INDUSTRIAL HYGIENE AIR SAMPLING UNIVERSITY OF HOUSTON DOWNTOWN PURPOSE Introduce the techniques available for Industrial Hygienists to evaluate EXPOSURES to particulates, gases, and vapors arising in or from the workplace. Also: be aware of technology available for assessment of environments indoor and ambient air, and capabilities and limitations of methods. SAMPLING STRATEGY When developing a particular sampling strategy, review sampling and analytical methods available for the contaminants of interest. Select most suitable for the specific application. e.g. OSHA, NIOSH i.e. published and validated methods EPA methods used for lower level indoor air pollutants and toxic compounds in ambient air media. SAMPLING METHOD Select a method that meets the sampling and analytical ACCURACY and PRECISION requirements of the standard in its unique field conditions. Usually stipulate measurement at the PEL within a +/- 25% of the “true” value at a 95% confidence level. EPA – indoor air pollutants and toxic compounds associated with ambient air. ANALYTICAL LABORATORY Select and consult with a qualified analytical laboratory, e.g. AIHA that participates in Laboratory Accreditation Programs. Labs can assist in choosing methods that meet the sensitivity and specificity criteria for the environment being evaluated. Choose sampling media and strategy compatible with method selected and advise on special handling. SAMPLING PLAN Designing a sampling plan involves consideration of the following: location of samples, the number of workers to be sampled, and the duration of sampling. Also consider other factors – noise, equipment, size, flow rate, and security. • Personal vs. Area Sampling • Grab vs. Integrated Sampling • Active vs. Passive Sampling GRAB SAMPLING This technique involves the direct collection of an air-contaminant mixture into a device (i.e. sampling bag, syringe, or evacuated flask) over a short interval of a few seconds or minutes. Represents the atmospheric concentrations at the sampling site at a given point in time. GRAB SAMPLING This type of collected sample measures gas and vapor concentrations AT A POINT IN TIME and are used to evaluate “PEAK” exposures for comparison to “Ceiling” limits. Can be used to identify unknown contaminants, to evaluate contaminant sources, or to measure contaminant levels from intermittent processes or other sources. Collected using syringes, canisters, or sampling bags. Instantaneous (as well as integrated) measurements of gases/vapors also may be performed using detector tubes or directreading instruments. GRAB SAMPLING – ADVANTAGES - After collection, can frequently be analyzed immediately by GC or directreading instruments. - Therefore, quick decisions can be made in field or at the site about source of leaks, Confined Space Entry (CSE), PPE, etc. GRAB SAMPLING – DISADVANTAGES - For most applications, contaminants are collected but not integrated over time. Only some devices will allow use of a metering device to collect sample(s) at or near constant flow over period of time for TWA. - For low contaminant concentrations, analytical instrument may not be sensitive for detection. INTEGRATED SAMPLING For gases and vapors, involves passage of a known volume of air through an absorbing or adsorbing medium to remove the desired contaminants from the air during a specified period of time. Contaminants of interest are collected and concentrated over a period of time to obtain the average exposure levels during the entire sampling period. INTEGRATED SAMPLING This type of sampling to cover the entire period of exposure is required because airborne contaminant concentrations during a typical work shift vary with time and activity. Grab samples do not reflect average exposures. Most integrated sampling is done to determine the 8-hour TWA and/or STELs to compare with OSHA PELs, ACGIH TLVs and NIOSH RELs. INTEGRATED SAMPLING CONSIDERATIONS Appropriate sample duration and flow rate need to be chosen relative to the purpose of sampling, the sensitivity of the analytical method, and the expected concentration of the contaminant of interest. It is also essential that the flow rate and time be accurately measured. The accuracy depends on the precise determination of the mass of contaminant collected as well as the volume of air sampled. ACTIVE SAMPLING Means of collecting an airborne substance that employs a mechanical device such as an air sampling pump to draw the air/contaminant mixture into or through the sampling device. Examples: sorbent tube, treated filter, or impinger containing a liquid media. A key element is calibration that reliably measures the pump flow rate, thus allowing for an accurate determination of air volume. ACTIVE SAMPLING – ADVANTAGES - - - Select method to be used by compliance personnel during OSHA inspection. Offers calibrated, measured airflow for assurance in accuracy of sample volume. Sorbent tube samples have a secondary layer for back-up indicating breakthrough. Multiple phases can be assessed by a series of samplers. ACTIVE SAMPLING – DISADVANTAGES - - Cumbersome equipment and may interfere with job of workers throughout shift. Pump calibration is time consuming and requires technical training on tasks. Pump may become somewhat less reliable at maintaining constant flow over the entire sampling period, and more frequent calibration may be necessary. PASSIVE SAMPLERS Commercially available for a variety of airborne contaminants. Some samplers are designed to collect a broad range of compounds, whereas others because of their collection media preferentially collect a single chemical or family of chemicals. Examples: activated charcoal sorbent – organic vapors and GC analysis; chemical treated sorbents or filter paper for preferential collection for HPLC analysis. Direct-reading passive samplers based on colorimetric techniques. May not be as accurate as lab analytical methods. Discuss examples. DIFFUSIVE SAMPLERS Diffusive samplers rely on the movement of contaminant molecules across a concentration gradient, which for steady-state conditions can be defined by Fick’s first law of diffusion. Consist of diffusion gap between external air and a sorbing medium which serves to collect the chemicals of interest, but also to maintain the concentration as close to zero as OSHA ISSUES Research report in 1998 that attempted to determine sampling rate variation of specific passive sampler designs. Concept of passive sampling equated to active sampling with pump error of +/- 5%. Significant in that use of the sampling rate variation for a passive sampler along with the analytical error component allowed the calculation of the overall Sampling and Analytical Error (SAE). SAE must be used by OSHA inspectors along with sample results to determine if PEL exceeded. Therefore, passive sampling methods can be used by OSHA. PASSIVE SAMPLING – ADVANTAGES - Easy to use, allowing samples to be collected by personnel with less technical training. - Less expensive. - Less obtrusive to wearer for monitoring. - For most applications, the mass of contaminant collected by passive samplers is not significantly affected by temperature or pressure. PASSIVE SAMPLING – DISADVANTAGES May not be OSHA/NIOSH methods to reference in order to insure reliability of data. - Sampling rate, if theoretically calculated, may not prove to be valid under field conditions. - Reverse diffusion may be a factor. - Environmental parameters may influence the collection efficiency of passive samplers. Examples: stagnant air; high face velocities. AIR SAMPLING INSTRUMENTS Five basic components of air sample collection devices : • Air inlet orifice • Collection device • Airflow meter • Flow rate control valve • Suction pump COLLECTION DEVICES FOR PARTICULATES Filters Impactors Impingers Elutriators Electrostatic precipitation Thermal precipitation Cyclones Fundamentals of IH reference book (5th Edition): Table 16-C, pg 528 AIR SAMPLING PUMPS Integrated methods require a relatively constant source of suction that can be calibrated to the recommended flow rate (within +/- 5% with collection media in-line). Personal sampling within the worker’s breathing zone or can be used as area samplers. Features – constant flow capabilities/back pressure; intrinsically safe; electromagnetic susceptibility, FLOW RATE METERS Pressure compensating devices Critical flow orifice SAMPLE COLLECTION MEDIA Consult published air sampling methods to determine the appropriate collection media for a specific chemical contaminant. Review methods to determine applicability relative to field conditions. Such as: vp, bp, reactivity; interferences as well as also humidity/temperature effects, proper measuring range; physical state of the contaminant being sampled; multiple phases (i.e. particulate and vapor phase). SOLID SORBENT MEDIA Adsorb onto surface; Effectiveness determined by: Trap and retain nearly all contaminant from air Amenable to desorption from sorbent Sufficient capacity to retain quantity of contaminant to facilitate analysis without creating large pressure drop across sample media Not cause chemical change of contaminant except by analytical COLLECTION EFFICIENCY OF SOLID SORBENTS Various Factors: Temperature Humidity Sampling Rate Other Contaminants Sample Breakthrough - 25% - Migration TYPES OF SORBENT MATERIALS Inorganic Sorbents – silica gel (polar;%RH); less reactive than charcoal Elemental Carbon – charcoal types; organics; high adsorptive capacity; stable compounds; high humidity parameters Carbonized or Graphitized Sorbents – low to moderate surface area; intermediate to high volatility; stable compounds for thermal desorption Fundamentals of IH reference book (5th Edition): Table 16-B, pg 527 OTHER MEDIA Chemically treated filters – derivatize/desorb Liquid absorbers • Gas washing bottles – e.g. impingers • Fritted glass bubblers Sampling bags/partially evacuated rigid containers (canisters) • Situations: use of direct-reading instruments; leaks/emergencies; peak concentrations; highly volatile compounds - Precautions – storage time; reaction; diffusion CALIBRATION Pump flow must be calibrated with the entire sampling train assembled as it will be used in the field. Good IH practice requires both pre- and postpump calibration on the same day under pressure and temperature conditions similar to those at site. Should not be done with built-in rotameters (not precision devices and will not give a quantitative measure of the rate of airflow). CALIBRATION STANDARDS Two terms: Primary – direct and measurable linear dimensions (length and diameter of cylinder) • Examples: spirometers and bubble meters Secondary – flowmeters that trace calibration to primary standards and maintain accuracy with reasonable care and handling in operation. • Examples: precision rotameters, wet test meters, and dry gas meters. Refer to instructions from manufacturers. OPERATIONAL LIMITS OF SAMPLING AND ANALYSIS Inherent limitations of method: - Sampler capacity - Limit of Detection (LOD) - Limit of Quantification (LOQ) - Upper measurement limits which define the useful range of the method. These factors determine the minimum, maximum, or optimum volume of air to be sampled and may determine the confidence that can be placed in the results. Discuss with lab before sampling! SAMPLER CAPACITY Predetermined conservative estimate of the total mass of contaminant that can be collected on the sampling medium without loss of overloading. NIOSH definition of 2/3 of the experimental breakthrough capacity of the solid sorbent, that is 67% of the mass of contaminant on the sorbent at the breakthrough volume. Breakthrough volume is defined as that volume of an atmosphere containing two times the PEL for the CALCULATIONS Total Mass of Contaminant Airborne Concentration by sample volume (mass over volume) Air Volume (flow rate x sample time) Unit Conversions – mg/M3 to/from ppm Temperature/Pressure Corrections Time-Weighted Averages Potential Work Shift Adjustments REMEMBER CALCULATIONS A range of temperature and pressure changes can be tolerated before corrections are applied to the volume or air sampled during an exposure assessment. All OELs and environmental exposure standards and limits are expressed at 25 degrees C and 1 atmosphere (760 mm Hg), defined as normal temperature and pressure (NTP).