2010 Model Year
RANGE ROVER SPORT
HSR FRONT BUMPER INSTALLATION
Last Updated: November 2011
www.reverelondon.com
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NOTICE: Please read all instructions carefully before beginning fitment or painting.
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Please take caution while handling products and tools.
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Revere does not accept any claims of loss or damages caused by the tools or process conducted while working on the vehicle.
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Claims of any sort on the product post-paint procedure will not be accepted.
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Any and all inquiries of claims on the product must be made within 1 week of receipt of the product.
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Prior to painting the parts or making such modifications such as drilling holes, please pre-fit the parts onto the intended vehicle. If
there are any fitment discrepancies at this point please contact your vendor or Revere London head office immediately.
DRYING TEMPRATURE NOTIFICATION: Revere recommends that any products which require painting are air-dried under a very low
temperature, (below 40’c). Since the product is made from plastic Revere recommends the products are supported in a correct manor
while being painted. (Improper support may result in the product becoming twisted or rippled).
WARNING NOTIFICATIONS
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Because of the materials used in construction of the products they may have sharp edges, please take all precautions.
Please read in entirety and proceed only with full understanding of the contents.
Improper installation may lead to the product failing during moving of the vehicle and may cause injuries or property damage.
Please make periodic maintenance checks on the fixtures to make sure they have not been damages or loosened.
Please follow the steps from the factory service manual when removing the factory items.
If any parts are damaged, please take time to remove the item prior to driving the vehicle.
If any modifications are made to the chassis, such as drilling for holes, please make rust preventative actions.
Please do not have the vehicle washed at automated car washes.
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Please do not over tighten the bolts, nuts, brackets as this may lead to premature breaking of the products.
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The proper maintenance of a vehicle is the responsibility of the driver under the LAW. Make daily and periodic preventative
maintenances.
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In the event that a claim is reported after the parts have been modified or painted, those claims will not be accepted.
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Prior to painting the parts or making such modifications such as drilling holes, please pre-fit the parts onto the intended vehicle. If
there are any fitment discrepancies at this point please contact your vendor or Revere London head office immediately.
Product warnings and notifications are subject to change, please refer to reverelondon.com for the most up-to-date notifications and
fitting information.
Notice: The Revere HSR Rear Bumper removes the use of the tow eye.
PARTS SUPPLIED
1x Front HSR bumper
2x Inside Parking Sensor Holders (Land rover part: LR015238]
2x Outside Parking Sensor Holders (Land rover part: LR015239]
2x Round spacers
2x Top metal end brackets
2x Lower metal brackets
2x Tubes of mastic (glue)
2x Small metal side brackets
2x Bulbs
1x Lower mesh grill
2x Hella Fog lamps
6x Cable tie clip holder’s
2x Rubber end caps (for fog lights)
2x Top metal brackets
2x Hella lamp brackets
Self tap-in screws
FRONT BUMPER (PARTS REMOVAL)
1.
Remove front grill.
2.
Remove headlights
3.
Remove original front bumper
FRONT BUMPER REMOVAL
1.
Unclip the washer jet pipe, from both washers.
2.
You will also need to remove the headlight washer jet holders which are plastic-welded inside the bumper. (To do this you will need
to drill out the plastic welds that hold the holder on the bumper, once you have drilled out all the plastic welds, you may need to use
a trim-tool to remove the holders).
3.
If your vehicle has surround cameras, you will also need to remove this holder.
4.
Make a note of the direction of each parking sensors. You will need to replace these sensors in the same direction and position in the
new bumper. You may wish to make a note of this with some masking tape and drawing an arrow. Also: The Inner 2 sensor plugholders should face inwards, and the 2 outer sensor plug-holders should face outwards). Label which side each plug-holder came
from so they go back in the same position.
FRONT BUMPER FITTING
5.
Using the new sensor holders supplied with the bumper, insert all the sensors into the new holders, making sure that the inner
sensors go in the inner holders, and the outer sensors go in the outer holders. (The holders have “inner” and “outer” written upon
them).
6.
Now place the sensor holders with the sensors onto the bumper to make sure the sensors fit snug into the sensor holes. (slight filing
may be necessary for a precise fit). If the sensors don’t fit flush with the bumper you may need to slightly sand down the bumper
thickness from behind so the hole sensors stick through further.
7.
Bond the sensor holders onto the bumper (Using a 2 part adhesive), still with the sensors in, as the sensors locate the holders on the
bumper. (Make sure you don’t bond the sensors to the holders). Make sure they fix into the new bumper with regards to horizontal
level exactly as they came out of the old bumper.
Parking Sensor Holders Images
Washer Jet Installation
8. Place the original headlight washer jets into the new holders, place the holders onto the bumper and bond the holders on. You will
need to leave the washer jets in place as they will locate the holders. (You may need to slightly shave the washer jet holder edge or
the bumper for these to be a precise fit)
9.
Bond two washer jet pipe holders to the inside of the top half of the bumper. (We recommend using a 2 part bonding adhesive to
make sure they stay in place) Please do not use self adhesive tape
Camera Surround System (Optional)
For vehicle that have surround cameras you will need to drill a 21 ½ mm hole size in the HSR bumper (the same size as in the original
bumper) in approximately same position. Then bond the camera holder onto the bumper. (You may need to make some slight
adjustments to enable this to sit flush)
Fog Light Mounting
10. Assemble the fog light brackets as shown
11. Insert the plastic holder into metal part of the holder the locating lugs will clip in and the fog light adjuster will clip into this as well.
12. Insert the fog light into the holder as shown
13. Screw the alloy bracket to the top of the fog light holder as shown
14. Place the fog lights into the allocated position in the bumper, mark where the screw holes need to be.
15. Drill a 3.5mm hole, being careful not to go in to far as you may go through the bumper.
16. Screw in two self-taper screws supplied with the bracket into the bumper to secure the fog light units
Suggested tip - Preset the drill pieces with the required depth to drill 1) 8.5 outer holes mm 2) 13mm inner holes
Bumper Wiring:
17. Bond the wire holder clips onto the bumper to hold the front parking sensor wiring loom
18. Cut the original fog light plug from the wiring loom.
19. Connect the wires to the new fog lamps but firstly extend fog light wires and fit two blue female spade
connectors
i) Blue/Purple to connect to bulb
ii) Black to earth chassis on fog lamp
20. Once fog lamps are connected simply clip the wiring loom to the clip holders which are already now in
position.
Bumper Fixing Brackets
21. The two C-Shaped brackets should be aligned at the top-centre of the bumper. Make sure that you have the
larger side of the brackets on the inside of the bumper.
C-Shaped Brackets
Images display Brackets fitted
Outer bumper brackets
22. Fix the outer 2 brackets to the lower section of the front bumper, ensure the straight edge faces outwards
(One on each side) Do not tighten as you may need to adjust later on.
HSR Bumper Grill
23. Place the stainless steel mesh over the air intake on the rear of the bumper and mark with a white marker
pen where to drill. Drill into the 4 allocated location pads following the angle of the pad itself using a 3.5mm
drill piece with a drill depth of around 10mm and secure with screws.
24. Cut a 3” section out of both sides of the front cross member this is to allow enough room for the fog lights.
Apply a protective corrosion resistant paint once finished.
Cutting of Original Mounting Point
25. Cut original bumper mounting points as displayed in the images below
26. Cutting original Splash Shield, displayed below
Installing Revere HSR bumper
27. Clip the driver’s side of the bumper in first then clip the passenger side in after. Be careful not to stretch or
flex the bumper too much as damage May occur to the paint.
28. Remove Plastic lugs from front cross member before mounting of new bumper
29. Secure the bumper by the use of the new bumper fitting kit which is required for the bumper corner
brackets
30. Insert the 4 original screws into the top mounting brackets as displayed
31. From the underside of the vehicle insert the new bumper mounting brackets and note that they are left and
right handed.
Before images
After images
32. When you are installing the lower bumper brackets please use the 4 original screws. Please note: correct
fitment here will ensure a more accurate fit overall.
Fitting Upper Corner Bumper Brackets
33. Please note that the brackets may require elongating of the holes to ensure the perfect fit
Bracket Image
Before & After Image
34. Drill a 3 ½ mm hole through the bumper and bracket and then secure with self taping screw
35. Adjust the fog light beam so they point in the correct direction. Failure to ensure you have the correct beam
may result in an MOT fail.