www.txccorp.com Think of Frequency Think of Introduction to Crystal TXC Confidential & Proprietary | 1 Quartz Crystal Basic: Structure Z Constitutes : Silicon Dioxide, SiO2 Crystal System : Trigonal 32 X Melting Point : ~ 1,750 degree C @ 1 atm Y Hardness : Domain Wall 00 Silicon Oxygen ~ 7.2 Mohs @ 1 atm 79 21 88 88 33 45 67 55 67 12 79 79 00 00 21 21 88 33 45 67 45 Synthetic Quartz Nature Quartz TXC Confidential & Proprietary | 2 Quartz Crystal Basic: Piezoelectricity - Piezoelectric Effect - -Si Si4+ O2- O2- ++ 4+ Electric neutral O2- Si4+ O2- ++ When a pulling-outward force is applied on O2-, a positive electric field is induced. 2- O When a pushing-inward force O2- is applied on O2-, a negative electric field is induced. - Reverse Piezoelectric Effect -+ +- +- +- +- +- ++++++ Si4+ - - - -Si - - Si4+ 4+ O2- O2- Electric neutral O2- ++++++ ------ O2- When an electric field is applied, the induced electric filed is generated, and force the O2- moving outward. O2- O2- -+ -+ -+ +- +- +- When an electric field is applied, the induced electric filed is generated, and force the O2- moving inward. TXC Confidential & Proprietary | 3 Quartz Crystal Basic: Natural vs. Synthetic Natural Quartz Synthetic Quartz TXC Confidential & Proprietary | 4 Quartz Crystal Basic: Synthetic Quartz AUTOCLAVE HYDROTHERMAL METHOD RAW MATERIAL: Silica HIGH TEMPERATURE: ~ 350 ~ 400 ℃ Crystal Growth Region (~300 ℃) HIGH PRESSURE: ~ 900 ~ 1,000 Kg / cm2 HIGH TEMP. STABILITY : ± 3 ℃ LONG GROWTH TIME: 1 ~ 6 Month HIGH PURITY Dissolving Region (~400 ℃) Infra-Red Absorption (IRA): 3585 CM-1 TXC Confidential & Proprietary | 5 Quartz Crystal Basic: Synthetic Quartz Moving new autoclave to the factory Grown quartz bars from autoclave TXC Confidential & Proprietary | 6 Manufacturing Process: From Bar to Blank Processing time: <10 days Wire Sawing Quartz Bar Wafer Frequency Lapping 22.1372 1 2 3 4 5 6 7 8 9 0 EN A B C D TXC Confidential & Proprietary | 7 Cutting Angle Many cutting angles for various applications. High Frequency Low Frequency AT : +35012’ BT : -490 0 CT : +38 DT : -520 ET : +660 FT : -570 Z CT AT BT AT cutting is one of the most popular and applicable angles. DT +50X R +500 Z r NT m X +50 0 GT +5 0 +2 X r m R +20 X Y m r X TXC Confidential & Proprietary | 8 Cutting Angle: FT Characteristic of Different Cuts 40 GT Frequency Change in ppm 20 AT 0 - 20 AT GT - 40 - 60 DT DT - 80 - 100 - 120 XY XY - 140 CT CT - 160 - 40 - 20 0 20 40 60 80 Temperature ( ºC ) TXC Confidential & Proprietary | 9 Cutting Angle: AT-Cut FT Characteristic 25 (ppm) BT-cut 49o 35¼o R 20 Z AT-cut r 8’ R m 15 7’ 10 6’ r 0’ Z Y-bar quartz 5’ 5 Y R -1’ m R 1’ 4’ 0 2’ f f 3’ -5 3’ 2’ 4’ 1’ -10 0’ -15 -1’ = 35o 12.5’+ , = 0 for fundamental mode plano-plano AT-cut 6’ = 35o 20’ + , = 0 for 5th overtone AT-cut -20 -25 5’ 7’ 8’ -45 -40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 Temperature (oC) TXC Confidential & Proprietary | 10 Thickness of Blank: Determines Frequency A l Frequency AT Cut Crystal - Resonance frequency is determined by thickness of blank. - For a 20 MHz crystal, the thickness is around 83um. (The diameter of human hair is around 50~80um) - The thinner the blank, the higher the frequency is. F(Hz) 1650 ~ 1670 l (m) Note : The constant of 1670 is not the exact number for AT cutting. This number ranges from 1650 ~ 1685 depends on the dimension and thickness of the AT quartz plate. TXC Confidential & Proprietary | 11 Structure and Manufacturing Process Processing time: <10 days Crystal IC Die Bonding Oscillator Wire Bonding Blank Cleaning Metal Lid Frequency Adj. Seam Sealing Mechanical Testing Final Testing Marking Crystal Blank AutoMounting Oscillator Base Plating Plated Blank Oscillation IC Ceramic Package (Top) Ceramic Package (Bottom) Taping TXC Confidential & Proprietary | 12 Specification Ex: 8Z Series (2.5x2.0 mm) Tips of Defining the Specification of a Crystal: 1. Determine the Nominal Frequency 2. Choose the Load Capacitance 3. Define the Frequency Tolerance and Stability 4. Define the Drivel Level, Effective Resistance, and Shunt capacitance C0 TXC Confidential & Proprietary | 13 Load Capacitance Choosing : CL vs. Trim Sensitivity Trim Sensitivity Pullabilty = ∆ 𝐹𝑟𝑒𝑞𝑢𝑒𝑛𝑐𝑦 ∆ 𝐿𝑜𝑎𝑑 𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑎𝑛𝑐𝑒 Ex. 3.2 x 2.5mm, 12.0 MHz, CL=8.0 pF Load Capacitance: 06~10 pF, high trim sensitivity: unstable, but tunable Load Capacitance: 16~30 pF, low trim sensitivity: stable, but hardly tunable TXC Confidential & Proprietary | 14 Package Size vs Drive Level & Resistance Ex: 25MHz Crystal Typ. Value of Drive Level (uW) 300 uW Typ. Value of Effective Resistacne (Ω) 200 uW 150 uW 100 uW 𝒍 𝑹=𝝆 𝑨 10 Ω HC-49 (9B/9C) 80 uW 25 Ω 30 Ω 3.2mmx2.5mm (7M) 2.5mmx2.0mm (8Z) 40 Ω 2.0x1.6mm (8Y) 50 Ω 1.6x1.2mm (8Q) TXC Confidential & Proprietary | 15 Worldwide Lab Facilities Ningbo, China San Jose, USA Taoyuan, Taiwan Three FAE locations with RD level testing equipment for Oscillation Circuit/Oscillator When the assistance is needed, please contact account manager to arrange the test in different locations TXC Confidential & Proprietary | 16 Services Unit Analysis Crystal & Tuning Fork Electrical Testing (S&A 250B) SPICE Model (RLC Model) Oscillator Electrical Testing Testing Temperature:-73˚C ~175 ˚C Board Evaluation and Circuit Matching Accuracy of Frequency Drive Level Negative Resistance Start-up Time Operating Temperature Testing (Stability) Failure Part Analysis Initial FA report TXC Confidential & Proprietary | 17 Measuring Instruments and Test Equipment TXC Confidential & Proprietary | 18 Purpose of Matching Mismatched Circuit: Х None or inconsistent oscillation Х Long startup time Х Bad temperature performance Х Crystal resonator damaging Х Bad jitter and frequency error Х Others Measurements: Accuracy of Frequency Drive Level Negative Resistance Startup time Operating Temperature Test (Stability) TXC Confidential & Proprietary | 19 www.txccorp.com Think of Frequency Think of Introduction to Crystal Oscillators TXC Confidential & Proprietary | 20 Crystal Oscillators Simple Packaged Crystal Oscillator (XO) VDD Amplifier Fout Buffer Crystal 1. Least integrated circuitry inside IC 2. Best noise performance in LSI-based crystal oscillator 3. ±15 PPM level temperature stability Cg Cd GND 4. ±10 PPM level frequency accuracy based on physical tuning capability No Voltage Tunable Capability TXC Confidential & Proprietary | 21 Crystal Oscillators Voltage-Controlled Crystal Oscillator (VCXO) VDD Amplifier 1. Buffer 2. (CMOS/Differenial) Crystal VC Fout 3. Varactor Cg Cd GND 4. Integrated varactor inside IC The tunable range of varactor and the load sensitivity of X'tal resonator influences the tunable range of VCXO ±15 PPM level temperature stability ±10 PPM level frequency accuracy based on physical tuning capability VC-plus VC Tunable Range over Temp. VC-minus TXC Confidential & Proprietary | 22 Crystal Oscillators Temperature-Compensated Crystal Oscillator (TCXO) Temperature Sensor and Compensation Circuitry VDD F Crystal Cg Integrated varactor & compensation circuit inside IC 2. The tunable range of varactor and the load sensitivity of X'tal resonator influences the tunable range of VCXO 3. <±2.5 to ±0.28 (S3-TCXO)PPM level IC Compensated temperature stability 4. <±2.5 PPM level frequency accuracy based on physical tuning capability Fout Buffer Crystal VC Varactor Amplifier 1. Cd GND Result T 25 ̊C ≦2.5 ppm ≦0.3 ppm (Stratum 3 TCXO) Tunable Range over Temp. TXC Confidential & Proprietary | 23 Crystal Oscillators Oven-Controlled Crystal Oscillator (OCXO) Vdd Temperature Sensor Oven Control Circuit Fout Amplifier Crystal Buffer Vc Varactor Cg Oven 1. Discrete electrical components & oven controlled circuit 2. The tunable range of varactor and the load sensitivity of X'tal resonator influences the tunable range of VCXO 3. <±0.1 PPM level temperature stability 4. <±0.1 PPM level frequency accuracy based on physical tuning capability Cd Tunable Range over Temp. (Depends on crystal cut) TXC Confidential & Proprietary | 24 Differential Output CMOS: Single-ended Differential*: Dual-ended (same frequency) Advantage of Differential Output Low voltage swing Better noise rejection Less than 1/3 of CMOS voltage swing Less than 1/6 of CMOS voltage swing *: 3 kinds of differential output that TXC is using: LVPECL, LVDS, HCSL CMOS (Single-ended) Differential TXC Confidential & Proprietary | 25 Thank you TXC Confidential & Proprietary | 26