General Overview SAP Best Practices for Apparel and Footwear India V1.603 SAP Best Practices Overview of Scenarios This package comprises predefined business scenarios that handle the most important business requirements in Apparel and Footwear Industry, covering the following key functional areas of SAP Enterprise Resource Planning (ERP): Warehouse and Inventory Management Forecast-to-Stock Order to Cash Procure-to-Pay Accounting Scenario Overview - Apparel and Footwear Warehouse and Inventory Management 134 Stock Transfer with Delivery 624 Warehouse Management with Allocation Run Forecast-to-Stock 630 Make-to-Stock for Apparel and Footwear Industry 631 Make-to-Order Production w/o Variant Configuration for Apparel and Footwear Industry 632 Inter-company and Cross-plant Production 634 Production Subcontracting (External Processing) for Apparel and Footwear Industry 635 Combined Production Orders Order-to-Cash 107 Sales Processing using Third Party (w. Shipping Notification) 115 Sales of Nonstock Item with Order Specific Procurement 611 Sales Order Processing with Allocation Run: Sale from Stock 612 Cross-Company Sales Order Processing with Allocation Run 613 Pre-Order Processing (Sales) 614 Rush Order Processing (Sales) 615 Sales Order Processing with Export Control 616 Order to Cash with Packing and Transport Management Procure-to-Pay 620 Finished Goods and Raw Materials Sourcing 621 Materials Subcontracting for Apparel and Footwear Industry Accounting 645 Activate Document Splitting for Apparel and Footwear Industry Other 154 Prereq. Process Steps Scenario Overview-Baseline Warehouse and Inventory Management Key Business Scenarios: 124 - Lean Warehouse Management 126 - Serial Number Management 131 - Stock Handling: Scrap and Blocked Stock 135 - Stock Transfer without Delivery 137 - Physical Inventory / Inventory Count & Adjustment 117 - Batch Management Scenario Overview-Baseline Time-to-Market Key Business Scenarios: 210 - Internal Product Development Scenario Overview-Baseline Forecast-to-Stock Key Business Scenarios: 144 - Logistics Planning 145 - Make-to-Stock Production - Discrete Industry 146 - Make-to-Stock Production - Process Industry 147 - Make-to-Order Production with Variant Configuration 148 - Make-to-Order Production w/o Variant Configuration 149 - Repetitive Manufacturing 150 - Production Subcontracting (External Processing) 151 - Rework Processing (Stock-Manufactured Material) 202 - Rework Processing (Work-in-Process) Scenario Overview-Baseline Order to Cash Key Business Scenarios: 108 - Credit Management 109 - Sales Order Processing – Sale from Stock 110 - Free of Charge Delivery 111 - Returns and Complaints 112 - Sales Quotation 113 - Sales Order Processing for Prospect 114 - Sales Processing using Third Party (without Shipping Notification) 116 - Debit Memo Processing 201 - Sales Order Processing with Customer Down Payment 203 - Sales: Period End Closing Operations 204 - Credit Memo Processing 118 - Foreign Trade Export Processing 119 - Customer Consignment Processing 120 - Returnables Processing 122 - Batch Recall 123 - Cross-Company Sales Order Processing Scenario Overview-Baseline Procure-to-Pay Key Business Scenarios: 128 - Quotation for Procurement 129 - Consumable Purchasing 130 - Procurement w/o QM 133 - Procurement Contract 136 - Return to Vendor 127 - Quality Management for Procurement with Vendor Evaluation 138 - MM Subcontracting 139 - Procurement & Consumption of Consigned Inventory 141 - Internal Procurement: Cross-Company Stock Transfer Scenario Overview-Baseline Financial and Management Accounting Key Business Scenarios: 156 - General Ledger 157 - Accounts Receivable 158 - Accounts Payable 159 - Period End Closing in Financial Accounting 160 - Cash Management 162 - Asset Accounting 164 - Asset Acquisition for Constructed Assets (Invest. Orders) 184 - Overhead Cost Controlling – Actual 185 - Internal Order R&D Actual 186 - Internal Order for Marketing and Other Overhead Actual 163 - Asset Acquisition through Direct Capitalization 165 - Activate Document Splitting 161 - Cost of Sales Accounting 166 - Segment Reporting Scenario Overview-Baseline Annual Operating Plan & Forecast and Simulation Key Business Scenarios: 175 - General Cost Center Planning 177 - Internal Order R&D Planning 180 - Internal Order for Marketing and Other Overhead Planning 172 - Revenue Planning 173 - SOP through Long Term Planning Transfer to LIS/PIS/Capacity 174 - Purchased Material Price Planning 176 - Manufacturing Cost Center Planning 178 - Standard Cost Calculation 179 - Quarterly Plan - Sales Quantity Forecast with CO-PA 187 - Reference and Simulation Costing Scenario Overview-Baseline Integration Processes Key Business Scenarios: Period End Closing Integrated 181 - Period End Closing General Plant 182 - Inventory Valuation for Year End Closing 224 - Period End Closing Activities Analytics 221 – SAP ERP Reports for Accounting 222 – SAP ERP Reports for Logistics Multi-area scenario Scenario Overview – Summary for all existing Scenarios SAP Applications Required: Required EHP3 for SAP ERP 6.0 SAP Enterprise Portal Company roles involved in process flows Sales Administration Sales Billing Warehouse Clerk Warehouse Monitoring Warehouse Manager Transportation Planning Purchasing Manager Buyer Business Analyst Purchaser Product Cost Controller Production Planner Shop Floor Specialist Accounts Payable Accountant 1 Finance Manager General Ledger Accountant Assets Accountant Process Flow Diagram Event AFS: Stock Transfer with Delivery Daily Shipment Worklist, Enough Inventory Prod. planne r Need for material MRP RUN ? Yes Forecast, Plan & Run MRP Process Delivery Due List for Pos (Create Outbound Delivery) Delivery Warehouse Clerk Material Arrival at Plant Dock Picking Confirmation Delivery Note No Check Status of Stock Transfer Post Goods Issue Buyer Excis Custome e clerk r Service GR Slip Creating Billing Document Creating Excise Invoice Create Stock Transport Order Delivery (w/o MRP) Printing Excise Invoice Check Stock Process Stock Transport Requisition Delivery MRP = Material Requirements Planning, GR = Goods Receipt Change Stock Transport Order Delivery Enter PO confirmation Post Goods Receipt for Delivery Process Flow Diagram Warehouse Management with Allocation Run Warehouse manager Warehous e Monitor Warehouse clerk Event Initial Stock, Stock Transfer and Physical Inventory management: Physical Inventory requirement Replenishme nt requirement Stock Transfer Requirement Initial Stock Requirement Posting Initial stock Create TO for material document Confirm TO Stock Transfer Create TR Create TO Create Transfer Requirement Create TO for TR Confirm TO Create Physical Inventory Counting Result Clearing Different WM Displaying Storage Bin Stock Confirm TO Clearing Differences Inventory Management Process Flow Diagram Warehouse Management with Allocation Run Customer order goods Order goods from Vendor Create PO Warehouse clerk Sales Administratio n Purchasing Manager / Buyer Event Purchasing & Sales processing: Create Sales Order Create Inbound Delivery Create TO Confirm TO Good receipt Executing Allocation Run Create outbound delivery Create TO Confirm TO Post goods issue Process Flow Diagram Ware-house Clerk Shop Floor Specialist Production Planner (AFS) Event Make-to-Stock for Apparel and Footwear Industry Beginning of Planning Cycle Maintain Distribution of Requirement Creating Planned Independent Requirements Create Planned Order in MRP Inventory Consumption @ Standard. Cost Convert Planned Order to Production Order Release Production Order Goods Issue Confirming Assembly Activities / Final Confirmation Finished Goods Receipt Inventory @ Standard. Cost Process Flow Diagram Customer Requirement Sales Order Entry Creating Planned Order in MRP Converting a planned order to production order Release Production Orders Shop Floor Specialist Sales Productio Administ n Planner ration Event Make-to-Order Production w/o Variant Configuration for Apparel and Footwear Industry Confirmation of Production Order Operations Warehouse Clerk Sales Billing Follow up process Comparing Planned and Actual Costs Manually Issue Goods Good receipt for Manufactured Goods Delivery Processing FI account document Billing Accounts Receivable(157) Period End Closing General Plant(181) Sales: Period End Closing Operations (203) Process Flow Diagram Assigning Distribution Profile to Finished goods Production Demand Maintaining Distribution of Requirements Creating Planning Independent Requirements Convert Purchase Requisition to Purchase Order Convert Planned Order to Purchase Requisition (semi) Creating Planned Order in MRP Warehous e Clerk (plant 1,2) Converting Planned Order to a Production Order (finish goods) Release Purchasing Order Release Production Order (finish goods) MRP Running Release Production Order Materia l staging On-site Produc tion Production Order Confirmation (finished goods) Converting Planned Order to a Production Order (semifinish) Shop Floor Specialist (plant 2) Producti on Planner (plant 2) Shop Purchas Floor e Specialist Manager (Plant1) Production Production Planner Planner (Plant 1) (plant1) Engineer ing Specialis t Inter-company and Cross-plant Production Goods Receipt (semi-finish)plant 2 AP = Accounts Payable, COGS = Cost of Goods Sold, GR = Goods Receipt Delivery and Picking On-site Produc tion Display stock in Transit Production Order Confirmation Entering Goods Receipt for Purchase Order Goods Receipt (finish)-plant 1 Process Flow Diagram Production Demand Maintaining Distribution of Requirements Creating Planning Independent Requirements Checking Subcontracting Purchase Requisition from Production Order Shop Floor Specialist Production Planner Production Subcontracting (External Processing) for Apparel and Footwear Industry Converting Planned Order to Production Order Buyer Purchasi ng Manager Release Production Order Create Purchase order for external processing Release Purchasing Order Confirm Production Order Creating Delivery Document through Subcontract Stock Monitor Sending Components to Subcontractor with Delivery Document Accounts Payable Accounta nt 1 Warehouse Clerk Creating Planned Order in MRP Goode receipt for production Order Post Goods receipt for Purchase Order Material Document AP = Accounts Payable, COGS = Cost of Goods Sold, GR = Goods Receipt Material Document Material Document Process Flow Diagram Event Combined Production Orders Creating Planned Independent Requirements Creating Planned Order in MRP Convert Planned Order to Production Orders Combine the Production Orders Release Combine Order Confirm Combine Order Cost Contr oller Warehouse Clerk Shop Floor Specialist Production Planner Creating Distribution Profile Confirm Production Order Operation/Back Flush Goods Receipt Slip Compare Planning Cost and Actual Cost Order Print Back Flush Component in Background Finished Goods Receipt Period End Closing “General” Plant (181) Inventory Consumption @ Standard. Cost Inventory @ Standard. Cost Process Flow Diagram Send Shipping Notification/ Confirmation Drop Ship Product to 3rd Party Customer Request for Material Create Sales Order Quotation for Procuremen t (128) Incoming Vendor Invoice Order Confirmation (Optional) Change Order Quantity Auto-generates a Requisition Display List of Purchase Requisitions to Be Assigned Convert Assigned Requisitions to Purchase Orders Billing Document Approval of Purchase Orders Warehouse Clerk Purchasing Manager / Buyer Sales Administration Customer Vendor AFS: Sales Processing using Third Party (w. Shipping Notification) Sales Billing Post Statistical Goods Receipt Accounts Payable / Receivable Billing AP–Outgoing Payment (158) COGS Vendor Invoice Receipt AR–Incoming Payment (157) Closing Operations SD (203) AP = Accounts Payable, COGS = Cost of Goods Sold, GR = Goods Receipt Process Flow Diagram Delivery of Items to Trader’s Warehouse Customer Request for Material Credit Managemen t (108) Create Sales Order (Optional) Change Order Quantity Quotation for Procuremen t (128) Display List of Purchase Requisitions to be Assigned Incoming Vendor Invoice Order Confirmation Credit Managemen t (108) Billing Document Auto-generates a Requisition Convert Assigned Requisitions to Purchase Orders Approval of Purchase Orders Sales Billing Purchasing Manager / Buyer Sales Administration Customer Vendor AFS: Sales of Nonstock Item with Order Specific Procurement Accounts Payable/ Receivable Warehouse Clerk Billing Print GR Slip Delivery Due List Post Goods Receipt Post Goods Issue Pick List AP-Outgoing Payment (158) AP = Accounts Payables, AR = Accounts Receivables, COGS = Cost of Goods Sold, GR = Goods Receipt COGS Vendor Invoice Receipt AR-Incoming Payment (157) Process Flow Diagram Customer Needs to Buy Product Order Confirmation Sales Order Entry Delivery Note Billing Document Allocation Run Sales Billing Warehouse Clerk Sales Administration Customer Event Sales Order Processing with Allocation Run : Sale from Stock Delivery& Picking Post Goods Issue Pick List Inventory COGS Accounts Receivable Billing AR–Incoming Payment (157) AR= Accounts Receivable, COGS = Cost of Goods Sold Closing Operations SD (203) Process Flow Diagram Sales Need to Be Processed Across Different Company Code Delivery Note Create Sales Order Warehouse Clerk Sales Administration Customer Event Cross-Company Sales Order Processing with Allocation Run Bill of Lading Allocation Run Check EDI Transmission Pick List Accounts Receivable Sales Billing Delivery Picking Post Goods Issue Display Billing Document Create Intercompany Document Create Billing Document Display Intercompany Document AR–Incoming Payment (157) AR = Accounts Receivable Closing Operations SD (203) Process Flow Diagram Customer Request for Material Delivery Note Billing Document Create Purchase Order Approve Purchase Order Create Customer Order Displaying Customer Order Confirmation Reallocation against Early Allocation Allocation against Future Receipts AFS Stock/Requirem ents List Wareho use Clerk Productio Sales Pur. n Administr Manager Planner ation Buyer Custo mer Pre-Order Processing (Sales) Sales Billing Goods receipt of Purchase Order Creating Delivery incl. Picking and Goods Issue Billing Accounts Payable / Receivable AR–Incoming Payment (157) Closing Operations SD (203) AP = Accounts Payable, COGS = Cost of Goods Sold, GR = Goods Receipt Process Flow Diagram Event Rush Order Processing (Sales) Order Confirmation Delivery Note Delivery Due List Post Goods Issue Pick List Inventory COGS Billing Document Sales Order Entry Sales Billing Warehouse Clerk Sales Administr ation Customer Customer Needs to Buy Product Accounts Receivabl e Billing AR= Accounts Receivable, COGS = Cost of Goods Sold AR–Incoming Payment (157) Closing Operations SD (203) Process Flow Diagram Customer Needs to Buy Product Order Confirmation Sales Order Entry Valid legal control ? Yes No Warehouse Clerk Sales Administration Customer Event Sales Order Processing with Export Control Order Confirmation(Print Sales Order) Delivery Note Billing Document Allocation Run Release Sales Order Delivery plus Pick and Post Goods Issue Sales Billing Billing Accounts Receivabl e Inventory COGS AR–Incoming Payment (157) AR= Accounts Receivable, COGS = Cost of Goods Sold Closing Operations SD (203) Process Flow Diagram Event Order to Cash with Packing and Transport Management Customer Customer Needs to Buy Product Sales Administration Order Confirmation Sales Order Entry Delivery Note Billing Document Order Confirmation(Print Sales Order) Output with EDI? Check IDOC Processing for Shipping Notification No Create Delivery plus Picking and Packing Create & Complete Shipment Document Post Goods Issue Inventory COGS Sales Billing Wareho use Clerk Allocation Run Yes Accounts Transpor tation Receivable Planning Billing including Freight Cost AR= Accounts Receivable, COGS = Cost of Goods Sold Determine Shipment Cost AR–Incoming Payment (157) Closing Operations SD (203) Process Flow Diagram Send Shipping Notification/ Confirmation Incoming Vendor Invoice Customer Request for Material Create Sales Order Display Stock Requirement list Run MRP Create Purchase Requisition manually Create Purchase Requisition Convert Assigned Requisitions to Purchase Orders Warehouse Clerk Purchase Employe Productio Sales Custom Vendor Manager/ e n Planner Adminis er Buyer tration Finished Goods and Raw Materials Sourcing Approval of Purchase Orders Accounts Payable/ Material Document AP–Outgoing Payment (158) AP = Accounts Payable, COGS = Cost of Goods Sold, GR = Goods Receipt Enter PO Confirmation Post Statistical Goods Receipt COGS Vendor Invoice Receipt Process Flow Diagram Customer Request for Material Incoming Vendor Invoice Create Sales Order Display Stock Requirement list Run MRP Enter PO Create Purchase Order (Component) Confirmation Create Purchase Order (Header) Confirmation Enter PO Warehouse Clerk Purchasing Manager/Buyer Producti Sales Vendor/ on Administrat Custome Planner ion r Materials Subcontracting for Apparel and Footwear Industry Approval of Purchase Order (Component) Approval of Purchase Order (Header) Accounts Payable/ Create Outbound Delivery for Remain Components AP Outgoing Payment (158) AP = Accounts Payable, COGS = Cost of Goods Sold, GR = Goods Receipt Create Inbound Delivery Post Goods Receipt direct to Subcontractor Goods Issue for Outbound Delivery Create Inbound Delivery COGS Vendor Post Goods Receipt Invoice Receipt for Two Purchase Orders Process Flow Diagram Finance Manager / General Ledger Accountant Event Activate Document Splitting for Apparel and Footwear Industry G / L Account Document with Different Segments Display a General Ledger Document Reporting Process Flow Diagram Event Roll MM Period to Current Period Assets Engineeri Producti Warehou Account ng on se Clerk Specialis ant Planner t Product Cost Controller Updating Finance Manager AFS: Prereq. Process Steps Product Costing: Costing Run Master Data Preliminary Cost Estimate Create Product Cost Collectors Preliminary Cost for the Product Cost Collector Create and Schedule Job Posting Product Costing: Costing Run for Configured Materials Run Materials Requirements Planning (MRP) Set Up Planning File Entry Routings: Material Update Asset: Create Asset Master Asset: Acquisition with Automatic Offsetting Entry Initial Stock Posting