Autodesk® Utility Design (AUD): Workflow and ERP Optimization at Southern California Edison Debra Brooks Project Manager Jennifer Ryan Technical Specialist © 2011 Autodesk Class Summary In this class, you will learn about SCE’s: Vision and approach used to unify design processes for Distribution and Transmission using AUD Ability to realize the benefits of an IPSEC based work order lifecycle Use of AUD to enable standardization in the design and engineering processes Technical integration of work management applications © 2011 Autodesk Learning Objectives At the end of this class, you will: See how AUD can fit into an integrated suite of work management tools Understand SCE’s solution to many workflow challenges faced in the design process Apply lessons learned from SCE's AUD & ERP implementation © 2011 Autodesk 125 Years of Edison Video © 2011 Autodesk Southern California Edison One of the Largest U.S. Electric Utilities 180 cities in 50,000 square-miles of service territory Nearly 14 Million People Served Renewable energy Met 19.4% of our Customers’ Energy Needs in 2010 3,000,000+ smart meters installed as of September 2011 Delivering Service Takes 16 utility interconnections 4,990 transmission and distribution circuits 365 transmission and distribution crews Over 15,500 TDBU employees © 2011 Autodesk Vision and Approach © 2011 Autodesk Context: Business Drivers for ERP Old Systems EIX Capital Projects New Systems Smart Connect Customer Expectations © 2011 Autodesk ERP Guiding Principles: 2004 To facilitate incremental delivery of functionality, reduce productivity dips, consistency of implementation, and preserving the objectives of the overall plan – a set of guiding principles were developed including: Work will be centrally initiated for all of TDBU Access to Tabular and Graphical Designs will be provided through Design Manager for all Transmission and Distribution users, and Tabular Designs for Substation users A standard set of Compatible Units will be developed for all of TDBU Work will be designed Graphically in AUD product for Sub-Transmission, Distribution and Substation work, wherever possible using Compatible Units Work will be scheduled for all TDBU through a central scheduling tool – ClickSoft Forecast function will be performed to allow for capacity planning and resource leveling Units of Work will be utilized for scheduling all work These guiding principles were then embedded into a strategic framework called “Day in The Life” end state vision © 2011 Autodesk The IPSEC Work Process Within Work Management, IPSEC is a shorthand way of describing the phases of work the EAM Team is enabling with SAP and the ‘Bolt On’ applications: 2. Plan refers to actions taken to establish accounting, identify resources and develop work instructions. 3. Schedule refers to actions taken to commit resources required to perform work. 4. Execute refers to actions taken to perform work and report completion. 1. Initiate/Identify refers to actions taken to document the need to perform work. 5. Close refers to actions taken to update status, asset and equipment records. © 2011 Autodesk Achieving the vision – Fit-Gap Analysis: 2005 ERP-Best of Breed Fit-Gap Summary SAP SAP + Bolt-Ons BOB Only Fit Fit Fit Initiate, Plan, & Design 4 4 4 Scheduling and Dispatch 3 4 3 Perform & Close 3 3 4 4 3 3 Key capabilities Summary Major Gaps 1) Limited Optimization 2) Not suitable for short duration work 3) No Dispatching 4) Inability to generate forecast 5) No dynamic rescheduling 6) No graphical designs capability 7) No GIS capability 8) Cannot perform complex pricing calculations 9) Lack sufficient Integrated Mobile Capabilities Recommended Bolt-Ons • • • • Recommendation Implement SAP, and Bolt-on: Scheduling, Dispatch, Design Manager, GIS, Graphical Design Tools, and Integrated Mobile Applications No Major Gaps 4 = Meets 3 = Partially Meets 2 = Somewhat Meets 1 = Does Not Meet 1) Work progress view not complete 2) Need a work generation engine 3) Difficult to find all functionality in one solution 4) Cannot perform complex pricing calculations 5) GIS 6) Limited Integrated Mobile Capabilities Scheduling Tool Design Manager and Graphical Design Tools Geographic Information System (GIS) Integrated Mobile Applications © 2011 Autodesk End State Vision – System & Process Alignment: 2006 Internal / External Customers eMobile SAP CSS SCE’s DM Integrated Design Process SCE’s DM Order Design AUD GIS SAP Optimized Mobile Scheduling Ruggedized Close & Software Notebooks Feedback Click Soft CU Plan SAP CMS S A P Initiate eMobile Schedule Execute Close In-Flight © 2011 Autodesk Architecture: Major Interfaces NetComm Radio Equipment Bolt-On Systems Total of 16 Different (non-SAP) Systems Customer Service CSS NCMM (Telecomm) (Customer Service System) Scheduling Optimization, Forecasting & Planning Mobile Solution ClickSoft eMobile (Field Tools) SAP Functionality @ SCE Project Systems Work Mgmt SCE Design Manager Finance Payroll / HR Portal Materials Mgmt Supplier, Services Mgmt Reporting BI Outage Management OMS (Outage Management System) DM AUD Graphical Design POWER PLANT (Finance) Fixed Asset Accounting GESW Circuit Mapping © 2011 Autodesk SCEs Compatible Unit Workflow CU Masterdata Graphical Design SCE’s DM COSTING & PRICING Attributes GDT Collected CU Attributes • Operation •Schedulable UOW •Work Center •LOE •Action (Install / Remove) •Components •Need Date • Responsible Party (SCE/ Customer) • Performing Party (SCE / SCE Contractor / Customer Contractor) • Use (T/S/D/Svc) • Exceptions Attributes CUs Click Operation Attributes Work Order Operation Attributes • Skill set aggregation • Summary Operation • LOE (level of effort) •Work Center •LOE •Action (Install / Remove) • Components CU Design Attributes Attributes PowerPlant • CU Characteristics • Asset Record Creation • Material CPR Account Costing & Pricing CU Attributes • Operation •LOE •Action (Install / Remove) •Components •Need Date • Responsible Party (SCE/ Customer) • Performing Party (SCE / SCE Contractor / Customer Contractor) • Use (T/S/D/Svc) • Exceptions Planned CUs SAP Attributes Accounting Attributes • CPR Account • Quantity / Estimate Translation Summary Operations Schedulable Operations Ops © 2011 Autodesk AUD Project Timeline: 2007 - 2012 April 2007: Contract Awarded to Autodesk 2007 April – Sept 2007: Requirements Gathering Oct 2007 – Nov 2010: Development 2008 Jan 2009: Deployment to Distribution 2009 Sep 2008 – Dec 2010: Testing Nov 2010: 2012 and beyond: Deployment to Transmission Continuous Improvements 2010 May 2010: Integration with SAP 2011 2012 June - Dec 2011: Development and Implementation of U.I. Project © 2011 Autodesk IPSEC Integrated Workflow © 2011 Autodesk SCE Design Manager Project Information Initiate DM, SAP, CSS Plan DM, AUD Schedule Click Execute Field Work Close SAP & PowerPlant © 2011 Autodesk AUD Project Information Initiate DM, SAP, CSS Plan DM, AUD Schedule Click Execute Field Work Close SAP & PowerPlant © 2011 Autodesk AUD Landbase Initiate DM, SAP, CSS Plan DM, AUD Schedule Click Execute Field Work Close SAP & PowerPlant © 2011 Autodesk AUD Material Ordering/Upload Initiate DM, SAP, CSS Plan DM, AUD Schedule Click Execute Field Work Close SAP & PowerPlant © 2011 Autodesk SCE Design Manager Costing Initiate DM, SAP, CSS Plan DM, AUD Schedule Click Execute Field Work Close SAP & PowerPlant © 2011 Autodesk Design Data – Operations published to SAP Initiate DM, SAP, CSS Plan DM, AUD Schedule Click Execute Field Work Close SAP & PowerPlant © 2011 Autodesk SAP PM Order – Material Reservations Initiate DM, SAP, CSS Plan DM, AUD Schedule Click Execute Field Work Close SAP & PowerPlant © 2011 Autodesk ClickSoft - Scheduling Initiate DM, SAP, CSS Plan DM, AUD Schedule Click Execute Field Work Close SAP & PowerPlant © 2011 Autodesk SAP - Compatible Unit Design Initiate DM, SAP, CSS Plan DM, AUD Schedule Click Execute Field Work Close SAP & PowerPlant © 2011 Autodesk SAP CU Design – Technical Object Initiate DM, SAP, CSS Plan DM, AUD Schedule Click Execute Field Work Close SAP & PowerPlant © 2011 Autodesk SAP Asset Record Creation Initiate DM, SAP, CSS Plan DM, AUD Schedule Click Execute Field Work Close SAP & PowerPlant © 2011 Autodesk SAP – PowerPlant - Fixed Asset Accounting Pole, Douglas Fir Switch Capacitor Guy Wires for Support Street Light Telephone Lines & Sealing Box Climbing Spikes Initiate DM, SAP, CSS Plan DM, AUD Schedule Click Execute Field Work Close SAP & PowerPlant © 2011 Autodesk Lessons Learned What Worked Well: Phased implementation of technology to minimize impact to users Performance considerations and testing as part of project scope Stakeholder Engagement – Business Advisors and Super User SME Networks Opportunities for Improvement: Managing Utilization Expectations AUD requirement definition was too large, resulting in vague and missing requirements Project resources were not sufficient to support scope (especially Transmission) Ensuring the system test environment is a true replica of production Key Challenges: Integrating and aligning multiple project lifecycles Large Drawing formats and system performance Base drafting experience of user community © 2011 Autodesk Questions? © 2011 Autodesk Autodesk, AutoCAD* [*if/when mentioned in the pertinent material, followed by an alphabetical list of all other trademarks mentioned in the material] are registered trademarks or trademarks of Autodesk, Inc., and/or its subsidiaries and/or affiliates in the USA and/or other countries. All other brand names, product names, or trademarks belong to their respective holders. Autodesk reserves the right to alter product and services offerings, and specifications and pricing at any time without notice, and is not responsible for typographical or graphical errors that may appear in this document. © 2011 Autodesk, Inc. All rights reserved. © 2011 Autodesk