Water in the Clinical Laboratory -Heal Force leads you to healthier life- Heal Force Laboratory Division Water in the Clinical Laboratory Role of water in Clinical Diagnostic Purification technologies basics Delivering water to the clinical analyzers -Heal Force leads you to healthier life- Heal Force Laboratory Division Putting it all together Troubleshooting Your analyzer Diagnostic instruments Patient results Assay development CLSI New standards Water purification Quality system Diagnostic Instruments Water Quality Water quality as part of the quality process Quality Control Medical Technologist -Heal Force leads you to healthier life- Patient Results Heal Force Laboratory Division Normal seen Problems Frequent Calibrations High CV% Fluctuation in quality results over the day/week/month Interfered assays Calcium ALP CK Amylase LD Phosphorus Iron Magnesium Triglycerides Urea Troponin I Interfered by rocks, leaves, geology Interfered by biofilm, detergent, rocks Interfered by water treatment Interfered by citrus fruit, detergents, leaves Interfered by effluent, leaves, H2O2 Interfered by citrus fruit, leaves Interfered by rocks, leaves, detergents Interfered by citrus fruit Interfered by plastics, chemicals Interfered by citrus fruit, water treatment Interfered by biofilm -Heal Force leads you to healthier life- Heal Force Laboratory Division Water for Clinical Analyzers Cuvette washing Tubing and probe rinsing Reagent and buffer reconstitution Dilution Water Baths -Heal Force leads you to healthier life- Heal Force Laboratory Division Clinical Analyzers Features and benefits of automation Diagnostic Instruments Precision optical systems for accuracy in testing Automatic sampling and dilutions modes Real time alerts to patient and QC failures Improved software alerts end user to mechanical failures Cost benefits Workflow efficiency and high speed through put Instrumentation targeted to reduce operating cost with more efficient technology Reduced operator interface -Heal Force leads you to healthier life- Heal Force Laboratory Division Assay Development Diagnostic Instruments Measuring chemical changes in the body for diagnosis, therapy and prognosis has resulted in new assay development Multiple method testing on a single analyzer Current research methodologies for infectious disease and tumor marker’s are moving from research labs in universities to the clinical laboratory Complex methodologies are being fully automated for more routine use -Heal Force leads you to healthier life- Heal Force Laboratory Division Unique Challenges for Medical Technologist Medical Technologist Verification of final clinical results to be accurate and precise are determined by Medical Technologist Clinical decisions are not solely made on the test result, but in conjunction with the patient’s history and symptoms Software alerts, QC reviews, calibration must all be within stated limits before results are released Troubleshooting instrument problems result in production delays, are costly and non-productive activities that must be performed and documented ➙ Try to avoid diagnostic instrument service because it is expensive -Heal Force leads you to healthier life- Heal Force Laboratory Division Reviewing Patient Results All analytical and pre-analytical factors must be reviewed and documented Medical Technologist must review all test results If results are flagged, troubleshooting the cause is necessary Diagnostic Instruments Quality Control Medical Technologist Patient Results -Heal Force leads you to healthier life- Heal Force Laboratory Division Troubleshooting procedures Sample handling procedures confirmed Quality control must be reviewed Reagent issue Calibrator stability Mechanical Diagnostic Instruments Assay Shifts and trends Peer group Previous data Quality Control Medical Technologist Instrument malfunction Error codes If above solutions do not correct the erroneous result, further troubleshooting must identify cause before results can be released to physicians ➙ Delayed patient treatment. -Heal Force leads you to healthier life- Patient Results Heal Force Laboratory Division Next Steps NO Problem Assay Diagnostic Instruments YES NO Water Quality Medical Technologist Mechanical YES Decontamination YES Outside Source WHY ?? Problem solved -Heal Force leads you to healthier life- Water Quality Heal Force Laboratory Division Water Quality Water Quality Quality results are dependent upon reliable instrumentation and known water quality Analytical factors need to be controlled and optimized to reduce the number of test failures, failed calibrations, and high blanks that can contribute to erroneous patient results Maintenance of high purity water system is essential to reliable results -Heal Force leads you to healthier life- Heal Force Laboratory Division Understanding Water Quality and Methodology Water should be considered a bulk reagent on any analyzer Water Quality The high purity water system is a separate unit, not monitored by diagnostic software on the clinical analyzer The unique properties of water if not processed and monitored can produce subtle changes in assay methods These changes in water quality can lead to erratic and inconsistent results The quality of water required or its impact on the testing method is often not considered until the purchase is complete -Heal Force leads you to healthier life- Heal Force Laboratory Division Diagnostic Dilemma Smaller sample size and reaction vessel are subjected Diagnostic Instruments Water Quality to harsher environment Inevitable build-up of biofilm in instruments, manifolds and tubing require more frequent decontaminations but Less and less time available for maintenance of the instruments Some sensitive assays can become contaminated with bacteria and ions Bacteria release enzymes and ions whose behavior is similar to the enzymes targeted in the assay method ➙ Increased need to monitor water quality as closely as any other instrument malfunction -Heal Force leads you to healthier life- Heal Force Laboratory Division Biofilm Formation Diagnostic Instruments Water Quality Organic Particles Surface Bacteria Time Biofilm may shed bacteria, pyrogens etc -Heal Force leads you to healthier life- Heal Force Laboratory Division Demonstration of ALP release from bacteria Correlation between bacteria concentrations and levels of ALP in water -Heal Force leads you to healthier life- Diagnostic Instruments Water Quality Heal Force Laboratory Division Detection methods Diagnostic Instruments Substrate-Phosphate Water Quality ALP + Pi UV-Visible pNPP Fluorescence Attophos Starbright MUP ELF Chemiluminescence CDP-Star (dioxetane) CSPD (dioxetane) Lumigen PPD AMPPD -Heal Force leads you to healthier life- Heal Force Laboratory Division CLSI Water Quality Standards Quality Control Water Quality New Standards released July 2006 (C3-A4 Vol. 26 No. 22) Nomenclature Type I,II,III has been replaced with purity types that provide more meaningful parameters CLRW (Clinical Laboratory reagent Water) replaces Type I,II for most applications IFW (Instrument Feed Water) allows instrument manufacturers to clarify specifications for their particular methods SRW ( Special Reagent Water) may be specified for specific applications when additional parameter are needed to insure water quality Autoclave and wash water will meet the requirements of previously classified Type III Complete review of the document should be done when considering new applications to insure the contaminants found in the source water do not become an issue -Heal Force leads you to healthier life- Heal Force Laboratory Division Water Contaminants Water: H2O …. and some other things Presence of contaminants Particles Gases Microorganisms Ions Organics Purification technologies H H H H -Heal Force leads you to healthier life- Heal Force Laboratory Division Protecting the Water Purification Unit: Pretreatment cartridge Due to the difference in water quality around the world, additional pretreatment cartridges are required. The cartridges provide protection and insure good performance of the reverse osmosis membrane The pretreatment packs include 5 micron filter (1) to remove particles and activated carbon (2) to remove chlorine -Heal Force leads you to healthier life- 2 2 1 1 Heal Force Laboratory Division What is reverse osmosis? P Feed Water Reject Permeate -Heal Force leads you to healthier life- P Heal Force Laboratory Division Deionization Diagram showing how cations and anions are exchanged on the resin Two bed resin is shown on the left and mixed bed resin in on the right -Heal Force leads you to healthier life- Heal Force Laboratory Division Technology Insight: Electro-Deionization EDI module - Ion selective membranes - Ion exchange resins - Continuous current Reverse Osmosis Water 10 - 20 mS/cm A H+ + Anode Cl- C A Na+ Cl- Cl- Na+ OHNa+ - Cathode OH- H+ Cl- C Na+ Cl- Na+ Reject Product A - Anionic Membrane C - Cationic Membrane -Heal Force leads you to healthier life- Heal Force Laboratory Division Ultravoilet- Application 1 In-line Stainless Steel Housing , with a UV lamp, inside a quartz sleeve , easy to replace Feed water from the bottom, to avoid trapping air bubbles. 185 & 254 nm wavelengths. -Heal Force leads you to healthier life- Heal Force Laboratory Division Ultravoilet- Application 2 Water Reservoir Without UV Lamp With UV Lamp Bacteria in condensation water droplets above water level Biofilm development below water level -Heal Force leads you to healthier life- Heal Force Laboratory Division Filters – Bacteria Removal Screen 0.2 µm filters Designed for the removal of particles and microorganisms from liquids and gases. Use of PVDF membranes, provide high flow rates and throughputs, low extractables, broad chemical compatibility and the lowest protein binding of any membrane available. -Heal Force leads you to healthier life- Heal Force Laboratory Division Storage CLRW water with a resistivity >10 megohm-cm cannot be stored because ionic and organic contamination will leach from the atmosphere and container materials in which it is stored. CLRW water should be used as it is produced Stored water is never as pure as when it is made Storage of water enhances bacterial contamination Containers need to be cleaned thoroughly between refilling. Carboys, tanks, bottles Notorious source of contamination since we often refill them without thoroughly cleaning them when they are emptied Some plastic materials out-gas polymers and plasticizers, and these end up in the water -Heal Force leads you to healthier life- Heal Force Laboratory Division A combination of advanced technologies, like Toy blocks -Heal Force leads you to healthier life- Heal Force Laboratory Division A combination of advanced technologies RO systems RO + EDI systems Pretreatment Cartridge RO cartridge protection 1 Tap water Reverse Osmosis Remove up to 99% of feed water contaminants 2 Type III Both EDI Technology Electrodeionization Consistent production of high resistivity and low TOC water UV Lamp &Microfilter Production of water with low levels of Bacteria 3 4 Type II Low Bacteria -Heal Force leads you to healthier life- Product Water Heal Force Laboratory Division Connecting the Water Purification Unit to the Clinical Analyzer Water is delivered in its purified state to a harsh environment within the chemistry analyzer bottle Water bottles inside analyzer are not frequently decontaminated Electronics, mechanical hardware, pumps all create heat within the analyzer cabinet, thus raising the interior temperature of the water bottle. Increased temperatures enhance the growth of bacteria and biofilm within the instruments manifolds and tubings. -Heal Force leads you to healthier life- Heal Force Laboratory Division Heal Force Super ROB, Pureforce ROE -Heal Force leads you to healthier life- Heal Force Laboratory Division Business Analysis for water purification systems Context What do dealers/buyers think What kind of product do dealers/buyers want When dealers initially sell clinical analyzers to laboratory Consider water purification Price-sensitive, simple system as a present product design, bearable attached with the analyzers. service time When end user starts to purchase systems by themselves Tailored designed for the lab, solve users’ current problem High quality product with needed features, easy to use, long service time -Heal Force leads you to healthier life- Heal Force Laboratory Division Performance Product Positioning ROB-15R/30R ROB15/30 ROB 50R/100R ROE 30 /70 /100 ROE 150/300 ROE 500/1000 ROB 50/100 Water production rate -Heal Force leads you to healthier life- Heal Force Laboratory Division Water Purification Systems Our product range delivers consistent water quality feeding a single clinical analyzer, large automated analyzers and multiple analyzers on a distribution loop. To help you choose the most suitable system for your clinical analyzer requirement, we have developed the reference table blow. -Heal Force leads you to healthier life- Heal Force Laboratory Division Simplified flow schematic combining purification technologies- Super ROB, Super ROB-R 15/30 L/h For low volume single analyzers 50/100 L/h For high volume single analyzers -Heal Force leads you to healthier life- Heal Force Laboratory Division Simplified flow schematic combining purification technologies- Pureforce ROE 30/70/100 30/70/100 L/h For Multiple analyzers -Heal Force leads you to healthier life- Heal Force Laboratory Division Simplified flow schematic combining purification technologies- Pureforce ROE 150/300 150/300 L/h For Multiple analyzers -Heal Force leads you to healthier life- Heal Force Laboratory Division Maximum compatibility SUPER ROB, PUREFORCE ROE can be applied to prepare pure water solution for a series of biochemical analyzers -Heal Force leads you to healthier life- Heal Force Laboratory Division Maximum compatibility Brand Model Test Water Usage Heal Force Solution Abbott C16000 1600 54L ROB100/ROE100 Abbott C8000 800 25L ROB50/ROE70 Abbott C4000 400 TBD RO30/ROE30 Abbott Ci 16200 1600 54L ROB100/ROE100 Abbott Ci 8200 800 25L ROB50/ROE70 -Heal Force leads you to healthier life- Heal Force Laboratory Division Maximum compatibility Brand Model Test Water Usage Heal Force Solution Beckman 5811 2000 63.5L ROB100/ROE100 Beckman 5821 4000 125.5L ROE150 Beckman 5831 6000 187.5L ROE300 Beckman 5841 8000 249.5L ROE300 Beckman AU680 800 30L ROB50/ROE70 Beckman AU480 400 20L ROB30/ROE30 Beckman UniCel D×C800 1400 16L ROB30/ROE30 Beckman UniCel D×C600 990 16L ROB30/ROE30 -Heal Force leads you to healthier life- Heal Force Laboratory Division Maximum compatibility Brand Model Test Water Usage Heal Force Solution Hitachi 7100 400 40L ROB50/ROE30 Hitachi 7070 360 25L ROB30/ROE30 Hitachi 7170 800 40L ROB50/ROE30 Hitachi 7180 800 40L ROB50/ROE30 Hitachi 7600-010 2400 100L ROB100/ROE100 Hitachi 7600-020 2400 100L ROB100/ROE100 Hitachi 7020 200 40L ROB50/ROE30 Hitachi LABOSPECT008 2000 50L ROB50/ROE70 Hitachi LABOSPECT003 320 40L ROB50/ROE30 -Heal Force leads you to healthier life- Heal Force Laboratory Division Maximum compatibility Brand Model Test Water Usage Heal Force Solution Olympus Au400 400 25L ROB50/ROE30 Olympus Au640 800 40L ROB50/ROE70 Olympus Au5400 3200 110L ROE150 Olympus Au2700 1600 62L ROB100/ROE100 -Heal Force leads you to healthier life- Heal Force Laboratory Division Maximum compatibility Brand Model Test Water Usage Heal Force Solution Roche Cobas c 311 300 25L ROB50/ROE30 Roche Cobas c 501 1000 40L ROB50/ROE70 Roche Cobas c 502 600 40L ROB100/ROE70 Roche Cobas c 701 2000 40L ROB100/ROE70 Roche Cobas c 411 85 1L ROB15 Roche Cobas c 601 170 30L ROB50/ROE70 Roche Cobas c 602 30L ROB50/ROE70 Roche Module D2400 50L ROB100/ROE70 Roche Module P800 50L ROB100/ROE70 Roche Module E170 30L ROB50/ROE70 -Heal Force leads you to healthier life- Heal Force Laboratory Division Maximum compatibility Brand Model Test Water Usage Heal Force Solution Toshiba Tba40fr 400 17L ROB30/ROE30 Toshiba Tba120fr 800 25L ROB50/ROE30 Toshiba Tba2000fr 1600 64L ROB100/ROE100 -Heal Force leads you to healthier life- Heal Force Laboratory Division Maximum compatibility Brand Model Test Water Usage Heal Force Solution Mindray BS-300 300 3.5L ROB15 Mindray BS-200 200 15L ROB30/ROE30 Mindray BS-400 400 64L ROB50/ROE70 Mindray BS-800 800 38L ROB50/ROE70 -Heal Force leads you to healthier life- Heal Force Laboratory Division Maximum compatibility Brand Model Test Water Usage Heal Force Solution Siemens Dimension RXL 750 3.2~5.0L ROB15 Siemens Dimension Xpand 400 2L ROB15 Siemens ADVIA 2400 2400 40L ROB100/ROE70 Siemens ADVIA 1800 1800 30L ROB50/ROE70 -Heal Force leads you to healthier life- Heal Force Laboratory Division Conclusions Water is a reagent. The quality of water has an impact on the testing method. -Heal Force leads you to healthier life-