The Effect of Yeast and Temperature on the Alcohol Content of Zea Maize after Fermentation Madeline LaBelle—Warren Mott High School Keara Miley—Lake Shore High School Background • • • • Petroleum oil supplies are being depleted They are being used up rapidly A sufficient alternative is needed Biofuel can be used instead – Made from renewable biomass resources – Safe and environment friendly MMSTC 2 Background • Biofuel emits 51% less greenhouse gases than fossil fuel – More efficient methods of production • Due to new technologies MMSTC 3 Background • Biofuel is made from the fermentation of plant matter • Fermentation is the process in which yeast and enzymes break down sugars and convert them into alcohol MMSTC 4 Background • Alcohol content is directly related to how well a material can be used as a biofuel – The higher the better • The higher the alcohol content, the hotter is burns and the better it is for a car’s engine MMSTC 5 Background • Cars have combustion engines • How a combustion engine works – Increase in pressure from combustion expands the cylinder – Pushes piston and causes crankshaft to turn • The hotter a material burns, the more combustion – More efficient MMSTC 6 Background • Different types of biofuel – Corn ethanol – Cane ethanol – Cellulosic ethanol • Cane ethanol is most efficient • Corn ethanol is the most common in America – Corn is the most abundant source here – No import taxes MMSTC 7 Background • Two different corn ethanol production processes – Dry milling – Wet milling • Dry milling is the most common • Wet milling is more extensive but produces more byproducts MMSTC 8 Dry Milling • Kernels ground up, enzymes and water added – Called mash – Enzymes break down starches into sugar • Mash heated to reduce bacteria • Mash is cooled and yeast added – Fermentation starts • When fermentation finished, it is distilled – Distillation separates substances MMSTC 9 Wet Milling • Kernels soaked and the middle is removed – Used to produce corn oil • Starch and gluten separated – Gluten used for animal feed • Water and enzymes added to ferment – Remaining starch used to make corn syrup • Mixture distilled and sent to oil companies MMSTC 10 Terminology • Zea maize – Corn • Saccharomyces cerevisiae – Type of yeast • Hydrometer – Tool used to measure alcohol content of a material • DOE – Design of experiment MMSTC 11 Purpose • To find a way to make corn ethanol more efficient by increasing the alcohol content – Different temperatures during fermentation – Different amounts of yeast added to the mixture MMSTC 12 Problem Statement What amount of Saccharomyces cerevisiae and what temperature during fermentation would yield the highest alcohol concentration in Zea maize? MMSTC 13 Hypothesis Out of all amounts of Saccharomyces cerevisiae (1, 2, and 3 grams) and temperatures (22, 25, and 28 °C), 3 grams of yeast at a temperature of 22 °C will yield the highest concentration of alcohol in fermented corn. MMSTC 14 Data Measured • Dependent variable – The alcohol content of the fermented corn (%) • Independent variables – The amount of yeast (grams) – Temperature during fermentation (°C) MMSTC 15 Materials • Active dry yeast (Saccharomyces cerevisiae) • 21 half-bushels of corn • 21 emptied two liter bottles • Scale • Funnel • Balloons • • • • MMSTC Blender Hydrometer Mesh colander Incubator (set at 22, 25, and 28 °C) 16 Blender 2 Liter Bottle Funnel Scale Graduated Cylinder Hydrometer Balloon Active Dry Yeast Corn Mesh Colander MMSTC 17 Procedure • Blend corn mixture together and measure alcohol content with hydrometer • Add yeast to mixture (amount dependent on trial) • Pour mixture into a 2 Liter bottle with the funnel MMSTC 18 Procedure • Place bottle in incubator (temperature dependent on trial) • After four days, remove the corn mixture and measure alcohol content with hydrometer • Subtract second alcohol measurement from the first MMSTC 19 Procedure • Record the value in the table • Repeat for each combination of temperature and amount of yeast MMSTC 20 Procedure Video MMSTC 21 Data High and Low Values Temperature (°C) Amount of Yeast (g) - Standard + - Standard + 22 25 28 1 2 3 MMSTC 22 Data Design of Experiment Data Order Run 1 Standard 2 Result Order Run 6 1 Standard ++ 7 2 3 -- 5 4 Standard 5 Order Run 6 1 Standard 6 ++ 7 2 ++ 8 3 -- 5 3 -- 6 6 4 Standard 5 4 Standard 8 +- 8 5 +- 7 5 +- 8 6 -+ 5 6 -+ 5 6 -+ 6 7 Standard 7 7 Standard 6 7 Standard 6 MMSTC Result Result 23 Data Standard Trials 6 7 6 5 6 6 6 6 8 7 6 Alcohol Content (%) 6 5 4 3 2 1 0 0 1 2 3 4 5 6 7 8 9 Trial MMSTC 24 Data Runs First DOE Second DOE Third DOE Average Temperature (°C) Amount of Yeast (g) + + 7 7 8 7.33 - + 5 5 6 5.33 + - 8 7 8 7.67 - - 5 5 6 5.33 Grand Average: 6.145 MMSTC 25 Observations Date Observation Oct 22 9 standard trials are set up. Corn and yeast blends are consistent. Oct 26 Corn and yeast blend produced CO2 which can be seen by the balloon inflating. Oct 29 All (+,-) trials produced CO2 and the balloons inflated. Nov 2 Only 3 (+,+) trials produced CO2. The balloon on the Trial 2 bottle did not inflate resulting in a redo of this trial. Nov 6 All (-,-) trials produced CO2 and the balloons inflated. Nov 10 All (-,+) trials produced CO2 and the balloons inflated. Nov 13 Trial 17 (-,+) blend seemed more separated than the rest, but still produced CO2 and stayed consistent with rest of trials. MMSTC 26 Data Analysis and Interpretation • A Two Factor DOE was used – Temperature (°C) – Amount of yeast (g) MMSTC 27 What is a DOE? • DOE stands for a Design of Experiment • DOE measures the individual effects and combined effects of different factors • Appropriate for this experiment because two different factors were manipulated at two levels MMSTC 28 Data Analysis and Interpretation • The effect of temperature on the alcohol content of fermented corn was 2.17 units • As temperature increased, the alcohol content increased by 2.17 units MMSTC 29 Data Analysis and Interpretation • The effect of the amount of yeast on the alcohol content of fermented corn was -0.17 units • As the amount of yeast increased, the alcohol content decreased by 0.17 units 10 Alcohol Content (%) 8 6.33 6.5 6 4 2 0 -1 1 Amount of Yeast (g) MMSTC 30 Data Analysis and Interpretation • The effect of temperature and yeast has an effect of -0.17 units • There may be an interaction between the two effects because the slopes are not parallel 10 Alcohol Content (%) 8 6 7.67 7.33 5.33 5.33 -1 1 4 2 0 Amount of Yeast (g) MMSTC 31 Determining Significance • Any effect that is greater than two times the range of standards is deemed significant • None of the variables were considered significant in this experiment MMSTC 32 Conclusion • The hypothesis was rejected • Neither temperature during fermentation or amount of yeast had a significant effect on the alcohol content of corn after fermentation • These results of this experiment agree with current work in this field MMSTC 33 Why Did These Results Occur? • The amount of yeast had no effect because yeast can only convert the sugars that are present in the mixture and after these sugars are converted can do no more • Temperature will only speed up the process MMSTC 34 What Will Have an Effect? • The only factor that will have a significant effect on the amount of alcohol in a material is the amount of sugar in a material MMSTC 35 Sources of Error and Weakness • Incubator temperatures fluctuated slightly • Yeast was left in water to rehydrate for longer than necessary • Balloon did not always inflate with carbon dioxide during fermentation MMSTC 36 Recap • An alternative fuel source is needed to replace fossil fuels – Biofuels (ethanol) • Made from fermented plant matter • High alcohol content is directly related to how well a biofuel can be used MMSTC 37 Recap • What amount of yeast and at what temperature during fermentation will yield the greatest alcohol content? • The hypothesis was that 22 °C and 3 grams of yeast would yield the highest alcohol content – Hypothesis was rejected MMSTC 38 Recap • Corn, water, and yeast were blended and poured into a two liter bottle with a balloon placed around the mouth • The bottle was placed into an incubator to ferment • Alcohol content was taken using a hydrometer MMSTC 39 Recap • A two factor DOE was used – Temperature (°C) – Yeast (g) • Neither variable had a significant effect – Yeast can only convert the sugars that are present – Temperature speeds up the process MMSTC 40 Real World Applications • This information can be used by the fuel industry by saving time, money and resources used during the production of biofuel MMSTC 41 Further Research • Rerun the experiment using different materials such as sugar cane, beats, or switch grass. Experimenting with different plants could help find an abundant source that would be more efficient • Use and compare different types of yeast MMSTC 42 Acknowledgements • Skip Walker – Works at local brewery MMSTC 43 Works Cited • "Biofuel Info." Information about Biofuel, What Is Biofuel, Renewable Energy Solutions, Ethanol Uses. Biofuel Watch, 2010. Web. 18 Sept. 2012. <http://www.biofuelwatch.org/>. • Curry, Jim. "Yeast and Fermentation." MGreisMeyer. Dukes of Ale BJCP Preparation Course, 19 Apr. 2009. Web. 18 Sept. 2012. <http://www.mgriesmeyer.com/doatest/bjcp/yeastAndFerme ntation.pdf>. • "Dry Mill Ethanol Production." Ethanol Info. N.p., n.d. Web. 12 Oct. 2012. <http://people.hws.edu/environmentalstudies/Ethanol%20Inf o/Dry%20Mill.html>. MMSTC 44 Works Cited • "Fermentation: World of Microbiology and Immunolgy." Fermentation. Ed. Brenda Wilmoth Learner. N.p.: n.p., n.d. N. pag.Gale Virtual Reference Library. Web. 9 Sept. 2012. <http://go.galegroup.com/ps/retrieve >. • Janson, Lee W. Brew Chem 101: [the Basics of Homebrewing Chemistry]. North Adams, MA: Storey, 1996. Print. • "Practical and Theoretical Considerations in the Production of High Concentrations of Alcohol by Fermentation." ScienceDirect.com. N.p., n.d. Web. 05 Dec. 2012. • "Some Interesting Oil Industry Statistics." Oil Industry Statistics from Gibson • Consulting. N.p., n.d. Web. 05 Dec. 2012. LaBelle -- Miley 45 Works Cited • Stairs, David. Yeast. Portland, Or.?: D. Stairs, 1999. Print. • "Wet Mill Ethanol Production." Ethanol Info. N.p., n.d. Web. 12 Oct. 2012. <http://people.hws.edu/environmentalstudies/Ethanol%20Inf o/Wet%20Mill.html>. LaBelle -- Miley 46 MMSTC 47 MMSTC 48 MMSTC 49 MMSTC 50