CRYSTAL STRUCTURE- Chapter 3 (atomic arrangement) Why study this? Ductile-brittle transition in metals. Crystalline # amorphous - transparency In gases, atoms have no order. If atoms bonded to each other but there is no repeating pattern (short range order) . e.g. water, glasses (AMORPHOUS - non-crystalline) If atoms bonded together in a regular 3-D pattern they form a CRYSTAL - long range order - like wall paper pattern or brick wall. Handout#3 - 221 1 ENERGY AND PACKING • Non dense, random packing • Dense, regular packing Dense, regular-packed structures tend to have lower energy. Handout#3 - 221 2 MATERIALS AND PACKING Crystalline materials... • atoms pack in periodic, 3D arrays • typical of: -metals -many ceramics -some polymers crystalline SiO2 Noncrystalline materials... • atoms have no periodic packing • occurs for: -complex structures -rapid cooling "Amorphous" = Noncrystalline Handout#3 - 221 noncrystalline SiO2 3 FOR SOLID MATERIALS: Most METALS (>99%) are CRYSTALLINE. CERAMICS are CRYSTALLINE except for GLASSES which are AMORPHOUS. POLYMERS (plastics) tend to be: either AMORPHOUS or a mixture of CRYSTALLINE + AMORPHOUS (known as Semi-crystalline) Handout#3 - 221 4 CRYSTALS Different ways of arranging atoms in crystals. Assume atoms are hard spheres and pack like pool/snooker balls (touching). Each type of atom has a preferred arrangement depending on Temp. and Pressure (most stable configuration). These patterns known as SPACE LATTICES Handout#3 - 221 5 METALLIC CRYSTALS • tend to be densely packed. • have several reasons for dense packing: -Typically, only one element is present, so all atomic radii are the same. -Metallic bonding is not directional. -Nearest neighbor distances tend to be small in order to lower bond energy. • have the simplest crystal structures. Handout#3 - 221 6 7 types of CRYSTAL SYSTEM 14 standard UNIT CELLS METALLIC CRYSTAL STRUCTURES Most metals crystallize into one of three densely packed structures: BODY CENTERED CUBIC - BCC FACE CENTERED CUBIC - FCC HEXAGONAL (CLOSE PACKED) - HCP Actual size of UNIT CELLS is VERY VERY SMALL!! Iron unit cell length (0.287 x 10-9 m) (0.287 nm) 1 mm length of iron crystal has 3.5 million unit cells Handout#3 - 221 7 SIMPLE CUBIC STRUCTURE (SC) • Rare due to poor packing (only Po has this structure) • Close-packed directions are cube edges. • Coordination # = 6 (# nearest neighbors) Handout#3 - 221 8 ATOMIC PACKING FACTOR • APF for a simple cubic structure = 0.52 Handout#3 - 221 9 BODY CENTERED CUBIC STRUCTURE (BCC) • Close packed directions are cube diagonals. --Note: All atoms are identical; the center atom is shaded differently only for ease of viewing. • Coordination # = 8 Handout#3 - 221 10 BCC STRUCTURE Atoms at cube corners and one in cube centre. Lattice Constant for BCC: e.g. 4R a 3 Fe (BCC) a = 0.287 nm Two atoms in Unit Cell. (1 x 1 (centre)) + (8 x 1/8 (corners)) = 2 Each atom in BCC is surrounded by 8 others. COORDINATION number of 8. Packing is not as good as FCC; APF = 0.68 BCC metals include: Iron (RT), Chromium, Tungsten, Vanadium Handout#3 - 221 11 Handout#3 - 221 12 ATOMIC PACKING FACTOR: BCC • APF for a body-centered cubic structure = 0.68 R Unit cell contains: 1 + 8 x 1/8 = 2 atoms/unit cell a Handout#3 - 221 13 FACE CENTERED CUBIC STRUCTURE (FCC) • Close packed directions are face diagonals. --Note: All atoms are identical; the face-centered atoms are shaded differently only for ease of viewing. • Coordination # = 12 Handout#3 - 221 14 FACE CENTERED CUBIC (FCC) e.g. copper, aluminium, gold, silver, lead, nickel Lattice constant (length of cube side in FCC) “a” for FCC structure: 4R a 8R 2R 2 2 where R = atomic radius Each type of metal crystal structure has its own lattice constant. (1/8 at each corner x 8) + (½ at each face x 6 ) = 4 So 4 atoms per Unit Cell. Each atom touches 12 others. Co-ordination number = 12. Handout#3 - 221 15 Handout#3 - 221 16 ATOMIC PACKING FACTOR: FCC • APF for a body-centered cubic structure = 0.74 a Unit cell contains: 6 x 1/2 + 8 x 1/8 = 4 atoms/unit cell Handout#3 - 221 17 FCC STACKING SEQUENCE • ABCABC... Stacking Sequence • 2D Projection A B B C A B B B A sites C C B sites B B C sites • FCC Unit Cell Handout#3 - 221 18 HEXAGONAL CLOSE-PACKED STRUCTURE (HCP) • ABAB... Stacking Sequence • 3D Projection • 2D Projection A sites B sites A sites Adapted from Fig. 3.3, Callister 6e. • Coordination # = 12 • APF = 0.74 Handout#3 - 221 19 HEXAGONAL CLOSE PACKED Note: not simple hexagonal but HCP Simple Hex. very inefficient; HCP has extra plane of atoms in middle. 1/6 of atom at each corner. So (1/6) x 12 corners = and (½) x (top + bottom) = and (3) internal = Total = 2 atoms 1 atom 3 atoms 6 atoms/cell Because of Hexagonal arrangement (not cubic), have 2 lattice parameters “a” , and “c” Handout#3 - 221 20 Handout#3 - 221 21 a = basal side = 2R c = cell height By geometry, for IDEAL HCP: c 1.633 a but this varies slightly for some HCP Metals. HCP metals include: Magnesium, Zinc, Titanium, Zirconium, Cobalt. atomic packing factor for HCP = 0.74 (same as FCC) Atoms are packed as tightly as possible. Each atom surrounded by 12 other atoms so coordination number = 12. Handout#3 - 221 22 CRYSTAL DENSITY The true density, , of material (free from defects) can be calculated knowing its crystal structure. nA N mass of unit cell nA A volume of unit cell Vc Vc N A n = number of atoms in unit cell A = Atomic Weight of element (g/mol) Vc = volume of unit cell Nav = Avogadro’s number (6.023 x 1023 atoms/mol) Handout#3 - 221 23 e.g., copper, FCC 4 atoms/cell n=4 Cu atoms have mass 63.5 g/mol Vol. of cell = a3 , for FCC a =2R2 Atomic radius of copper = 0.128 nm nACu 4 x63.5 8.89 x106 gm3 Vc N A -9 3 23 16 2 0.128x10 x6.023 x 10 = 8.89 Mgm-3 (or 8.89 gcm-3 or 8890 kgm-3) Handout#3 - 221 24 POLYMORPHISM / ALLOTROPY Some elements/compounds can exist in more than one crystal form. Usually requires change in temperature or pressure. Carbon: Diamond (high pressure) or Graphite (low). Can be IMPORTANT as some crystal structures more dense (better packing, higher APF) than others, so a change in crystal structure can often result in volume change of material. e.g. Iron APF 913oC FCC 911oC BCC 0.74 0.68 i.e. expands on cooling! Handout#3 - 221 25 DENSITIES OF MATERIAL CLASSES metals • ceramics• polymers Why? Metals have... • close-packing (metallic bonding) • large atomic mass Ceramics have... • less dense packing (covalent bonding) • often lighter elements Polymers have... • poor packing (often amorphous) • lighter elements (C,H,O) Composites have... • intermediate values Data from Table B1, Callister 6e. Handout#3 - 221 26 CRYSTAL SYSTEMS Group crystals depending on shape of Unit Cell. x, y and z are three axes of lattice separated by angles , and . A unit cell will have sides of length a, b and c. (Note: for the cubic system all sides equal so a = b = c) SEVEN possible crystal systems (Table 3.2) Cubic … … Triclinic most symmetry least symmetry Handout#3 - 221 27 Handout#3 - 221 28 Handout#3 - 221 29 Positions in lattice Handout#3 - 221 30 CRYSTALLOGRAPHIC DIRECTIONS Line between two points or vector. Using 3 coordinate axes, x, y, and z. • • • • Position vector so that it passes through origin (parallel vectors can be translated). Length of vector projected onto the three axes (x, y and z) is determined in terms of unit cell dimensions (a, b and c). Multiply or divide by common factor to reduce to lowest common integers. Enclose in SQUARE brackets with no commas [uvw], and minus numbers given by bar over number; e.g. [112], [111], [212] Handout#3 - 221 31 Handout#3 - 221 32 Parallel vectors have same indices. Changing sign of all indices gives opposite direction. If directions are similar, (i.e., same atomic arrangements - for example, the edges of a BCC cube) they belong to a FAMILY of directions: [100], [100], [010], [010], [001], [001] 100 i.e. with < > brackets can change order and sign of integers. e.g. cube internal diagonals <111> cube face diagonals <110> Handout#3 - 221 33 HEXAGONAL CRYSTALS Use a 4-axis system (Miller-Bravais). a1, a2 and a3 axes in basal plane at 120 to each other and z axis in vertical direction. Directions given by [uvtw] or [a1 a2 a3 c] Can convert from three-index to four index system. t=-(u+v) Handout#3 - 221 34 Handout#3 - 221 35 CRYSTAL PLANES Planes specified by Miller Indices (hkl) (Reciprocal Lattice). Used to describe a plane (or surface) in a crystal e.g., plane of maximum packing. Any two planes parallel to each other are equivalent and have identical Miller indices Handout#3 - 221 36 Handout#3 - 221 37 Handout#3 - 221 38 Handout#3 - 221 39 To find Miller Indices of a plane: • If the plane passes through the selected origin, construct a parallel plan in the unit cell or select an origin in another unit cell. • Determine where plane intercepts axes. (if no intercept i.e.., plane is parallel to axis, then ) e.g., axis x y z intercept a b c • Take reciprocals of intercepts (assume reciprocal of is 0): 1/a 1/b 1/c • Multiply or divide to clear fractions: (hkl) of plane Handout#3 - 221 Miller indices 40 FAMILY of planes, use {hkl} These planes are crystallographically similar (same atomic arrangements). e.g., for cube faces: {100} (100), (100), (010), (010), (001), (001) {100} NOTE: In CUBIC system only, directions are perpendicular to planes with same indices. e.g., [111] direction is perpendicular to the (111) plane. HEXAGONAL CRYSTALS Four-index system similar to directions; (hkil) i = - (h+K) Handout#3 - 221 41 ATOMIC PACKING Arrangement of atoms on different planes and in different directions. LINEAR ATOMIC DENSITIES Tells us how well packed atoms are in a given direction. If LD = 1 then atoms are touching each other. Linear Den sity, LD length of line intersecti ng atom centres, Lc selected length, Ll Handout#3 - 221 42 PLANAR DENSITIES Tells us how well packed atoms are on a given plane. Similar to linear densities but on a plane rather than just a line. Planar density, PD Area of atoms intersecte d by plane, Ac selected area, A p gives fraction of area covered by atoms. Handout#3 - 221 43 e.g., BCC unit cell, (110) plane: 2 whole atoms on plane in unit cell. So Ac = 2(R2) AD = a, DE = a2 And so Ap = a22 2 (R 2 ) PD a2 2 4R (where a = for BCC) 3 Handout#3 - 221 44 PACKING ON PLANES FCC and HCP are both CLOSE-PACKED structures. APF = 0.74 (This is the maximum if all atoms are same size). Atoms are packed in CLOSE-PACKED planes In FCC, {111} are close packed planes In HCP, (0001) is close packed Both made of close packed planes, but different stacking sequence. FCC planes stack as ABCABCABC HCP planes stack as ABABABABAB BCC is not close packed (APF = 0.68) most densely packed plane is {110} Handout#3 - 221 45 Handout#3 - 221 46 Handout#3 - 221 47 Handout#3 - 221 48 CRYSTALS AS BUILDING BLOCKS • Some engineering applications require single crystals: diamond single crystals for abrasives --turbine blades • Crystal properties reveal features of atomic structure. --Ex: Certain crystal planes in quartz fracture more easily than others. Handout#3 - 221 49 SINGLE CRYSTALS This is when a piece of material is made up of one crystal; all the unit cells are aligned up in the same orientation. POLYCRYSTAL Many small crystals (grains) with different orientations joined together. Most materials/metals are POLYCRYSTALLINE. Grain boundary - Regions where grains (crystals) meet. Handout#3 - 221 50 POLYCRYSTALS • Most engineering materials are polycrystals. 1 mm • Nb-Hf-W plate with an electron beam weld. • Each "grain" is a single crystal. • If crystals are randomly oriented, overall component properties are not directional. • Crystal sizes typ. range from 1 nm to 2 cm (i.e., from a few to millions of atomic layers). Handout#3 - 221 51 Handout#3 - 221 52 ANISOTROPY Many properties depend on direction in crystal in which they are measured. E.g. Stiffness (rigidity) electrical conductivity, refraction. If property varies with direction - Anisotropic. If no variation with direction - Isotropic Single crystals show this variation. Polycrystalline materials are usually randomly oriented so effect is evened out to give average values in all directions. Handout#3 - 221 53 SINGLE VS POLYCRYSTALS • Single Crystals -Properties vary with direction: anisotropic. -Example: the modulus of elasticity (E) in BCC iron: • Polycrystals -Properties may/may not vary with direction. -If grains are randomly oriented: isotropic. 200 mm (Epoly iron = 210 GPa) -If grains are textured, anisotropic. Handout#3 - 221 54 Handout#3 - 221 55 FINDING OUT WHAT THE CRYSTAL STRUCTURE IS. Analysed using X-Rays. X-Ray Diffraction. X-rays are diffracted off atoms and either constructively interfere (peak) or destructively interfere (low) from layers of atoms depending on interplanar spacing (dhkl) and angle. n = 2dhklsin (Bragg's Law) n = 1,2, 3, 4, 5....... = wavelength of incident X-rays = incident angle Handout#3 - 221 56 Handout#3 - 221 57 Handout#3 - 221 58 X-RAYS TO CONFIRM CRYSTAL STRUCTURE • Incoming X-rays diffract from crystal planes. • Measurement of: Critical angles, c, for X-rays provide atomic spacing, d. Handout#3 - 221 59 Handout#3 - 221 60 So can measure peak and determine dhkl and then “a”. Distance between similar planes in the cubic systems, e.g., (110) planes in adjacent unit cells: d hkl a h2 k 2 l 2 Handout#3 - 221 61 NON-CRYSTALLINE SOLIDS Non crystalline solids are amorphous materials.i.e.. they are not crystalline. They have no long range order. Short range order only. Structure is usually too complex to form crystals when cooled from liquid at normal rates. E.g.. Glasses, some plastics, Handout#3 - 221 62 Handout#3 - 221 63 SUMMARY • Atoms may assemble into crystalline or amorphous structures. • We can predict the density of a material, provided we know the atomic weight, atomic radius, and crystal geometry (e.g., FCC, BCC, HCP). • Material properties generally vary with single crystal orientation (i.e., they are anisotropic), but properties are generally non-directional (i.e., they are isotropic) in polycrystals with randomly oriented grains. Handout#3 - 221 64