TexManage
Manufacturing Solutions- Spinning
TexManage
Spinning
Covers all operations of Ring Spinning, Open-End and Knitting
TexManage
Modules
Manufacturing Solutions
Production
Planning
Production
Management
Product
Costing
Manufacturing
Modules
Quality
Management
Raw material
Management
TexManage
Maintenance
Management
Production Planning
Planning Characteristics
Sales Orders
•Planning based on
 Product Characteristics
 Process Route
 Raw material
•Interactive Spin Plan :selection of right product mix
•Rules based allocation for each product (Ratio, fixed
machinery, priority based machinery allocation)
•Forward and Backward Planning; Planning adjusted
to maintenance calendar
•Output: Man power required, machinery required
and material required
•Product Data Base: Product wise, machine wise
process details like speed, settings, etc.
•Vendor Planning
•Integration with Production and Sales
TexManage
Sales Plan
Manufacturing
Plan
Spin Plan
Production
Program
Plan Status
Product Costing
Target Costing
•
Target Costing for a Sales plan / Forecast
•
Detailed basis of costing for Revenue and Expense
cost elements
•
Integration with Planning
•
“What if Analysis” for Profit optimisation
•
Quick cost work out for Sale enquiry
•
Output: Profit per kg; Profit per m; profit per
machine day
Actual Costing
•
Period Specific Actual cost calculation
•
Comparison of Actual Costing Vs Target Costing
•
Identification of weak cost elements
•
Daily Profit/ Loss statement
TexManage
Target Costing
Actual Costing
Target Vs Actual
Department wise
Contribution
Daily Profit &
Loss
Production Management
•
•
•
Production Functions of
 Spinning Preparatory
 Spinning (OE & Ring Spinning)
 Post Spinning including Yarn Dyeing
Lot/ sub lot concept to track from packed material
to raw material for quality analysis including
customer complaints
Planning
Production
Program
Production Booking of all processes through any
input, Kg., hank meters, run hours, etc.
Produce
•
Yarn Realisation and In- Process stock
•
Operator performance Analysis
•
Waste Inventory and Analysis
•
Provision to Link to Automatic data collection
systems
Productivity Analysis
Accessories planning for a count change
•
•
TexManage
Material,
Men, Machinery,
Waste
Lot Status
Raw Material Management
Floating of enquiries based on requirement and
receiving offers
Sample Testing: Testing of material and passing based
on standards (sample plan included)
Purchase Orders: Raising PO / advice including
delivery schedule and quantity
Lot Testing: Bulk testing of material and passing based
on sample/ standard results (sample plan included)
Lot Approval: Based on Quality, acceptance of lots to a
mix including reallocation to other mixes than
intended
Samples
Bulk
Inspection &
Passing
Integration with Finance on payment advice and also
premium / discount based on quality
Stock
Mix Issue: Interface with Manufacturing for request
and issue of RM including waste addition
Issue
Inventory Status: Fibre, variety, station, crop year,
supplier, station, quality wise, contamination
TexManage
Quality Management
Scheduling for Quality Control Activities and tracking
Maintenance of In- Process study results, process
control results (spinning: wrapping)
Schedule
Maintenance of Laboratory experiments and results
Lab/ Process/
Wrapping/
Final
Statistical Analysis: To conclude process deviations
and for interpretation of test results
Customer Interface: Requirements & Complaints
handling
Quality tracking: Lot history
Analysis
Action
Process parameters Data base & Utilisation of
manpower & machinery
Improve
Analysis Tool: Trends and graphs
Provision to Link to Automatic data collection system
TexManage
Q
Maintenance Management
Budgetary and Tracking of various maintenance
activities
Scheduling and monitoring
Preventive
Routine
Contractual
Budget
Schedule
Work Flow based operations
Maintenance based on pre - defined quality
,production parameters and flow meter inputs
Activity
Break Down: Reporting, Responsive and Analysis
Machine Bio-Data
Breakdowns
Supportive Check list for carrying out all maintenance
activities
Consumption Analysis: Machine wise, Yearly per
spindle
Utilities- Performance & Schedules
TexManage
Utilities
Thank you
40, Thasami Park,
Singanallur, Coimbatore -641 005
Ph: +91 422 3233345
Fax: +91 422 4348479
Email: info@indotexnology.com, Thirupathi@indotexnology.com
Also: texmanage@indotexnology.com