1 Chapter 5 Allocation of Indirect Costs: Simple Costing & ABC Prepared by Diane Tanner University of North Florida Simple Costing vs. ABC • Simple costing • AKA ‘Traditional’ cost allocation and peanut-butter costing • Often acceptable for companies with • Limited variety of goods • Small amounts of indirect costs • Activity-based costing • Multiple cost pools • Allocation of indirect costs is based on what ‘drives’ the costs • Relatively expensive to implement • More refined Why Select a More Refined Costing System? Recent trends Increase in product diversity Increase in indirect costs Advances in information technology Competition in foreign markets Helps to avoid cross-subsidization Overcosting—a product consumes a low level of resources, but is allocated a high cost per unit Undercosting—a product consumes a high level of resources, but is allocated a low cost per unit 4 Activity-Based Costing What is activity-based costing? A system of allocating indirect costs to cost objects Utilizes multiple cost pools Is used with normal costing Based on activities that drive costs rather than on volume-based denominators Primarily used to allocated manufacturing overhead Sometimes used to allocate support department costs to divisions Underlying Premises Activities underlie costs. 5 Setting Up an ABC System Step 1: Determine the cost object. Step 2: Form cost pools. The costs of performing a particular activity are grouped into a cost pool. All costs in a pool should have the same cause. Step 3: Select a cost driver that has a causeand-effect relationship with the costs to be allocated. How to Perform ABC Step 1: Calculate the rate for each cost pool. Estimated Cost / Estimated Activity = Rate Step 2: Multiply each cost pool rate times the respective actual activity to determine allocated costs. Step 3: Total up the allocated costs from step 2. This results in the applied overhead cost. Step 4: Add the allocated costs to the direct costs of each cost object to obtain the total cost of each cost object. 66 Considerations of ABC Complete analysis requires allocation beyond manufacturing costs to include period costs Activity can be measured on practical capacity, actual capacity, or other estimate Practical capacity preferred over actual capacity because Does not hide the cost of idle capacity within product costs Gives a truer cost of activities used to produce the product Cost Driver Selection Selection of the appropriate cost driver is crucial Considerations in selecting a cost driver Experience Industry practices Cost-benefit analysis of each option under consideration ABC Implementation Issues After switching to ABC, companies may find that only 10 to 15% of their products are profitable Causes management to alter the product mix by minimizing unprofitable products Causes profits to increase Implementation mirrors the complexity of the organization Complete conversion to ABC requires auditors to accept the system when used for financial reporting Cost Hierarchies ABC uses a 4-level cost structure to determine how far down the production cycle costs should be pushed Facility-level activities • Factory costs that impact all the products produced in a factory, such as depreciation on the factory building, factory insurance, factory janitors, factory supplies Product-level activities • Costs specific to particular products such as training employees how to produce it, quality control on a product, etc. Batch-level activities • Costs specific to particular batches of products such as machine setup for a particular product, machine maintenance between each batch, etc. Unit-level activities • Costs performed every time a product is produced. They are usually variable and correlate to the number of products produced, such as packaging, sanding a product edge, printing labels, etc. Signals that Suggest that ABC Implementation Could Help a Firm Significant indirect costs allocated using one or two cost pools Most or all overhead is considered unit-level Has products that consume different amounts of resources Has products that consistently show small profits (though the products should be profit makers) Operations staff disagree with accounting over manufacturing and marketing costs Activity-Based Management A method of management that uses ABC as an integral part in critical decision-making situations, including Pricing and product-mix decisions Cost reduction and process improvement decisions Design decisions Planning and managing activities Activity-Based Management A tool in which managers analyze activities that cause indirect costs of products or services Goal is to improve efficiency and effectiveness of the activities in order to reduce costs Serves as the basis for numerous process improvement programs of companies Helps focus managerial attention on what is most important among the activities performed to create value for customers 14 Comparing ABC and Traditional Costing Advantages of ABC over traditional costing ABC results in more accurate costing. ABC helps managers control costs better. ABC considers the fact that only products that use particular resources are assigned costs. ABC mitigates overcosting and undercosting of cost objects. Disadvantages of ABC Very expensive to implement No separation of fixed and variable costs which makes incremental analysis difficult 15 Overcosting and Undercosting Occurs due to broad, equal costs allocated to all products Undercosting Overcosting Overhead allocated under ABC is greater than if traditional is used Overhead allocated under ABC is less than if traditional is used A product consumes a relatively high level of resources but is reported to have a relatively low total cost A product consumes a relatively low level of resources but is reported to have a relatively high total cost The End 16