COST MANAGEMENT Accounting & Control Hansen▪Mowen▪Guan Chapter 9 Standard Costing: A FunctionalBased Control Approach COPYRIGHT © 2009 South-Western Publishing, a division of Cengage Learning. Cengage Learning and South-Western are trademarks used herein under license. 1 Study Objectives 1. Describe how unit input standards are developed, and explain why standard costing systems are adopted. 2. Explain the purpose of a standard cost sheet. 3. Compute and journalize the direct materials and direct labor variances, and explain how they are used for control. 4. Compute overhead variances three different ways, and explain overhead accounting. 5. Calculate mix and yield variances for direct materials and direct labor. 2 Developing Unit Input Standards • Unit standard cost is the product of standard price and standard quantity Standard Standard Price Quantity SP SQ • Quantity standards specify how much of the input should be used per unit of output • Price standards specify how much should be paid for the quantity of the input to be used 3 Developing Unit Input Standards • Ideal standards demand maximum efficiency and can be achieved only if everything operates perfectly. • Currently attainable standards can be achieved under efficient operating conditions. • Kaizen standards reflect a planned improvement and are a type of currently attainable standard. 4 Developing Unit Input Standards • Usage of standard costing systems – Cost management – Planning and control – Decision making and product costing 5 Developing Unit Input Standards 6 Standard Cost Sheets 7 Variance Analysis and Accounting: Direct Materials and Direct Labor Total budget variance = (AP AQ) – (SP SQ) 8 Variance Analysis and Accounting: Direct Materials and Direct Labor 9 Variance Analysis and Accounting: Direct Materials and Direct Labor Accounting for the Direct Materials Price and Usage Variances Materials (SP AQ) Direct Materials Price Variance (AP - SP)AQ Accounts Payable (AP AQ) 15,600 3,900 Work in Process (SQ SP) Direct Materials Usage Variance (AQ - SQ)SP Materials (AQ SP) 15,600 3,900 19,500 19,500 10 Variance Analysis and Accounting: Direct Materials and Direct Labor • Direct materials price variances can be computed at the point – when the direct materials are issued into production OR .– when the materials are purchased • This method would require AQ to be defined as the actual quantity purchased, rather than actual quantity used) 11 Variance Analysis and Accounting: Direct Materials and Direct Labor Direct materials usage variances should be computed as direct materials are issued into production. 12 Variance Analysis and Accounting: Direct Materials and Direct Labor 13 Variance Analysis and Accounting: Direct Materials and Direct Labor Accounting for the Direct Labor Rate and Efficiency Variances Work in Process (SH SR) Direct Labor Rate Variance (AR - SR)AH Direct Labor Efficiency Variance (AH - SH)SR Wages Payable (AH AR) 2,400 65 200 2,665 14 Variance Analysis and Accounting: Direct Materials and Direct Labor • Investigating direct materials and labor variances – Because random variations around the standard are expected, management should establish an acceptable range of performance. – The acceptable range is the standard, plus or minus an allowable deviation. • The upper control limit is the standard plus the allowable deviation • The lower control limit is the standard minus the allowable deviation. 15 Variance Analysis and Accounting: Direct Materials and Direct Labor Disposition of Direct Materials and Direct Labor Variances Immaterial Cost of Goods Sold Direct Materials Price Variance Direct Materials Usage Variance Direct Labor Rate Variance Direct Labor Efficiency Variance 4,765 3,900 600 65 200 16 Variance Analysis and Accounting: Direct Materials and Direct Labor Disposition of Direct Materials and Direct Labor Variances Material Prime Costs Work in Process Finished Goods Cost of Goods Sold Total Percentage of Total $0 3,480 13,920 0% 20 80 $17,400 100% Finished Goods Cost of Goods Sold Direct Materials Price Variance Direct Materials Usage Variance Direct Labor Rate Variance Direct Labor Efficiency Variance 953 3,812 3,900 600 65 200 17 Variance Analysis: Overhead Costs 18 Variance Analysis: Overhead Costs 19 Variance Analysis: Overhead Costs 20 Variance Analysis: Overhead Costs 21 Variance Analysis: Overhead Costs 22 Variance Analysis: Overhead Costs 23 Variance Analysis: Overhead Costs Accounting for Overhead Variances To recognize the incurrence of actual overhead: Variable Overhead Control 7,540 Fixed Overhead Control 20,500 Miscellaneous Accounts To recognize the variances: Fixed Overhead Control Variable Overhead Efficiency Variance Fixed Overhead Spending Variance Variable Overhead Control Variable Overhead Spending Variance Fixed Overhead Volume Variance 28,040 3,500 600 500 340 260 4,000 24 Variance Analysis: Overhead Costs Accounting for Overhead Variances (continued) To close the variances to Cost of Goods Sold: Fixed Overhead Volume Variance Variable Overhead Spending Variance Cost of Goods Sold Cost of Goods Sold Variable Overhead Efficiency Variance Fixed Overhead Spending Variance 4,000 260 4,260 1,100 600 500 25 Variance Analysis: Overhead Costs 26 Variance Analysis: Overhead Costs 27 Mix and Yield Variances: Materials and Labor Standard Mix Information: Direct Materials Direct Material Peanuts Almonds Mix Mix Proportion 128 lbs 0.80 32 lbs 0.20 160 Standard SP Cost $0.50 $64.00 $1.00 32.00 $96.00 Yield: 120 lbs. Yield ratio: 0.75 (120 / 160) Standard cost of yield (SPy): $0.80 per pound ($96 / 120 pounds of yield) 28 Mix and Yield Variances: Materials and Labor Malcom Nut Company produces a batch of 1,600 pounds and produces the following actual results: Direct Materials Peanuts Almonds Actual Mix 1,120 lbs 480 lbs 1,600 lbs Percentages 70% 30% 100% Yield 1,300 lbs 81.3% 29 Mix and Yield Variances: Materials and Labor Mix Variance = Σ(AQi – SMi)SPi Direct Materials AQ Peanuts 1,120 Almonds 480 Mix variance SM 1,280 320 AQ-SM (160) 160 SP (AQ-SM)SP $0.50 $ (80) $1.00 $ 160 $ 80 U 30 Mix and Yield Variances: Materials and Labor Direct Materials Yield Variance Yield variance = (Standard yield – Actual yield) Spy Standard yield = Yield ratio × Total actual inputs Yield variance = (1,200 – 1,300)$0.80 = $80 F 31 Mix and Yield Variances: Materials and Labor Standard Mix Information: Direct Labor Labor Mix Standard Type Mix Proportion SP Cost Shelling 3 hrs 0.60 $8.00 $24.00 Mixing 2 hrs 0.40 $15.00 30.00 5 $54.00 Yield: 120 lbs. Yield ratio: 24 or 2400% (120 / 5) Standard cost of yield (SPy): $0.45 per pound ($54 / 120 pounds of yield) 32 Mix and Yield Variances: Materials and Labor Direct Labor Type Shelling Mixing Yield Actual Mix 20 hrs 30 hrs 50 hrs Mix Percentages* 40% 60% 100% 1,300 lbs 2600.0% *uses 50 hours as the base 33 Mix and Yield Variances: Materials and Labor Direct Labor Type AH Shelling 20 Mixing 30 Mix variance SM 30 20 AH-SH (10) 10 SP (AH-SM)/SP $8.00 $ (80) $15.00 $ 150 $ 70 U Direct Labor Yield Variance Yield variance = (Standard yield – Actual yield)Spy = [(24 × 50) – 1,300]$0.45 = (1,200 – 1,300)$0.45 = $45 F 34 COST MANAGEMENT Accounting & Control Hansen▪Mowen▪Guan End Chapter 9 COPYRIGHT © 2009 South-Western Publishing, a division of Cengage Learning. Cengage Learning and South-Western are trademarks used herein under license. 35