Noise Measurement Training Module 1 © 3M 2013. All Rights Reserved. Table of Contents Physics of Sound (Hearing loss, terminology) OSHA (Regulations) Sound Level Meters Noise Dosimetry 2 © 3M 2013. All Rights Reserved. Noise Measurement and Dosimetry Learning Objectives Explain sound pressure level, frequency & respective units of measure Describe level average, time weighted average & dose Explanation of criterion, threshold & exchange rate Proper placement & care of microphones and instrumentation Explain hearing conservation regulations & OSHA requirements as it pertains to noise measurement 3 Hands on calibration, function & measurement with the noise dosimeter, sound level meter and octave band analyzers Section I Physics of Sound 4 1-20 Sound vs Noise? 5 Why Measure Noise? I. Determine if the employee(s) are at risk for Noise Induced Hearing Loss (NIHL) & should be in a Hearing Conservation Program (HCP) II. Differentiate between on-the-job & off-the-job noise exposure III. Determine most effective hearing protection IV. Engineering Controls V. Administrative Controls VI. Compliance with applicable Standards 6 © 2009 3M Company. All Rights Reserved. Why Measure Noise? Prolonged exposure to noise causes permanent and debilitating hearing loss Mostly between 4 – 8 kHz Lose ability to understand speech in many situations Typically affects consonant reception Individual losing hearing is often the last to know! 7 Why Measure Noise? Long term health effects due to adrenaline release More accidents in high noise environments Measurable decrease in productivity Measurable decrease in work accuracy Increased fatigue 8 Noise Induced Hearing Loss Intensity + Duration Damage occurs in the cochlea Results in loss of comprehension, not loudness Permanent 9 Definition of Sound Fig. I-3 Compression & Rarefaction of air molecules 10 What does Sound look like? Adapted from Acoustics Animations – Dr. Dan Russell – Kettering University Applied Physics http://www.kettering.edu/~drussell/Demos/waves/wavemotion.html 11 Compression & Rarefaction of Air Particles in a Sine Wave 12 Four Characteristics Of Sound Frequency (measured in Hz) Intensity (measured in dB) Speed (measured in feet or meters/second) Wavelength (measured in feet or meters) 13 Frequency Measured in Hertz (Hz) kHz for 1000xHz Relates to the pitch of the signal Is a measure of the cycles completed in one second 14 Frequency – (Pitch) Fig. I-4 1Hz and 10Hz Sine Waves 15 Typical Frequency Examples 16 Lathe 50 to 1100 Hz Compressed air 500 to 8000 Hz Circular saw 300 to 12000 Hz Cars 8 to 1100 Hz Violin 300 to 9000 Hz Frequency Response & Weighting The human ear is capable of responding to frequencies ranging from 20 Hz to 20 kHz The ear is less efficient at high and low frequencies In the range from 500 Hz to 4 kHz a normal human ear is very sensitive 17 Frequency Response & Weighting Fig. I-6 “A” and “C” Weighting Curves 18 Sound Pressure Level Fig. I-7 Sine Waves with different sound pressures Measured in decibels (dB) 19 2 Sine Waves: Same Frequency Same Time Duration Different Intensity One is TWICE as loud as the other Understanding deciBels (dB) deciBels S P L dB SPL deciBels H L dB HL Sound Pressure Level Hearing Level Relates to intensity of Relates to measurements of audiometric test tones the environment 20 Doubling Sound Source 100 dB 100 dB + Add 3 dB 10 dB perceived as “twice” as loud 21 = 103 dB Addition of Decibels If the difference between two levels to be added is: - 0 to 1 dB, then add 3 dB to the higher number - 2 to 3 dB, then add 2 dB to the higher number - 4 to 7 dB, then add 1 dB to the higher number - 8 dB or more, then add 0 dB to the higher number Decibels are logrithmic values They can not be directly added or subtracted 22 Changing Distance From Source Outside Doubling distance Decrease SPL 6 dB Room Very Near Source Twice the distance decreases SPL by 6dB Far from source No change with change in distance NOTE: These are general guidelines. Each case may vary. 23 Octaves Fig. I-11 Octave Bands Focus on the frequency content of the overall noise signal Important for noise control efforts 24 Occupational Noise Characteristics Fig. I-12 Mixture of Source Signals In the real world of occupational noise the overall sound is a mixture of many simultaneous sources with a variety of frequencies and intensities. 25 Types or Characteristics of Sound “Measure all continuous, variable and impact/impulse sound” 26 Response Time 27 Slow 1 second rise and fall Fast 0.125 second rise and fall Impulse 35 millisecond rise 1.5 second fall Peak 50 microsecond rise and fall Various time responses 28 29 Types of Hearing Protectors Muffs Plugs Foam formable Pre formed Custom Others 30 Plugs on a head band Noise cancellation Hearing Protection NRR Noise Reduction Rating 31 NRR Devaluation NRR - 7 dB Adjusted Attenuation then divide this value by 2 to determine if hearing protector’s are adequate to forego noise control The OSHA method is described well on the OSHA Noise & Hearing Conservation e-Tool website http://www.osha.gov/dts/osta/otm/noise/hcp/attenuation _estimation.html 32 Hearing Protection 2 33 NRR - 7 NIOSH subject fit Model Muffs NRR less 25% Formable Plugs NRR less 50% All Other Plugs NRR less 70% 34 GRAPHIC ILLISTRATION 25 Assume you need 10 dB reduction 20 35 18 Muff 15 Assume NRR is 24 for all De-rate muff by 25% 24 Formed 12 Others 10 6 De-rate formable by 50% 5 De-rate anything else by 70% 0 Net Protection NRR Plugs + muffs REMEMBER: Earmuffs over earplugs provide a maximum of 5dB additional attenuation no matter what the muff rating. 36 Critical Terminology Criterion - If exposed to SPL on average for eight hours, it would result in a maximum allowable exposure. [90dB for 8 hrs] Threshold – dB level below which, all SPL’s are assigned a value of zero. [80dB] Exchange Rate - Results in a doubling or halving of the maximum allowable exposure. 37 Critical Terminology Average Level (LAVG and Leq) - If present continuously, would generate the same amount of energy as the varying levels that are present in the environment measured in decibels. Time Weighted Average (TWA) - A level average with an assumed fixed sample period of eight hours measured in decibels. Dose - The allowable daily exposure value. A maximum allowable exposure is equal to 100% dose. [90dB x 8hrs = 100% Dose] 38 A Basic Concept… TWA = Lavg @ exactly 8 hours DOSE = Follows the same line! 39 Dose / Lavg over time 40 Exercise I 41 Exchange Rates SOUND LEVEL METERS 3dB exchange rate When averaged, Leq (level equivalent) NOISE DOSIMETERS 5dB exchange rate 42 When averaged, Lavg (level average) Criterion and 5 dB Exchange rate 90dB x 8hrs = 90dB TWA = 100% Dose 95dB x 8hrs = 95dB TWA = 200% Dose 100dB x 8hrs = 100db TWA = 400% Dose 100dB x 4hrs = 95dB TWA = 200% Dose 100dB x 2hrs = 90dB TWA = 100% Dose 100dB x 1hr = 85dB TWA = 50% Dose 43 Section II OSHA 44 21-25 The Occupational Noise Exposure Standard Derived from the Walsh-Healey Public Contracts Act. 1971 adopted under the Occupational Safety and Health Act. Permissible Exposure Level (PEL) of 90 dBA. Noises with a higher level than 90 dBA can be sustained for periods of less than 8 hours. Sounds with average levels less than 90 dBA can persist for periods of more than 8 hours. 45 Permissible Noise Exposure Hours per Day 46 Sound Level dBA slow response 8 90 6 92 4 95 2 100 1.5 102 1 105 0.5 110 0.25 or less 115 Hearing Conservation Amendment Published in the Federal Register on March 8, 1983. The Hearing Conservation Amendment requires the employer to perform five key tasks: Measure Noise Audiometric Tests Hearing Protectors Education & Training Record Keeping 47 Table G-16a (abbreviated) Measuring Threshold H.C. Action Level (50% exp.) 8 Hour Criteria Minimum Upper Range 48 24 85 A-Weighted Sound Level Duration (Hours) 80 16 90 95 100 105 110 115 120 125 130 32 8 4 2 1 0.5 0.25 0.125 0.063 0.031 Section II Measuring Method for OSHA Surveys Original Rule H.C.A. A/Slow A/Slow Exchange (Doubling) Rate 5 dB 5dB Criterion (LC=100%) 90dB 90dB Threshold (Cut Off) 90dB 80dB Weighting/Response Limit 90dB/100% (PEL) 49 85dB/50% Action Level Conclusion The focus of the Occupational Noise Exposure Standard and the Hearing Conservation Amendment, is to set minimum requirements to protect hearing for those workers in a noisy environment. The Keys to Success Positive attitude on the part of the management Clear communication of the value of hearing Hearing protection takes care of the problem of noise for the short term, but the key to real hearing protection is education and communication. 50 Section III Sound Level Meters 51 26-39 Components of a Sound Level Meter Fig. III-1 Block Diagram of a Typical Sound Level Meter Microphone Amplifier Range Control Frequency Filter(s) C A Fast/Slow F S 52 Display Classification of Sound Level Meters Three types of SLM’s established by ANSI, and IEC Standards: Class 0 Laboratory grade instrument Class 1 Precision instrument Class 2 General purpose instrument 53 Types of Microphones Random Incidence 54 Direct Incidence Pressure Microphone Acoustical Calibrators 1) Loudspeaker 1 2) ON/OFF switch 3) Battery indicator 4) Microphone adapter 2 4 3 55 SoundPro SE/DL series Understanding the KeyPad Enter key ~ The center key is primarily used to execute an action from the menu displays or in measurement and logging displays. Arrows ~ The left/right arrows and up/down arrows are used to navigate in the direction you select. These are used often as you are moving through the menus or toggling through logged sessions. Alt f key ~ Alternate functions. Pressing this key toggles the contents in the Softkey Region. On/Off/Esc ~ Triple function key. Its function depends on the circumstances at that time. Press it to apply power and switch the instrument on. Press it to power down . Press it to Escape (or exit) from a data field or a screen. Run/Pause key ~ Press to start and pause studies depending upon whether a study was running at that time or not. Stop key ~ Press to stop (or close) the session. Backlight key ~ If you have Backlight set to “Manual,” press this key to manually turn the backlighting on or off. 56 SoundPro Exercise I – Calibration & Battery Check Page 32 – In workbook 57 SoundPro Exercise 2: Measurement of Noise Sources Pages 33 & 34 – In workbook 58 Sound Level Meter Placement Keys Location, Location, Location Reflection Vibration 59 60 61 Section IV Noise Dosimeters 62 Noise Dosimeter Components Microphone Amplifier Range Control Frequency Filter(s) C Fast/Slow F S A Display Computer 63 Storage Printer Calculator Clock Meter Environmental Concerns Temperature Humidity Atmospheric Pressure Wind Radio Frequency Interference 64 Magnetic Interference How To Do A Noise Survey Check Battery Leave It Alone Reset Unit Work Check Set Up Check It Calibrate Unit Observe Inform Worker Remove Unit Unit Placement Record or Download Data Microphone Placement 65 © 2009 3M Company. All Rights Reserved. Survey Techniques I. Individual Full Exposure Assessment II. Representative Sampling III. Task-Based Exposure Assessment Modeling (T-Beam) IV. Area Mapping 66 © 2009 3M Company. All Rights Reserved. 67 © 2009 3M Company. All Rights Reserved. Survey Methods 68 Managing Mobility and Variability 5 day , 40 hour evaluation 69 Infrequent Exposures The day OSHA inspects is reality Use informative signs Use HPD’s 70 Re-monitoring Change in process or procedure that affects inclusion and/or hearing protection effectiveness -production rates -material processed -production technique -machine placement 71 Survey Pitfalls!!! Microphone Placement Employee Project Assumption Threshold Distortion Wind Battery & Calibration 72 What To Record In Addition To Sound Levels Dates and Times Model and Serial Numbers Pre and Post Survey Calibration Levels Workplace Descriptions Task Descriptions Environmental Factors Instrument Settings Unusual Conditions 73 Noise Dosimeters 74 NoisePro Dosimeter Key Pad Functions The RUN/PAUSE button is pressed to Start and Stop integration and data logging. The Enter key is used to accept values or actions in the Setup menu. 75 The RUN/PAUSE button is pressed to Start and Stop integration and data logging. The ON/OFF ESCAPE key has two functions. It is used to turn the instrument on and off. If also serves as an escape key in the instrument setups Microphone Placement 76 Proper Mounting Typically Belt Mounted 77 Middle of Shoulder NoisePro: Exercise I - Calibration Page 54 in Workbook 78 NoisePro: Exercise 2 – Noise Measurement for OSHA Compliance Pages 55 & 56 in Workbook 79 © 3M 2013. All Rights Reserved. Measuring Dose Using the 5 dB exchange rate (doubling rate), we can conclude the following: 80 95 dB for 8 hours equals 200% dose 100 dB for 8 hours equals 400% dose 105 dB for 8 hours equals 800% dose 110 dB for 8 hours equals 1600% dose NoisePro: Exercise 3 – Effects of Exchange Rate & Criterion Pages 55 & 56 in Workbook 81 © 3M 2013. All Rights Reserved. Tim Bailey 3M Detection Solutions Phone: (800) 245-0779, ext. 152 Fax: (262) 567-4047 TLBailey@mmm.com Customer Service: Heidi Tunak, ext. 106 Tech Support: Randy Sleggs, ext. 123 Mark Scherer, ext. 158 82 What We Measure Fig. I-13 RMS (Root-Mean-Square) 83 Crest Factor Fig. I-14 Crest Factor - Impulse/Impact Noise 84