Welcome to CTCRI Application of Tuber Starches in Industry S. N. Moorthy Central Tuber Crops Research Institute Thiruvananthapuram, Kerala CTCRI carries out research on various aspects of Tropical Tuber Crops Cassava Colocasia D. alata Amorphophallus Arrowroot Coleus Sweet potato Dioscorea esculenta D. rotundata Xanthosoma Pachyrrhizus Canna edulis Germplasm of Tuber Crops at CTCRI Exotic Indigenous Total Cassava Manihot Sps. 784 8 822 1606 8 Sweet potato 309 539 848 Lesser Yam 16 98 Greater Yam 21 194 White Yam 275 Yams 604 Aroids Taro 1 397 Tannia - 40 Elephant foot yam - 82 X. Violaceum - 4 Giant Taro - 3 Swamp taro - 2 529 Improved cassava varieties released from CTCRI Name of the Variety Yield (t ha-1) Potential Yield (t ha-1) Starch (%) Edible (E) Industrial (I) a. H-97 25-35 40 27-31 I b. H-165 33-38 45 23-25 I c. H-226 30-35 40 28-30 I d. Sree Visakham 35-38 45 25-27 E e. Sree Sahya 35-40 45 29-31 E f. Sree Prakash 30-35 40 29-31 E/I g. Sree Harsha 35-40 60 38-41 I h. Sree Jaya 26-30 58 24-27 E/I i. Sree Vijaya 25-28 51 27-30 E j. Sree Rekha k. Sree Prabha 45-48 40-45 51 51 26-28 26-28 E E Industrial Utilization of Cassava in India (in lakh tonnes/annum) Cassava product Current Projection Demand by Utilization for 2020 AD 2020 AD Gap Starch 1.5 2.5 3.0 -0.5 Sago 1.5 2.5 2.4 -0.1 Dry Chips 1.0 1.5 1.2 +0.3 0.02 0.05 0.1 -0.05 Wafers Industrial utilization of cassava starch in India Textiles 40-50 % Adhesives 20-25 % Food Pharmaceuticals, Liquid glucose, modified starches Vitamin C, Maltodextrins, Citric acid, Ethanol, Biodegradable plastics etc. 10 % 5-10 % 5% Tuber crop starch- properties Tubers Starch , % Viscosity Clarity Stability Cassava 25-35 High High Medium Sweet potato 20-25 Mediumhigh High Medium Yams 15-33 Mediumhigh High High Aroids 10-20 Lowmedium Low High Canna 15-25 High High High Arrowroot 16-28 Mediumhigh Medium Medium PROPERTIES OF THE DIFFERENT TUBER STARCHES Source Granule Size (m) Amylose content (%) Cassava Sweet Potato Dioscorea alata D. esculenta D. rotundata Colocasia esculenta Xanthosoma Amorphophallus Arrowroot 5-40 5-35 6-100 2-15 5-70 1-10 6-36 5-35 7-40 18-25 16-27 15-25 14-26 15-27 10-27 14-27 13-28 14-28 XRD pattern A A B B B A A A A POSSIBLE APPLICATIONS OF THE STARCH Cassava Starch In food industry Advantages Bland taste, high viscosity, good clarity and storage stability. Disadvantage Cohesive character in some foods APPLICATIONS OF CASSAVA STARCH In textile and paper industry Advantages Brightness, high viscsosity easy gelatinisation & desizing Disadvantages Unstable viscosity, cohesive texture In Sweetener industry Advantages Easy gelatinisation, In Adhesive industry Advantages Good tack. APPLICATIONS OF STARCHES Yam starches Advantages Can be useful in food industry due to high and stable viscosity, clarity and gel stability Can also be useful in other industrial applications Disdvantages Poor starch extractability and starch often discoloured D. esculenta starch can be useful in toilet formulations and aerosols and biodegradable plastics as filler Applications of starches Colocasia starch In food applications Easily digestible Small granules useful in: Toilet formulations and aerosols Biodegradable plastics as filler * Modifications eliminate undesirable properties STARCH DERIVED PRODUCTS Separation Amylose Amylopectin Native Starch Phy. treatment Modified Starches Dextrins Chem. treatment Starch derivatives Transglycolysation Glycosylates Hydrolysis Mono-, di- and Oligo saccharides Maltodextrins CATEGORIES OF STARCH USE Auxiliary Starch Binder, thickener etc. Raw Material Polyols, Org. acids Functional Additive Synth. Polymers Component Grafted polymers Active Material Surfactants STARCH MODIFICATIONS Chemical Treatment Physical Treatment Pregelatinised Degradation Dextrins Glucose etc. Oxidised Anionic Substitution Crosslinking Ethers Esters Cationic Diethers Diesters Non-ionic APPLICATION AREAS FOR MODIFIED STARCHES Area Modification Functions Paper Cationic starch Binding cationic charge Corrugating Pregelatinised Binding/Glueing/Initial tack / granular starch Textile Starch esters(Acetates) Sizing/ Film formation Gypsum/ mineral Starch esters/ ethers Binding/ Low gelzn. Temp. fibre board Coal briquetting Starch esters Binding Initial Tack Adhesives for Starch esters Adhesion / Quick drying Oil well drilling Starch esters/ ethers Water binding/ Thickening Foundry stability Pregelatinised starch Binding/ Green Bond Paper sacks Modified Starches Developed at CTCRI 1. Starch with reduced viscosity 2. Starch acetate and other esters 3. Oxidised starch 4. Cold water miscible starch 5. Maltodextrin 6. Starch based adhesive Starch of reduced viscosity • Produced by steam pressure treatment. • Viscosity could be modified to desirable levels by changing the pressure and time. • Simple process and easy work up. Starch esters • Starch acetate prepared by reaction of acetic anhydride in alkali/pyridine. • Desired DS level achieved by varying the anhydride concentration. • The properties depend on DS and at high DS, the starch was resistant to gelatinisation. • Good film forming capacity. Oxidised starch • Oxidation by use of sodium hypochlorite • Lower and stabilised viscosity • Simple work up • Suitable for paper industries Cold Water Miscible Starch • Using alcohol/alkali & precipitation by alcohol. • Easily and completely soluble in cold water • Good and stable viscosity Maltodextrins from cassava starch and thippi • Prepared from starch/thippi using thermostable bacterial amylase, Termamyl . • Low sweetness, high thickening power and readily miscible in water. • Food application as low calorific product, fat substitute, encapsulation of flavours • Pharmaceutical applications. Novel starch based products • Polyols like Maltitol, Erythritol • Organic acids like Gluconic acid • Biodetergents • Biodegradable plastics. Thank you