14 Standard Costing: A Managerial Control Tool PowerPresentation® prepared by David J. McConomy, Queen’s University Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-1 Learning Objectives Explain how unit standards are set and why standard cost systems are adopted. Explain the purpose of a standard cost sheet. Describe the basic concepts underlying variance analysis and explain when variances should be investigated. Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-2 Learning Objectives (continued) Compute the materials and labour variances and explain how they are used for control. Compute the variable and fixed overhead variances and explain their meaning. Use variance analysis as an analytical tool for profitability analysis. (Appendix A) Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-3 Learning Objectives (continued) Prepare journal entries for materials and labour variances and describe the accounting for overhead variances. (Appendix B) Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-4 Unit Standard Cost To determine the unit standard cost for a particular input, two decisions must be made: 1. How much of the input should be used per unit of output ? (Quantity decision) 2. How much should be paid for the quantity of the input to be used ? (Pricing decision) Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-5 Types of Standards Ideal Standards demand maximum efficiency and can be achieved only if everything operates perfectly. Currently attainable standards can be achieved under efficient operating conditions. Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-6 Sources for Quantitative Standards 1. Historical experience 2. Engineering studies 3. Input from operating personnel Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-7 Factors for Price Standards - Materials 1. Market forces 2. Quality 3. Discounts 4. Freight Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-8 Factors for Price Standards - Labour 1. Market forces 2. Trade unions 3. Payroll taxes 4. Qualifications Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-9 Purposes of Standards To improve planning and control To facilitate product costing Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-10 Cost Assignment Approaches Manufacturing Costs Direct Materials Direct labour Overhead Actual costing system Actual Actual Actual Normal costing system Actual Actual Budgeted Standard Standard Standard Standard costing system Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-11 A Standard Cost Sheet Description Standard Price Standard Usage Standard Cost/Unit Direct materials Direct labour Variable overhead Fixed Overhead1 $1.50/kg. $6.00/hr. $10.00/hr. $8.00/hr. 10 kgs. 2 hours 2 hours 2 hours $15.00 12.00 20.00 16.00 $63.00 Other Operating Data for Period: Units produced 20,000 units 210,000 kilograms purchased @ $1.55 per kilogram; 205,000 kgs. used Direct labour costs 39,000 hours @ $6.10 per hour Variable overhead $410,000 1Fixed overhead $300,000; Rate = ($310,000/38,750 hrs) Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-12 Variable Cost Variance Analysis: General Description Actual Quantity of Input at Actual Price AQ x AP Actual Quantity of Input at Standard Price AQ x SP Price Variance AQ x (AP - SP) Standard Quantity of Input at Standard Price SQ x SP Usage Variance SP x (AQ - SQ) Budget Variance (AQ x AP) - (SQ x SP) Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-13 Variance Investigation Variances are investigated if two conditions are met: 1. The variance is material 2. The benefits of investigating and taking corrective action are greater than its costs Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-14 Control Limits: Standard + Allowable Deviation Investigating occurs for values outside the allowable range. Example: Assume the allowable deviation may be the lesser of $8,000 or 10% of the standard. Suppose the standard is $50,000 and the actual deviation from standard is $6,000. Will the variance be investigated. Answer: Yes. Ten percent of standard is $5,000. Since $6,000 is larger than the allowable deviation, an investigation will take place. Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-15 Material Variances Formula Approach: MPV = (AP - SP)AQ = ($1.55-$1.50)210,000 = $10,500 U MUV = (AQ - SQ)SP = (205,000 - 200,000)$1.50 = $7,500U SQ = 20,000 units x 10 lbs per unit Diagram Approach: AQ x AP 210,000 x $1.55 AQ x SP AQ x SP SQ x SP 210,000 x $1.50 205,000 x $1.50 MPV = $10,500U Responsibility: Purchasing 200,000 x $1.50 MUV = $7,500U Responsibility: Manufacturing Flexible Budget Variance = $18,000U Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-16 Labour Variances Formula Approach: LRV = (AR - SR)AH = ($6.10 - $6.00)39,000 = $3,900 U LEV= (AH - SH)SR = (39,000 - 40,000)$6.00 = $6,000 F SQ = 20,000 units x 2 hrs. per unit Diagram Approach: AH x AR 39,000 x $6.10 AH x SR 39,000 x $6.00 LRV = $3,900 U Responsibility: Human Resources SH x SR 40,000 x $6.00 LEV = $6,000 F Responsibility: Manufacturing Flexible Budget Variance = $2,100 F Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-17 Variable Overhead Variances Formula Approach: OSV = (AVOR - SVOR)AH = $410,000 - ($10 X 39,000 hrs) = $20,000 U OEV = (AH - SH)SVOR = (39,000 - 40,000)$10.00 = $10,000 F SQ = 20,000 units x 2 hrs. per unit Diagram Approach: AH x AVOR AH x SVOR $410,000 SH x SVOR 39,000 x $10.00 OSV = $20,000 U Responsibility: Manufacturing 40,000 x $10.00 OEV = $10,000 F Responsibility: Manufacturing Flexible Budget Variance = $10,000 U Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-18 Fixed Overhead Variances Actual Overhead Budgeted Overhead Applied Overhead $310,000 SOR x SH ($8 x40,000) $300,000 OSV = $10,000F DV = 10,000F Responsibility: Manufacturing Responsibility: Difficult to Assess Alternative Approach for Computing FOH Denominator Variance Planned level Applied level (SOR) Over FOH Denominator Variance Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 38,750 40,000 1,250 x $8 $10,000 ====== hrs. hrs. hrs. F 14-19 APPENDIX A Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-20 Further Analysis of the Profit Volume Variance The profit volume variance can be decomposed further, for example into industry volume and market share variances In the next slide, assume that the master budget was based on a certain percentage of market share, and that the industry experienced an increase in its volume of 10% Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-21 Profit Variances Sales from Chapter 13 Master Budget Flexible Budget (1,000 units) (800 units) $ 100,000 $ 80,000 Actual (800 units) $ 82,000 Variable Costs 40,000 32,000 39,000 Contribution Margin 60,000 48,000 43,000 Fixed Costs 30,000 30,000 34,000 Operating Income 30,000 18,000 9,000 Comparing the flexible to the static (master) budget isolates the effects of volume on profits, and comparing actual to flexible budget isolates the appropriate cost variances as well as the sales price variance, as follows: Profit volume variance = 18,000 – 30,000 Sales price variance = 82,000 – 80,000 Variable cost variances = 32,000 – 39,000 Fixed cost variances = 30,000 – 34,000 =$ = = = - 12,000 (U) 2,000 (F) - 7,000 (U) - 4,000 (U) Total variances =$ - 21,000 (U) =========== Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-22 Industry Volume and Market Share Variances Master Budget (1,000 units) Sales $ 100,000 Master Budget adjusted for Actual Industry Volume $ 110,000 Flexible Budget (800 units) Actual (800 units) $ 80,000 $ 82,000 Variable Costs 40,000 44,000 32,000 39,000 Contribution Margin Fixed Costs 60,000 66,000 48,000 43,000 30,000 30,000 30,000 34,000 Operating Income 30,000 36,000 18,000 9,000 Comparing the flexible to the static (master) budget isolates the effects of volume on profits This in turn can be broken down into an industry volume variance and a market share variance Industry volume variance = 36,000 – 30,000 = $ Market share variance = 18,000 – 36,000 = Profit volume variance = 18,000 – 30,000 =$ 6,000 (F) - 18,000 (U) _______ - 12,000 (U) ========= IVV = 10% of CM of $60,000 MSV= 30,000 loss of revenues to maintain the same market share x CMR of 0.60 Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-23 Sales Mix Variance Assume that the previous statement was for a multi-product company, and that its budgeted CMR at its budgeted mix was 0.60. Assume further that the actual sales mix would have resulted in a budgeted CMR of 0.58 instead How much is the Sales Mix Variance? Answer: - 0.02 x 80,000 = $ -1,600 U The following spreadsheet includes a comprehensive analysis of all profit variances Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-24 Profit Variances - A Comprehensive Analysis Master Budget Sales $ 100,000 Master Budget adjusted for Actual Industry Volume $ 110,000 Flexible Budget Flexible Budget adjusted for Actual Sales Mix Actual $ 80,000 $ 80,000 $ 82,000 Variable Costs 40,000 44,000 32,000 33,600 39,000 Contribution Margin Fixed Costs 60,000 66,000 48,000 46,400 43,000 30,000 30,000 30,000 30,000 34,000 Operating Income 30,000 36,000 18,000 16,400 9,000 Summary of Variances Industry volume variance = 36,000 – 30,000 Market share variance = 18,000 – 36,000 Profit volume variance = 18,000 – 30,000 Sales mix variance = 16,400 – 18,000 =$ = = = Sales price variance = 82,000 – 80,000 Variable cost variances = 33,600 – 39,000 Fixed cost variances = 30,000 – 34,000 = = = Total variances Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 6,000 (F) - 18,000 (U) $ - 12,000 (U) - 1,600 (U) 2,000 (F) - 5,400 (U) - 4,000 (U) __________ - 21,000 (U) ========= 14-25 Profitability Analysis: Problem 14-44 1. Total CM per Master Budget A 9,000 x $8 = $72,000 B 6,500 x 11 = 71,500 $143,500 Total standard CM for Actual Quantities A 10,000 x $8 = $80,000 B 6,000 x 11 = 66,000 $146,000 Profit Volume Variance (gross) Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 2,500 F ======= 14-26 Profitability Analysis: Problem 14-45 (continued) 2. Weighted average CM per unit based on Master Budget $143,500/15,500 = 9.2581 Total standard CM for Actual Quantity Total standard CM for 16,000 units assuming budgeted sales mix 16,000 x $9.2581 Sales mix variance Profit volume variance (net) (16,000 - 15,500) x $9.2581 = Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 146,000 148,129 $ 2,129 U 4,629 F 14-27 Profitability Analysis: Problem 14-45 (continued) 3. Decline in industry sales (77,500 - 64,000) x 77,500 = 17.42% Industry volume variance .1742 x 15,1500 x 9.2581 = $24,997 U Budgeted market share: 15,500/77,500 = 20% Market share variance (16,000-[0.20 x 64,000]) x 9.2581 = $29,626 F 4. Sales Price Variance A 10,000($21 - 20) = 10,000 F B 6,000($32 - 30) = 12,000 F Copyright © 2004 by Nelson, a division of Thomson Canada Limited. $22,000 F 14-28 Profitability Analysis: Problem 14-45 (continued) 5. Variable cost flexible budget variances Variable manufacturing costs A 10,000($12 - 11) = 10,000 U B 6,000($20 - 18) = 12,000 U = $22,000 U Variable marketing and administrative A 10,000($1.10 - 1) = 1,000 U B 6,000($1.10 - 1) = 600 U = $ 1,600 U $23,600 U 6. Fixed cost flexible budget variance Manufacturing 36,000 - 34,500 = 1,500 U Mktg and admin 44,000 - 40,000 = 4,000 U $5,500 U Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-29 Profitability Analysis: Problem 14-45 (continued) 7. Budgeted net income Industry volume variance Market share variance Profit volume variance (net) Sales mix variance Profit Volume Variance (gross) Sales price variance Variable cost flex. bud. var. Fixed cost flex. bud. var. Total profit variances Actual net income Copyright © 2004 by Nelson, a division of Thomson Canada Limited. $69,000 $24,997 U 29,626 F 4,629 F 2,129 U 2,500 F $22,000 F $23,600 U 5,500 U $ 4,600U $ 64,400 14-30 APPENDIX B Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-31 Accounting for Variances Journal Entry for Purchase of Direct Materials Materials (AQ x SP) MPV (AP - SP)AQ Accounts Payable (AQ x AP) 315,000 10,500 325,500 Rule: Unfavourable variances are recorded by a debit and favourable variances are recorded by a credit. Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-32 Accounting for Variances (continued) Recording the Issuance of Materials to Production Work in Process (SQ x SP) MUV [(AQ - SQ)SP] Materials (AQ x SP) 300,000 7,500 307,500 AQ = Actual quantity used in production Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 14-33 Accounting for Variances (continued) Recording the Direct Labour Costs Work in Process (SH x SR) LEV [(AH - SH) SR] Accrued Payroll (AH x AR) LRV [(AR - SR) AH] Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 240,000 3,900 237,900 6,000 14-34 Accounting for Variances (continued) Recording Variable Overhead Work in Process (SQ x SP) 400,000 Manufacturing Applied (SQ x SP) 400,000 Manufacturing Overhead (Actual) Various Accounts 410,000 Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 410,000 14-35 Accounting for Variances (continued) Recording Fixed Overhead Work in Process (SQ x SP) 320,000 Manufacturing Overhead Applied 320,000 Manufacturing Overhead (Actual) Various Accounts 300,000 Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 300,000 14-36 Accounting for Variances (continued) Recording O/H Variances and Closing the O/H Accounts Manufacturing O/H Applied (Variable) Manufacturing O/H Applied (Fixed) OSV (Variable) Manufacturing Overhead (Variable) Manufacturing Overhead (Fixed) OEV (Variable) OSV (Fixed) DV (Fixed) Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 400,000 320,000 20,000 410,000 300,000 10,000 10,000 10,000 14-37 Accounting for Variances (continued) Disposition of Overhead Variances OEV (Variable) OSV (Fixed) DV (Fixed) OSV (Variable) Cost of Goods Sold Copyright © 2004 by Nelson, a division of Thomson Canada Limited. 10,000 10,000 10,000 20,000 10,000 14-38