 110 MW)
• biofuel production
• marketable CO2- quote
I
71,4
million
EUR
TOMC
8,9 million
EUR/annum
Profit
46,42 million
EUR/annum
ROI
1,5-2
year
CASE STUDY-BIOGAS PLANTS
Upgrading of biogas plants – ZERO CARBON EMISSION
Biogas plant (WWTP, stock-farm)
for example: 2 MWel capacity biogas plant
• energetical intensification, 100 % biomethan increment, zero carbon emission
electrical-, heating- and cooling energy
• biofuel, biogas
• intensification of wastewater treatment with decreasing of the operation costs
• High quality biofertilizer as by-product – dought damage moderating effect
I
6,1
million
EUR
TOMC
2,5 million
EUR/annum
Profit
12,5 million
EUR/annum
ROI
1,5-2
year
PERSPECTIVES
Adaptability to specific needs of Southern Europe, EU, Asia, America and worldwide
The implementations represent high social impacts for improving the quality of
environment, protection of health, reducing the extreme climate phenomena, production of
high amount of renewable energies.
The economical efficiency is very high comparable to traditional processes by decreasing of
reactor capacities, investment and operational costs, valuable bioenergetical and
biotechnological products, high amount of tradable CO2
The concrete technico-economical parameters will be determined by feasibility studies
Boundless perspectives by introducing in industrial use of archae, combination of processes
with other microorganisms, development of technical contents
The use of this complex ensure the biotechnology and bioenergy based sustainable
development
Research and development activity mobilization
Education of the technology – development of the technology, high level, international, PhD
SUMMARY
The bioindustrial integrated complexes represent a very high
opportunity for South -Eastern Europe:
Illimitable opportunities, maximalised use of resources (energetics, health-,
climate-, environment-, soil-, plant protection, food industry, aggriculture,
industry).
Effective CO2 separation and use
Carbon-quote, ZERO pollution emission
Algae-biofuel, solution for the substitution of fossil fuels
Biotechnological production with high added-value
Utilisation of organic waste for bioenergetical and other use.
Capital multiplication, improvement of economical indicators.
100% usable bio by-products
Support of aggriculture, food-safety
Adaptation to the local circumstances
Strenghtening the economy – international adaptation opportunity to any
countries technology transfer, marketing opportunities
SUSTAINABLE DEVELOPMENT
BIOENERGETICAL-, BIOTECHNOLOGICAL-, CLIMATE-,
ENVIRONMENT- AND HEALTH-PROTECTING SYSTEM
MICROORGANISMS – MACRO POSSIBILITIES
TOP TECHNOLOGY OF THE 21TH CENTURY
THANK YOU FOR YOUR HONORIFIC
ATTENTION!
Web: www.envizont.eu
E-mail: gemd@envizont.eu