MAE 4261: AIR-BREATHING ENGINES Air-Breathing Engine Performance Parameters and Future Trends Mechanical and Aerospace Engineering Department Florida Institute of Technology D. R. Kirk LECTURE OUTLINE • Review – General expression that relates the thrust of a propulsion system to the net changes in momentum, pressure forces, etc. • Efficiencies – Goal: Look at how efficiently the propulsion system converts one form of energy to another on its way to producing thrust • Overall Efficiency, hoverall • Thermal (Cycle) Efficiency, hthermal • Propulsive Efficiency, hpropulsive – Specific Impulse, Isp [s] – (Thrust) Specific Fuel Consumption, (T)SFC [lbm/hr lbf] or [kg/s N] • Implications of Propulsive Efficiency for Engine Design • Trends in Thermal and Propulsive Efficiency FLUID MECHANICS: DERIVATION OF THRUST EQUATION Chemical Energy Thermal Energy F m eVe m oVo Pe Pa Ae F m Ve Vo • Flow through engine is conventionally called THRUST – Composed of net change in momentum of inlet and exit air • Fluid that passes around engine is conventionally called DRAG Kinetic Energy THERMODYANMICS: BRAYTON CYCLE MODEL • • • 1-2: Inlet, Compressor and/or Fan: Adiabatic compression with spinning blade rows 2-3: Combustor: Constant pressure heat addition 3-4: Turbine and Nozzle: Adiabatic expansion – Take work out of flow to drive compressor – Remaining work to accelerate fluid for jet propulsion • Thermal efficiency of Brayton Cycle, hth=1-T1/T2 – Function of temperature or pressure ratio across inlet and compressor P-V DIAGRAM REPRESENTATION • Thermal efficiency of Brayton Cycle, hth=1-T1/T3 – Function of temperature or pressure ratio across inlet and compressor EXAMPLE OF LAND-BASED POWER TURBINE: GENERAL ELECTRIC LM5000 • • • • Modern land-based gas turbine used for electrical power production and mechanical drives Length of 246 inches (6.2 m) and a weight of about 27,700 pounds (12,500 kg) Maximum shaft power of 55.2 MW (74,000 hp) at 3,600 rpm with steam injection This model shows a direct drive configuration where the LP turbine drives both the LP compressor and the output shaft. Other models can be made with a power turbine. BYPASS RATIO: TURBOFAN ENGINES Bypass Air Core Air Bypass Ratio, B, a: Ratio of bypass air flow rate to core flow rate Example: Bypass ratio of 6:1 means that air volume flowing through fan and bypassing core engine is six times air volume flowing through core TRENDS TO HIGHER BYPASS RATIO 1958: Boeing 707, United States' first commercial jet airliner Similar to PWJT4A: T=17,000 lbf, a ~ 1 1995: Boeing 777, FAA Certified PW4000-112: T=100,000 lbf , a ~ 6 GE J85 • • • • • • • • • J85-GE-1 - 2,600 lbf (11.6 kN) thrust J85-GE-3 - 2,450 lbf (10.9 kN) thrust J85-GE-4 - 2,950 lbf (13.1 kN) thrust J85-GE-5 - 2,400 lbf (10.7 kN) thrust, 3,600 lbf (16 kN) afterburning thrust J85-GE-5A - 3,850 lbf (17.1 kN) afterburning thrust J85-GE-13 - 4,080 lbf (18.1 kN), 4,850 lbf (21.6 kN) thrust J85-GE-15 - 4,300 lbf (19 kN) thrust J85-GE-17A - 2,850 lbf (12.7 kN) thrust J85-GE-21 - 5,000 lbf (22 kN) thrust TURBOJET / MODERATE BYPASS TURBOFAN P&W F100 and 229 • P&W 229 Overview • • • • • • Type: Afterburning turbofan Length: 191 in (4,851 mm) Diameter: 46.5 in (1,181 mm) Dry weight: 3,740 lb (1,696 kg) Components Compressor: Axial compressor with 3 fan and 10 compressor stages Bypass ratio: 0.36:1 Turbine: 2 low-pressure and 2 high-pressure stages • • • • • • Maximum Thrust: – 17,800 lbf (79.1 kN) military thrust – 29,160 lbf (129.6 kN) with afterburner Overall pressure ratio: 32:1 Specific fuel consumption: – Military thrust: 0.76 lb/(lbf·h) (77.5 kg/(kN·h)) – Full afterburner: 1.94 lb/(lbf·h) (197.8 kg/(kN·h)) Thrust-to-weight ratio: 7.8:1 (76.0 N/kg) ANTONOW AN 70 PROPELLER DETAIL UNDUCTED FAN, a ~ 30 “HYBRID” DUCTED FAN + TURBOJET EFFICIENCY SUMMARY • Overall Efficiency – What you get / What you pay for – Propulsive Power / Fuel Power – Propulsive Power = TUo – Fuel Power = (fuel mass flow rate) x (fuel energy per unit mass) • Thermal Efficiency – Rate of production of propulsive kinetic energy / fuel power – This is cycle efficiency • Propulsive Efficiency – Propulsive Power / Rate of production of propulsive kinetic energy, or – Power to airplane / Power in Jet TU o hoverall m f h m eU e2 m oU o2 2 2 hthermal m f h h propulsive TU o 2 m eU e2 m oU o2 1 U e Uo 2 2 hoverall hthermalh propulsive PROPULSIVE EFFICIENCY AND SPECIFIC THRUST AS A FUNCTION OF EXHAUST VELOCITY Ue T 1 m U o U o Conflict 2 h propulsive Ue 1 Uo COMMERCIAL AND MILITARY ENGINES (APPROX. SAME THRUST, APPROX. CORRECT RELATIVE SIZES) GE CFM56 for Boeing 737 T~30,000 lbf, a ~ 5 • • • • • • • • • • Demand high T/W Fly at high speed Engine has small inlet area (low drag, low radar crosssection) Engine has high specific thrust Ue/Uo ↑ and hprop ↓ Demand higher efficiency Fly at lower speed (subsonic, M∞ ~ 0.85) Engine has large inlet area Engine has lower specific thrust Ue/Uo → 1 and hprop ↑ P&W 119 for F- 22, T~35,000 lbf, a ~ 0.3 EXAMPLE: SPECIFIC IMPULSE SSME PW4000 Turbofan • Airbus A310-300, A300-600, Boeing 747-400, 767-200/300, MD-11 • T ~ 250,000 N • TSFC ~ 17 g/kN s ~ 1.7x10-5 kg/Ns • Fuel mass flow ~ 4.25 kg/s • Isp ~ 6,000 seconds • • • • • Space Shuttle Main Engine T ~ 2,100,000 N (vacuum) LH2 flow rate ~ 70 kg/s LOX flow rate ~ 425 kg/s Isp ~ 430 seconds PROPULSIVE EFFICIENCY FOR DIFFERENT ENGINE TYPES [Rolls Royce] OVERALL PROPULSION SYSTEM EFFICIENCY • Trends in thermal efficiency are driven by increasing compression ratios and corresponding increases in turbine inlet temperature • Trends in propulsive efficiency are due to generally higher bypass ratio FUEL CONSUMPTION TREND • U.S. airlines, hammered by soaring oil prices, will spend a staggering $5 billion more on fuel in 2007 or even a greater sum, draining already thin cash reserves • Airlines are among the industries hardest hit by high oil prices • “Airline stocks fell at the open of trading Tuesday as a spike in crude-oil futures weighed on the sector” Fuel Burn JT8D PW4084 JT9D Future Turbofan PW4052 NOTE: No Numbers 1950 1960 1970 1980 1990 Year 2000 2010 2020 CRUISE FUEL CONSUMPTION vs. BYPASS RATIO SUBSONIC ENGINE SFC TRENDS (35,000 ft. 0.8 Mach Number, Standard Day [Wisler]) AEROENGINE CORE POWER EVOLUTION: DEPENDENCE ON TURBINE ENTRY TEMPERATURE [Meece/Koff] PRESSURE RATIO TRENDS (Jane’s 1999) AIR-BREATHING PROPULSION SYSTEMS RAMJETS TURBOJETS TURBOFANS Daniel R. Kirk Assistant Professor Mechanical and Aerospace Engineering Department Florida Institute of Technology RAMJETS T M 0 b 1 m 0 a0 Cycle analysis employing general form of mass, momentum and energy h overall TU 0 m f h Energy (1st Law) balance across burner • Thrust performance depends solely on total temperature rise across burner • Relies completely on “ram” compression of air (slowing down high speed flow) • Ramjet develops no static thrust TURBOJET SUMMARY t T 2 o c t 1 m o ao 1 o c T 2 1 t 1 m o a o 1 o c h overall M o 0 c 1 M o T M 0 1 m 0 a 0 t c 0 Cycle analysis employing general form of mass, momentum and energy Turbine power = compressor power How do we tie in fuel flow, fuel energy? Energy (1st Law) balance across burner TURBOJET TRENDS: IN-CLASS EXAMPLE Plot of Non-Dimensional Thrust and Specific Impulse for Maximum Thrust Condition 7 Heating Value of Fuel = 4.3x10 J/kg, Specific Heat Ratio = 1.4, T0=200K 10000 5 Max Non-Dim Thrust: Theta_t=6 Max Non-Dim Thrust: Theta_t=9 Max Thrust Isp: Theta_t=6 Max Thrust Isp: Theta_t=9 Maximum Specific Thrust 4 9000 8000 3.5 7000 3 6000 2.5 5000 2 4000 1.5 3000 1 2000 0.5 1000 0 0 0 0.5 1 1.5 Flight Mach Number 2 2.5 3 Specific Impulse, Maximum Thrust, s 4.5 TURBOJET TRENDS: IN-CLASS EXAMPLE (SEE INLET SLIDES FOR MORE DETAILS) Plot of Thrust Normalized by Compressor Inlet Area and Ambient Pressure vs. Flight Mach Number for Compressor Inlet Mach Number, M 2=0.5 30 Thrust Normalized by A2 and P0 Theta_t=6 Theta_t=9 25 20 15 10 5 0 0 0.5 1 1.5 Flight Mach Number 2 2.5 3 TURBOJET TRENDS: HOMEWORK #3, PART 1 Tt4 = 1600 K, pc = 25, T0 = 220 K 5.00 120% 4.50 100% 4.00 80% 3.00 2.50 60% 2.00 40% 1.50 Specific Thrust Propulsive Efficiency Thermal Efficiency Overall Efficiency 1.00 0.50 20% 0.00 0% 0 0.5 1 1.5 Mach Number 2 2.5 3 Efficiency Specific Thrust 3.50 TURBOJET TRENDS: HOMEWORK #3, PART 2a Tt4 = 1400 K, T0 = 220 K, M0 = 0.85 and 1.2 3.00 90% 80% 2.50 2.00 60% 50% 1.50 40% 1.00 30% Specific Thrust, M=0.85 Specific Thrust, M=1.2 Propulsive Efficiency, M=0.85 Thermal Efficiency, M=0.85 Overall Efficiency, M=0.85 Propulsive Efficiency, M=1.2 Thermal Efficiency, M=1.2 Overall Efficiency, M=1.2 0.50 20% 10% 0.00 0% 0 10 20 30 Compressor Pressure Ratio 40 50 Efficiency Specific Thrust 70% Specific Thrust TURBOJET TRENDS: HOMEWORK #3, PART 2b Tt4 = 1400 K and 1800 K, T0 = 220 K, M0 = 0.85 4 80% 3.5 70% 3 60% 2.5 50% 2 40% 1.5 30% 1 20% Specific Thrust, Tt4=1400K Specific Thrust, Tt4=1800 K Propulsive Efficiency, Tt4=1400 K Thermal Efficiency, Tt4=1400 K Overall Efficiency, Tt4=1400 K Propulsive Efficiency, Tt4=1800 K Thermal Efficiency, Tt4=1800 K Overall Efficiency, Tt4=1800 K 0.5 10% 0 0% 0 10 20 30 Compressor Pressure Ratio 40 50 TURBOFAN SUMMARY T 2 o c t 1 t m ao 1 o c 2 M o 1 M 0 1 0 f 2 T 0 f 1 M 0 1 ma o 1 T m ao Two streams: Core and Fan Flow Turbine power = compressor + fan power Exhaust streams have same velocity: U6=U8 1 2 2 t 1 0 1 M 0 1 1 max Maximum power, c selected to maximize f TURBOFAN TRENDS: IN-CLASS EXAMPLE Non-Dimensional Thrust vs. Flight Mach Number t=6, To=200 K (PW4000 Series, ~ 5-6) Higher of interest in range of Mo < 1 and lower of interest for supersonic transport 16 Bypass Ratio = 1 Bypass Ratio = 5 Bypass Ratio = 10 Bypass Ratio = 20 Non-Dimensional Thrust 14 12 10 8 6 4 2 0 0 0.5 1 1.5 2 Flight Mach Number, M0 2.5 3 TURBOFAN TRENDS: IN-CLASS EXAMPLE Non-Dimensional Thrust vs. Flight Mach Number t=6, To=200 K (PW4000 Series, ~ 5-6) Higher of interest in range of Mo < 1 and lower of interest for supersonic transport 16 Plot of Non-Dimensional Thrust and Specific Impulse for Maximum Thrust Condition 7 Heating Value of Fuel = 4.3x10 J/kg, Specific Heat Ratio = 1.4, T0=200K 10000 5 4.5 Maximum Specific Thrust Non-Dimensional Thrust 4 12 10 9000 8000 3.5 7000 3 6000 2.5 5000 2 4000 1.5 3000 1 2000 0.5 1000 Bypass Ratio = 1 Bypass Ratio = 5 Bypass Ratio = 10 Bypass Ratio = 20 0 0 8 Specific Impulse, Maximum Thrust, s 14 Max Non-Dim Thrust: Theta_t=6 Max Non-Dim Thrust: Theta_t=9 Max Thrust Isp: Theta_t=6 Max Thrust Isp: Theta_t=9 0 0.5 1 1.5 2 2.5 3 Flight Mach Number Improvement over turbojet: 4 – 2.4 → 66% at Mach 1 8 – 3.3 → 142% at Mach 0 6 4 2 0 0 0.5 1 1.5 2 Flight Mach Number, M0 2.5 3 TURBOFAN TRENDS: IN-CLASS EXAMPLE Propulsive Efficiency vs. Flight Mach Number t=6, To=200 K 1 0.9 Propulsive Efficiency 0.8 0.7 0.6 0.5 0.4 0.3 Bypass Ratio = 1 Bypass Ratio = 5 Bypass Ratio = 10 Bypass Ratio = 20 0.2 0.1 0 0 0.5 1 1.5 2 Flight Mach Number, M0 2.5 3