EASTERN MEDITERRANEAN UNIVERSITY FACULTY OF ENGINEERING DEPARTMENT OF MECHANICAL ENGINEERING MENG400 SUMMER PRACTICE REPORT Academic Year: Training Advisor: Submitted:…………………………….. Student’s Name:……………………… Student’s No:………………………….. Submitted to the Summer Practice Committee in partial fulfillment of the requirements for the Summer Practice Course MENG400 Eastern Mediterranean University Gazimağusa, TRNC Month/Year EVALUATION FORM MENG400 SUMMER PRACTICE CATEGORIES % OF TOTAL SCORE Place and Type of Job Conducted 5 Record and Logbook Keeping 15 Company’s Supervisor Evaluation 15 Report Writing 25 Oral Presentation 15 Oral Questions and Answers Session (Defense) 10 Creativity on the Job Training 5 Contents, Appendix, and Supporting Evidences 10 TOTAL SCORE 100% JURY MEMBERS SCORE Note: Passing Score is 65% for Satisfactory “S” Grade Jury Member 1:. ………………………………. Sign: …………………… Jury Member 2:………………………….……. Sign: …………………… Date of Presentation:…….. /……../ …….. REPORT WRITING SUPERVISOR and JURY MEMBERS APPROVAL FORM The final report should include all of the corrections and modifications made by the student’s report writing supervisor and assigned jury members. Without the approval of both the report will not be accepted. REPORT WRITING SUPERVISOR NAME: …………………………………………….. SIGNATURE: …………….……………………………….. JURY MEMBERS NAME: …………………………………………………… Signature: ………………………. NAME: …………………………………………………… Signature: ………………………. Date:....../…… / ……. TABLE OF CONTENTS (SAMPLE) INTRODUCTION……………………………………………………………………………3 CHAPTER 1………………………………………………………………………………….4 COMPANY INFORMATION………………………………………………………………4 1.1 Full Title of the Firm………………………………… ………………………………..4 1.2 Address of the Firm…….………………………… …………………………… …...4 1.3 Employment Data……… ………………… ………………………………………….4 1.4 Brief History of the Firm…… ……………………………………………………...4 1.5 Organization Chart… …… … ……………………………………………………….7 CHAPTER 2………………………………………………………………………………….8 PRODUCT INFORMATION…………………………………………………… …………8 2.1 Main Product of the Firm……………………………………………………………….8 2.2 Step by Step Production Line………………………………………………………….. 9 2.3 Management Functions……………………………………………………………… 10 2.3.1 Planning………………… ………………………………………………… … 10 2.3.2 Organizing……………………………………………………………………… 10 2.3.3 Staffing.................................................................................................................... 10 2.3.4 Directing…………………………………………………………………… … ….10 2.3.5 Controlling……………………………………………………………………… 10 2.4 Organization of the Company………………………………………………………… 10 2.4.1 General Manager……………………………………………………… …… 10 2.4.2 Quality Manager……………………………………… ………………… …….10 2.4.3 Quality Engineer………………… … … ………………………… … .10 2.4.4 Sales Manger……… ………………… ……… …………………… ……. .12 2.4.5 Sales Engineer ………………………… …… ……………………… …… 12 2.4.6 Purchasing Manger…… … ………… … …………………………… . 12 2.4.7 R & D Engineer … ………………… …………………………………… 13 2.5 Description of Departments………………………………………………………… ..13 2.5.1 Engineering Department……………………………………..……………… ..13 2.5.2 Manufacturing Planning Department ……..………………………………… .14 2.5.2.1 Order Line………………………….……… ………………………… 14 2.5.2.2 Preparation of Work Order…………………………………………… 15 WORK PREFORMED………………………………………………………………….22 3.1 Observations at the Workshop……………………………………………………….22 3.2 Milk Cooling Tank…………………………………………………………………..22 3.2.1 Vertical Type Milk Cooling Tank ……………………………………… …24 3.2.2 Horizontal Type Milk Cooling Tank……………………………… ……….26 3.3 Single Membrane Storage tank (30,000 It)…… ………………………… 28 CHAPTER 4……………………………………………………………………………...32 PERSONAL DEVELOPMENT………………………………………………………….32 APPENDIX A……………………………………………………………………… …….33 Task 1- Part list for Horizontal Type Milk Cooling Tank………………………………..35 Task 2- Vertical Type Milk Cooling Tank Drawings (1,000 It)……………………….….38 Task 3- Horizontal Type Milk Cooling Tank Drawings (4,000 It)………………….……39 Task 4- Storage Tank Drawings (30,000 It) ………………………………………….….. 40 Task 5- CIP Tank Drawings (2* 1500 It)……………………………………………..……41 Task 6- Centrifugal Pumps Drawings (KF-10)………………………………………..…..42 Task 7- Cooking Stretching Automatic Modeling Machine Drawings (KR-300)….… 43 Task 8- Flow Process Chart for Storage Tank……………………………………….… 44 Task 9- Cost Form of the firm……………………………………………………….……. 45 Task 10- Quality Control Form for Storage Tank……………………………………. 46 Task 11- Production Chart of the Firm………………………………………………… 47 Task 12- Calculation of the storage Tank……………………………………………… 48 Task 13- Calculation of the Pressure Burst…………………………………………… 49 APPENDIX B………………………………………………………………………………50 Figure 1- Machine Equipment List of the Firm……………………………………… Figure 2- Machines Setting Plan of the Firm…………………………………………. Figure 3- Machines Picture of the firm………………………………………………… Figure 4- Firm Catalogues……………………………………………………………… 51 52 53 54 CHAPTER 1 INTRODUCTION This chapter should include an introduction to the company; your job description and duties Experienced gained or lost during your training; your interaction with your coworkers and team members; common experiences that helped get the tasks done; and an introduction to following chapters and sections in your report. CHAPTER 2 COMPANY INFORMATION INTRODUCTION This is Chapter 2 in your report. You should collect all the information that is relevant to your work while at the company. No internet pictures or photos will be accepted. Ask for the information if not available. Take photos of yourself and coworkers and include them in the report. Pictures while performing your work at the company with other coworkers is a must. Information needed such as: Type of the company and what they manufacture. Location of the Company (City, Country) Number of employees and number of mechanical engineers at that company Company organizational chart with you in it showing your position in the scheme of things in the company. Flow chart of the company organizational structure Etc. CHAPTER 3 PRODUCT INFORMATION INTRODUCTION This Chapter should include: Production line Quality control Product design Research and development Product market and marketing strategies Competitors, locally and globally Etc. CHAPTER 4 WORK PERFORMD INTRODUCTION Use your notes and daily work summary to write this chapter. You can start by general introduction to the work you did and then go in detail, detailing your daily work and functions and your setbacks and accomplishments. This part is the most important part of your report and a great care both in writing and technical contents must be taken. Your daily summary contained in the logbook should support the information presented in the chapter. CHAPTER 5 PERSONAL DEVLOPMENT INTRODUCTION Introduction should include comparison between your school work and the work you were exposed to or actually performed. List similarities and differences between practical real life problems and theory learned in your engineering courses. Can you now understand why you have been taught this way? Do you need to memorize formula and copy solutions from other person in real life work? What are the benefits of the critical thinking you learned as an engineering students and the real life problem solving issues and techniques. Answers to the above questions and many questions like them that you can ask yourself can help you write a good chapter on this topic. CHAPTER 6 DISCUSSION, RECOMMENDATION, AND CONCLUSION This chapter should include discussion of various issues and problems encountered. It can also include recommendations and suggestions for the improvements of the industrial training program. And it could end up with positive conclusion or really discouraging conclusion, depending on your experiences and personal and professional gains. REFERENCES Include any reference to textbook, website, magazine, company catalogs and machines manuals, etc. Appendix: This is where every thing that you want to include in the report that supports your report authenticity is placed. Things such as: Pictures showing you are working with your coworkers or supervisor Company original catalogs and product procedure. Pictured samples of the products that you worked on as it is being produced Engineering drawing and samples of design calculations, etc