Find out the barriers in Pakistani FMCG industries sourcing from other countries Chapter # 01 Introduction 1 Find out the barriers in Pakistani FMCG industries sourcing from other countries 1. Introduction 1.1 Background Global sourcing is the practice of sourcing from the worldwide market for goods and services across the geopolitical boundaries. Worldwide sourcing often aims to utilize global efficiencies in the delivery of a product or services. These efficiencies include low cost skilled labor, low cost raw material, and other economic factors like tax cuts and low trade tariffs. Some of these barriers can be a company should have to spend some time to build a mutual trust between both the parties. The quality of raw material the timings of the delivery they should have consider all of these matters. The companies which go for sourcing always keep in mind that they are going for reducing their cost at the same time they should have to minimize the risk as low as possible. They should try to be smooth and clear at all levels. They should understand at a ground level the problems faced by the companies and firms from which they are building relationship. According to a study there are three major barriers in sourcing which includes Rigidity which shows an attitude to not accepting a new change. Lack of sharing is also the barriers in sourcing when the companies do not share their ideas with each other they cannot built a strong relationship. Last but not the least collaboration issues it includes both the parties that they have fear of not giving the required value of the thing. The companies should also have to understand that most of the things move slowly in the developing countries so they should not give them a tight deadline so that they cannot meet it. It will take time to understand them and to obtain the quality and everything as your company standards. The other thing which can be considered is that it is a way to develop the nations which are still in the process of developing by providing the chance to pool resources with international industry so that they can benefit their economy. 2 Find out the barriers in Pakistani FMCG industries sourcing from other countries The basic goals of the firms which select worldwide sourcing have more or less same as they all wants to lower their cost, to achieve high quality and to build strong relationship with the supplier. How FMCG sectors are booming in Pakistan. Business recorder1 took interview from Ehsan Malik (Chief Executive Officer) of Unilever Pakistan. And business recorder tries to indentify all of those factor from which FMCG sector are booming in Pakistan. Mr. ehsan malik told that’s as a nation we like to spend more and we do not save the money from our income. We live for today only that’s why we consume big portion of our income. Urbanization is second main reason of growth in FMCG industry. Urbanization means those people who was shifting in urban cities and trying to adopt urban practices and living style. But now many people are not moving from rural areas to urban areas but they are adopting the big cities life style & practices like tea whitener, expensive consumer & luxuries products. Because shifting in urban areas purchasing power is decreasing due to home rent, heavy utility bills etc. that’s why now people are not shifting from rural areas but they are adopting urban items, practices& enjoying luxuries life style. Then many companies have put extra efforts to create penetration in rural areas. Unilever also doing below the line promotional tricks and complete supply chain & marketing unique campaign like noodles example, noodles are not Pakistani food but due to promotional activities and campaign we have launched to the noodles in rural areas successfully. People have realized that noodles are not only tasty but this is also the low price & have more protein than breads & rice as well as noodles can be cooked easily. FMCG companies are doing promotional activities and sending sales persons in rural areas where FMCG demands are high like sun silk shampoo, pounds beauty cream and Colgate Palmolive tooth paste boosted the profit from 15 percent at 1 http://www.brecorder.com/brief-recordings/0/1143077/ 3 Find out the barriers in Pakistani FMCG industries sourcing from other countries least. Unilever Pakistan’s Vice president for customer development Syed Shazia told in the interview that’s “rural area market growth is more than twice that of domestic sales” Nestle Pakistan2 is spending 326 Million US dollar to twice the dairy products in 4 years ; boosted the sales by 29% to 378 Million US dollar in the short time horizon of 6 months.. Managing director of nestle Pakistan unit, Mr. Ian Donald told in the interview “we are watching that Pakistan’s rural market is performing better than urban economy And Nestle Pakistan have strongly focusing on rural markets”. Mr. Sherani former economic adviser of finance ministry & CEO at Macroeconomic Insights Pvt said consumer sector double digit growth come completely from the rural market areas. 1.2 Problem Statement Many studies have been performed to find out the barriers in sourcing. 3The researchers found that most of the foreign firms select the firms in low cost countries due to reduce their final cost of the product.Imports are increasing due to low cost and it begins competition among the firms. The problem here arise that due to increase in the sourcing by firms there must be some barriers which they have to face in taking decision of sourcing. Countless research work has been conducted on this topic but in Pakistani FMCG industries this topic is remained untouched yet. 1.3 Research Objective Find out the barriers faced by Pakistani FMCG Companies in sourcing from other countries 2 http:////www.businessweek.com//news//2011-10-05//Pakistan-terror – no – bar –as-unileverconverges-with-nestle – retail.html 3 Coucke & Sleuwaegen (2008) 4 Find out the barriers in Pakistani FMCG industries sourcing from other countries Overcome to the barriers through which Pakistani FMCG companies can reduce their cost while improve their quality, etc. 1.4 Research Questions 1. What are the barriers faced by FMCG companies of Pakistan in sourcing from other countries? 2. How FMCG companies of Pakistan overcome to these barriers? 1.5 Scope of the Study FMCG companies are doing global sourcing due to get the benefits of low cost material with best quality etc. The study is beneficial for the managers of FMCG companies of Pakistan. Through this research work they could find a better way to source from other countries and could reduce barriers in sourcing. It will also be beneficial for the organizations to make the sourcing strategies or policies accordingly. Hence they could find the better way to reduce their cost. 1.6 Limitations of Study The research is limited to only one industry that is FMCG industries. Therefore for getting more authentic and reliable results other industries can be taken into account. Another limitation of the study scare financial resources of researcher’s and time constraints that for getting more credible results more companies could be include. 5 Find out the barriers in Pakistani FMCG industries sourcing from other countries Chapter # 02 Literature Review 6 Find out the barriers in Pakistani FMCG industries sourcing from other countries 2. Literature Review 2.1 Theoritical Background Many companies are using global souricng as an essential part of supply chain strategies. Global sourcing is the one significant economic trend in last twenty years for corporate survival4. One of the major Benefits of worldwide sourcing are low cost. The expansion of manufactured goods worldwide has one of the most well-defined economic trends of the previous fourty years it has enable to grow the GDP of the most development countries. Many developing countries like india and china are making worldwide sourcing as an cost saving opportunities on the buying side. Price/cost benefits are attached with worldwide sourcing in developing countries 5 . One of the major reason of global souricng are the cost saving , availability , innovation and quality many studies have been indicated on this. Marketplace structure are also changing by worldwide sourcing. Global companies want to increase their scope in all markets. Many firms are going to global sourcing because there are no any suitable supplier are available in the home country. After identification the commodity to purchase globally, a company must evaluate to the potential suppliers and identify to the suitable supplier for that task. If organization have very limited information and outside contacts then evaluation of supplier can be an challenging task for the company. Cultural differences are the major barrier involve in the global sourcing. Cultural is an multidimentional concept including religion, language, values and attitudes, customs, social institution and education. Values and behaviour these two very significant part of culture can affect the supply manager. Values are the way of the people think and an group norms and then behaviour is the based on the attitudes and values 4 5 Watters (2010) Monczka (2009) 7 Find out the barriers in Pakistani FMCG industries sourcing from other countries it affect they way to people act. Cultural differences and understanding about those cultural make an easy to conducting business worldwide. Language differences can also have an significant affect on smooth and effective global sourcing. Legal system also vari from origin to origin. Advanced countries have very strong legal sytem that provide protection to the buyer. But in developing countries this may not be correct & true. Many countries offer no successful safety against the piracy of intellectual property.In global sourcing one more important concern are managing the risk attached with fluctuations of currency. And companies take to the different steps to reduce the risk of currency fluctuations. In the supply chain management one concept is three Vs,visibility, velocity, & variability these are the very major components of successful SCM strategy. 6Supply chain management goal is reducing the variability by increasing visibility and velocity as seen in Figure:02.1 6 APICS CSCP-certified supply chain professional (2012) = VARIABILITY + 8 Find out the barriers in Pakistani FMCG industries sourcing from other countries Figure: 02.1 The ability to see important information throughout the chain is called visibility. However visibility will be increasing so ultimately customer and SC partner will get the benefits. A supply chain manager can view the complete picture of the chain and from this clear picture he/ she can minimize to the upcoming problems/ risk like POS (point of sale) data can increase the supply chain partner’s visibility. SC members can realize saving in time and cost as well as better visibility has resulted in greater velocity. A term used velocity the speed of transactions within a SC partners. Velocity of transaction in the supply chain can increase by using the JIT delivery , lean manufacturing as well as eliminate to the non value added activities from this chain & eliminating of non value added activities the transactions time will be reduce too, speed up the velocity of inventory and the flow of cash. Variability is the fluctuation of below and above the average value like average number of sales or defects. Variability is decrease by the better visibility and velocity in the supply chain. To minimizing the risk or variability supply chain partners need the clear and better visibility and velocity. 2.2 Empirical Studies Batista,, (2012) studied the transport performance in the strategic sourcing as this is the age of sourcing. They studied that how the barrier of sourcing can effect the performance of overall supply chain performance. They perform a qualitative study and applied delphi technique on the data collected by 20 managers sho are invloved in outsourcing. The results if the study shows that there is need to be a specific frame work or network for transportation for the trade. There is also need to be specific or particular focus on transportation network from the perspective of international sourcing. 9 Find out the barriers in Pakistani FMCG industries sourcing from other countries Lorentz, et al. (2012) tested that how geographical location matter for the performance of inter firms processing of supply chain. They collected the sample data of 95 manufacturing firms and applied GLM 7 technique. The findings or results of the study shows that when the geographical distance increase the performance of supply chain effectiveness decrease due to increase in cost. It will also increase the time delays. Hence the performance of supply chain decreases. Wang, et al. (2011) investigated& examine the decisions making taking by Australian firms for sourcing from China as it is a low cost country. They took the sample of 35 Australian firms to analyze the phenomenon. All of these firms are involved in sourcing from China. Descriptive statistics was applied on the data the results of the study reflects that most of the firms choose China for outsourcing to reduce their cost and by doing this they significanlty reduce their cost. But by reducing their cost sometime they sometime compromise on quality, delays in timings etc. Pazirandeh,, (2011) investigated and analyzed the sourcing of health products from the developing countries of the world. They performed a qualitative study and reviewd number of sourcing strategies. The findings of the study shows the in the sourcing of vaccines the companies should have to be more quality concious. For this type of sourcing the product,country and organizational characterstics should be taken into account. Christopher,, et al. (2011) analyzed the manager approaches to avoid the risk associated with global sourcing. They used 15 cases of global sourcing in seven different industries. They 10 Find out the barriers in Pakistani FMCG industries sourcing from other countries perform a qualitative study. According to the results and findings of the study they manager does not have particual phenomenon or formula to reduce the risk associated with the sourcing. They cope up with the risk associated with the sourcing with different manner for example the risk which are involved are demand risk, sustainability risk, environmental risks and supply risk etc. Platts & Song., (2010) investigated that cost of sourcing from china. As most multinationals choose china for sourcing because of low cost so the author campare that to what extent they are successful in reducing their cost. They performed a comparative analysis of the cost associated. The data used in the study collected by six case studies and 201 Big MNCs firms who are involved in sourcing from china. The findings or results of the study shows the most of the time firms underestimate the total cost associated with the overall process of sourcing. They suggest the companies that they should completely analyze the each and every cost in the sourcing afterthat make the final sourcing decision. Crone & Watts, (2010) investigated the factors that influence multinationals to stay on regional sourcing. They collected the data 50 multinational operating in UK. ANOVA was applied to analyze the data. The results of the study show that the multinationals prefer to source from regions whereas sometime the demands coincides with the supply so that they has to source from outside. Or sometime some policies act as barriers in regional sourcing. Hameri & Hintsa,, (2009) investigaed the factors that contribute to bring a change in out sourcing or sourcing from out side the borders. They perform a qualitative study by reviewing the literature and by unstructured interviewing 33 officials of different industries. To identify factores they applied delphi technique. The results of the study shows that there is a future planning of more than 20 years by WTO to increase the outsourcing which includes physical 11 Find out the barriers in Pakistani FMCG industries sourcing from other countries sources, material, information , technology etc. In addition the risk will also increase with this process or phenomenon. Deane, et al. (2009) studied that how a company should select the supplier from which they are planning to souruce their product to minimize the level of risk associated with it. They analyzed the different types of risk and check the reliability. The results of the study shows that there are basically two types of risk which are most important they are density risk and environmental risk. They managers can apply firrent sourcing strategies like multiple supplier selection, single supple or cross borders supplier selection etc. Fredriksson & Jonsson,, (2009) investigated the consequences of the low cost sourcing faced by European manufacturers from china. They perform a qualtiative study based on the case studies. The findings of the shows that low cost sourcing effects the companies in the manner that it effects the supply chain structure, supply chain netwrok of the company. They suggested that the managers should taken into account the relationships with the supplier and the overall performances of the suppliers. Coucke & Sleuwaegen,, (2008) investigated that how the manufacturing firms of Belgium take the sourcing strategy as their survival in this age of competition and the effect of importing from the developing countries. They consider the exit behavior of Belgian firms in the period of 1999-2001. Descriptive statistics and logistic regression applied on the data. They results of the study suggested that due to increase of globalization the sourcing improves and also the firms imports goods and have to face tough competition so to overcome this problem the firm have to develop and establish strong supply network. 12 Find out the barriers in Pakistani FMCG industries sourcing from other countries Khan K & Pillania,, (2008) tested the performance of the indian manufacture firms by sourcing. The data used in the study was of 128 manufacturing firms operating in India. The statistical technique used was multiple regression and ANOVA. The results of the study shows that the relationship between supplier and partner, flexibilities in timings and trust on suppliers are the key factors on which performance relies. They suggest the companies to improve their lovel of trust and the key factors to bring more improvement in performance. Leamer, (2007) investigated that how the geography of a country helps its firms to source or to create relationship with the firms of the other country. The study based on the qualitative relationships. The writer concluded the study by saying that due to increase in the globalization the world become flatter now the trade is as easy as we think. And so theoutsourcing is also easy for the organization to import goods etc. Ruamsook,, et al.(2007) analyze the supplier performances when the U.S firms go for sourcing from the low-cost countries. The data was collected through the mail surveys 3400 supplier managers and the data collected by five point likert scale. Goodness of fit test was used to analyze the data. The findings of the analysis shows that low cost coutries like china have leaa satisfactory product. Indias results is same as china. It is shown that it is not mandatory that all the low cost countries provide the same quality as required by the managers. Kumar & Momaya,, (2007) empirically identify the evolution in demand translation in global sourcing of components. Research results reflects that ATO (assemble to order) environment has a high dependency on the component level demand accuracy to improve the on time delivery and control the inventory. In future researcher can include the variation in 13 Find out the barriers in Pakistani FMCG industries sourcing from other countries component, lead time, the variation in the customer preferred features and the short life cycle of the end products. Chan et al (2007) investigated the strategic sourcing in the Hong Kong toy industry. Samples of 205 Hong Kong toy companies results reflect that the implementation of strategic sourcing in the Hong Kong toy industry is lagging behind the degree of importance of strategic sourcing researcher implications here is a gap between the implementation & importance of strategic sourcing and the also the study is only on Hong Kong toy industries Hartley et al (2006) examine exploring the barriers to the adoption of e-auctions for sourcing. Sample used 163 firms and propositions were developed based on the literature and case studies. Results are no significant differences were found between adopters and non adopters on the buye’s e-auctions knowledge lack of supplier participation and the importance of supplier relationships. Further research can be on the large sample size and the results may not generalize beyond the sample. Mishra & Tadikamalla, (2006) analyze the benefits of sourcing from single supplier as compare to source from two different suppliers. They perform a qualitative study. The results shows that the effectiveness of order splitting in which there needs to be only one supplier and we order them from time to time it is called order splitting. It will enhance the quality as well as the trust relationship between supplier and the company. Murray, ,et al. (2005)tested the effect of sourcing which takes place in the results of strategic alliance on the market performance. They identify this relationship on the foreign firms which are operating in China. The data used in the study was of 487 foreign manufacturing firms 14 Find out the barriers in Pakistani FMCG industries sourcing from other countries operating in China. Confirmatory factor analysis was applied on the data. The results indicated that the sourcing of major or critical parts can decrease the market performance of the firms. They suggested the managers that they should have complete knowledge about the supplier with whom they are going tobuild strategic alliance. Trent& Monczka,, (2005) investigated that how can managers get expertise in th global sourcing. They performed a qualitative study according to their study there are seven characterstics to achieve excellence in global sourcing. First is that they have strong commitment to the sourcing, secone is that all the process is clearly well defined. The resources should be available on time and they should be integerated by I.T department. All the process should be supported by organizational design. Communication should be strong. And finally the methodologies should be such type that the savings will also occur. Dossani and Panagariya,, (2005) investigate how globalization impact on outsourcing of IT service in the economies like India. The authors finds that indian IT sector is blooming day by daya with the last few years. Indian It sector is exporting IT servies around the world however the developed economies outsource It service at high levels low level work has been performed by themselves. They suggested the india thatthey should develop the It workers as high level work. Choi & Davidson,, (2004) investigated the strategic sourcing taken by multinationals. As multinational firms capture large international markets . they perform a qualitative study according to their study they found that if multinationals go for the strategic sourcing to the other supplier they can lower their average cost but sometimes the marginal cost increase so the 15 Find out the barriers in Pakistani FMCG industries sourcing from other countries multinationals have to perform keen study about about make or buy decision that whether to make or buy. Chopra &S.Sodhi,, (2004) investigated & analyze how managers manage risk to avoid the risk associated with supply chain breakdowns. According to their qualitative study there are so many risk associated with the supply chain process. The risk can be forecast risk, delays risk, procurement risk, intellectual property risk, inventory risk and receivable risk etc. according to them the managers can control all types of risk by effective management. They should apply flexibilities to the processes like increase inventory, aggregate demands, inrease capability etc. Ghauri,, Lutz, & Tesfom,, (2003) Find out that how multinationals are using the networks to solve the sourcing problems of small and medium sized enterprises in developing countries. They perform a qualitative study and review literatures. They found that there are two types of problems exists internal and external. The multinationals are in practice to firstly solve the problems of internal issues completely. The network created have keep an eye on the foreign market activities and demands situations. Knappe,, (2003) examine the challenges faced by textile industry after 2005 because industries are reduce the number of the countries from where they source their material. They perform a qualitative study according to them the quotas plays and important role in this process. The companies keep the sourcing countries who have complete their quotas regularly. Also who are consistent in quality. Vanhaverbeke,,et al.(2002) analyzed that in the todays rapid business world at what extent companies prefer to source the new technology through strategic alliance. They took the data of 145 strategic alliances and 140 merger and acquisitions which establish between the 16 Find out the barriers in Pakistani FMCG industries sourcing from other countries period of 1985-1994. They applied descriptice statistics and regression analysis to analyze the data. The results of the study suggested that the firms continuously engaged in the strategic alliances more chances are present that one will acquire other. And in the case of acquisition the firms which lead has more likely to acquire other. Murray, (2001) investigated that how a company take strategic advantage through the sourcing which is as the result of strategic alliances. They study that in the todays era firms are use to strategic alliances base sourcing to increase the market performance. They sstudy the the top level multinationals whose are performing strategic global sourcing. The results of the study shows that through thios ohenomenon the firms are more easily can meet up the changing demands of the customers. Because through sourcing firms are only concerned with the things they need they don’t have concern how the supplier made this. 17 Find out the barriers in Pakistani FMCG industries sourcing from other countries Chapter # 03 Methodology 18 Find out the barriers in Pakistani FMCG industries sourcing from other countries 3. Methodology 3.1 Research Approach The research approach means that which type of the study is going to be conducted. The approach of a research can be qualitative or quantitative. But this research work is qualitative. And in qualitative research we describe a phenomenon, situation, problem or event as well as in qualitative research do not include any of the statistical techniques or tool8. And the research wants to investigate the barriers in worldwide sourcing. It will be identified by the in-depth interviews with respective personnel’s. 3.2 Research Purpose The purpose of following research is exploratory. In the exploratory researcher have lack of clarity about the issues or problems. Researcher develops the concept clearly through exploratory research. The area of research can be new and unique that need to exploration only to learn & get knowledge about the dilemma9. In this research explore the barriers occurs in global sourcing which faced by the FMCG industry in Pakistan. 3.3 Research Design Research design is a plan of investigation adopted by the researcher to obtain research problems or question. The deeper understanding of experiences & nature is the objectives of phenomenological research10. In this research design is phenomenological. And it will be 8 Cooper & Schindler (2006) Patton (2002) 10 Cooper & Schindler (2006) 9 19 Find out the barriers in Pakistani FMCG industries sourcing from other countries conducted by taking in-depth interviews to understand that which type of barriers Pakistani FMCG industry faced in sourcing from other countries. 3.4 Data Source The data is collected by the primary source and highly authentic and reliable personnel are which includes managers, senior managers, and executives of different FMCG companies of Pakistan to give their understanding barriers in sourcing from other countries. 3.5 Target Population As this research work is limited to explore barriers faced by FMCG industry in global sourcing. So the research target population respectively is the FMCG companies operating in Pakistan. 3.6 Sample Size In this research the data of 04 FMCG firms operating in Pakistan and involved in sourcing from other countries are include. The study will investigate the barriers they faced in global sourcing. FMCG firm names are following 3.7 National Food Ltd Johnsons & Johnsons Unilever Pakistan Tetley Tea Company Data Collection The data for the study is collected by in-depth interviews with the key personnel’s of the respective companies. This method of data collection chooses because of authenticity of the data 20 Find out the barriers in Pakistani FMCG industries sourcing from other countries and it is the most reliable method for getting primary data. The interviews of 30-60 minutes are taken by the respective persons. 3.8 Sampling Technique Purposive sampling technique is chosen by the researcher. This technique of sampling includes the sample of the relevant person while excluding irrelevant persons. In other words it is a better way to stay stick on the topic. In this study we have taken the data from only the key personnel’s of companies which are involved in global sourcing. 21 Find out the barriers in Pakistani FMCG industries sourcing from other countries CHAPTER #4 Data Analysis 22 Find out the barriers in Pakistani FMCG industries sourcing from other countries 4. Data Analysis This chapter focuses on the analysis of the data obtained from the different sources. The data for the study was collected through the most effective way of the data collection which is face to face interviews. It talks about all the pros and cons of the procedure being carried out in the supply chain for the purpose of Global sourcing in FMCG sector. All the information gathered in these interviews are summarized below.R1: Planning & Warehouse Manager (Johnsons & Johnsons Company) R2: Senior Procurement Officer (National Food Private Ltd) R3: Factory Manager (Tetley Tea Company) R4: Supply Chain Manager (Hyeworth Renault Petersen Pakistan Pvt Ltd) 4.1 What are the barriers faced by FMCG companies of Pakistan in sourcing from other countries? 4.1.1 Quality Issues R1: We are importing to raw materials from different foreign countries. Because those raw material is scare in Pakistan or quality is not good. But our imported raw material quality is high more than local suppliers. R2: Cost is important factor but not more than quality for us. Because if we will not fulfill to the quality standard so ultimately our competitor will capture our market share as well as we are in food items related business so we first emphasize on quality and then cost. 23 Find out the barriers in Pakistani FMCG industries sourcing from other countries R3: We import tea from keyneya, Srilanka, vitnam and then grinding here in Pakistan. Because high quality tea is not farming in Pakistan so that’s why we import as well as we have an brand name in the market so we cannot destroy to our brand name only due to few saving of money. R4: Quality is important for us that are why we focus over quality not a cost. Cost is an important factor but not more than quality. That’s why we are importing to keep our quality higher. Author’s conclusion: By analyzing the answers of all the respondents authors concluded that the quality is more important in FMCG products. Due to higher quality FMCG companies import to the goods. As well as usually higher quality goods are not available in Pakistan. 4.1.2 Supplier Selection Issues R1: During Supplier selection we do complete and in-depth analysis on cost, quality, capacity of supplier etc. And after these screening procedures we put to them in our approved vendor list. As before I said we also minimize to the supply chain risk. We paid to the supplier after the inspection of raw material. R2: National Food quality control team first check to the sample which provide by new supplier. And after the sample screening process our quality team visit to the supplier in foreign country to check the processes as well as capacity of our supplier. If one supplier have very good processes and technology but if they are unable to committed with us to provide our monthly requirement so then we do not approved them in our supplier list. R3: Before selection the supplier. We check to the supplier capacity as well as quality of tea and for this purpose first our quality team visit to foreign countries to check the tea garden. After the satisfaction report we deal with them. 24 Find out the barriers in Pakistani FMCG industries sourcing from other countries R4: We have limited supplier and they are also a brand name in their market. And we buy only from them and they are working in the industry from more than 50 years. Author’s conclusion: By analyzing the answers of all the respondents authors concluded that FMCG companies have very strong criteria of supplier selection and specially they check to the supplier financial, capacity, quality and process. Specially they check to the delivery time, higher quality and low cost these are very important factory in imports. And they do in-depth analysis before selecting the supplier. 4.1.3 Supplier Relation Issues: R1:We define all terms and conditions with the supplier so usually there are no any issue occurs in our relationship with the supplier. And our relationship with our supplier is very strong R2:In supplier relation we have no any issues face as such. Because we select to the supplier after strong screening and testing procedure. As well as if any issue occurs so we resolve immediately. R3:Supplier relation in the tea business is an important factor. Because we import the tea from few countries like Kenya, Sri Lanka etc. So we keep good relationship with the supplier to keep our production flow smoothly.Relationship with supplier is good because foreigner is do not committed over and deliver under. R4:We are in seasonal product business so we have limited supplier who’s working in the industry from last more than 50 years so there are no any major issues face regarding supplier relationship. 25 Find out the barriers in Pakistani FMCG industries sourcing from other countries Author’s conclusion: By analyzing the answers of all the respondents authors concluded that FMCG companies have very strong & reliable relationship with the suppliers. After the supplier selection they also maintain a good relationship with them and sustain to the relationship because they have invested the money during supplier sreening & selection process. 4.1.4 Communication Barriers R1: Usually we deal with USA supplier so there are no as such any issues occur in communication. Because they also speak English well more than us. Some time issues can be occur from our side because English is not our native language so we minimize to this barrier as we finalize the deal with supplier on electronic written documents. R2: We do not face any major issues in communicationbarriers. Because we keep all communication over e-mail so there are no issues in communication with the supplier as well as we are working with supplier from many years so we understand to each other culture too. R3: There are no issues faces about communication because they know English very well and usually we have communication over e-mail which is a type of electronic documentation. R4: We communicated everything over the e-mail so there is no such an issue about the communication. And we are working with them from very long time. Author’s conclusion: By analyzing the answers of all the respondents authors concluded that they do not face any major issues regarding communication issues. Because they also keep all communication over e-mail and also maintain an electronic documentation. 26 Find out the barriers in Pakistani FMCG industries sourcing from other countries 4.1.5 Cultural Barriers R1: We do not face any cultural issues. Because we are working with them from very long time so we understand to each other culture. R2: As such cultural issues still we do not face with the supplier. As well as National Food have very good relationship with the supplier. R3: We do not face any major issues regarding cultural problems. R4: As I said we are working with the supplier from more than 50 years. So we knows to culture of them and as well as they also understand to our culture. Author’s conclusion: By analyzing the answers of all the respondents authors concluded that they do not face any major issues regarding culture. Because they are working from last several years with the same suppliers and they both understand to the culture of each other. 4.1.6 Cost & Long Lead Times R1: We importing from other countries in huge quantity so ultimately it’s cheaper than local goods. Lead time is not any major issues for us. Because its compulsory for us to bear this pain of inventory because we cannot take any risk about stock out. Another wise our competitor will capture our market share. As well as we are working to minimize the inventory. R2: Cost is not our first priority but because we import in bulk quantity so we do not face any issues regarding cost and lead time is an issue for us because when we import from other countries so its take long time to receive. 27 Find out the barriers in Pakistani FMCG industries sourcing from other countries R3: We import tea from Kenya and Sri Lanka, because in tea business we do not find any quality tea locally so ultimately we import from other countries. Long Lead time we face as an issue that’s why we have huge inventory in-transit. R4: We do not face as such any costs issues regarding imported goods because we are a brand name we focus over quality. Long lead time is not an issue for us because we are in seasonal product business so before the season start we also place the order and when season starting so product is available. Author’s conclusion:By analyzing the answers of all the respondents authors concluded that the FMCG industry companies do not face any major issues in cost & long lead time as well as low cost is an important factor. But majority companies emphasize over quality. 4.1.7 Local & Foreign sourcing Issues R1: We import from outside the country because here that’s raw material is not available or if available so quality is not better. Johnsons and Johnsons never compromise over quality. R2: Few years later we procure locally but now we import from outside the country. Because imported material is has reliable quality and low cost. R3: As I told we import tea usually from Kenya because Kenya tea is reliable in terms of quality. As well because quality tea is not available in the Pakistan so that’s why we use foreign sourcing. R4: We are using foreign sourcing because we emphasize over quality and quality product in our industry is not available in Pakistan. 28 Find out the barriers in Pakistani FMCG industries sourcing from other countries Author’s conclusion: By analyzing the answers of all the respondents authors concluded that they companies use foreign sourcing because of higher quality and low cost. That’s they reason of FMCG companies emphasize over foreign sourcing. 4.1.8 Exchange Rate & Inflation R1: Exchange rate is an problem from last several years because its changing fluently we minimize to this issue as when we deal with supplier or place an order so we fixed to the exchange rate and after the receiving and inspection of raw material we paid them. R2: Exchange rate is fluctuating too much from last several years. And when we procure locally so local supplier first do not focus over quality and second they provide us higher cost. Because local supplier first import to the raw material first and then produce here. After manufacturing product they sell to us and in that’s product they include all charges as well as they include inflation impact too. R3: Exchange rate plays a vital role in imports. They why when we place an order so we fixed to the exchange rate means we are using hedging to minimize the exchange rate risk. R4: Exchange rate issues. Because when we place an order so exchange rate is different and we come to payment term so. On that’s time exchange rate has been change. Author’s conclusion: By analyzing the answers of all the respondents authors concluded that they companies use foreign sourcing because of higher quality and low cost. And also exchange rate play an vital role in global sourcing. Because when they place the order so exchange rate is different and when they come to payment term period so exchange rate has been change. 29 Find out the barriers in Pakistani FMCG industries sourcing from other countries 4.1.9 Custom Delaying Tactics & Bribery Issues R1: Custom authorities use the delaying tactics with our shipment. They stopped to our shipment and do not release. And because Johnsons and Johnsons are very stick over the legal procedures so we never ever give them any speed money. Infect we have clearing agent and we did sign an agreement with our clearing agent too. And our clearing agent is also bound to follow the legal procedures. Many times our production has been stopped. Like last time our production was stop two months but we never give them any extra money for the shipment clearance. R2: Yes we face delaying tactics from custom side. But actually we have clearing agent to deal all issues regarding custom. One time our production raw material was only for few hours and we was facing pressure from our production side. But in the mean time our clearing agent releases the shipment from the port and we save to keep our production flow smoothly. R3: Customs people stopped to our shipment for the purpose of inspection. But they do not do inspection one one months. All custom related issues deal by our clearing agent. R4: They want speed money simple. That’s why they stopped to our shipment and do not release it. And we have compulsion to deal with them. Author’s conclusion: By analyzing the answers of all the respondents authors concluded that the FMCG companies face bribery issues from the custom side. But majority companies do not pay the bribery infect due to this issues those production suffer for longer time. And some companies use to the clearing agent for dealing with custom issues. 30 Find out the barriers in Pakistani FMCG industries sourcing from other countries 4.1.10 Single Sourcing Issues R1: Johnsons and Johnsons use single sourcing because if we buy from more than one supplier so there will be variation in our product. Infect we have very strong quality control team but as you know we can define to the minimum standard of quality or an interval of quality standard. As well as different suppliers use different processes and technology and human skills variation. So minimize to the quality variation risk we use single sourcing. R2: We use multiple sourcing and have two to three suppliers for each raw material to minimize the supply chain risk. When last time flood came in Pakistan so we was stuck because our local supplier was unable to provide us LAL MIRCH which we use in masala. If on that’s time we use single sourcing so we faced difficulties. R3: We import from different countries Kenya, Sri Lanka, usually we import from Kenya because Kenya tea is good quality. So we use multiple sourcing to minimize the single sourcing risk. R4: We are using single sourcing because as I told we are working with those suppliers who are old in the industry and we do not face any issue to shift over multiple sourcing. Author’s conclusion: By analyzing the answers of all the respondents authors concluded that the FMCG companies use multiple sourcing to minimize the supply chain risk. But few companies use single sourcing to keep standardized quality. Because as per few respondent if they use multiple sourcing so slightly variation become in the final product because every supplier use different technology and processes. 31 Find out the barriers in Pakistani FMCG industries sourcing from other countries 4.2 How FMCG companies of Pakistan overcome to these barriers? 4.2.1 Supplier Performance Measurement R1: Johnsons and Johnsons check to the supplier performance on the monthly basis to resolve the issues in monthly meeting with supplier. We check to the suppliers (KPI) key performance indicator from different dimensions like delivery time. Perfect order fulfillment, Quality, Cost etc. Actually we have different ranking for our supplier like Bronze, Platinum and Gold. And we also share the supplier performance with the supplier. We check if supplier does not meet our basis criteria which are lower than bronze rank so then we give them warning in supplier meeting like our one Tube supplier was consistently not fulfilling the basis standard from last many months so then we replace to this supplier with new one. But its take time around 1.5 years as I told before we are using single sourcing and our supplier selection procedure is lengthy after indepth analysis we approved to the supplier. R2: We use supplier performance (KPI) key performance indicator. On the behalf of these performance metrics we place those orders. As well as we also share the performance report with the supplier for improvement. R3: On the monthly basis we do supplier performance measurement and if any supplier is not fulfilling our standard so we give them warning for the improvement in next time. We also compare to the supplier performance from his last month performance to analyze that’s, means supplier is improving his performance or not. R4: supplier performance we measure and keep them on the board over the e-mail we inform to them about the issues if any occur. 32 Find out the barriers in Pakistani FMCG industries sourcing from other countries Author’s conclusion: By analyzing the answers of all the respondents authors concluded that the FMCG sector do supplier performance measurement and also compare to the supplier performance from standard benchmark. As well as on the behalf of supplier performance they place future order. 4.2.2 Information Sharing With Suppliers R1: Information sharing with the supplier we do to keep our production flow smooth and we share the six month raw material requirement planning (MRP) with our supplier. We also keep strong coordination with supplier to minimize the inventory. R2: National Food share the upcoming months forecast with the supplier to minimize the problem. Because if we will not share our future requirement with the supplier so supplier can say us “sorry I am unable to provide your requirement because am committed with my other customer” that’s the reason to share forecast with the supplier. as well as we have very good relationship with supplier it’s an “win –win situation” we provide them business and they provide us on time delivery , quality and low cost. R3: We share limited information with the supplier about our upcoming goods requirement and promotion campaign. As well as we have deep relationship with the supplier and if any issue occur so we resolve this on immediate basis through video conferencing or telephonic conversation. R4: We share information we the supplier about our promotion activity like Eid , Ramzan , and Valentine days because we are in the confectionery item business. As well as we only place the order when we required as I told our products usually consumed seasonally. 33 Find out the barriers in Pakistani FMCG industries sourcing from other countries Author’s conclusion: By analyzing the answers of all the respondents authors concluded that information sharing they do but limited like upcoming few months requirement of raw material to keep the production flow smooth as well as they use strong coordination with the supplier to minimize the inventory. 4.2.3 Improved IT, Processes & Human skills R1: Information technology has improved to the supply chain as whole and now supply chain has become an integrated supply chain. As well as we focus over our processes to make it innovative and easy to use and for maximum output in minimum time. When we planned to change any process or technology so first we trained to our employees because ultimately they are the user of this technology and if they can use it efficiently & effectively so return on investment, and cost benefit analysis will be positive. R2: Information technology is very important factor for the running smooth supply chain. But without investment over processes and employees its use less. So we also provide training to the employees because ultimately they are the user of the system. So our focus is major over processes to make them improved because if our processes will be best in class so it wills it’s our permanent investment. R3: We are using enterprise resource planning system. Which integrate to the all departments and if any problem arise so it resolve on timely basis. We focus to our processes to improve it time by time. And when ever put any new technology so first we check to the Return on investment analysis and also we provide training to our employees to use the system efficiently. Because in good quality product employee skills involvement is very important. 34 Find out the barriers in Pakistani FMCG industries sourcing from other countries R4:Information technology has evolved to the supply chain. Yes if any latest technology come and it’s supportive with our processes so we adopt this. Author’s conclusion: By analyzing the answers of all the respondents authors concluded that the FMCG companies use latest technology whenever require but they focus over processes to keep the best in class processes and they invest over processes to keep them smooth. As well as before implementing the any technology they first calculate to the Return on investment and cost benefit analysis and then implement to the technology and also provide proper trained to the employees because ultimately they are the user of the technology if they will use technology efficiently and effectively so directly impact will come over the final product. 4.2.4 Multiple Sourcing R1: Now we have planned to go on multiple sourcing because as one case has been done with our Tube raw material supplier. This was not fulfilling to our standard from last several months and then we develop to another supplier for replacement which took around 1.5 years. R2: When flood came in Pakistan so our local supplier was unable to provide our LAL MIRCH quantity requirement and then we did import LAL MIRCH also. If we did not use multiple sourcing so. On that’s time so it’s hard for us to keep production continue for the NATIONAL MASLA product. as well as one time GHANNI GLASS was unable to provide us our bottle requirement. Because Ghanni glass was committed with the Pepsi and coca cola. So on that’s time we also did import. That why we use multiple sourcing to minimize the risk. R3: Supply chain risk is end to end. Because if supplier is unable to provide us goods so I am also stuck to continue or production flow. To minimize this risk we use multiple sourcing. If one 35 Find out the barriers in Pakistani FMCG industries sourcing from other countries supplier is unable to provide our requirement so we go to second supplier who’s in our approved supplier list. R4: No we do not require multiple sourcing because we are doing business with top companies whose have and brand name in the industry of USA like Ferrero chocolate etc. Author’s conclusion: By analyzing the answers of all the respondents authors concluded that the companies use to the multiple sourcing to minimize to the supply chain risk. And few companies whose still do not use multiple sourcing have plan to use multiple sourcing in the future. 4.2.5 Hedging To Minimize Exchange Rate Issues R1: We use hedging to minimize the risk of exchange rate. Because exchange rate is changing fluently from last several years and it become and big risk for us. R2: Due to exchange rate fluctuating problems we use hedging techniques to minimize the risk in the supply chain. R3: In the global sourcing exchange rate is play a vital factor. And to minimize this risk we are using hedging. So when we place the order so. On that’s time exchange rate fixed over them time of payment. R4: We keep over estimation like 5% of plus minus in the cost. If exchange rate change and it’s rely during this cost so we do not required any further approval. But whenever its over the 5% then we go to take new approval for the procurement price. We are thinking to use hedging techniques because from last few years Pakistani currency is devaluing too much and it’s create over cost for us. 36 Find out the barriers in Pakistani FMCG industries sourcing from other countries Author’s conclusion: By analyzing the answers of all the respondents authors concluded that the FMCG companies minimize to the exchange rate risk they use to the hedging. And which companies still do not use hedging they have plan to use hedging in upcoming future. 37 Find out the barriers in Pakistani FMCG industries sourcing from other countries CHAPTER # 5 CONCLUSION & RECOMMENDATIONS 38 Find out the barriers in Pakistani FMCG industries sourcing from other countries 5. Findings & Recommendation 5.1. Conclusion The research was based on the barriers in sourcing from other countries in FMCG sector of Pakistan. Due to globalization now the global sourcing is very common in almost all the countries. Now organizations prefer to source their product from foreign supplier rather than local suppliers. It is because of many reasons based on the criteria that what is the preference of the organization on the basis of which they are selecting foreign supplier sometime quality matters sometime cost matters. But as sourcing increases there are barriers also arises which an organization must taken into account before making the decision of sourcing. The following are the outcomes of the thesis. The organizations must have to improve their systems of information technology to make their supply chain management process more efficient. They should make a proper team which can handle all the custom barriers as they should not involve in any type of speed money in any case. As well as whenever they receive online documents of shipment so they should start to the process of clearing good from the ports. Proper forecasting of exchange rate fluctuation to minimize the risk otherwise it can play a role of huge loss for them. And also can destruct to their profit margin. 39 Find out the barriers in Pakistani FMCG industries sourcing from other countries They should not block too much money on safety stock or in-transit inventory but to the certain specified level only. Because due to huge inventory in safety stock or in-transit can create a big risk like higher obsolesce rate, pilferage etc. They can cope up with communication and time barriers like they should email the required documents to the other part from office so when they open they can easily get your email. As well as they can also use to the written documents to minimize the communication barriers. For shipment barrier they should select a route which cannot stop their ship at any stop hence their product will not spoil. And also product obsolesce rate will be decrease too. They should have to make strict QC (quality control) team in such a way that they would not compromise on quality at any cost. As well as QC (quality control) team should be able to check to the supplier performance time to time infect after supplier selection too. 5.2. Future Recommendation This study has focus over only for FMCG (fast moving consumer goods) sector that’s existing in Karachi - Pakistan premises. This study has been done for the FMCG sector of Karachi- Pakistan, so, it can extend in different cities of Pakistan as well as it can also performed other than FMCG sector. Compare and analyzed the scenarios of non development countries and development countries and how they create effect over Pakistani FMCG companies. 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