4-1 MANAGERIAL ACCOUNTING Ninth Canadian Edition GARRISON, CHESLEY, CARROLL, WEBB, LIBBY Systems Design: Process Costing Chapter 4 PowerPoint Author: Robert G. Ducharme, MAcc, CA University of Waterloo, School of Accounting and Finance Copyright © 2012 McGraw-Hill Ryerson Limited Similarities Between Job-Order and Process Costing 4-2 Both systems assign material, labour, and overhead costs to products and they provide a mechanism for computing unit product costs. Both systems use the same manufacturing accounts, including Manufacturing Overhead, Raw Materials, Work in Process, and Finished Goods. The flow of costs through the manufacturing accounts is basically the same in both systems. Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 4-3 Differences Between Job-Order and Process Costing Differences: 1. Process costing is used when a single product is produced on a continuing basis or for a long period of time. Job-order costing is used when many different jobs having different production requirements are worked on each period. 2. Process costing systems accumulate costs by department. Job-order costing systems accumulated costs by individual jobs. 3. Process costing systems use department production reports to accumulate costs. Job-order costing systems use job cost sheets to accumulate costs. 4. Process costing systems compute unit costs by department. Job- order costing systems compute unit costs by job on the job cost sheet. Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 4-4 Quick Check Process costing is used for products that are: a. Different and produced continuously. b. Similar and produced continuously. c. Individual units produced to customer specifications. d. Purchased from vendors. Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 4-5 Quick Check Process costing is used for products that are: a. Different and produced continuously. b. Similar and produced continuously. c. Individual units produced to customer specifications. d. Purchased from vendors. Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 4-6 Processing Departments Any unit in an organization where materials, labour, or overhead are added to the product. The activities performed in a processing department are performed uniformly on all units of production. Furthermore, the output of a processing department must be homogeneous. Products in a process costing environment typically flow in a sequence from one department to another. Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 4-7 Comparing Job-Order and Process Costing Direct Materials Direct Labour Manufacturing Overhead Copyright © 2012 McGraw-Hill Ryerson Limited Work in Process Finished Goods Cost of Goods Sold LO 1 4-8 Comparing Job-Order and Process Costing Costs are traced and applied to individual jobs in a job-order cost system. Direct Materials Direct Labour Manufacturing Overhead Copyright © 2012 McGraw-Hill Ryerson Limited Jobs Finished Goods Cost of Goods Sold LO 1 4-9 Comparing Job-Order and Process Costing Direct Materials Direct Labour Manufacturing Overhead Copyright © 2012 McGraw-Hill Ryerson Limited Costs are traced and applied to departments in a process cost system. Processing Department Finished Goods Cost of Goods Sold LO 1 4-10 T-Account and Journal Entry Views of Cost Flows For purposes of this example, assume there are two processing departments – Departments A and B. We will use T-accounts and journal entries. Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 4-11 Process Cost Flows: The Flow of Raw Materials (in T-account form) Raw Materials •Direct Materials Work in Process Department A •Direct Materials Work in Process Department B •Direct Materials Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 4-12 Process Cost Flows: The Flow of Raw Materials (in journal entry form) GENERAL JOURNAL Date Description Post. Ref. Page 4 Debit Work in Process – Department A XXX Work in Process – Department B XXX Raw Materials Credit XXX To record the use of direct material. Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 4-13 Process Cost Flows: The Flow of Labour Costs (in T-account form) Salaries and Wages Payable •Direct Labour Work in Process Department A •Direct Materials •Direct Labour Work in Process Department B •Direct Materials •Direct Labour Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 4-14 Process Cost Flows: The Flow of Labour Costs (in journal entry form) GENERAL JOURNAL Date Description Post. Ref. Page 4 Debit Work in Process – Department A XXX Work in Process – Department B XXX Salaries and Wages Payable Credit XXX To record direct labour costs. Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 Process Cost Flows: The Flow of Manufacturing Overhead Costs (in T-account form) 4-15 Work in Process Department A Manufacturing Overhead •Actual Overhead •Overhead Applied to Work in Process Copyright © 2012 McGraw-Hill Ryerson Limited •Direct Materials •Direct Labour •Applied Overhead Work in Process Department B •Direct Materials •Direct Labour •Applied Overhead LO 1 Process Cost Flows: The Flow of Manufacturing Overhead Costs (in journal entry form) GENERAL JOURNAL Date Description Post. Ref. Page 4 Debit Work in Process – Department A XXX Work in Process – Department B XXX Manufacturing Overhead 4-16 Credit XXX To apply overhead to departments. Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 Process Cost Flows: Transfers from WIP-Dept. A to WIP-Dept. B (in T-account form) Work in Process Department A •Direct Transferred Materials to Dept. B •Direct Labour •Applied Overhead Department A Copyright © 2012 McGraw-Hill Ryerson Limited 4-17 Work in Process Department B •Direct Materials •Direct Labour •Applied Overhead •Transferred from Dept. A Department B LO 1 4-18 Process Cost Flows: Transfers from WIP-Dept. A to WIP-Dept. B (in journal entry form) GENERAL JOURNAL Description Date Work in Process – Department B Work in Process – Department A Post. Ref. Page 4 Debit Credit XXX XXX To record the transfer of goods from Department A to Department B. Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 Process Cost Flows: Transfers from WIP-Dept. B to Finished Goods (in T-account form) Work in Process Department B •Direct •Cost of Materials Goods •Direct Manufactured Labour •Applied Overhead •Transferred from Dept. A Copyright © 2012 McGraw-Hill Ryerson Limited 4-19 Finished Goods •Cost of Goods Manufactured LO 1 Process Cost Flows: Transfers from WIP-Dept. B to Finished Goods (in journal entry form) GENERAL JOURNAL Date Description Finished Goods Work in Process – Department B Post. Ref. 4-20 Page 4 Debit Credit XXX XXX To record the completion of goods and their transfer from Department B to finished goods inventory. Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 Process Cost Flows: Transfers from Finished Goods to COGS (in T-account form) Work in Process Department B 4-21 Finished Goods •Direct •Cost of •Cost of •Cost of Materials Goods Goods Goods •Direct Manufactured Manufactured Sold Labour •Applied Overhead •Transferred Cost of Goods Sold from Dept. A •Cost of Goods Sold Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 4-22 Process Cost Flows: Transfers from Finished Goods to COGS (in journal entry form) GENERAL JOURNAL Description Date Accounts Receivable Post. Ref. Page 4 Debit Credit XXX XXX Sales To record sales on account. Cost of Goods Sold Finished Goods XXX XXX To record cost of goods sold. Copyright © 2012 McGraw-Hill Ryerson Limited LO 1 4-23 Equivalent Units of Production Equivalent units are the product of the number of partially completed units and the percentage completion of those units. We need to calculate equivalent units because a department usually has some partially completed units in its beginning and ending inventory. Copyright © 2012 McGraw-Hill Ryerson Limited LO 2 4-24 Equivalent Units – The Basic Idea Two half completed products are equivalent to one complete product. + = 1 So, 10,000 units 70% complete are equivalent to 7,000 complete units. Copyright © 2012 McGraw-Hill Ryerson Limited LO 2 4-25 Quick Check For the current period, Jones started 15,000 units and completed 10,000 units, leaving 5,000 units in process 30 percent complete. How many equivalent units of production did Jones have for the period? a. 10,000 b. 11,500 c. 13,500 d. 15,000 Copyright © 2012 McGraw-Hill Ryerson Limited LO 2 4-26 Quick Check For the current period, Jones started 15,000 units and completed 10,000 units, leaving 5,000 units in process 30 percent complete. How many equivalent units of production did Jones have for the period? a. 10,000 10,000 units + (5,000 units × 0.30) b. 11,500 = 11,500 equivalent units c. 13,500 d. 15,000 Copyright © 2012 McGraw-Hill Ryerson Limited LO 2 4-27 Calculating Equivalent Units Equivalent units can be calculated two ways: The First-In, First-Out Method – FIFO is covered in the appendix to this chapter. The Weighted-Average Method – This method will be covered in the main portion of the chapter. Copyright © 2012 McGraw-Hill Ryerson Limited LO 2 4-28 Equivalent Units of Production Weighted-Average Method The weighted-average method . . . • Makes no distinction between work done in prior or current periods. • Blends together units and costs from prior and current periods. • Determines equivalent units of production for a department by adding together the number of units transferred out plus the equivalent units in ending work in process inventory. Copyright © 2012 McGraw-Hill Ryerson Limited LO 2 4-29 Treatment of Direct Labour Dollar Amount Direct Materials Manufacturing Overhead Direct Labour Direct labour costs may be small in comparison to other product costs in process cost systems. Type of Product Cost Copyright © 2012 McGraw-Hill Ryerson Limited LO 2 4-30 Treatment of Direct Labour Dollar Amount Direct Materials Conversion Direct Labour Direct Labour Manufacturing Overhead Direct labour and manufacturing overhead may be combined into one classification of product cost called conversion costs. Type of Product Cost Copyright © 2012 McGraw-Hill Ryerson Limited LO 2 4-31 Weighted-Average Example Double Diamond Skis reported the following activity in Shaping and Milling Department for the month of May: Percent Completed Shaping and Milling Department Beginning work in process Units 200 Materials Conversion 55% 30% Units started into production in May 5,000 Units completed during May and transferred to the next department 4,800 100% 100% 400 40% 25% Ending work in process Copyright © 2012 McGraw-Hill Ryerson Limited LO 2 4-32 Weighted-Average Example The first step in calculating the equivalent units is to identify the units completed and transferred out of the Department in May (4,800 units) Materials Units completed and transferred to the next department Copyright © 2012 McGraw-Hill Ryerson Limited 4,800 Conversion 4,800 LO 2 4-33 Weighted-Average Example The second step is to identify the equivalent units of production in ending work in process with respect to materials for the month (160 units) and add this to the 4,800 units from step one. Materials Units completed and transferred to the next department 4,800 Conversion 4,800 Work in process, June 30: 400 units × 40% Equivalent units of Production in during the month of May Copyright © 2012 McGraw-Hill Ryerson Limited 160 4,960 LO 2 4-34 Weighted-Average Example The third step is to identify the equivalent units of production in ending work in process with respect to conversion for the month (100 units) and add this to the 4,800 units from step one. Materials Units completed and transferred to the next department 4,800 Conversion 4,800 Work in process, June 30: 400 units × 40% 160 400 units × 25% Equivalent units of Production in during the month of May Copyright © 2012 McGraw-Hill Ryerson Limited 100 4,960 4,900 LO 2 4-35 Weighted-Average Example Equivalent units of production always equals: Units completed and transferred + Equivalent units remaining in work in process Materials Units completed and transferred to the next department 4,800 Conversion 4,800 Work in process, June 30: 400 units × 40% 160 400 units × 25% Equivalent units of Production in during the month of May Copyright © 2012 McGraw-Hill Ryerson Limited 100 4,960 4,900 LO 2 4-36 Weighted-Average Example Materials Beginning Work in Process 200 Units 55% Complete 5,000 Units Started 4,800 Units Started and Completed 4,800 Units Completed 160 Equivalent Units 4,960 Equivalent units of production Copyright © 2012 McGraw-Hill Ryerson Limited Ending Work in Process 400 Units 40% Complete 400 × 40% LO 2 4-37 Weighted-Average Example Conversion Beginning Work in Process 200 Units 30% Complete 5,000 Units Started 4,800 Units Started and Completed 4,800 Units Completed 100 Equivalent Units 4,900 Equivalent units of production Copyright © 2012 McGraw-Hill Ryerson Limited Ending Work in Process 400 Units 25% Complete 400 × 25% LO 2 4-38 Compute and Apply Costs Beginning work in process: Materials: 55% complete Conversion: 30% complete 200 units $ Production started during May Production completed during May 9,600 5,575 5,000 units 4,800 units Costs added to production in May Materials cost $ 368,600 Conversion cost 350,900 Ending work in process Materials: 40% complete Conversion: 25% complete Copyright © 2012 McGraw-Hill Ryerson Limited 400 units LO 3 4-39 Compute and Apply Costs The formula for computing the cost per equivalent unit is : Cost per equivalent = unit Cost of beginning work in process + Cost added during inventory the period Equivalent units of production Copyright © 2012 McGraw-Hill Ryerson Limited LO 3 4-40 Compute and Apply Costs Here is a schedule with the cost and equivalent unit information. Total Cost Cost to be accounted for: Work in process, May 1 Costs added in the Shipping and Milling Department Total cost Equivalent units $ 15,175 Materials Conversion $ $ 9,600 5,575 719,500 368,600 350,900 $ 734,675 $ 378,200 $ 356,475 4,960 4,900 Cost per equivalent unit Copyright © 2012 McGraw-Hill Ryerson Limited LO 3 4-41 Compute and Apply Costs Here is a schedule with the cost and equivalent unit information. Total Cost Cost to be accounted for: Work in process, May 1 Costs added in the Shipping and Milling Department Total cost Equivalent units $ 15,175 Materials Conversion $ $ 9,600 719,500 368,600 350,900 $ 734,675 $ 378,200 $ 356,475 4,960 4,900 Cost per equivalent unit $ 76.25 Total cost per equivalent unit = $76.25 + $72.75 = $149.00 Copyright © 2012 McGraw-Hill Ryerson Limited 5,575 $ 72.75 $356,475 ÷ 4,900 unitsunits = $72.75 $378,200 ÷ 4,960 = $76.25 LO 3 4-42 Applying Costs Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Materials Conversion Total Ending work in process inventory: Equivalent units of production 160 100 Cost per equivalent unit $ 76.25 $ 72.75 Cost of ending work in process inventory $ 12,200 $ 7,275 $ 19,475 Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out Copyright © 2012 McGraw-Hill Ryerson Limited $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 LO 4 4-43 Applying Costs Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Materials Conversion Total Ending work in process inventory: Equivalent units of production 160 100 Cost per equivalent unit $ 76.25 $ 72.75 Cost of ending work in process inventory $ 12,200 $ 7,275 $ 19,475 Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out Copyright © 2012 McGraw-Hill Ryerson Limited $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 LO 4 4-44 Applying Costs Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Materials Conversion Total Ending work in process inventory: Equivalent units of production 160 100 Cost per equivalent unit $ 76.25 $ 72.75 Cost of ending work in process inventory $ 12,200 $ 7,275 $ 19,475 Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out Copyright © 2012 McGraw-Hill Ryerson Limited $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 LO 4 4-45 Computing the Cost of Units Transferred Out Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Materials Conversion Total Ending work in process inventory: Equivalent units of production 160 100 Cost per equivalent unit $ 76.25 $ 72.75 Cost of ending work in process inventory $ 12,200 $ 7,275 $ 19,475 Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out Copyright © 2012 McGraw-Hill Ryerson Limited $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 LO 4 4-46 Computing the Cost of Units Transferred Out Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Materials Conversion Total Ending work in process inventory: Equivalent units of production 160 100 Cost per equivalent unit $ 76.25 $ 72.75 Cost of ending work in process inventory $ 12,200 $ 7,275 $ 19,475 Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out Copyright © 2012 McGraw-Hill Ryerson Limited $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 LO 4 4-47 Computing the Cost of Units Transferred Out Shaping and Milling Department Cost of Ending Work in Process Inventory and the Units Transferred Out Materials Conversion Total Ending work in process inventory: Equivalent units of production 160 100 Cost per equivalent unit $ 76.25 $ 72.75 Cost of ending work in process inventory $ 12,200 $ 7,275 $ 19,475 Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out Copyright © 2012 McGraw-Hill Ryerson Limited $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 LO 4 4-48 Reconciling Costs Shaping and Milling Department Cost Reconciliation Costs to be accounted for: Cost of beginning work in process inventory $ Costs added to production during the period Total cost to be accounted for $ 15,175 719,500 734,675 Cost accounted for as follows: Cost of ending work in process inventory Cost of units transferred out Total cost accounted for 19,475 715,200 734,675 Copyright © 2012 McGraw-Hill Ryerson Limited $ $ LO 5 4-49 Reconciling Costs Shaping and Milling Department Cost Reconciliation Costs to be accounted for: Cost of beginning work in process inventory $ Costs added to production during the period Total cost to be accounted for $ 15,175 719,500 734,675 Cost accounted for as follows: Cost of ending work in process inventory Cost of units transferred out Total cost accounted for 19,475 715,200 734,675 Copyright © 2012 McGraw-Hill Ryerson Limited $ $ LO 5 4-50 Operation Costing Operation costing is a hybrid of job-order and process costing because it possesses attributes of both approaches. Job-order Costing Operation Costing (Products produced in batches) Material Costs charged to batches as in job-order costing. Process Costing Conversion costs assigned to batches as in process costing. Operation costing is commonly used when batches of many different products pass through the same processing department. Copyright © 2012 McGraw-Hill Ryerson Limited LO 5 4-51 FIFO Method Appendix 4A Copyright © 2012 McGraw-Hill Ryerson Limited 4-52 FIFO vs. Weighted-Average Method The FIFO method (generally considered more accurate that the weighted-average method) differs from the weighted-average method in two ways: 1. The computation of equivalent units. 2. The way in which the costs of beginning inventory are treated in the cost reconciliation report. Copyright © 2012 McGraw-Hill Ryerson Limited LO 6 4-53 Equivalent Units – FIFO Method Let’s revisit the Double Diamond Skis example. Assume the following activity is reported in Shaping and Milling Department for May: Percent Completed Shaping and Milling Department Beginning work in process Units 200 Materials Conversion 55% 30% Units started into production in May 5,000 Units completed during May and transferred to the next department 4,800 100% 100% 400 40% 25% Ending work in process Copyright © 2012 McGraw-Hill Ryerson Limited LO 6 4-54 Equivalent Units – FIFO Method Step 1: Determine equivalent units needed to complete beginning inventory. Materials To complete beginning work in process: Materials: 200 units × (100% - 55%) 90 Conversion: 200 units × (100% - 30%) Units started and completed during May Conversion 140 4,600 4,600 Ending work in process Materials: 400 units × 40% complete Conversion: 400 units × 25% complete Equivalent units of production Copyright © 2012 McGraw-Hill Ryerson Limited 160 100 4,850 4,840 LO 6 4-55 Equivalent Units – FIFO Method Step 2: Determine units started and completed during the period. Materials To complete beginning work in process: Materials: 200 units × (100% - 55%) 90 Conversion: 200 units × (100% - 30%) Units started and completed during May Conversion 140 4,600 4,600 Ending work in process Materials: 400 units × 40% complete Conversion: 400 units × 25% complete Equivalent units of production Copyright © 2012 McGraw-Hill Ryerson Limited 160 100 4,850 4,840 LO 6 4-56 Equivalent Units – FIFO Method Step 3: Add the equivalent units in ending work in process inventory. Materials To complete beginning work in process: Materials: 200 units × (100% - 55%) 90 Conversion: 200 units × (100% - 30%) Units started and completed during May Conversion 140 4,600 4,600 Ending work in process Materials: 400 units × 40% complete Conversion: 400 units × 25% complete Equivalent units of production Copyright © 2012 McGraw-Hill Ryerson Limited 160 100 4,850 4,840 LO 6 4-57 FIFO Example Materials Beginning Work in Process 200 Units 55% Complete 200 × 45% 5,000 Units Started 4,600 Units Started and Completed 90 Equivalent Units 4,600 Units Completed 160 Equivalent Units 4,850 Equivalent units of production Copyright © 2012 McGraw-Hill Ryerson Limited Ending Work in Process 400 Units 40% Complete 400 × 40% LO 6 4-58 FIFO Example Conversion Beginning Work in Process 200 Units 30% Complete 200 × 70% 5,000 Units Started 4,600 Units Started and Completed 140 Equivalent Units 4,600 Units Completed 100 Equivalent Units 4,840 Equivalent units of production Copyright © 2012 McGraw-Hill Ryerson Limited Ending Work in Process 400 Units 25% Complete 400 × 25% LO 6 4-59 Equivalent Units: Weighted Average vs. FIFO As shown below, the equivalent units in beginning inventory are subtracted from the equivalent units of production per the weightedaverage method to obtain the equivalent units of production under the FIFO method. Equivalent units - weighted average method Less equivalent units in beginning inventory: 200 units × 55% 200 units × 30% Equivalent units - FIFO method Copyright © 2012 McGraw-Hill Ryerson Limited Materials 4,960 Conversion 4,900 110 4,850 60 4,840 LO 6 4-60 Cost per Equivalent Unit - FIFO Let’s revisit the Double Diamond Skis Shaping and Milling Department for the Month of May to prepare our production report. Beginning work in process: Materials: 55% complete Conversion: 30% complete Production started during May Production completed during May 200 units $ 9,600 5,575 $ 15,175 5,000 units 4,800 units Costs added to production in May Materials cost $ 368,600 Conversion cost 350,900 Ending work in process: 400 units Materials: 40% complete Conversion: 25% complete Copyright © 2012 McGraw-Hill Ryerson Limited LO 7 4-61 Cost per Equivalent Unit - FIFO The formula for computing the cost per equivalent unit under FIFO method is as follows: Cost per equivalent = unit Copyright © 2012 McGraw-Hill Ryerson Limited Cost added during the period Equivalent units of production LO 7 4-62 Cost per Equivalent Unit - FIFO Total Cost Costs added in the Shaping and Milling Department Equivalent units $ 719,500 Materials Conversion $ 368,600 4,850 $ 350,900 4,840 Cost per equivalent unit $ 76.00 Total cost per equivalent unit = $76.00 + $72.50 = $148.50 Copyright © 2012 McGraw-Hill Ryerson Limited $ 72.50 LO 7 4-63 Applying Costs - FIFO Step 1: Record the equivalent units of production in ending work in process inventory. Shaping and Milling Department Cost of Ending Work in Porcess Inventory and the Units Transferred Out Materials Conversion Total Ending work in process inventory: Equivalent units of production 160 100 Cost per equivalent unit $ 76.25 $ 72.75 Cost of ending work in process inventory $ 12,200 $ 7,275 $ 19,475 Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out Copyright © 2012 McGraw-Hill Ryerson Limited $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 LO 8 4-64 Applying Costs - FIFO Step 2: Record the cost per equivalent unit. Shaping and Milling Department Cost of Ending Work in Porcess Inventory and the Units Transferred Out Materials Conversion Total Ending work in process inventory: Equivalent units of production 160 100 Cost per equivalent unit $ 76.00 $ 72.50 Cost of ending work in process inventory $ 12,160 $ 7,250 $ 19,410 Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out Copyright © 2012 McGraw-Hill Ryerson Limited $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 LO 8 4-65 Applying Costs - FIFO Step 3: Compute the cost of ending work in process inventory. Shaping and Milling Department Cost of Ending Work in Porcess Inventory and the Units Transferred Out Materials Conversion Total Ending work in process inventory: Equivalent units of production 160 100 Cost per equivalent unit $ 76.00 $ 72.50 Cost of ending work in process inventory $ 12,160 $ 7,250 $ 19,410 Units completed and transferred out: Units transferred to the next department Cost per equivalent unit Cost of units transferred out Copyright © 2012 McGraw-Hill Ryerson Limited $ $ 4,800 76.25 366,000 $ $ 4,800 72.75 349,200 $ 715,200 LO 8 4-66 Cost of Units Transferred Out Step 1: Record the cost in beginning work in process inventory. Shaping and Milling Department Cost of Ending Work in Porcess Inventory and the Units Transferred Out Materials Conversion Units transferred out: Cost in beginning work in process (WIP) $ 9,600 $ 5,575 Cost to complete beginning WIP: Equivalent units to complete 90 140 Cost per equivalent unit $ 76.00 $ 72.50 Cost to complete beginning WIP $ 6,840 $ 10,150 Cost of units started and completed in May Units started and completed in May 4,600 4,600 Cost per equivalent unit $ 76.00 $ 72.50 Cost of units started and completed in May $ 349,600 $ 333,500 Cost of units transferred out Copyright © 2012 McGraw-Hill Ryerson Limited Total $ 15,175 $ 16,990 $ $ 683,100 715,265 LO 8 4-67 Cost of Units Transferred Out Step 2: Compute the cost to complete the units in beginning work in process inventory. Shaping and Milling Department Cost of Ending Work in Porcess Inventory and the Units Transferred Out Materials Conversion Units transferred out: Cost in beginning work in process (WIP) $ 9,600 $ 5,575 Cost to complete beginning WIP: Equivalent units to complete 90 140 Cost per equivalent unit $ 76.00 $ 72.50 Cost to complete beginning WIP $ 6,840 $ 10,150 Cost of units started and completed in May Units started and completed in May 4,600 4,600 Cost per equivalent unit $ 76.00 $ 72.50 Cost of units started and completed in May $ 349,600 $ 333,500 Cost of units transferred out Copyright © 2012 McGraw-Hill Ryerson Limited Total $ 15,175 $ 16,990 $ $ 683,100 715,265 LO 8 4-68 Cost of Units Transferred Out Step 3: Compute the cost of units started and completed this period. Shaping and Milling Department Cost of Ending Work in Porcess Inventory and the Units Transferred Out Materials Conversion Units transferred out: Cost in beginning work in process (WIP) $ 9,600 $ 5,575 Cost to complete beginning WIP: Equivalent units to complete 90 140 Cost per equivalent unit $ 76.00 $ 72.50 Cost to complete beginning WIP $ 6,840 $ 10,150 Cost of units started and completed in May Units started and completed in May 4,600 4,600 Cost per equivalent unit $ 76.00 $ 72.50 Cost of units started and completed in May $ 349,600 $ 333,500 Cost of units transferred out Copyright © 2012 McGraw-Hill Ryerson Limited Total $ 15,175 $ 16,990 $ $ 683,100 715,265 LO 8 4-69 Cost of Units Transferred Out Step 4: Compute the total cost of units transferred out. Shaping and Milling Department Cost of Ending Work in Porcess Inventory and the Units Transferred Out Materials Conversion Units transferred out: Cost in beginning work in process (WIP) $ 9,600 $ 5,575 Cost to complete beginning WIP: Equivalent units to complete 90 140 Cost per equivalent unit $ 76.00 $ 72.50 Cost to complete beginning WIP $ 6,840 $ 10,150 Cost of units started and completed in May Units started and completed in May 4,600 4,600 Cost per equivalent unit $ 76.00 $ 72.50 Cost of units started and completed in May $ 349,600 $ 333,500 Cost of units transferred out Copyright © 2012 McGraw-Hill Ryerson Limited Total $ 15,175 $ 16,990 $ $ 683,100 715,265 LO 8 4-70 Reconciling Costs Shaping and Milling Department Cost Reconciliation Costs to be accounted for: Cost of beginning work in process inventory Costs added to production during the period Total cost to be accounted for Cost accounted for as follows: Cost of ending work in process inventory Cost of units transferred out Total cost accounted for Copyright © 2012 McGraw-Hill Ryerson Limited $ 15,175 719,500 $ 734,675 $ 19,475 715,200 $ 734,675 LO 8 4-71 Reconciling Costs Shaping and Milling Department Cost Reconciliation Costs to be accounted for: Cost of beginning work in process inventory Costs added to production during the period Total cost to be accounted for Cost accounted for as follows: Cost of ending work in process inventory Cost of units transferred out Total cost accounted for Copyright © 2012 McGraw-Hill Ryerson Limited $ 15,175 719,500 $ 734,675 $ 19,410 715,265 $ 734,675 LO 8 4-72 A Comparison of Costing Methods In a lean production environment, FIFO and weighted-average methods yield similar unit costs. When considering cost control, FIFO is superior to weighted-average because it does not mix costs of the current period with costs of the prior period. Copyright © 2012 McGraw-Hill Ryerson Limited LO 8 4-73 Service Department Allocations Appendix 4B Copyright © 2012 McGraw-Hill Ryerson Limited 4-74 Operating Departments An operating department carries out the central purpose of the organization. The Geography Department at your University. Copyright © 2012 McGraw-Hill Ryerson Limited An Assembly Department at Bombardier. LO 9 4-75 Service Departments A service department does not directly engage in operating activities. The Accounting Department at Lowes. Copyright © 2012 McGraw-Hill Ryerson Limited The Human Resources Department at Walmart. LO 9 4-76 Interdepartmental Services Service Department Operating Department Costs of the service department become overhead costs to the operating department. Copyright © 2012 McGraw-Hill Ryerson Limited LO 9 4-77 Allocation Approaches Direct Method Step-Down Method Reciprocal Method Copyright © 2012 McGraw-Hill Ryerson Limited LO 9 4-78 Reciprocal Services Service Department 1 Service Department 2 When service departments provide services to each other we call them reciprocal services. Copyright © 2012 McGraw-Hill Ryerson Limited LO 9 4-79 Direct Method Interactions between service departments are ignored and all costs are allocated directly to operating departments. Copyright © 2012 McGraw-Hill Ryerson Limited Service Department (Cafeteria) Operating Department (Machining) Service Department (Custodial) Operating Department (Assembly) LO 9 4-80 Direct Method Service Department Allocation Base Cafeteria Custodial Number of employees Square feet occupied Copyright © 2012 McGraw-Hill Ryerson Limited LO 9 4-81 Direct Method How much of the Cafeteria and Custodial costs should be allocated to each operating department using the direct method of cost allocation? Copyright © 2012 McGraw-Hill Ryerson Limited LO 9 4-82 Direct Method 20 $360,000 × = $144,000 20 + 30 Allocation base: Number of employees Copyright © 2012 McGraw-Hill Ryerson Limited LO 9 4-83 Direct Method $360,000 × 30 = $216,000 20 + 30 Allocation base: Number of employees Copyright © 2012 McGraw-Hill Ryerson Limited LO 9 4-84 Direct Method 25,000 $90,000 × 25,000 + 50,000 = $30,000 Allocation base: Square feet occupied Copyright © 2012 McGraw-Hill Ryerson Limited LO 9 4-85 Direct Method 50,000 $90,000 × 25,000 + 50,000 = $60,000 Allocation base: Square feet occupied Copyright © 2012 McGraw-Hill Ryerson Limited LO 9 4-86 Step-Down Method Once a service department’s costs are allocated, other service department costs are not allocated back to it. Copyright © 2012 McGraw-Hill Ryerson Limited Service Department (Cafeteria) Operating Department (Machining) Service Department (Custodial) Operating Department (Assembly) LO 10 4-87 Step-Down Method There are three key points to understand regarding the step method: In both the direct and step methods, any amount of the allocation base attributable to the service department whose cost is being allocated is always ignored. Any amount of the allocation base that is attributable to a service department whose cost has already been allocated is ignored. Each service department assigns its own costs to operating departments plus the costs that have been allocated to it from other service departments. Copyright © 2012 McGraw-Hill Ryerson Limited LO 10 4-88 Step-Down Method We will use the same data used in the direct method example. Service Department Allocation Base Cafeteria Custodial Number of employees Square feet occupied Copyright © 2012 McGraw-Hill Ryerson Limited LO 10 4-89 Step-Down Method Allocate Cafeteria costs first since it provides more service than Custodial. Copyright © 2012 McGraw-Hill Ryerson Limited LO 10 4-90 Step-Down Method 10 $360,000 × 10 + 20 + 30 = $60,000 Allocation base: Number of employees Copyright © 2012 McGraw-Hill Ryerson Limited LO 10 4-91 Step-Down Method 20 $360,000 × 10 + 20 + 30 = $120,000 Allocation base: Number of employees Copyright © 2012 McGraw-Hill Ryerson Limited LO 10 4-92 Step-Down Method 30 $360,000 × 10 + 20 + 30 = $180,000 Allocation base: Number of employees Copyright © 2012 McGraw-Hill Ryerson Limited LO 10 4-93 Step-Down Method New total = $90,000 original Custodial cost plus $60,000 allocated from the Cafeteria. Copyright © 2012 McGraw-Hill Ryerson Limited LO 10 4-94 Step-Down Method 25,000 $150,000 × 25,000 + 50,000 = $50,000 Allocation base: Square feet occupied Copyright © 2012 McGraw-Hill Ryerson Limited LO 10 4-95 Step-Down Method 50,000 $150,000 × 25,000 + 50,000 = $100,000 Allocation base: Square feet occupied Copyright © 2012 McGraw-Hill Ryerson Limited LO 10 4-96 Reciprocal Method Interdepartmental services are given full recognition rather than partial recognition as with the step method. Service Department (Cafeteria) Operating Department (Machining) Service Department (Custodial) Operating Department (Assembly) Because of its mathematical complexity, the reciprocal method is rarely used. Copyright © 2012 McGraw-Hill Ryerson Limited LO 11 Quick Check Data for Direct and Step Methods 4-97 The direct method of allocation is used. Allocation bases: Business school administration costs (ADMIN): Number of employees Business Administration computer services (BACS): Number of personal computers Copyright © 2012 McGraw-Hill Ryerson Limited LO 11 4-98 Quick Check How much cost will be allocated from Administration to Accounting? a. $ 36,000 b. $144,000 c. $180,000 d. $ 27,000 Copyright © 2012 McGraw-Hill Ryerson Limited LO 11 4-99 Quick Check How much cost will be allocated from Administration to Accounting? a. $ 36,000 b. $144,000 c. $180,000 d. $ 27,000 20 $180,000 × = $36,000 20 + 80 Copyright © 2012 McGraw-Hill Ryerson Limited LO 11 4-100 Quick Check How much total cost will be allocated from ADMIN and BACS combined to the Accounting Department? a. $ 52,500 b. $135,000 c. $270,000 d. $ 49,500 Copyright © 2012 McGraw-Hill Ryerson Limited LO 11 4-101 Quick Check How much total cost will be allocated from ADMIN and BACS combined to the Accounting Department? a. $ 52,500 b. $135,000 c. $270,000 d. $ 49,500 $90,000 × Copyright © 2012 McGraw-Hill Ryerson Limited 18 = $13,500 18 + 102 LO 11 4-102 Quick Check Data The step method of allocation is used. Allocation bases: Business school administration costs (ADMIN): Number of employees Business administration computer services (BACS): Number of personal computers Copyright © 2012 McGraw-Hill Ryerson Limited LO 11 4-103 Quick Check How much total cost will be allocated from ADMIN and BACS combined to the Accounting Department? a. $35,250 b. $49,072 c. $18,000 d. $26,333 Copyright © 2012 McGraw-Hill Ryerson Limited LO 11 4-104 Quick Check How much total cost will be allocated from ADMIN and BACS combined to the Accounting Department? a. $35,250 b. $49,072 c. $18,000 d. $26,333 Copyright © 2012 McGraw-Hill Ryerson Limited LO 11 4-105 End of Chapter 4 Copyright © 2012 McGraw-Hill Ryerson Limited