THE WORLD - LEADING SEAM LES S APPAREL MANUFACTURING PARTNER
SMART PARTNER IN SEAMLESS INDUSTRY SINCE 2004
작성자 : 이동혁 부장
2014
COMPANY BROCHURE (ENG)
1
SEAMLESS AT A GLANCE
2
PRODUCTION FLOW
3
SEAMLESS- T&A
4
SEAMLESS- SWOT ANALYSIS
5
SEAMLESS- TOLERANCE
6
SEAMLESS-FABRIC PORTFOLIO
7
SEAMLESS- FUTURE
2
1
•
•
•
•
•
•
SEAMLESS AT A GLANCE
SEAM을 최소화 하여 편안한 FIT감이 장점인 의류
Side seam 없고 knitting에서 double layer 만들 수 있기에 Hem, inner bra에도 seam
이 없음
CIRCULAR KNTTING MACHINE의 CYLINDER SIZE를 작게 만든 기계이며 생산성을 위
해 고속 회전 함
원단에 CUTTING LINE있어 가위제단하며 원단이 60%이상의 완성공정임
다양한 texture, hole, jacquard, stripes등을 mixing 하여 옷의 원하는 위치에 자유롭
게 표현할 수 있음
PCS dyeing 으로 염색 tolerance가 일반 knit 의류에 비해 큼
활동성과 편안함이 강조될 수 있는 SPORTS, INNER WEAR 에서 성장속도가 빠름
2
PRODUCTION FLOW – IN GENERAL
일반 KNIT WEAR와 PRODUCTION 상의 차이점
1.
KNITTING PROGRAMMING
2. PCS DYEING
3. PCS CUTTING
FABRIC 1PC = GARMENT 1PC
< SEAMLESS PRODUCTION FLOW >
PROGRAMMING  KNITTING  PCS DYEING  TUMBLE DRY
FABRIC INSP.  정단  CUTTING  SEWING  FINISHING
PROGRAMMING
KNITTING
2
PRODUCTION FLOW - KNITTING
For bulk production, we first make a full size grading and revise the seamless knitting program.
Then, we make size samples and start knitting after review.
KNITTING PROCESS
As soon as knitting machine size is decided and knitting program is updated, knitting
starts as below process. Knitting period depends on the order quantity & machine size.
YARN PURCHASE
KNITTING
FABRIC INSPECTION
SEND TO DYEING FTY
YARN STOCK FOR
24 HOURS IN
KNITTING ROOM
KNITTING MACHINE
OPERATING 22
HOURS
INSPECTION IN
LINE
FINAL INSPECTIONCOUNTINGPACKING TO SEND
DYEING FACTORY
2
PRODUCTION FLOW - DYEING
Since seamless fabrics are knitted down as MORE THAN 60%-finished garment, seamless
dyeing implies garment dyeing in pieces.
DYEING PROCESS
Dyeing starts after knitted fabrics are moved to a dyeing factory. Fabric dyeing and all
other dyeing are proceeded in different factories.
ARRANGEMENT
SORT OUT FABRIC
PER COLOR & SIZE
PCS DYEING
DYEING/ WASHING/
SOFTNER TRMT IN A
BATCH
5kg
(60pcs)
50kg (600pcs)
100kg (1,200pcs)
300kg (3,000pcs)
TUMBLE DRY
INSPECTION
TUMBLE DRYING
DYED FABRICS
100% FABRIC
INSPECTION
2
PRODUCTION FLOW – KNITTING & DYEING
1. 뚜껑이 있어서 봉제없이 DOUBLE LAYER 만
들 수 있음 (HEM, W/B, INNER BRA ETC.)
2. 고속 회전하기 때문에 COVERING YARN으
로 SPAN FEEDING 함
• PCS DYEING
• 자동화 설비가 아님
• COLOR MATCHING,
SHADE DIFFERENCE
ISSUE
(결론: 일반 의류에 비해 큰
COLOR TOLERANCE 요구 됨)
2
PRODUCTION FLOW – CUTTING
KNIFE재단 : 10%
SEAMLESS의 90%가 PCS 재단인 이유
PCS DYEING 후 원단간에 WIDTH 로 3/8”
까지 차이 있을 수 있고 대부분 SEAMLESS
원단에 다양한 TEXTURE와 HOLE등이
들어가기 때문
원단의 재단 LINE에 맞춰 PCS 재단 : 90%
3
SEAMLESS - T&A
For seamless wear orders, we takes at least 120 days from order placement to make a delivery.
And it is very important to drag knitting timing as earliest as possible for bulk production.
EX-FACTORY
SEAMLESS PRODUCTION FLOW CHART
10 DAYS
BULK PRODUCTION
FINISHING
PACKING
45 DAYS
INSPECTION
KNITTING
PRE-PRODUCTION
GARMENT DYEING
65 DAYS
CUTTING
SEWING
TRIM DYEING
ORDER PLACEMENT
DEVELOP
SAMPLING
STYLE
PICK-UP &
COSTING
COLOR
CONFIRM
ORDER
PLACEMENT
FIT
SAMPLE
PP
SAMPLE
Knitting timing is the key to meet the
delivery date, on condition that we take
45 days in avg. to finish the bulk
production ready to ship.
4
SEAMLESS - SWOT ANALYSIS
Seamless business requires both buyer and manufacturer to acknowledge the unique strength,
weakness, opportunity, and threat for the successful delivery to end customer
SEAMLESS BUSINESS SWOT ANALYSIS
Please, see below SWOT table that gives you further understanding of seamless wear production. And, more details will be described in
related ‘Seamless – Production process chart’ page.
1
STRONG SUPPORT OF HOLES, JACQUARD,
CONSTRUCTION IN FABRIC & GAR CONDITION
2
UNLIMITED DESIGN CREATION & APPLICATION IN
KNITTING PROGRAM
3
EXCELLENT STRETCH & RECOVERY AFTER FITTING
AND WASHING
4
COMFY AND SOFT FEELING ON SKIN & POWERFUL
BODY SHAPING EFFECT
1
MUST-MEET KNITTING TIMING (AVG. 45 DAYS
BEFORE X.FACTORY)
2
CHINA GOV. REGULATION ON MANUFACTURING &
DYEING FACILITY
1
MIN. 2 WEEKS OF SAMPLE LEAD TIME
2
COLOR DIFFERENCE IN GARMENT DYEING
3
NO CHANGE OF SPEC & QUALITY AFTER KNITTING
4
SIZE TOLERANCE FOR CHEST & BODY LENGTH
1
SPEEDY BULK PRODUCTION THAT CAN MATCH AND
LEAD FAST-CHANGING APPAREL TREND
2
HIGH RE-PURCHASE RATE
3
MARKETABILITY FOR ALL TYPES OF GARMENTS
4
COMBINATION OF THE BENEFITS OF SEAMLESS &
CUT & SEW WEAR
5
SEAMLESS -TOLERANCE
WIDTH 일반 의류보다 작게 진행 (LENGTH로만 GRADING하기도 함)
WIDTH FLAT 으로 ½” 이하로는 CORRECTION 안 됨 (WIDTH TOL. ½” 필요)
¼” SPEC. 차이는 W/CORRECTION 으로 APPROVAL 받아야 함 (매 샘플 새롭게 KNIT
DOWN 하고 염색 후 원단 폭이 그대로 제품 폭이 되기 때문)
PP 까지 AVAILABLE COLOR로 진행 (FABRIC QUALITY를 일정히 유지하기 위함)
Fabric quality , width 확정 후 진행 (spec. 과 quality가 같이 움직이기 때문)
color tolerance 및 shade difference garment dyeing 의 tolerance 필요
TEST 관련 : 다양한 조직과 밀도차이, GARMENT DYEING 특성으로 인해 WEIGHT는 N/A
OR N/S로 진행하고 CONTENTS는 SOLID OR 가장 넓은 범위 TEXTURE에서
TEST 진행 한다.
이러한 seamless의 제한점에도 불구하고 입었을 때 편안함으로 인해
기본 판매율이 높은 item이고 특히 재구매율이 높다
6
SEAMLESS –FABRIC PORTFOLIO
원하는 위치에 모든 TEXTURE를 자유롭게 표현이 가능한 SEAMLESS
FABRIC
PORTFOLIO
7
SEAMLESS –FUTURE
 설비 개발 : LOW ~ HIGH G/G 다양한 기계 개발 중
 MACHINE SIZE 다양화로 KIDS 부터 MEN’S 까지 가능
 PIECE DYEING 자동화 설비 개발 완료
 SEAMLESS의 UNIQUE한 장점에 봉제 기술력 강화
 일반 의류와 가격 경쟁력 – idea로 원단 loss 절감
 기능성, BODY SHAPER, 의료용 등의 확장성
We hope to contribute in your company growth by providing the qualified products &
We build a continuing relationship to grow together in future.
14