Michael Drew
Regional Specification Engineer
michael.drew@sylvania.com
(865) 548-6382
Advances in Roadway and Street Lighting-LED and
Other Advanced Technologies
•Recent Developments of Familiar Sources
»Metal Halide
»High Pressure Sodium
»Fluorescent
•LED Technology Overview
»Technology
and how to select the right solution
•The Latest in Fixture Design
»What are our Fixture Partners Developing
Energy Independence and Security Act of 2007
Sec. 324 Metal Halide Lamp Fixtures (page 261)
Covers
Metal Halide lamp fixtures operated with lamps ≥150 watts but ≤500
watts shall contain
– A pulse-start metal halide ballast with a minimum ballast efficiency of 88%
– A magnetic probe-start ballast with a minimum ballast efficiency of 94%
– A non pulse-start electronic ballast with
» A minimum ballast efficiency of 92% for wattages > 250 watts
» A minimum ballast efficiency of 90% for wattages ≤250 watts
– New fixtures only – does not effect replacement lamps or ballasts
METALARC®
PULSE START
Pulse Start vs. Probe Start
Traditional MH lamps use probe-start technology
– Ballast provides low starting voltage, between 400V – 800V, depending on wattage
– Discharge is created across small gap between the starting electrode (probe) and the
operating electrode
– As temperature and pressure grow, gas ionizes, arc jumps the large gap to the
opposing electrode
– Once started, a bi-metal switch, removes the starting probe electrode from the circuit
Pulse Start lamps do not require a starting probe
– A high voltage ignitor works with the ballast to deliver a series of high-voltage pulses,
typically 3,000 to 5,000 volts (3-5kV)
– The initial discharge is created between the two operating electrodes
» Arc tube fill pressure can be set higher = potential for longer life and better color
consistency
» Tungsten deposits from thin probe wire are eliminated = better lumen maintenance
» Lamp warm-up time is reduced
» Cold starting is improved down to -40°C
METALARC® PULSE START: Benefits
•
Improved lumen maintenance
•
Reduced color shift
•
More light output over life
•
Faster re-strike time
•
Potentially longer life
METALARC® Pulse Start Family

M175/PS/U
All existing low wattage metal halide lamps  150W
NEW!
MP320/350/PS/BU-ONLY (Clear & Coated)
MS175/PS/MED/BU-ONLY (Clear & Coated)
MP350/400/PS/BU-ONLY (Clear & Coated)
MS175/PS/BU-ONLY (Clear & Coated)
M400/PS/U
MS200/PS/BU-ONLY/ET23.5
MS200/PS/BU-ONLY (Clear & Coated)
M250/PS/U
NEW!
MS250/PS/BU-ONLY (Clear & Coated)
MP250/PS/BU-ONLY (Clear & Coated)
MS320/PS/BU-HOR (Clear & Coated)
NEW!
M400/PS/U/BT28 NEW!
MS400/PS/BT28 BU-ONLY & BD-ONLY
MS400/PS/BU-ONLY (Clear & Coated)
MS750/PS/BU-HOR (Clear & Coated)
M1000/PS/U/BT37 NEW!
Ceramic vs. Quartz
MH lamps can use either quartz or ceramic arc tubes
• Quartz arc tubes can be probe start or pulse start
• Ceramic arc tubes are only pulse start
• Ceramic material can run hotter and at higher pressures than quartz
– Creates a more efficient light source – higher lumens per watt (LPW)
– Smaller arc tube bodies can be used, so …
∙ Arc tube temperatures are more uniform which improves color rendering
and color consistency
∙ Arc gap is smaller so light source is more focusable
Transition to Advanced Ceramic Technology
Cylindrical arc tube
Spherical arc tube
All OSI types have been
converted to
POWERBALL®
SYLVANIA
(1999)
SYLVANIA
(Today)
The POWERBALL® Difference
Cylindrical Arc Tube
• Varying wall thickness
• Square end-bell geometry
– Heat loss
– MH Condensation
Convection
POWERBALL®
• Consistent wall thickness
• Optimal end-bell geometry
– Uniform AT temperatures
– Full MH Evaporation
Convection
Condensation
of Metal Halides
Solution of Alumina
in MH-melt
= Corrosion
Evaporation
of Metal Halides
Evaporation
of Metal Halides
Transport of soluble
alumina in MH-melt
Condensation
of Metal Halides
Deposition of alumina
by saturation of MH-melt
due to cooling
Cylindrical
POWERBALL®
The POWERBALL® Difference
Cylindrical Arc Tube
• Shortened life (corrosion)
• Color shift (position & life)
• Good CRI’s (lower R9)
Convection
POWERBALL® Superior performance
• Longer life
• Color consistency
• Highest CRI’s (very good R9)
Convection
Condensation
of Metal Halides
Solution of Alumina
in MH-melt
= Corrosion
Evaporation
of Metal Halides
Evaporation
of Metal Halides
Transport of soluble
alumina in MH-melt
Condensation
of Metal Halides
Deposition of alumina
by saturation of MH-melt
due to cooling
Cylindrical
POWERBALL®
POWERBALL® Resistance to Corrosion
Cylindrical
POWERBALL®
9,000 hrs
16,000 hrs
LUMALUX/PLUS®ECO
Non-Cycling High Pressure
Sodium Vapor
LUMALUX PLUS® /ECO® OVERVIEW
40,000 Hour Rated Life
50W – 1000W**
Better Lumen Maintenance
Non-Cycling

ECOLOGIC ™
Reduced service &
maintenance costs -- no
wasted trips
Environmentally Friendlier

Pass Federal TCLP*

90% less Hg than standard
lamps

Lead-free, welded base
–
Reduced base failures
* Based on NEMA LL Series Standards
** 1000W, 70W/MED, & 100W/MED Lamps are not ECO
LUMALUX PLUS® / ECO®
AN EASY CHANGE!!
Initial and mean lumens equal to or higher than
standard Lumalux
(efficacy - up to 125 LPW)
Maintains same ballasting requirements
Conforms to ANSI designation – direct replacement
LUMALUX PLUS® /ECO®
ECOLOGIC PRODUCT
WELDED BASE*
Reduces base failures
Lead solder
(Arc-out base failure)
No lead solder reaction
Operates at higher temperatures than
standard Lumalux (maximum
temperature up to 250°C)
Welded
*Excluding 1000W lamps
What makes LU PLUS non-cycling?
• High Pressure Rare Fill gas to lower arc tube wall operating temperature
– Xe-Ar Fill vs. Ar only (std)
• Patented material BSY2 (Barium Strontium Yttrate)
– Emissive coating on electrode
• 90% Less mercury content than that of standard Lumalux®
– Ignition Aide required
LUMALUX PLUS® /ECO®
SYSTEM MAINTENANCE ADVANTAGES
 Eliminates trouble-shooting
field visits for cycling lamps
 Eliminates throwing away good
lamps
Service
 Reduces unnecessary
component change out
(i.e.: photo cell)
HISTORY OF LUMALUX PLUS®
SYLVANIA LU/PLUS
11 years field history
Out at end of life
Easiest to locate at end of life
Proven design
80% lumens prior to failure
LUMALUX PLUS® /ECO® Advantages over Standard
LUMALUX®
•
Lamps out get replaced quicker than cycling lamps
•
Lamps outages are easier to locate
•
Fewer failures
•
Extended group relamping cycle – if employed
•
Cycling lamp puts more stress on the ballast than a lamp out
•
For a cycling lamp 5 minutes on / 1 minute off, ignitor will be
energized for 110minutes per day
•
Longer life means huge dollar savings
•
Less mercury in lamp
•
Restructured warranty
ICETRON® Systems
Inductively Coupled Electrodeless
ElecTRONic System
ICETRON Operating Principle
ICETRON® Systems
• 100,000 hour system life
• “White Light”
150W lamp 150W ballast:
12,000 Lumens
• 3500K, 4100, and 5000K
• 80 CRI
• Starting as low as -40°C (-25°C for 70W)
• ECO® - TCLP compliant
• Instant On/Instant Re-start
100W/100W
8,000 Lumens
100W/150W
11,000 Lumens
70W/100
6,500 Lumens
1.05 Ballast Factor
• Universal Voltage 120-277V
• Remote mounting (up to 66’)
• Amalgam technology
• Lead Free Glass
40 watt, 200 watt and 250 watt
Soon to be Released
ICETRON® Reflector
• Lots of light. Where you want it. For a long time
• Sylvania Icetron Reflector
• Incorporates internal reflector to direct and spread the light
• Long 100,000 hour life
• White Light – 4100K
• Consistent color – 80 CRI
• Starting temperatures as low as -40° F
• Amalgam technology
• TCLP complaint
• High output electronic system
• Universal voltage ballast
• Ballast – remote mounting possible
ICETRON® Reflector (Cont.)
Lumens
System Mortality
The ICETRON QUICKTRONIC systems are designed to have an average rated life of
100,000 hours at a maximum ballast case temperature of 158°F (70°C) for the 150W
ballast (or 149°F/ 65°C for the 100W ballast).
After 100,000 hours 50% of the ballasts will be surviving. (At 60,000 hours, 10% failures
are expected.) However, the luminous flux of the ICETRON lamp is expected to have
depreciated after 60,000 hours to no less than 70% (65% for 100W lamp) of the initial
rated lumens.
Warranty
Jeff TeRoller
LED Applications Specialist
jeff.teroller@sylvania.com
(616) 717-1888
LED Technology Overview
LED Street, Pedestrian, and Parking Area
Lighting Solutions
OSRAM SYLVANIA – Over 100 Years
General Lighting
Automotive Lighting
Display/Optic
LED Systems
• Standard incandescent lamps
• Halogen lamps
• Compact fluorescent lamps
• Fluorescent lamps
• High-intensity discharge lamps
• Headlamps
Halogen and discharge lamps
for film and TV, special effects
and airport lighting, over-head
and video projectors, medicine
and microscopy
•
•
•
•
•
• Auxiliary automotive lamps
• Headlight systems (USA only)
LED
OLED
Displays
High-power laser diodes
Infrared components
Ballasts and Luminaires
PM&C
Machines
• Electronic control systems for
• Electronic, chemical, metallurgical and glass components
for lamp manufacturing and
similar technologies
• Sintered metals, connectors
• Design and construction of
(compact) fluorescent lamps,
low-voltage halogen lamps,
high-intensity discharge lamps
• Consumer luminaires
machines and complete production lines for lamps and
their components
• Elaboration of concepts for
new production sites
OSRAM Opto White Applications
Global LED Technology Leadership
•OSRAM SYLVANIA is one of the two largest LED manufacturers in the world
•OSRAM SYLVANIA is the largest lighting company in the US
•OSRAM SYLVANIA holds over 4,000 patents in LED technology, with 170 of those
patents in white LED technology
•OSRAM SYLVANIA has capacity to ship over 10 Billion LED chips each year
Northville
- Sales & Marketing NA East
- Application Center
Santa Clara
- Headquarter NA
- Sales & Marketing NA West
Yokohama
- Sales Japan
- Marketing
- Application Center
Regensburg
- Headquarter
- Sales HQ
- LED
- Infrared
- Conceptual
Engineering
- Front End
Production
Hong Kong
Shanghai
- Sales Asia North
- Marketing
- Application Center
Penang
- Plant
- OLED Display
- Regional Customer Service
- Sales Asia South
OSRAM SYLVANIA Products At Work….
New York: Alexander Hamilton Custom House
METALARC® POWERBALL® ceramic metal halide lamps, LEDs
OSRAM SYLVANIA Products At Work….
Boston: Bunker Hill Monument
METALARC® POWERBALL® ceramic metal halide lamps
OSRAM SYLVANIA Products At Work….
Washington, D.C.: Jefferson Memorial
METALARC® POWERBALL® ceramic metal halide lamps, LEDs
OSRAM SYLVANIA Products At Work….
Philadelphia: Phillies ballpark sign
ICETRON® induction lamps
OSRAM SYLVANIA Products At Work….
China: Beijing, National Stadium
4,000 OSRAM FH28HE/60
NEU. Aus Prisma, leider keine
genaue Beschreibung der
Produkte
OSRAM SYLVANIA Products At Work….
China: Beijing, Aquatic Center
350 HQI-TS
Neu aus Prisma
OSRAM SYLVANIA Products At Work….
Miami: Bank of America Tower at International Place
PENTRON® T5 and OCTRON® T8 fluorescent lamps, LEDs
OSRAM SYLVANIA Products At Work….
Chicago: Riverbend Tower
LINEARlight Flex LED system
OSRAM SYLVANIA Products At Work….
Detroit: 2010 Ford Mustang
XENON ® HID headlamps, Joule® LED systems tailights, TOPLED ® LED interior lights
OSRAM SYLVANIA Products At Work….
Russia: Moscow, Pedestrian Bridge over the Moskva
HQI®-TS, HQI®-E and HCI®-T metal halide lamps and LEDs
Photo: Svetoservice, Moscow
OSRAM SYLVANIA Products At Work….
Germany: Hamburg, Cruise Ship AIDAdiva
OSRAM DULUX® EL LONGLIFE, LEDs
Source: AIDAdiva
OSRAM SYLVANIA Products At Work….
Turkey: Istanbul, Blue Mosque
OSRAM HQI®-T, NAV®-T lamps
OSRAM SYLVANIA Products At Work….
Argentina: Buenos Aires, Obelisk
OSRAM POWERSTAR HQI®-T2000W/N
OSRAM SYLVANIA Products At Work….
Spain: Barcelona, Hotel Prestige
LINEARlight Colormix
OSRAM SYLVANIA Products At Work….
Norway: Oslo, Opera House
1,250 OSRAM LINEARlight DRAGON LED
OSRAM SYLVANIA Products At Work….
Germany: Hamburg, Hotel Atlantic
24 LINEARlight- DRAGON Colormix
OSRAM SYLVANIA Products At Work….
China: Beijing, Airport
42,000 OSRAM DULUX, 47,000 OSRAM LUMILUX T8/T5, 63,600 POWERBALL HCI
NEU
OSRAM SYLVANIA Products At Work….
Germany: Frankfurt, Radisson Hotel
5.000 DECOSTAR 51 ENERGY SAVER, HALOGEN ENERGY SAVER CLASSIC A or B
OSRAM SYLVANIA Products At Work….
Croatia: Zagreb, Homeland Bridge
LINEARlight Colormix LED
Customer Education – LED Fundamentals
Ohm’s Law:
I=V/R
Ref: http://electronics.howstuffworks.com/led2.htm
The Next .COM Industry?
• It only take a soldering iron and some LEDs right?
• Some banks see this as a short term profit opportunity
• Can produce brightly lit LED panels or strips installed into street lights
• Does not produce a quality product long term
• Will they be around to support the claimed warranty?
• How do you protect yourself and your organization?
Simple Way to Protect Yourself
• Know who you are considering buying from
• Start with Standardized Testing before investing time and effort
– LM-79
– LM-80
– UL Listing
• Utilize simple process to prove out performance (WLLC)
• Warranty and ability to service warranty
• Make a career building decision
LED Life Projection - Thermal Modeling
• Long life is a significant benefit of LED systems
• 50,000+ hours life conservatively
• Some competitors claiming 100,000 to 250,000 hours life without experience or data
• LED may not be the life limiting sub-system – power supply? connectors? other?
LED Testing Standards
• L70 – 70% Lumen Maintenance
• INDEPENDENT LM-79 – Basic system performance including light output, total wattage,
temperature, and more
• INDEPENDENT LM-80 – Long term lumen maintenance (6,000 hour test)
• UL Listing
• Energy Star?
• Example LM-80
Eliminate Confusion – Wattage, Light, Life, Current
• Less marketing and more substance..…buyer beware
» Total Lumen Output
» Lumens / Watt (efficacy or efficiency)
» Extreme Life Ratings
» Generic energy savings ratings (“saves about 50%”)
» Patented heat management system
» Engineered optics
» Looks brighter, lasts longer, etc.
• 4 Keys (WLLC):
» WATTAGE - Total wattage the system is pulling
» LIGHT - Amount of light delivered to the surface (street, sidewalk, etc)
» LIFE - Temperature the LED is running at (which helps determine life)
» CURRENT – What current the LED is being driven at (which helps determine life)
LED Post Top Performance – no small difference
LED Post Top Performance – no small difference
Introducing the OSRAM SYLVANIA LED Post Top
Retrofit
LED Post Top Retrofit Benefits
• Mercury Free
• Consumes less than 40 watts
• Environmentally friendly – energy savings and don’t have to discard existing fixtures
• Easy to install in as little as 15 minutes
• True IES Type III and Type V photometrics
• Recommended for applications up to 150w HPS or 250w MH (based on customer
feedback – please test 4 to confirm performance in your application – IES files available)
• 12+ Year average life
• Exceptional light management – dark skies friendly
LED Post Top Retrofit Benefits
• No cycling or restrike delays
• Universal voltage power supply
• Ultra High Efficiency 5700K OSRAM SYLVANIA LEDs
with warmer color temperatures available
• High performance thermal management
• Short, open, and thermal overload protected
• Extreme temperature tested
• UL Listed
• Full 5 year warranty
• No risk 60 day return policy – test 4, return for a full refund
Just a few of the
many fixture types
easily retrofitted
Works in a wide variety of fixture types
Actual Benchmark Comparison
OSRAM SYLVANIA
Competitor XYZ
Wattage: 40w
Wattage: 87.0w
Light:
20% above target
Light:
15% below target
Life:
50,000 hours conservatively
Life:
50,000 hours (estimate)
Current: 200mA
Current: unknown
Total Energy Cost over life: $187.49
Total Energy Cost over life: $438.48
OSRAM SYLVANIA solution saves $250.99 in energy alone over competitor
LED solution and delivers superior light!
Example Installation of Post-Top LED Retrofit Kit
 Test installations at more than 15 cities
 Sample Installation - Pineland Business Park in
New Gloucester, Maine
 40W LED solution replacing 175W and 250W
MH lamps
 Precise optical control allows
reduction in light pollution
Generation II LED Post Top Retrofit
• Gen II
– New higher output, lower wattage, smaller, warmer color temperature unit
– Available in Type III and Type V distribution patterns
– Uses less than 40 watts
– Fits a wide variety of fixture types
– Can either mount with a top center post, or using 4 brackets for globe top mounting
(comes with both types of hardware already installed)
– Dimensions 11” x 9.5” x 6.5”
Center / Finial Top
Mounting Bracket
Adjustable Globe Top
Mounting Brackets
Photometric Upgrade – Gen I to Gen II
Generation I
Generation II
175w Metal Halide
6” LED Retrofit Introduction
 25% more light output and 1.5x area coverage
 <52 W power replacing up to 175W HID lamps
 50,000 hours life time (70% lumen maintenance)
 Ambient temperature: -22°F ~ +104°F (fixture outside)
 Small outer diameter: 6.5 inch
 120V – 277V AC input voltage
 Photometric Patterns
 TYPE V Medium
 TYPE III Medium
 Bare LED Kit
 Color Temperatures: 4900K; 5700K
 Mounting flexibility: bottom, top, side
 UL recognized and FCC compliant
 Engineering Samples:
 Aug 2009 (Type V Medium)
 Oct 2009 (Type III Medium)
 Available: Oct 2009 (Type V Medium)
Dec 2009 (Type III Medium)
Top mounting bracket
LED light Module
mounted on heat sink
Cable
Surge Protector
Power Supply
6-inch LED Retrofit – Light Patterns (in foot-candle)
Type V Medium
Mounting Height : 10’.
Each box is one mounting height
Type III Medium
Mounting Height : 10’.
Each box is one mounting height
* Above optical simulation Data does NOT include light loss from fixture cover.
Mounting 6” LED Retrofit from Bottom
Metal conduit
Base Disk
Mounting 6” LED Retrofit from Side
Side Brackets
Cable Conduit
Mounting 6” LED Retrofit from Top
Top Bracket
Metal Conduit
Thank you for your attention.
Jeff TeRoller, LED Applications Specialist
jeff.teroller@sylvania.com
(616) 717-1888
Ralph Mosher
Manager, Business Development Innovation
ralph.mosher@sylvania.com
(978) 239-7944
SSL Street & Area Lighting OEM’s
cobraLux by LED folio
•
Low wattage Street Light utilizing 9 distinct LED modules
•
Heat Sink is integrated into the fixture head
•
Low Glare Optics
•
4 LED wattages available to replace up to 250 watt HID fixtures
Both of these products were
featured in our booth at
Lightfair 2009
Induction Cobra Head by 1st Source
•
Fixture is designed specifically for ICETRON
•
70, or 100 watt ICETRON lamps up to 11,000 lumens
•
1st Source specializes in replacing HID systems with induction
SSL Street & Area Lighting OEM’s
Polera LED/HID Hybrid by Visionaire
•
LED and HPS - LED and Induction - LED and LPS
•
Light sources operate at different times of the night
»
LED during first half (commercial hours) and second
source for the remainder
»
Longer life from fixture
•
Dark Sky Compliant
•
Endorsed by International Astronomer’s Association
Featured in our booth
at Lightfair 2009
SSL Street & Area Lighting
LED Street Lighting Projects
Traffic Control Signage
A Chicago based OEM
Lamp Type – ICETRON®
Fixture Model – Municipality TCS Series
ICETRON® Lamps feature a 100,000 hr Life
Ballast Type
Lamp Type
No. of
Lamps
Initial
Lumens
Mean
Lumens
Input
Wattage
LPW
QT 1x100 ICE
ICE70
1
6500
4800
79
82