Fermilab FY07 ILC R&D
Robert Kephart
Fermilab
Introduction
ILC
Americas
• Fermilab will play a special role in the ILC
– In the ILC era it will be the only remaining U.S. laboratory
dedicated to High Energy Physics
– It is also the designated host site for the ILC if it is hosted
in the United States
• EPP2010: Strongly endorsed the ILC
– Recommended a “strong and vital Fermilab”
– And said “ Fermilab must play a major role in advancing
the priorities identified in this report”
– Pier Oddone: ILC is our # 1 long term priority
• The vast majority of the proposed FY07 R&D effort
at FNAL is focused on crucial R1, R2 R&D issues
(namely cavities & cryomodules)
• In FY06 FNAL engaged in the ILC in a major way.
Fermilab Apr 4-6, 2006
ILC ART Review
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Introduction
ILC
Americas
• FNAL’s FY06 effort:
–
–
–
–
ILC (funded via the GDE) is ~ $ 12.0 M.
SCRF infrastructure
~ $ 9.1 M
ILC detector
~ $ 1.9 M
3.9 GHz effort
~ $ 3.9 M
$ 26.9 M
• The support to build SCRF infrastructure, for 3.9
GHz, and for ILC detector R&D was from
laboratory core funds. ( OK but we are not
allowed to do things that are explicitly ILC with
these funds… wrong B&R category )
• The Presidents budget is such that FNAL cannot
supply these funds in FY07. ( in fact the Tevatron
running schedule will be cut back to save $$$)
Fermilab Apr 4-6, 2006
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Introduction
ILC
Americas
• The GDE funded only 30 FTE ( ~ $ 4.5 M SWF) in FY06 at
FNAL only a small fraction of the effort in progress
• The overall effort has grown to over 120 FTE ( April)
• A “bottoms up” request from task leaders resulted in FY07
requests for > 230 FTE.
• This was reduced to 186 FTE (limit personnel to existing
staff or approved openings, focus on highest priority work)
• 186 FTE represents 8% of the FNAL staff. (eg SLAC has 5%)
• Not unreasonable in FY07 if FNAL is to be the host site
• M&S was cut back
– No purchase of an EB welder
– No start of a big refrigerator for ILCTA_NM
• Working towards a fully resource loaded schedule for the
FNAL work… As you will see we have names for nearly all
the people assumed in FY07, most are already working
Fermilab Apr 4-6, 2006
ILC ART Review
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ILC
Americas
Summary of FY07 FNAL Request
Detector & TB are not in this talk
FNAL’s request is focused on developing cavities & cryomodules
and on the RDR,TDR, and cost estimate effort Details follow:
Fermilab Apr 4-6, 2006
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ILC
Americas
Program Management (WBS 1.2)
• Scope: Organize & direct the ILC Program @ Fermilab
• FY06 Status:
– Manage Fermilab ILC effort => direct technical efforts, organize work
packages, set up and track expenditures
– Task Leaders for work packages are in place
– Cost tracking and reports to ART are operational
– M&S is largely travel and small amount of computing
– Travel: $200K budget but RDR expect larger actuals ~$365K
– Paid for WebEx licenses for this year
• FY06 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
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ILC
Americas
Program Management (WBS 1.2)
• Scope: Organize & direct the ILC Program @ Fermilab FY07
goals:
– Continue to manage Fermilab ILC effort
– Hire Webmaster to develop and maintain the FNAL ILC web site
– Increase travel expenditures as overall FNAL effort grows and
international collaboration effort increases ($501K budgeted)
– Emphasis shifts from RDR to TDR
– Software license fees for cost and schedule software
• FY07 Resources
Fermilab Apr 4-6, 2006
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FY07 Personnel (WBS 1.2)
ILC
Americas
• Personnel:
–
–
–
–
–
–
–
Bob Kephart
1.0 FTE
Shekhar Mishra
1.0 FTE
Sergei Nagaitsev
1.0 FTE
Rich Stanek
1.0 FTE
John Konc
0.5 FTE
Monica Sasse
0.5 FTE
Webmaster (new hire) 1.0 FTE
Total 6.0 FTE
Fermilab Apr 4-6, 2006
ILC ART Review
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Public Relations (WBS 1.4)
ILC
Americas
• Scope: Communication at local, state, national, and international
FY06 Status:
– Hired consultant (Perspectives Group)
• Identified community stakeholders
• Drafted ILC Community Communication Plan
• Received input from Community Task Force on criteria for ILC site and on
community outreach
–
–
–
–
–
Begun ILC brochure design
Scheduled Congressional briefing May 9 (R&D Caucus)
Scheduled launch of “Discovering the Quantum Universe” (May 9)
Organized ILC speakers’ bureau, envoy program, with LCSCA
Formed ILC2 (First meeting June 1)
• FY06 Resources
Fermilab Apr 4-6, 2006
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ILC
Americas
Public Relations (WBS 1.4)
• Scope: ILC communication activities
• FY07 Goals:
•
Strengthen ILC communication at local, state, and national level
– Produce print and electronic materials
– Communication at many levels
• Envoys to policy makers and opinion leaders
• Media campaign (national and international)
– Use symmetry magazine, Fermilab Web site, press releases and
other media to communicate to a national and international audience
• FY07 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
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ILC
Americas
Public Outreach (WBS 7.3.1.4)
• Scope: Build support for bid-to host @ Fermilab
• FY07 Goals:Communication at local, state, national level
– ILC Community Advisory Board
• Consultant (Perspectives Group)
• Engage Local Community Task Force on criteria for ILC site
• Build local support for ILC at FNAL
– Produce print and electronic materials
– Community outreach at many levels including use of envoys,
speakers bureau, community organizations and media campaign
• FY07 Resources
Fermilab Apr 4-6, 2006
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ILC
Americas
FY07 Personnel (WBS 1.4 and 7.3.1.4)
• Personnel:
– Judy Jackson
– Public Affairs Staff*
Total
0.5 FTE
1.5 FTE
2.0 FTE
* Matched to specific task
Fermilab Apr 4-6, 2006
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ILC
Americas
RDR & TDR ( WBS 2.1.2)
• Scope: Develop the Reference Design Report
• FY06 Status:
– Baseline configuration document finishes Dec 05
– Fermilab is working on the following sections of RDR
• Main Linac
–
–
–
–
Accelerator Physics
Cavity and Cryomodule
Cryogenics
Magnet
• Cost and Schedule
• Conventional Facility
• Damping Ring, BDS, Instrumentation and Controls
• FY06 Resources
Fermilab Apr 4-6, 2006
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ILC
Americas
RDR and TDR ( WBS 2.1.2)
• FY07 Scope:
– Develop the Reference and Technical Design Reports
• FY07 goals:
– This is continuation of FY06 goals for RDR
– The Reference Design Report will be the key document
defining the scope of the ILC project, the R&D program,
and the project cost and schedule.
– Fermilab scientific and engineering staff will work with
the ILC GDE for the next 12 months in development of
the Reference Design Report and subsequently on TDR.
– The portion of the TDR design and cost estimate which
is U.S. site specific should be funded as part of the U.S.
bid-to-host (WBS 7.X)
Fermilab Apr 4-6, 2006
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FY07 Request ( WBS 2.1.2)
ILC
Americas
• Personnel:
–
–
–
–
–
P. Garbincius
H. Carter
T. Peterson
J. Tompkins
Request from P. Garbincius
1.0 FTE
0.5 FTE
0.5 FTE
0.5 FTE
(Primavera expert, WBS person, data entry)
Total
Fermilab Apr 4-6, 2006
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3.0 FTE
5.5 FTE
15
ILC
Americas
DRing physics ( WBS 2.5.2 and WBS 7.3.2.1)
• Scope: Provide modeling infrastructure
(hardware & software) ; perform simulations
including 3D multi-particle effects.
• FY06 Status:
– Order 20 dual CPU boxes to utilize existing parallel
switch for dedicated DR multi-particle simulations
– Begun study of baseline lattice with 3D space-charge
• FY06 Resources
Fermilab Apr 4-6, 2006
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ILC
Americas
DRing physics (WBS 2.5.2 and WBS 7.3.2.1)
• Scope: DR accelerator physics studies, including
multi-particle effects.
• FY07 goals:
– Dynamic aperture/acceptance studies, employing multiphysics simulation
• Include higher-order optics, field errors & misalignment
– Incorporate e-cloud module from QuickPIC in
simulations (SciDAC leveraged)
– Incorporate wakefield effects
– Support FNAL site-specific simulation studies
Fermilab Apr 4-6, 2006
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ILC
Americas
FY07 Personnel (WBS 2.5.2 and WBS 7.3.2.1)
• Personnel:
–
–
–
–
–
–
–
–
–
Jim Amundson
Francois Ostiguy
Mike Church
John Johnston
Bill Ng
Panagiotis Spentzouris
Eric Stern
Valentin Ivanov
Leo Michelotti
0.30 FTE
0.30 FTE
0.25 FTE
0.25 FTE
0.25 FTE
0.30 FTE
0.20 FTE
0.20 FTE
0.45 FTE
Total
Fermilab Apr 4-6, 2006
ILC ART Review
2.50 FTE
18
ILC
Americas
FY07 Request (WBS 2.5.2 and WBS 7.3.2.1)
7.3.2 is place holder. Need to make a better guess of how much
DR work is site specific… Actually really should be RTML…
Fermilab Apr 4-6, 2006
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ILC
Americas
ML Accel. Physics ( WBS 2.7.3 & WBS 7.3.2)
• Scope: Simulations to support RDR
• FY06 Status:
–
–
–
–
Designed of realistic Lattice
Failure models and analysis started
Static tuning studies started
Upgraded computing capabilities
• FY06 GDE Resources (+
Fermilab Apr 4-6, 2006
~ 3 FTE paid from core funds)
ILC ART Review
20
ILC
Americas
FY07 Personnel WBS 2.7.3 and WBS 7.3.2
• Personnel:
–
–
–
–
–
–
–
–
–
–
–
–
–
M. Church
F. Ostiguy
J. Johnstone
A.Valishev
V.Lebedev
K.Ranjan
N.Solyak
P.Lebrune
L.Michelotti
V.Ivanov
P.McBride
P.Spentzouris
1 posted opening
Total
Fermilab Apr 4-6, 2006
0.7 FTE
0.65 FTE
0.5 FTE
0.8 FTE
0.15 FTE
1.0 FTE
0.5 FTE
0.9 FTE
0.5 FTE
0.8 FTE
0.55 FTE
0.15 FTE
1.0 FTE
8.2 FTE
ILC ART Review
21
ILC
Americas
ML Accel. Physics ( WBS 2.7.3 & WBS 7.3.2)
• Scope: RDR and site-specific ML design
• FY07 goals:
–
–
–
–
–
–
–
Continue Developing computing capabilities
Continue Dynamic tuning studies
Integrated Simulation
MPS design and studies
Study dark current in ML (generation and dynamics)
Beam instrumentation issues
Cold BPM design (0.3 um resolution, clean technology)
Fermilab Apr 4-6, 2006
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22
ILC
Americas
Alignment and Vibration ( WBS 2.7.4)
• Scope: Develop alignment procedures and study
vibration of RF cavities at all frequencies
• FY06 Status:
– Slow ground motion studies in MINOS hall and Conco
Western Mine in Aurora (100 meter depth)
– Start vibration studies on capture cavity in Meson lab
• FY06 Resources
Fermilab Apr 4-6, 2006
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ILC
Americas
Alignment and Vibration ( WBS 2.7.4)
• Scope: Alignment and Vibration
• FY07 goals:
– Continue monitoring of slow ground motion in MINOS
hall and Conco Western mine North Aurora
– Understand sources of slow ground motion
– Develop fiducialization process for RF cavities and
quadrupole magnets
– Develop network for test areas in Meson lab and New
Muon
– Develop fast motion monitoring of RF cavities
– Understand sources and causes of vibration in RF
cavities
Fermilab Apr 4-6, 2006
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ILC
Americas
FY07 Personnel ( WBS 2.7.4)
• Personnel:
– Jim Volk
0.2 FTE
– Shavkat Singatulin
0.2 FTE
– Summer student
0.1 FTE
Total 0.5 FTE
Fermilab Apr 4-6, 2006
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ILC
Americas
FY07 Request (WBS 2.7.4)
Fermilab Apr 4-6, 2006
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ILC
Americas
Conventional Facilities (WBS 2.11.2)
• Scope: Prepare Conventional Facilities scope, criteria
and cost estimating documents in support of RDR
• FY06 Status:
– Developed requirements for each of the machine areas
– Conceptual drawings of machine and facility layout to form
the basis of estimates
– Developing unit prices for various elements of work
– Placed various contracts with A&E consultants
• FY06 Resources
Fermilab Apr 4-6, 2006
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Conventional Facilities (WBS 2.11.2)
ILC
Americas
• Scope: Refine details of the conceptual requirements
• FY07 Goals:
–
–
–
–
Perform options studies in conjunction with Value Management
Continue to develop drawings of machine and facility layouts
Refine & optimize cost estimate in conjunction with A&E firms
FES Labor appears as M&S because of charge back system
except for 0.6 FTE of Vic Kuchler (FES management)
• FY07 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
28
ILC
Americas
Controls (WBS 3.2.9,4.7.2, 5.9.11)
• Scope: Global Controls Design, Develop control system(s)
for test facilities(ILCTA)
• FY06 Status:
– Controls systems for Horizontal/Vertical test stands under
development
– Developed baseline conceptual design for ILC controls in
context of the “Global” ILC Controls Collaboration
– Work on BCD complete; working on RDR/Costing
– Investigate hardware for High Availability implementation
• FY06 Resources (FNAL Core funds)
– 1 FTE on Global Design; $75k M&S for HA studies and
software licenses, etc.
– 3.5 FTE (personnel from 4 divisions) Test stand controls
infrastructure and software
Fermilab Apr 4-6, 2006
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ILC
Americas
Controls (WBS 3.2.9, 4.7.2, 5.9.11)
• Scope: Control system design, Controls R&D and
Controls System Support for ILC test stands
• FY07 goals:
– R&D (3.2.9)
• High Stability RF Phase Distribution Modulator
development; prototypes to be installed at ILCTA in FY08.
• Control System Framework: Identify and evaluate
candidate systems.
• R&D on High Availability Hardware/software (de-scoped)
• Collaboration Tools and Remote operations (de-scoped)]
– Global Control system design (4.7.2)
• Requirements document for Global Controls System
– ILCTA Control System(s) Design, implementation and
support (5.9.11)
• Support for test stands and test facilities. Concentrate on
ILCTA_NML.
Fermilab Apr 4-6, 2006
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ILC
FY07 Personnel (WBS 3.2.9, 4.7.2, 5.9.11)
Americas
•
Controls R&D (3.2.9)
–
–
–
–
–
ILCTA Support (5.9.11)
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Vince Pavlicek 0.25
Bill Haynes 0.25
Margaret Votava
Jim Patrick
Other Resources
•
•
•
•
Charlie Briegel
Erik Gottschalk
Control System Design (4.7.2)
–
–
–
–
–
–
–
–
–
–
Erik Gottschalk
Patricia McBride
Jim Patrick
Vince Pavlicek
Margaret Votava
Steve Wolbers
Rob Kutschke
Manfred Wendt (Instr)
Brian Chase (LLRF)
others
Fermilab Apr 4-6, 2006
Paul Joireman
0.1
Mike Kucera
0.5
Paul Kasley
0.5
Sharon Lackey
0.5
Dan MacArthur
0.5
Rich Neswold
0.5
Dennis Nicklaus
0.5
Jerzy Nogiec
0.5
Luciano Piccoli
0.5
Ron Rechenmacher
1.0
Geoff Savage
0.25
Dennis Shpakov
0.5
Vladimir Sirotenko
0.25
Margaret Votava
0.5
Other Available Resources
•
•
•
ILC ART Review
AD Controls
CD AMR (New)
AD Sysadmin
2.25
1.0
0.5
31
ILC
Americas
FY07 Request (WBS 3.2.9,4.7.2,5.9.11)
Description:
Controls System
FTE
years
Labor
K$
M&S
K$
Indirect
Cost
Total Cost
HA Control System
0
$0
$0
$0
$0
HA Std Instruments
0
$0
$0
$0
$0
0.5
$58
$40
$24
$121
0.25
$29
$10
$10
$49
0
$0
$0
$0
$0
1.25
$144
$80
$56
$280
8.4
$966
$340
$348
$1,654
Grand total
10.4 $1,196
$470
$438
$2,104
Fermilab Apr 4-6, 2006
ILC ART Review
High Precision RF Phase
Distribution
Controls Framework
Collaboration
Tools/Remote Operations
Control System Design
Control System for ILCTA
32
ILC
Americas
Instrumentation R&D ( WBS 3.2.10)
• Scope: Collaborating R&D activities
• FY06 Status:
– Collaboration started with SLAC and DESY
– Funded with FNAL core funds
• FY06 Resources
– No resources in FY06
• FY07 Scope:
– Continue R&D activities
• FY07 goals:
– KEK ATF BPM digital signal processing system R&D
– SLAC ESA cavity-BPM R&D
– DESY TTF HOM coupler signal processing R&D
Fermilab Apr 4-6, 2006
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ILC
Americas
FY07 Personnel ( WBS 3.2.10)
• Personnel:
–
–
–
–
–
Jim Crisp
Nathan Eddy
Peter Prieto
Manfed Wendt
Duane Voy
Total
Fermilab Apr 4-6, 2006
0.1 FTE
0.1 FTE
0.1 FTE
0.1 FTE
0.1 FTE
0.5 FTE
ILC ART Review
34
Magnet R&D (3.2.11)
ILC
Americas
• Scope: Design/prototype magnets for various ILC applications
• FY07 Goals:
–
–
–
–
–
–
–
Main Linac Low Gradient Quadrupole ($40K)
Main Linac Dipole Corrector ($25K)
Superconductor Material ($40K)
Iron Dominated Quadrupole ($25K)
Stretch wire test stand ($20K)
Low Fringe Field measurement test stand ($10K)
M&S support for contract designer ($60K)
• FY07 Resources
Fermilab Apr 4-6, 2006
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ILC
Americas
FY07 Personnel (WBS 4.3.1 & 3.2.11)
• Personnel:
–
–
–
–
–
–
–
–
–
–
–
–
–
John Tompkins
0.5 FTE
Vladimir Kashikhin
0.5 FTE
Vadim Kashikhin
0.25 FTE
Mike Tertullian
0.35 FTE
Joe Dim Arco
0.4 FTE
Tom Woks
0.5 FTE
Tom Nicola
0.2 FTE
Kerry Weald
0.8 FTE
Guest Engineer
0.85 FTE
Mechanical Tech (tbd)
0.75 FTE
HFM Group*
0.65 FTE
Test & Inst Group*
0.65 FTE
Process Engineering Group*
0.35 FTE
Total
6.75 FTE
* Assignments depend on tasks (usually small % of a few people)
Fermilab Apr 4-6, 2006
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ILC
Americas
Cryogenic System Design ( WBS 3.2.12)
• Scope: Design of overall ILC cryogenic system
• FY06 Status:
– Layout & cost information in progress for RDR
• FY06 Resources
– Only 2.0 FTE funded by GDE for all FY06 RDR work
– Exception: Magnet work was funded late in the year
• FY07 Goals
– Finish RDR cryogenic design and begin TDR design
• Personnel:
Fermilab Apr 4-6, 2006
- Tom Peterson
0.25 FTE
ILC ART Review
37
ILC
Americas
LLRF Controls ( WBS 3.8.3)
• Scope: Work towards an ILC LLRF system
• FY06 Status:
– Transferred DESY’s Simcon 2.1 and Simcon 3.1 LLRF
technology to FNAL
– Adapted an SNS LLRF system to 1.3 GHz operation
– Used both systems to operate 1.3 GHz Capture Cavity 1
at A0 and 1.3 GHz Capture Cavity 2 at Meson Area
– Established an MOU with University of Pennsylvania for
the development of an ILC RF unit simulator
• FY06 Resources (shared with WBS 5.8.4)
Description
LLRF ILCTA_MDB, LLRF
ILCTA_IB1_VTS, and
LLRF Controls
Fermilab Apr 4-6, 2006
FTE
Labor M&S Indirect
years K$
K$
Cost
2
230
ILC ART Review
150
94
Total
Cost
474
38
ILC
Americas
LLRF Controls ( WBS 3.8.3)
• Scope: Develop LLRF systems for FNAL ILCTA
• FY07 goals:
– Short-term (< 18 months): Improvements to Simcon 3.1 system
• Board hardware modifications to improve noise performance
• Develop FNAL capability to manufacture Simcon 3.1 boards
• Board firmware modifications to improve functionality
• Board control interface to EPICS
• Develop high intermediate frequency (IF) capability (better
performance)
• Design and fabricate high quality downconverter to high IF
• Start work on automation, exception handling, fast tuner
integration, etc
• Evaluation of commercial alternatives (e.g., Lyrtech board)
– Long-term (> 18 months): development of a new generation 24-Ch
LLRF board for an ILC RF unit
• In collaboration with DESY, SNS, LBNL, UPenn, and industry
Fermilab Apr 4-6, 2006
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ILC
Americas
LLRF Controls ( WBS 3.8.3)
• FY07 Personnel:
– Accelerator Division:
1 FTE
• (B. Chase, J. Branlard, E. Cullerton, T. Koeth,
M. Kucera, D. Nicklaus)
– Computing Division:
2 FTE
• (G. Cancelo, K. Treptow, R. Kwarcyany, B. Haynes, T.
Zmuda, S. Rapisarda, G. Duerling, Other (Tech))
– Technical Division:
1 FTE
• (R. Carcagno, D. Orris, A. Makulski, R. Nehring, Y.
Pischalnikov, J. Nogiec, D. Shpakov, Other (Tech))
FY07 resources
Description
Development Software
Development Hardware
Grand total
Fermilab Apr 4-6, 2006
Total
FTE
years
Labor
K$
2
2
230
4
ILC ART Review
M&S
K$
4 FTE
Indirect
Cost
Total
Cost
80
372
230
62
73
82
385
460
135
161
756
40
ILC
Americas
Cavity EM simulation ( WBS 3.9.2.1)
• Scope: cavity simulations
• FY06 Status:
– Developed computing capabilities for AP Studies (M&S)
– 20 new nodes of Grid computer farm in CD
• Goal: Acc.Phys, Omega3P/Tau3P(SLAC) for wakefield
simulation
• FY06 Resources
– None: this is a new task for FY07
• FY07 Scope: Cavity HOM trapped modes and
wakefields study
• FY07 goals:
– Simulate HOM trapped modes
– Study wakefield effects
Fermilab Apr 4-6, 2006
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ILC
Americas
FY07 Personnel ( WBS 3.9.2.1)
• Personnel:
– G. Romanov
– A. Lunin
– T.Khabibulin
Total
Fermilab Apr 4-6, 2006
0.25 FTE
0.30 FTE
0.25 FTE
0.8 FTE
ILC ART Review
42
ILC
Americas
Cavity Fabrication ( WBS 3.9.2)
• Scope: Fabricate ILC Cavities
• FY06 Status:
– Type III+: 4 at AES, 2 at TJNL + (4 ACCEL are done)
– 2 R&D cavities at TJNL (Large Grain, Type IV, new HOM)
– Developed tooling for the cavity fabrication at TJNL with a
plan to share them with US industry and train them
– Bid package under preparation for 8-10 Type IV Cavities
• FY06 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
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ILC
Americas
Cavity Fabrication ( WBS 3.9.2)
• FY07 Scope: Fabricate ~20 Type IV ILC Cavities
• FY07 goals:
– Build enough cavities to establish the processing
technology to reliably achieve an accelerating gradient
of 35 MV/m in US.
– Develop 2nd US vendor for cavity fabrication
– TTC/SMTF technical board recommends we divide these
cavities 50/50 fine grain & large/single crystal Niobium.
– It is expected that the fine grain material will go through
the Electro-polishing while the large/single crystal
would be processed by BCP only.
– Successful cavities from this and FY06 production will
be incorporated into the 1st Type IV cryomodule built at
FNAL in FY08
Fermilab Apr 4-6, 2006
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44
ILC
Americas
Cavity Fabrication ( WBS 3.9.2)
• Personnel:
–
–
–
–
Mike Foley
Scott Reeves
AD Engineer*
AD Technician*
Total
1.0 FTE
1.0 FTE
1.0 FTE
1.0 FTE
4.0 FTE
* Agreement to assign these people after shutdown
Fermilab Apr 4-6, 2006
ILC ART Review
45
SRF Cavity Cost Reduction R&D
ILC
( WBS 3.9.2.2)
Americas
•
•
•
FY06 Scope: FNAL is sending $ 40 K to MSU to investigate TIG welding of
single cell Nb cavities, MSU funded hydroforming studies with NSF funds
FY07 Scope: Study Hydro-forming and high purity TIG welding as methods
for cavity cost reduction
FY07 goals:
– Hydro-forming
• Work with commercial bellows manufacturers
• Fabricate niobium and copper clad niobium tubes via extrusion,
welding and/or flow forming
• Form multi-cell prototypes using swaging and hydro- forming
techniques
• Process and test prototype cavities
• Work with DESY hydro form experts (now@FNAL)
– High purity TIG Welding
• Design single-cell cavity with TIG welds
• Fabricate prototype niobium single-cell cavities
• Process and test prototype cavities
Fermilab Apr 4-6, 2006
ILC ART Review
46
ILC
Americas
Cost Reduction ( WBS 3.9.2.2)
• FY07 MSU Personnel:
–
–
–
–
–
–
–
–
Terry Grimm
Jon Bierwagen
Steve Bricker
Chris Compton
Walter Hartung
Dan Pendell
John Popielarski
Laura Saxton
FY07 Resources
Total
0.1 FTE
0.1 FTE
0.1 FTE
0.2 FTE
0.1 FTE
0.2 FTE
0.1 FTE
0.1 FTE
1.0 FTE
MSU labor
is in M&S
Fermilab Apr 4-6, 2006
ILC ART Review
47
ILC
Americas
BCP ( WBS 3.9.3.1 & 5.9.X)
• Scope:
Develop BCP Facility and Testing at Cornell and
ANL/FNAL ( Move ANL BCP effort to WBS 3.9.3.4 ?)
• FY06 Status:
– Cornell upgraded BCP, HPR, and vertical test for 9-cell ILC
cavities.
– Cornell has two 9-cell ACCEL cavities from Fermilab. One of
was processed & first RF test is done ( 17 MV/m… will re-etch)
– The BCP Facility was installed at ANL
– Commissioned with water and awaits safety approval.
– Upgrades in progress to handle and transport ILC Cavities.
• FY06 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
48
ILC
Americas
BCP ( WBS 3.9.3.1 & 5.9.X)
• FY07 Scope: BCP Facility & Test at Cornell and
ANL/FNAL
• FY07 goals:
– Develop BCP in US to achieve 25 MV/m
– Ramp up U.S. capacity
– Cornell will BCP more Fermilab provided ILC cavities to
populate the first US-built ILC cryomodule.
– Activities at Cornell will be a good training ground for
Fermilab personnel to learn BCP, HPR and cavity
testing. Industrial personnel can also join in.
– Finish Commissioning of BCP facility at ANL and
process 1.3 GHz ILC Cavities.
– We believe additional AD people will be assigned to help
operate the ANL facility. Asked ANL to help also.
Fermilab Apr 4-6, 2006
ILC ART Review
49
ILC
Americas
BCP ( WBS 3.9.3.1 & 5.9.X)
• FY07 Personnel:
– Allan Rowe, Mike Frett, Debbie Bonifas, Mike Heinz,
Ryan Montiel, Wade Muranya, Michael Rauchmiller, Brad
Tennis, Dan Assel, Todd Thode, Cristian Boffo, Luciano
Elementi, Jamie Blowers, Jan Szal,
7.4 FTE
– Need to hire Contract techs
2.0 FTE
– Need to identify Engineer (AD) 2.0 FTE
– Need to identify Drafter (AD)
1.0 FTE
Total 11.4 FTE
FY07 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
50
ILC
Americas
EP ( WBS 3.9.3.2 & 5.9.x)
• Scope: Develop R&D EP Facility and Testing infrastructure
at Cornell, Jlab and ANL/FNAL
• FY06 Status:
– Jlab EP, HPR and Vertical testing Facilities were upgraded to
handle 1.3 GHz ILC cavities
– Jlab has exercised the system with cavities from DESY and is
waiting for US ILC Cavities.
– The TTC, SMTF and STF collaboration has been discussing the
ILC EP Facility design specification. A documents has been
prepared and being discussed.
– Fermilab has hired Tsuyoshi Tajima (LANL) and Antoine Claier
(SACLAY) as guest scientist to work on EP.
– Preliminary design of an EP R&D facility to be build at
ANL/FNAL facility has been developed. Engineering design
and schedule needed.
– Cornell has successfully used the vertical EP set up to etch
single cell 1.3 GHz cavities. Gradients between 35 - 47 MV/m
have been reached in several single cells.
Fermilab Apr 4-6, 2006
ILC ART Review
51
ILC
Americas
FY06 Resources ( WBS 3.9.3.2 & 5.9.x)
• FY06 Resources
• NSF Funds were used to develop Vertical EP at
Cornell
Fermilab Apr 4-6, 2006
ILC ART Review
52
ILC
Americas
EP ( WBS 3.9.3.2 & 5.9.x)
• Scope: Develop R&D EP Facility and Testing
infrastructure at Cornell, Jlab and ANL/FNAL
• FY07 goals:
– Extend the Vertical EP to ILC 9-cell cavities, and carry
out the procedure for 1 -2 cavities.
– Assemble and commission EP system at ANL/FNAL
– Small sample, tumbling and single cell EP R&D at FNAL
– Simulation of 9 Cell Cavity EP process
– Design study of an ILC pre-production EP Facility with
industrial vendors
Fermilab Apr 4-6, 2006
ILC ART Review
53
ILC
FY07 Personnel ( WBS 3.9.3.2 & 5.9.x)
Americas
•
Personnel:
–
–
–
EP R&D at Fermilab
• C. Boffo
• D. Hicks
• Designer
• C. Antoine
• Associate Scientist opening
• C. Cooper
• Tech
ANL EP:
• L. Elementi
• K. Ewald
• Engineering opening
• Tech
• ANL Staff
Pre-Production EP Facility Design
• L Elementi
• K. Ewald
• T. Tajima
• C. Antone
• Engineering opening
• Unidentified TD Staff
0.25 FTE
0.25 FTE
0.5 FTE
0.25 FTE
0.25 FTE
0.25 FTE
0.5 FTE
0.25 FTE
0.5 FTE
0.5 FTE
1.5 FTE
3.0 FTE  count as M&S
0.25 FTE
0.5 FTE
1.0 FTE
0.5 FTE
0.5 FTE
1.0 FTE
Total
Fermilab Apr 4-6, 2006
ILC ART Review
8.8 FTE
54
ILC
Americas
EP (WBS 3.9.3.2 & 5.9.x)
FY07 Request:
Fermilab Apr 4-6, 2006
ILC ART Review
55
ILC
Americas
Type IV Cryomodule Design ( WBS 3.9.4)
• FY06 Scope: FNAL part of the international effort to
design the Type IV Cryomodule for ILC
• FY06 Status:
–
–
–
–
DESY type III+ drawings imported to FNAL
3D model created in IDEAS using this information
Dimensions “Americanized”
Developed Specifications
• including cavity-to-cavity dimensions so they can be ordered
– Working on cavity to cavity interconnects ( proto-types)
• FY06 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
56
ILC
Americas
Type IV Cryomodule Design ( WBS 3.9.4)
FY07 goals:
• Create a complete documentation package for type IV module
fabrication (so parts can be ordered)
– 3-D model
– 2-D drawings for fabrication of parts and assembly
– Include real magnet and BPM design
• Start with module without magnet
– We have no magnet design yet
– We need module design without a magnet, anyway
– Nevertheless, the quad/corrector/BPM design is at the heart of
the module and is needed soon
• Resources
– Labor is FNAL engineers and designers
– M&S includes funds for Contract Designers and for prototypes of
cavity interconnects and other parts
Fermilab Apr 4-6, 2006
ILC ART Review
57
ILC
Americas
Type IV Cryomodule Design ( WBS 3.9.4)
• Personnel: Total is 9 FTE’s
• FNAL Staff:
–
–
–
–
–
–
–
Don Mitchell
Youri Orlov
Mike McGee
Harry Carter
Tom Peterson
Salman Tariq
Chuck Grimm
Total
0.75 FTE
1.00 FTE
1.00 FTE
0.25 FTE
0.25 FTE
0.25 FTE
0.50 FTE
4.00 FTE
Engineers
• Plus Five Full time designers ( 5.0 FTE)
– Contract designers are all on board. Show up as M&S
– Also M&S for prototypes of cavity interconnects & other parts
• International Effort
– Participants: CERN, DESY, Fermilab, INFN, KEK, SLAC
– Some specific plans for dividing the work are in place
Fermilab Apr 4-6, 2006
ILC ART Review
58
ILC
Americas
FY07 Request ( WBS 3.9.4)
M&S Details:
$ 600 K for 5 contract designers @ 125 K/yr
$ 100 K for prototype parts
Fermilab Apr 4-6, 2006
ILC ART Review
59
ILC
Americas
SCRF Materials Research ( WBS 3.9.14)
• Develop an intellectual understanding that relates SCRF cavity
performance to materials characteristics measurable in the lab…
Goals include:
– a) reliable & predictable cavity performance
– b) significant cost reduction
• FY06 Program:
– Develop Facilities:
• IB3 SCRF Lab (Nb Eddy current scanning, RRR measurements, IB3 chemistry
hood, upgrade Instron stress-strain measurement machine )
• TD MDL (small scale BCP and EP chemistry)
• TD conventional and electron microscope
– Activities:
• Materials Characterization in Support of Cavity Fabrication ( 250 sheets Nb)
• Eddy Current Scans, RRR, mechanical & thermal analysis at MSU, chemical
analysis at FNAL Materials Development Lab
• University Program (Northwestern 3D Atomic Probe, UW - Vortex Penetration)
• Studies include role of grain boundaries in SCRF surface performance, role of
impurities, theoretical work at U. Wisconsin Applied Superconductivity Center
• Bauer: Coordinates a world wide materials effort (Cornell, TJNL, DESY, etc.)
Fermilab Apr 4-6, 2006
ILC ART Review
60
ILC
Americas
SCRF Materials Research ( WBS 3.9.14)
• FY06 Resources
• This entire effort, including characterizing material (eddy
current scans of Nb) for cavity fabrication was supported in
FY06 by FNAL core funds. We can not do this in FY07.
FY07 goals:
– All FY06 activities continue, efforts need to increase
– Ramp up program on cavity cost reduction with MSU
– Cavity TIG welding, hydro-forming, mechanical material removal
Fermilab Apr 4-6, 2006
ILC ART Review
61
ILC
Americas
SCRF Materials Research ( WBS 3.9.14)
• Desire to grow this program: Request was 8 FTE
• We limited the request to: existing staff + posted openings
–
–
–
–
–
–
–
–
–
P Bauer
Scientist opening
C Antoine
C Boffo
C Cooper
F McConologue
Dave Burke
TD tech
Laurea Student
Total
1.00 FTE
1.00 FTE
0.35 FTE
0.30 FTE
0.25 FTE
1.00 FTE
0.10 FTE
1.00 FTE
1.00 FTE
6.00 FTE
Scientists
Engineer
Chemist
Designer
• M&S request was $ 700K, but only $ 525 K request to GDE
–
–
–
–
$100 K for materials characterization for cavity fabrication
$200 K of this is for the university program at NU,UW,& MSU
$200 K SCRF materials infrastructure
$200K Single cell program  fund $ 175 K from FNAL core funds
Fermilab Apr 4-6, 2006
ILC ART Review
62
ILC
Americas
FY07 Request ( WBS 3.9.14)
• FY07 Resources
* Not included in these totals: We hope to attract an “out
standing” engineer (FNAL Bardeen Fellow) to SCRF single
cell program as part of the “tight loop” effort at FNAL.
They get SWF and M&S support from lab core funds. Will
request $ 175 K M&S. Reuse the A0 3.9 GHz cryostat.
Fermilab Apr 4-6, 2006
ILC ART Review
63
ILC Cryomodule Type-IV Components
ILC
Americas
( WBS 3.9.15)
• Scope: Cryomodule components (except Cavities) for the
2nd ILC Cryomodule for ILCTA_NM
• FY06 Status:
– DESY Drawings were transferred to Fermilab
– Fermilab converted these drawings for US vendors
– These drawings are the base for the Type-IV cryomodule
design (WBS 3.9.4).
– We are preparing bid package to purchase Helium Vessel,
Coupler, Tuners, Cold Mass etc. using TTC design from US and
International Vendors in FY06
– The 2nd Cryomodule is expected to be assembled in late FY07
• FY06 Resources (Fermilab core funds)
•
Fermilab Apr 4-6, 2006
ILC ART Review
64
ILC
ILC Cryomodule Type-IV Components
Americas
( WBS 3.9.15)
• FY07 Scope: Cryomodule components (except
Cavities) for the 3rd ILC Cryomodule for
ILCTA_NM. This will be of Type-IV ILC design
• FY07 goals:
– Finish the design of the ILC Type-IV Cryomodule as
described in WBS 3.9.4
– Coupler, Tuners, Helium Vessel etc. are not expected to
change from Type-III+ to Type-IV.
– Purchase long lead time items as the design of
components are finalized.
Fermilab Apr 4-6, 2006
ILC ART Review
65
ILC
Americas
FY07 Request ( WBS 3.9.15)
• Personnel:
– Fabrication Specialist from Materials Control Group and
a small part of Tom Peterson (1.0)
Total
1.0 FTE
FY07 Resources
Additional SWF and M&S resources will be needed in FY08 to finish this
Cryomodule.
Fermilab Apr 4-6, 2006
ILC ART Review
66
ILC
Americas
3.9 GHz Cryomodule ( WBS 3.9.16)
• Scope: Fabricate One 3.9 GHz 3rd harmonic Cryomodule
for DESY
• FY06 Status:
– Cavities under fabrication:
• Half Cells for six 9-Cell Cavities formed at Fermilab, 1 has been ebeam Welded at Jlab
– Coupler design was finished and it is being fabricated at CPI
– Design of other cryomodule components are in progress. It is
expected to finish June 06.
– Design and fabrication of tooling for the cryomodule
fabrication at Fermilab Cryomodule Assembly Facility is in
progress.
– 3.9 GHz cavity testing and dressing will share the 1.3 GHz
infrastructure
• FY06 Resources (Fermilab core funds)
Fermilab Apr 4-6, 2006
ILC ART Review
67
ILC
Americas
3.9 GHz Cryomodule ( WBS 3.9.16)
• Scope: finish 06 scope…
• FY07 goals:
–
–
–
–
–
Vertical testing of the 3.9 GHz cavity
3.9 GHz Coupler conditioning
Horizontal test of the 3.9 GHz cavities at ILCTA_MDB
Complete assembly of 4 cavities in a cryomodule
Deliver to and assemble at DESY
• FY07 resources
Fermilab Apr 4-6, 2006
ILC ART Review
68
ILC
Americas
3.9 GHz cryomodule ( WBS 3.9.16)
• FY07 Personnel: (This Project is expected to finish in the
2nd quarter of FY07)
– Don Mitchell, Dan Olis
0.25 FTE
– Mike Foley, Mark Steinke,
John Zweibohmer
0.1 FTE
– Tug Arkan, Mike Heinz, Ryan Montiel,
Wade Muranyi, Michael Rauchmiller,
Allan Rowe, Brad Tennis, Timergali
Khabibulline, Andy Hocker, Brian Smith,
Glenn Smith
2.0 FTE
– Leo Bellantoni, Harry Carter,
Helen Edwards, Elvin Harms,
Phil Pfund
1.5 FTE
Total
Fermilab Apr 4-6, 2006
ILC ART Review
3.85 FTE
69
ILC
Americas
3.9 GHz Crab Cavity ( WBS 3.9.17)
• FY06 Status:
– ILC crab cavity is needed to achieve the design luminosity
– Fermilab has a design of a transverse mode 3.9 GHz cavity
that it developed for the CKM experiment.
– Several single cell and four 3 cell prototypes exist
– Nb and half cells exist for 13 cell prototype
• FY06 Resources
– No ILC resources allocated in FY06
• FY07 Scope: Fabricate and test a 13 cell 3.9 GHz Crab
Cavity using existing FNAL design
• FY07 goals:
– Fermilab is building 3.9 GHz 3rd harmonic cavities for DESY,
this is a modest incremental effort
– The crab cavity will be processed and tested at Fermilab using
the existing 3.9 GHz facilities.
Fermilab Apr 4-6, 2006
ILC ART Review
70
ILC
Americas
FY07 Personnel ( WBS 3.9.17)
• Personnel:
– Leo Bellontoni
– Engineer *
– Drafter *
1.0 FTE
0.5 FTE
0.5 FTE
Total 2.0 FTE
* Thought to be AD personnel but no agreement in place.
Fermilab Apr 4-6, 2006
ILC ART Review
71
ILC
Americas
Beam Delivery System-Collimators
( WBS 3.10.6)
• Scope: Feasibility study of beam loss, energy
deposition and radiation in beam delivery system
(BDS) and extraction beam-lines, detector
backgrounds and mitigation measures
• FY06 Status:
– Front-end STRUCT-MARS15-GEANT4 model of BDS, IP
and extraction lines developed
– BDS vs IP backgrounds done 6/06
– Radiation loads in collimation region, IP and 20-mrad
extraction line and beam loss in 2 and 14-mrad
extraction lines done 9/06
• FY06 Resources: 1.0 FTE, $50k M&S paid by GDE
0.5 FTE paid with core funds
Fermilab Apr 4-6, 2006
ILC ART Review
72
ILC
Americas
BDS-Collimators ( WBS 3.10.6)
• Scope: Feasibility study of beam loss, energy deposition
and radiation in beam delivery system (BDS) and extraction
beam-lines, detector backgrounds and mitigation measures
• FY07 goals:
– Refine front-end STRUCT-MARS15-GEANT4 model of BDS, IP
and extraction lines and extend to realistic detector,
experimental halls and beam dumps
– Optimization studies of BDS apertures, collimators,
synchrotron masks, muon spoilers, machine-detector interface
(tunnel plugs, two-hall separation, masks, quads at IP,
detector), extraction beam-lines with their collimators and
beam dumps at the end for 2, 14 and 20-mrad crossings.
– Radiation loads, prompt and residual radiation levels in BDS,
IP and extraction components; impact on environment and
second experiment.
Fermilab Apr 4-6, 2006
ILC ART Review
73
ILC
Americas
BDS-Collimators ( WBS 3.10.6)
• FY07 Personnel:
–
–
–
–
Nikolai Mokhov
Alexander Drozhdin
Sergei Striganov
Noriaki Nakao
Total
0.5 FTE
0.5 FTE
0.5 FTE
1.0 FTE
2.5 FTE
FY07 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
74
ILC
Americas
Magnets for RDR (WBS 4.3.1)
• Scope: Conceptual design and cost estimation of magnet
systems in support of the RDR
• FY06 Status:
– Effort was organized and funded half way through FY06
– Gathered information from Area System leaders as to the
type and number of magnets required
– Preparing parametric cost estimates for magnets
• FY06 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
75
ILC
Americas
Magnets for RDR (WBS 4.3.1)
• Scope: Conceptual design and cost estimation of magnet
systems in support of the RDR
• FY07 Goals:
– Continue to provide conceptual design and cost estimation
for magnets in support of the RDR
– Work on detailed designs for magnets to better understand
parameter space and physical dimensions
• FY07 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
76
ILC
Americas
Magnets for RDR (WBS 4.3.1)
• FY07 Personnel:
–
–
–
–
John Tompkins
Vladimir Kashikhin
Vadim Kashikhin
Mike Tartaglia
Total
Fermilab Apr 4-6, 2006
0.5 FTE
0.5 FTE
0.25 FTE
0.25 FTE
1.5 FTE
ILC ART Review
77
ILC
Americas
Cryomodule Cost Est. (WBS 4.4.1)
• Scope: Initial cryomodule cost estimate in support of RDR
• FY06 Status:
– Working Group formed with TJNL and SLAC to estimate cost
of RF Unit production
• Parallel effort to Industrial Cost Study
• Will include cost estimate of required infrastructure
– Follow through on order for Industrial Cost Study of RF Unit
• FY06 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
78
ILC
Americas
Cryomodule Cost Est. (WBS 4.4.1)
• Scope: Develop cryomodule cost estimate
• FY07 Goals:
– Continue effort to estimate cryomodule cost including cost
of required infrastructure
– Develop simulation model for fabrication process to allow
optimization and what-if scenarios
• FY07 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
79
ILC
Americas
Cryomodule Cost Est (WBS 4.41)
• FY07 Personnel:
–
–
–
–
–
–
–
–
–
–
Rich Stanek
Harry Carter
Tom Peterson
Phil Pfund
Gregg Kobliska
Tom Nicol
Tug Arkan
Bob Bernstein
Bill Borowski
Don Mitchell
Total
Fermilab Apr 4-6, 2006
0.1 FTE
0.1 FTE
0.15 FTE
0.1 FTE
0.15 FTE
0.1 FTE
0.1 FTE
0.1 FTE
0.1 FTE
1.1 FTE
ILC ART Review
80
ILC
Americas
Instrumentation RDR ( WBS 4.7.1)
• Scope: System layout, RDR cost estimation, technical
details for the TDR
• FY06 Status:
– Specifications of most subsystems completed
– Main Linac layout almost complete
• FY06 Resources: No GDE support for this task
• FY07 Scope: Same
• FY07 goals:
– System layout for Injector, DR, RTM & BDS instrumentation (in
collaboration)
– Completing the cost estimation of all instrumentation
subsystems (in collaboration)
– Detailed technical description of all major instrumentation
subsystems (in collaboration)
– Details on related systems (timing & trigger, clock distribution,
DAQ, control system, etc.)
Fermilab Apr 4-6, 2006
ILC ART Review
81
ILC
Americas
Instrumentation RDR ( WBS 4.7.1)
• Personnel:
–
–
–
–
Jim Crisp
Peter Prieto
Alexei Semenov
Manfed Wendt
Total
Fermilab Apr 4-6, 2006
0.15 FTE
0.15 FTE
0.10 FTE
0.35 FTE
0.75 FTE
ILC ART Review
82
ILC
Americas
RF Power ( WBS 5.8.3)
• Scope: Provide RF power to FNAL test stands
• FY06 Status:
– Two large modulators under construction
– PD (4.5 ms) done 6/06, ILC ( 1.5 ms) complete 12/06
• FY06 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
83
ILC
Americas
RF Power ( WBS 5.8.3)
• Scope: Provide RF power to FNAL test stands
• FY07 goals:
– Complete ILC modulator for ILCTA_NM ($20 K, .5 FTE)
– Modulator will be used to supply RF to 1st Type III
cryomodule in Fall of 07
– Build a new 10 MW modulator for FNPL RF gun ( $ 400k,
1.5 FTE)
– Buy a set of spare parts for 10MW modulator ($150k)
– Build two 200 KW RF systems for HTS systems
– Order a 10-MW klystron ($1000k)
– Procure rf distribution for 1st cryomodule
– Procure 1.3Ghz driver
Fermilab Apr 4-6, 2006
ILC ART Review
84
RF Power ( WBS 5.8.3)
ILC
Americas
• FY07 Personnel:
–
–
–
–
–
–
J. Reid
1 new eng (accepted)
C. Jensen
D. Sun
R. Pasquinelli
2 AD RF techs
Total
Fermilab Apr 4-6, 2006
ILC ART Review
0.50 FTE
1.00 FTE
0.50 FTE
1.00 FTE
0.25 FTE
2.00 FTE
5.25 FTE
85
ILC
Americas
Test Facility LLRF ( WBS 5.8.4)
• Scope: Develop LLRF systems for FNAL ILCTA
• FY06 Status:
– ILCTA_MDB_HTS
• 1.3 GHz system based on DESY’s Simcon 3.1 LLRF system
is available (tested at both A0 CC1 and MDB CC2)
• A 3.9 GHz up/down converter box is being fabricated to
support 3.9 GHz coupler conditioning and 3.9 GHz cavity
testing at ILCTA_MDB
– ILCTA_IB1_VTS
• Design based on Jlab VTS LLRF system, buy in FY06
• FY06 Resources (shared with WBS 3.8.3)
Description
LLRF ILCTA_MDB, LLRF
ILCTA_IB1_VTS, and
LLRF Controls
Fermilab Apr 4-6, 2006
FTE
years
2
Labor
K$
230
ILC ART Review
M&S
K$
150
Indirect
Cost
94
Total
Cost
474
86
ILC
Americas
Test Facility LLRF ( WBS 5.8.4)
• Scope: Develop LLRF systems for FNAL ILCTA
• FY07 goals:
– ILCTA_NML
• Photoinjector: LLRF upgrade of A0 photoinjector based on
improved Simcon 3.1 system (RF Gun, CC1, CC2)
• First ILC cryomodule: LLRF system based on improved 8Ch Simcon 3.1 system
• Beyond FY07: ILC RF unit (three cryomodules): LLRF
system based on a new generation 24-Ch LLRF module
– ILCTA_IB1_HTS
• LLRF system for a two-cavity HTS facility based on
improved Simcon 3.1 system
Fermilab Apr 4-6, 2006
ILC ART Review
87
ILC
Americas
Test Facility LLRF ( WBS 5.8.4)
• Personnel:
– Accelerator Division:
2 FTE
• (B. Chase, J. Branlard, E. Cullerton, T. Koeth, M. Kucera, D.
Nicklaus)
– Computing Division:
2 FTE
• (G. Cancelo, K. Treptow, R. Kwarcyany, B. Haynes, T.
Zmuda, S. Rapisarda, G. Duerling, Other (Tech))
– Technical Division:
2 FTE
• (R. Carcagno, D. Orris, J. Ozelis, A. Makulski, R. Nehring,
Y. Pischalnikov, J. Nogiec, D. Shpakov, F. Lewis, D. Eddy, S.
Helis, New Engineer)
Total
Fermilab Apr 4-6, 2006
6 FTE
ILC ART Review
88
ILC
Americas
Test Facility LLRF (WBS 5.8.4)
FTE
Labor M&S Indirect
years K$
K$
Cost
Description
ILCTA_MDB
Upgrades
ILCTA_NML
LLRF Photoinjector
LLRF ILC Cryomodule
Tuner Controllers
RF Phase Ref. Line
ILCTA_IB1
LLRF HTS
Tuner Controllers
RF Test Equipment
Grand total
Fermilab Apr 4-6, 2006
Total
Cost
0.5
58
30
22
110
2
230
90
84
404
1
115
30
40
185
1
115
50
43
208
0.5
58
30
22
110
0.5
58
30
22
110
0.5
58
5
18
81
100
16
116
365
268
1323
6
ILC ART Review
690
89
Horizontal Test Stand (WBS 5.9.1)
ILC
Americas
•
Scope:
ILCTA_MDB HTS
•
Cryostat:
– Accepts single “dressed” cavities, 1.3 GHz or 3.9 GHz
– Similar to the DESY HTS but has access at both ends.
•
Cryogenics:
–
–
–
–
•
MDB has an existing 1800 W @ 4 K cryogenic system
New distribution system built to supply cavity test areas
Large vacuum pump has been added to achieve 60 W at 1.8 K
Cryogenic costs for this are in WBS 5.9.3
RF System:
– 300 KW klystron & modulator provides pulsed RF power
– Costs associated with RF system are in 5.8.3
ILCTA_IB1 HTS
•
A second HTS will be built for IB1
– Improved throughput (HTS is bottleneck @ DESY)
– Design improvements
– Accepts two 1.3GHz cavities simultaneously.
Fermilab Apr 4-6, 2006
ILC ART Review
90
ILC
Americas
Horizontal Test Stand (WBS 5.9.1)
• FY06 Status:
ILCTA_MDB HTS
– Cryostat delivery: mid May-2006
– Cryo lines to cave installed, feed can under construction
– Working 1.3 GHz RF system in MDB ( tested with CC II)
ILCTA_IB1 HTS
– Working on ( two cavity) cryostat design
• FY06 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
91
ILC
Horizontal Test Stand (WBS 5.9.1)
Americas
• FY07 Goals:
–
–
–
–
Operate ILCTA_MDB for 3.9 Ghz
Convert ILCTA_MDB to 1.3 GHz and begin operation ( $ 50 K M&S)
Cryo ops:2 FTE, testing/analysis:2 FTE, mechanical/RF tech:2 FTE
ILCTA_IB1 HTS: Eng/Design:2FTE, cryo & electrical techs:2 FTE
RF Eng:0.5 FTE, instrumentation:0.5 FTE
– M&S: IB1 cryostat $ 250 K, electrical & infra 85 K
– M&S: build mezzanine, shielding cave & interlocks $ 200 K
• FY07 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
92
ILC
Americas
Horizontal Test Stand ( WBS 5.9.1)
• FY07 Personnel:
–
–
–
–
–
Andy Hocker
TD IB1 tech grp
Valeriy Poloubotko
Clark Reid
New Physicist
Total
Fermilab Apr 4-6, 2006
1.00 FTE
1.75 FTE
0.25 FTE
0.25 FTE
1.00 FTE
4.25 FTE
ILC ART Review
93
ILC
Americas
ILCTA_MDB Cryogenics (WBS 5.9.3)
• FY07 Goals:
– Complete Cryogenics construction at ILCTA_MDB for HTS
– MDB Refrigerator and vacuum pump improvements
– Additional instrumentation
• FY07 Resources
– O.25 engineer, 0.75 tech assigned from AD cryo group
Fermilab Apr 4-6, 2006
ILC ART Review
94
ILC
Americas
Vertical Test Stand (WBS 5.9.2)
• Our goal is to rapidly advance the intellectual understanding of
SCRF surface physics and establish process controls to reliably
achieve high gradient ( 35 MV/M) SCRF cavity operation
• Approach: Establish a “tight loop” processing and test
infrastructure in the U.S.
• Tight loop elements:
–
–
–
–
–
Cavity fabrication improvements ( e.g. single crystal)
BCP & Electro-polish facilities
High purity water and High pressure rinse
Vertical test facilities
SCRF experts & materials program to interpret results
• Vertical test facilities exist at Cornell and TJNL (bare cavities)
• These are being modified for near-term use by ILC R&D
• On a longer term ( 2007) new Vertical Test Stand (designed for
35 MV/M) cavity testing is being built at FNAL
Fermilab Apr 4-6, 2006
ILC ART Review
95
ILCTA_VTS
ILC
Americas
• A Vertical Test Stand VTS is sited in IB1
because this building currently houses the
Magnet Test Facility  large refrigerator
capable of 60 W at 1.8 K
• Bare 1.3 GHz 9-cell Tesla-style cavities
LHe &
vacuum
lines
 Measure Q vs. T and Q vs. Eacc
• 250 W (CW) RF power required at maximum
gradient (Q=5x109, Eacc=35 MV/m)
• Installed in a vertical pit in the Floor
• Shielding against X-rays and Neutrons is an
important issue for 35 MV/M cavities
• Maintain “Controlled Area” status in IB1


Industrial Building 1
Cornell
<5 mrem/hr immediately outside shielding
<0.25 mrem/hr in normal working areas
Fermilab Apr 4-6, 2006
ILC ART Review
96
ILC
Vertical Test Stand (WBS 5.9.2)
Americas
• FY06 Status
–
–
–
–
–
–
–
Civil Design done, Radiation review ~done
Civil work done in ~ 2 months
Dewar design is advanced order soon
Instrumentation, rack layout, etc. has begun
Refrigerator modifications in the fall
Input coupler design will start soon
RF Power, LLRF, controls are elsewhere
• FY06 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
97
ILC
Americas
Vertical Test Stand (WBS 5.9.2)
FY07 Personnel
Name
Camille Ginsburg
Cosmore Sylvester
Ruben Carcagno
Joe Ozelis
Andrei Lounine
Oleg Prokofiev
Tom Peterson
Valeri Poloubotko
Clark Reid
Charlie Hess
William Mumper
Dean Validis
Danny Massengill
George Kirschbaum
Mark Thompson
Craig Lerette
Fred Wilson
Randy Ward
Fred Lewis
Steve Helis
Dan Eddy
Yuri Pischalnikov
Darryl Orris
Mike Herr
RF engineer
Chuck Worel
AD/ES&H tech
Primary Task
Project Physicist
Project Engineer
LLRF
RF and test instrumentation, operation
RF coupler design
test instrumentation and operation
cryogenic infrastructure mods, cryostat installation, reviews
cryogenic infrastructure mods, cryostat installation
cryogenics infrastructure mods, cryostat installation, drawings
top plate assembly, installation: shielding (rad+mag), instrum,
top plate assembly, installation: shielding (rad+mag), instrum,
top plate assembly, installation: shielding (rad+mag), instrum,
top plate assembly, installation: shielding (rad+mag), instrum,
top plate assembly, installation: shielding (rad+mag), instrum,
test instrumentation installation and operation
test instrumentation installation and operation
top plate assembly, installation: shielding (rad+mag), instrum,
top plate assembly, installation: shielding (rad+mag), instrum,
top plate assembly, installation: shielding (rad+mag), instrum,
test instrumentation and operation
test instrumentation installation
test instrumentation and operation
test instrumentation and operation
safety reviews
ILCTA RF liaison
Design and install safety interlocks
Design and install safety interlocks
Estimated Effort (%) for ILCTA_IB1_VTS
FY07 Q1 FY07 Q2 FY07 Q3 FY07 Q4
70
70
70
70
70
70
50
50
10
10
10
10
70
70
70
70
40
40
40
40
10
40
40
40
20
10
0
0
50
10
0
0
30
30
30
30
cavities
20
20
20
0
cavities
20
20
20
0
cavities
20
20
20
0
cavities
20
20
20
0
cavities
20
20
20
0
20
20
30
40
20
20
30
40
cavities
20
20
20
20
cavities
20
20
20
20
cavities
20
20
20
20
20
20
20
20
20
20
20
20
20
40
20
20
20
40
20
20
40
20
0
0
30
30
0
0
10
0
0
0
10
0
0
0
sum (%)
740.00
720.00
610.00
530.00
sum (FTE's)
7.4
7.2
6.1
5.3
6.5 FTE on average
Fermilab Apr 4-6, 2006
ILC ART Review
98
ILC
Vertical Test Stand (WBS 5.9.2)
Americas
• FY07 Goals:
–
–
–
–
–
–
–
Detailed plan exists
Design and fabricate Dewar top
Develop and build coupler
Modify IB1 cryogenics
Install RF, controls, instrumentation, etc
Put all together
Make it all work
• FY07 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
99
ILC
Cryomodule Assembly Facility (CAF)
Americas
( WBS 5.9.5)
• Scope: Build a CAF to
– Dress a single cavity for Horizontal Testing
– Prepare a 8 cavities string
– Build a Cryomodule
• FY06 Status:
–
–
–
–
The MP9 building was improved to house the CAF .
Clean Room has been constructed
Equipment & Components for the clean room
All the fixture for string assembly and cryomodule fabrication
purchased
– Ready to Assemble Cryomodule June 2006
– Training of Fermilab staff and Procedure development at DESY
• FY06 Resources (Fermilab core Funds)
Fermilab Apr 4-6, 2006
ILC ART Review
100
CAF ( WBS 5.9.5)
ILC
Americas
• Scope: Dress cavities for Horizontal testing and
Assemble ILC Cryomodule.
• FY07 goals:
– Build and commission a High Pressure Rinse system for
ILC Cavities ( may ship these M&S funds to MSU)
– Upgrade Ultra Pure Water System
– Dress ILC Cavities for Horizontal testing at ILCTA-MDB
– Assemble 1st ILC Cryomodule using Kit provided by
DESY and INFN.
• FY07 Resources: M&S includes 4 contract techs
Fermilab Apr 4-6, 2006
ILC ART Review
101
CAF ( WBS 5.9.5)
ILC
Americas
•
FY07 Personnel:
–
–
–
–
–
–
–
–
–
–
–
–
–
Tug Arkan
Brian Smith
Marco Battistoni
Jeff Eliott
Glen Smith
Jeff Wittenkeller
Mark Clebek
Euvgene Borissov
Mark Steinke
John Zweibohmer
QC
Process Eng
Technician
0.6 FTE
1.0
1.0
1.0 (Contract)
1.0
1.0
1.0 (Contract)
0.4
0.5
0.2
0.2
1.0
3.0 (2 Contract)
Total
8.0 FTE
Note: Move the contract Techs to M&S and do not count them as FTE.
Fermilab Apr 4-6, 2006
ILC ART Review
102
ILC
ILCTA_NM Facility Infrastructure
Americas
( WBS 5.9.6)
• Scope: Infrastructure to install and operate one
ILC RF unit with beam in New Muon Lab at FNAL
• FY06 Status:
– Cleaned the NML Building, Removing the CCM
– General infrastructure improvement including
computing, network, electrical and water.
– Funded with FNAL core funds in FY06
• FY06 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
103
ILCTA_NM ( WBS 5.9.6)
ILC
Americas
• Scope: Improve infrastructure to install and
commission Photo-injector and one Cryomodule
• FY07 goals:
–
–
–
–
Build cave for the test of ILC RF unit with photo-injector
Interlocks and electrical infrastructure
Move loading dock and build a beam dump
Temporary Beam-line extension from the end of the
Cryomodule to Beam Dump
• FY07 Resources:
Fermilab Apr 4-6, 2006
ILC ART Review
104
ILCTA_NM ( WBS 5.9.6)
ILC
Americas
• FY07 Personnel:
–
–
–
–
–
–
–
–
Paul Czarapata
Tom Sperry
Margaret Crayton
John Bell
Bocean Virgil
James Catalanello
James Kilmer
Misc AD & PPD Eng/Techs
Total
0.5 FTE
0.5 FTE
0.7 FTE
0.5 FTE
0.3 FTE
0.4 FTE
0.25 FTE
2.05 FTE
5.0 FTE
This crew exists and is working in FY06
Fermilab Apr 4-6, 2006
ILC ART Review
105
ILC
ILCTA_NM Cryo Construction (WBS 5.9.7)
Americas
• Scope: Construction of ILCTA_NML cryogenic system
• FY07 Goals:
– Engineering and technical support for cryogenic system
construction
– FY06 SWF + M&S support to start on the NML cryogenics was
provided by AD cryo using Fermilab core funds ($1050K)
– Effort moving from cryo in MDB to ILCTA_NM
– M&S Support includes
•
•
•
•
•
•
•
Compressor and vacuum pump installation ($207K)
Gas storage components ($30K)
Coldbox installation ($100K)
Cryogenic storage and distribution system ($467K)
Controls and spares ($250K)
Cryomodule interface equipment (end cans) ($1120K)
M&S support for 5 contract engineers, designers, and techs (as
required - $600K)
Fermilab Apr 4-6, 2006
ILC ART Review
106
ILC
Americas
ILCTA_NM cryo construction ( WBS 5.9.7)
• FY07 Resources
• FY07 Personnel:
– Crew worked in FY06 on MDB cryogenics NM cryo
– 15 FTE are a combination of AD Cryogenic Department
and PPD Mechanical Department personnel (presently
working on the project) and represents the baseline of
support that can be counted on in FY07. Additional
support will be required (using either contract or
temporary help) in order to maintain the schedule.
Fermilab Apr 4-6, 2006
ILC ART Review
107
ILC
Americas
Electron Source ILCTA_NM ( WBS 5.9.8)
• Scope: N/A
• FY06 Status: N/A
• FY06 Resources
– Was not funded in FY06
• Scope: Provide a new rf photo-gun (DESY type)
• FY07 goals:
–
–
–
–
Laser upgrade 200K
Laser table upgrade 140K
new rf gun 760K
Miscellaneous 100K
• Collaboration with Budker INP on the gun design,
production and testing
Fermilab Apr 4-6, 2006
ILC ART Review
108
ILC
Americas
Electron Source ILCTA_NM ( WBS 5.9.8)
• FY07 Personnel:
–
–
–
–
R. Fliller
J. Santucci
New laser phys (offer accepted)
R. Andrews
Total
Fermilab Apr 4-6, 2006
ILC ART Review
0.5 FTE
0.25 FTE
0.75 FTE
0.5 FTE
2.0 FTE
109
ILC
Americas
Test Facility Ops ( WBS 5.9.10)
• Scope: Operations support for all three ILCTA test
areas (MDB HTS, IB1 VTS, NML cryomodules)
• FY07 Goals:
– In FY07 each of the areas will need support for
operations. It is planned to share personnel
between areas for cryo and RF operations and
while we grow expertise in cavity handling
– Engineering and technical support:
•
•
•
•
•
Operation of cryogenic system
Handling of cavities and cryomodules
Operational support for RF power, LLRF and controls
Minor modifications and upgrades to existing systems
Repairs and maintenance
– M&S costs estimates are based on costs to operate other
cryogenic and RF systems at FNAL
Fermilab Apr 4-6, 2006
ILC ART Review
110
ILC
Americas
Test Facility Operations ( WBS 5.9.10)
• FY07 Resources
*M&S includes cost for cryogens and other operating expenses
Fermilab Apr 4-6, 2006
ILC ART Review
111
ILC
Americas
Test Facility Operations ( WBS 5.9.10)
• FY07 Personnel:
– ILCTA_NML
• Paul Czarapata (0.25), John Reid (0.25), AD Electrical Techs (0.5),
AD Cryogenics Engineer (0.5), PPD Mechanical Techs (1)
– ILCTA_MDB
• Paul Czarapata (0.25), John Reid (0.25), AD Electrical Techs (0.5),
AD Cryogenics Engineer (0.5), AD Mechanical Techs (2)
– ILCTA_IB1:
• Joe Ozelis (0.6), Yuenian Huang (0.5), Cosmore Sylvester (0.3),
Darryl Orris (0.3), New Engineer II (0.3), Yuriy Pischalnikov (0.2),
Ruben Carcagno (0.2), Dennis Shpakov (0.2), Andrzej Makulski
(0.2), Roger Nehring (0.2), Electrical & Mechanical Tech Support (1)
Fermilab Apr 4-6, 2006
ILC ART Review
112
Test Facility Instr. ( WBS 5.9.12)
ILC
Americas
• Scope: Beam Instrumentation for FNAL ILCTA
• FY06 Status:
– RF interlock system design and prototyping completed
– Cold cavity-BPM EM simulations and design underway
• FY06 Resources: None, new task for FY07
• FY07 Scope: same
• FY07 goals:
–
–
–
–
Completion of the RF interlock system
Prototyping of a cold cavity-BPM for the cryostat
Establishment of a cavity-BPM test-stand
Development, prototyping and production of a general
purpose digitizer board (ATCA-based)
– Design of an analog signal pre-processing interface for button
BPM’s of the photo-injector
– Design of bunch phase monitor electronics
– Design of a cavity-BPM signal down-converter
Fermilab Apr 4-6, 2006
ILC ART Review
113
Test Facility Instr ( WBS 5.9.12)
ILC
Americas
• Personnel:
–
–
–
–
–
–
–
–
–
–
–
–
–
–
John Van Bogaert
Charlie Briegel
Jim Crisp
Bob Dysert
Nathan Eddy
Brian Fellenz
Jim Fitzgerald
Marv Olson
Peter Prieto
Andrea Saewert
John Seraphin
Randy Thurman-Keup
Manfred Wendt
Duane Voy
Total
Fermilab Apr 4-6, 2006
0.25 FTE
0.25 FTE
0.50 FTE
0.25 FTE
0.50 FTE
0.25 FTE
0.25 FTE
0.25 FTE
0.75 FTE
0.25 FTE
0.25 FTE
0.25 FTE
0.25 FTE
0.25 FTE
4.50 FTE
ILC ART Review
114
ILC
Americas
Test Facility Instr (WBS 5.9.12)
FY07 Resources:
Fermilab Apr 4-6, 2006
ILC ART Review
115
ILC
Americas
Bid to Host: Conventional Facilities (WBS 7.1.1)
• Scope: Fermilab ILC site planning
• FY07 Goals:
– FNAL site specific technical drawings and machine layouts
– Characterize local surface and geotechnical site
– Optimize design and perform site specific cost estimate in
conjunction with A&E consultants
• FY07 Resources
FESS labor on charge system so M&S
Fermilab Apr 4-6, 2006
ILC ART Review
116
ILC
Industrial Cost Study and RF Unit Fabrication
(WBS 4.10.1, 7.2.1)
Americas
• Scope: Initiate the RF Unit Costs Study
• FY06 Status:
– Provide necessary back up documentation and justifications
to move the RF Unit Cost Study contract through the
signature authorization process
– Provide interface with industrial vendors to transmit required
designs and specifications to allow accurate cost estimation
and monitor progress of contract
– *Conventional Facilities Cost Study is also planned in FY06
• FY06 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
117
ILC
Industrial Cost Study and RF Unit Fabrication
(WBS 4.10.1, 7.2.1)
Americas
• Scope: Complete the RF Unit Cost Study and initiate industrial
order to fabricate an RF Unit as part of bid-to-host
• FY07 Goals:
– 4.10.1: Continue to provide interface with industrial vendors
to transmit required designs and specifications to allow
accurate cost estimation and monitor progress of contract
– 7.2.1:Begin a multi-year bid-to-host effort to qualify U.S.
industry for ILC components (first step: fabricate a complete
RF Unit using U.S. industry and lab infrastructure)
• FY07 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
118
ILC
Americas
FY07 Personnel (WBS 4.10.1, 7.2.1)
• Personnel:
– Phil Pfund
– Gregg Kobliska
– Mark Steinke
Total
Fermilab Apr 4-6, 2006
0.45 FTE
0.1 FTE
0.2 FTE
0.75 FTE
ILC ART Review
119
ILC
U.S. Site Specific Prog Mgmt (WBS 7.3.1)
Americas
• Scope: U.S. Site Specific accelerator design effort
• FY07 Goals:
–
–
–
–
–
Lead effort on U.S. Site Specific accelerator design ( for TDR)
Accelerator design optimized for FNAL site
Central Damping Rings, cryogenic facilities, etc.
Minimize impact on surrounding community, etc.
Candidate chosen by international search but must reside @ FNAL
• FY07 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
120
Conclusions
ILC
Americas
• FNAL’s ILC effort is growing rapidly
• Our request for FY07 is large $ 55 M (remove GDE, detector)
– 186 FTE
– $ 26 M M&S (direct) but several M of this goes to other labs
– Not included: $ 3.2 M for Detector R&D + $ 1.2 M for test beam
• The vast majority of this proposed effort is focused on R1,
R2 R&D (cavities and cryomodules) and on the RDRTDR
machine design effort
• More people wish to join… we should not have to send
them away because the ILC B&R category won’t support
them right now
• Most have their salaries paid with HEP funds now
• However, there still needs to be enough overall funding in
the labs and universities to support the desired level of
effort
Fermilab Apr 4-6, 2006
ILC ART Review
121
END
ILC
Americas
• GDE common fund is below
Fermilab Apr 4-6, 2006
ILC ART Review
122
ILC
Americas
GDE Common Fund (WBS 1.7)
• Scope: Support the GDE Office and Staff
• FY06 Status:
– GDE Office was established with staff support person and
ILC Americas communicator
– Coordinate activities associated with GDE meetings
– Developed (in conjunction with all three regions) the “ILC
Newsline” web based communication tool
• FY06 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
123
ILC
Americas
GDE Common Fund (WBS 1.7)
• Scope: Support the GDE Office and Staff
• FY07 Goals:
– Continue to support the GDE Office and coordinate
associated GDE meetings
– Upkeep of the ILC web page and develop additional
communication tools (incl. brochure)
– Implement EDMS solution for ILC
• FY07 Resources
Fermilab Apr 4-6, 2006
ILC ART Review
124
ILC
Americas
GDE Common Fund (WBS 1.7)
• Personnel:
– Max Hronek
– Elizabeth Clements
– Web Specialist*
Total
1.0 FTE
1.0 FTE
1.0 FTE
3.0 FTE
* Posted opening
Fermilab Apr 4-6, 2006
ILC ART Review
125