MES with LEAP

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Creating Value with the Infor MES & LEAP
Jay Melville
Sr. Manufacturing Consultant
Mike LeRoy
Business Unit Manager, May 30, 2007
The Infor MES Suite
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The Infor MES Suite
The Infor MES Suite currently consists of three modules:
 Production Operations
 Manufacturing Data Collection and Communications (MDCC)
 Lean Execution and Planning (LEAP)
 Quality Assurance Operations
 Quality Management (QM)
 Maintenance Operations *
 Inventory Operations *
* Available with XA, but not included in the MES Suite
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LEAP
(Lean Execution and Planning)
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Introducing LEAP
 LEAP was created with one focus in mind. Providing
practical yet innovative technical solutions specifically
designed to support your lean initiatives!
 “Visual” execution is clearly one of the cornerstone
philosophies of lean. LEAP was designed to combine
the best pieces of traditional shop floor execution tools
with the best of lean practices. Kanban execution and
management fully integrated with traditional work orders
or schedules!
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Introducing LEAP
LEAP includes:
 Kanban setup and management
 Production status/electronic Kanban rate boards
 Drag-and-drop Kanban and M.O. “scheduling”
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“Up-To/Order Point” Kanban
Kanban integration with MDCC (Paper-Less)
Automatic back-flushing of components w/o an M.O.
Automatic M.O/P.O./Req generation
Some LEAP highlights…
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LEAP Highlights
This is the LEAP
Main Menu…
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Paper-Less LEAP – Sample Setup Screens
From the Main Menu you can
perform all the setup functions.
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Paper-Less LEAP – Sample Setup Screens
You start by defining work
center/cell defaults including TAKT
rates, machines, shift schedules,
etc…
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Paper-Less LEAP – Sample Setup Screens
…then you define item
specific defaults such as
the container used, the
container quantity, the
number of Kanbans
required, replenishment
rules, images to print on
the Kanban card…and
much more!
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Paper-Less LEAP – Sample Setup Screens
Next you can define
where it’s made, where it
goes, how it’s supplied,
set warning limits, add
attachments such as
drawings, production
information, quality tests,
and so on…
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Paper-Less LEAP – Sample Setup Screens
…and finally, you can print
Kanban cards using our
“standard” format, or PBLSi to
redesign and print virtually any
format label or card that you
require!
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LEAP in action…
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Paper-Less LEAP – The Production (Rate) Board
You can define and view a
“real time” production (rate)
board.
The rate board tracks and shows
hourly production information
including accumulative totals,
provides access to critical Kanban
information and even Kanban
transaction history for the shift!
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Paper-Less LEAP – Reporting production activities
You can process empty/full bin
transactions, including the
ability to backflush the
components used during
production without an M.O!
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Paper-Less LEAP – Scheduling
You can view scheduled and
unscheduled orders and
Kanbans, and even use dragand-drop to make schedule
changes between machines
and/or work centers !
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MDCC Highlights
And it’s all fully integrated with MDCC.
LEAP combines traditional manufacturing
orders side-by-side with Kanbans…. It’s
the best of both worlds!
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In summary…
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In summary
The Infor MES “Suite” and LEAP provide an unprecedented
set of tools to support your manufacturing operations today
and tomorrow including:
 Real-time access to production requirements & activities.
 Lean and traditional manufacturing working side by side.
 Quality Management and Six Sigma fully integrated with
production reporting and inventory management.
… and it’s all fully integrated with XA!
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For more information….
 Contact Paper-Less LLC at:
 www.paperlessllc.com
 Klaus Frost
 Jay Melville
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262-567-9240 x157
612-799-9363
Thank you for attending!
Questions ?
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