Feed Price Update and Daily Feed Efficiency Drivers Joel DeRouchey, Mike Tokach, Bob Goodband and Steve Dritz Kansas State University www.KSUswine.org Presentation Outline • • • • Feed efficiency drivers to reduce feed cost Feed processing advancements Ingredient and diet pricing Additional resources Means to Reduce Feed Cost • Improved F/G = more profit? – Does the best achieving F/G producers mean they are the most profitable? – NO – Then is F/G tied to profitability? – YES, but is complicated based on individual situations. • Lowest cost diet = optimal return? – No, diet energy must be accounted for to assure growth rate is not jeopardized for optimal marketing – Another complicated decision making process FeedEfficiency Efficiency Feed HighHigh feed feed disappearance disappearance Low LowADG ADG Other factors Other factors Genetics Disease Particle size Feed wastage Genetics Diet form Temperature Feed availability Mortality Water availability Feed delivery Diet deficiency Amino acid deficiency Temperature Low Energy diets Feeder Adjustment – Poor adjustment with pans greater than 60% covered can increase feed wastage, especially in late finishing – Old feeders with poor feeder design or inability to adjust will increase wastage Meta-analysis results (15 experiments) Items Dry Wet-dry SEM P - value Initial wt, lb Final wt, lb 74.3 228.6 74.3 235.9 5.9 13.8 0.27 <0.01 ADG, lb ADFI, lb F/G 1.92 5.09 2.59 2.01 5.36 2.59 0.046 0.223 0.10 <0.01 <0.01 0.93 Yield, % HCW, lb BF, mm Loin, mm Lean, % 75.8 201.7 16.7 62.2 51.4 75.6 208.1 18.1 61.6 50.8 0.26 2.1 0.23 0.68 0.85 0.57 <0.01 <0.01 0.14 <0.01 6.4 5.0 0.34 0.02 Water disappearance, L/pig/d Nitikanchana et al., 2012 Wet-dry feeder economic analysis (IOFC, Income over feed cost) Feed cost = 306 $/ton, Carcass price = 0.88 $/lb, 1.5$/ %lean reduction Same F/G Same F/G Reduction in Lean Poor F/G Poor F/G Reduction in lean Dry 90.81 90.81 88.86 88.86 Wet-Dry 92.42 91.55 88.77 87.81 $/pig + 1.61 +0.74 - 0.09 -0.95 Nitikanchana et al., 2012 Effective Temperature Effective temperature, oF – 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 If temperature is too low, pigs will increase their feed intake to maintain body temperature. Because the feed is going towards heat needs and not growth, feed efficiency will become poorer. Upper Critical Limit Lower Critical Limit Heat Stress Cold Stress Body weight, lb Effective Temperature Effect of environmental temperature on the performance of growing pigs (50 to 125 pounds)1 Temperature, oF 50 72.5 95 ADG, lb 1.70 1.76 1.41 ADFI, lb 4.86 4.21 3.52 Feed/gain 2.91 2.41 2.52 Item 1Summary of 3 experiments; Stahly and Cromwell, 1979, 1981. Disease or Other Stress – Disease problems that lower ADFI will greatly lower ADG. Mortality will increase F/G by about 0.015 for each 1% increase in mortality when spread across the finishing period. – Stressors are additive • Reducing stress will improve F/G Update on Feed Processing Research to Reduce Costs Effect of particle size and diet form on finishing pig performance (d 0 to 111; BW 57 to 288 lb) 2.4 2.3 ADG, lb 2.2 300 vs 600 microns P < 0.15 Grind x form P < 0.001 Grind P = 0.89; Form P < 0.001 SEM = 0.018 Meal Pellet 2.17 2.11 2.1 2.06 2.02 1.99 2.0 1.9 1.8 600 micron corn 300 micron corn 300 micron diet Particle size and portion ground De Jong et al., 2012 Effect of particle size and diet form on finishing pig performance (d 0 to 111; BW 57 to 288 lb) 3.0 2.9 2.82 300 vs 600 microns P < 0.001 Grind x form P = 0.37 Grind P = 0.52; Form P < 0.001 SEM = 0.03 Meal Pellet F/G 2.8 2.74 2.71 2.7 2.60 2.6 2.60 2.5 600 micron corn 300 micron corn 300 micron diet Particle size and portion ground De Jong et al., 2012 Effect of particle size and diet form on finishing pig performance (d 0 to 111; BW 57 to 288 lb) Income over feed cost, $/pig $70 $65 300 vs 600 microns P < 0.01 Grind x form P = 0.15 Grind P = 0.03; Form P < 0.001 SEM = 1.143 $60 $55 Meal $62.20 Pellet $61.35 $57.94 $53.96 $53.27 $50 600 micron corn 300 micron corn 300 micron diet Particle size and portion ground De Jong et al., 2012 Effects of particle size on feed efficiency 1.0% per 100 microns 3.0 3.4 2.9 3.3 2.8 3.2 2.7 Cabrera, 1994b DeJong, 2012 2.6 Wondra, 1995 Particle size, microns Particle size, microns 300 400 400 600 500 800 2.5 600 3.0 Paulk, 2011 700 3.1 Cabrera, 1994a 800 F/G 3.5 1.2% per 100 microns Every 100 microns = 1. F/G improves by ~1.2% 2. 7 lbs less feed/finishing pig 3. Current $0.98/pig savings in feed cost Grain Particle Size • F/G directly impacted by particle size of cereal grains • Research in high co-product diets: – While corn in diet is decreased, finishing pigs still respond similarly to improved F/G with reduced corn particle size – Whole diet grinding – not a benefit in meal diets – High fiber, low digestibly ingredients may be negatively affected by particle size reduction. • Takes more time/energy to grind cereals finer, however, less total tonnage is manufactured by the mill. • Testing method impacts results: – Lab using a flow agent will report a value approximately 80 µ lower then actual. Pelleting on growth performance of grow-finish pigs 2005 to 2011 Meal Reference Groesbeck et al. (2005) Groesbeck et al. (2005) Groesbeck et al.(2006) Potter et al. (2009) Potter et al. (2009) Myers et al. (2010) Potter et al. (2010) Frobose et al. (2011) Frobose et al. (2011) Myers et al. (2011) Paulk et al. (2011) Paulk et al. (2011) Average Pellet ADG 0.83 0.62 0.80 1.95 1.92 1.81 1.92 1.46 1.29 1.96 2.50 2.31 F/G 1.25 1.43 1.25 2.12 2.83 2.76 2.86 1.72 1.51 2.73 2.75 2.50 ADG 0.90 0.65 0.78 2.05 2.04 1.94 2.03 1.43 1.38 1.97 2.63 2.44 F/G 1.22 1.37 1.17 2.07 2.68 2.82 2.70 1.63 1.40 2.67 2.55 2.40 1.61 2.14 1.69 2.06 Average response = 5.0% for ADG and 4.0% for F/G 18 Effects of pellet quality on F/G in 30 to 70 lb pigs F/G 1.70 1.60 P < 0.05 1.59 a a 1.57 1.51 b 1.50 1.40 Meal Pellets Pellets with 30% fines Nemecheck et al. 2012 Pellet quality Pellets with fines Good quality pellets Nemecheck et al. 2012 20 Effect of medium-oil DDGS on pig performance (d 0 to 67; BW 152 to 280 lb) 2.1 Linear P > 0.01 SEM = 0.02 ADG, lb 2.0 7.4% fat, 28.1% CP, 10.8% ADF, 25.6% NDF 1.93 1.9 1.87 1.85 1.80 1.8 1.7 0% 15% 30% Medium-oil DDGS Graham et al., 2012 45% Effect of medium oil DDGS on pig performance (d 0 to 67; BW 152 to 280 lb) 3.4 Linear P > 0.02 SEM = 0.04 3.3 F/G 3.2 3.26 3.19 3.20 15% 30% 3.13 3.1 3.0 2.9 0% Medium-oil DDGS (7.4% oil) Graham et al., 2012 45% Effect of medium oil DDGS on pig performance (d 0 to 67; BW 152 to 280 lb) 75 74 Linear P > 0.02 SEM = 0.04 74.0 Yield, % 73.2 73 72.4 71.8 72 71 70 0% 15% 30% Medium-oil DDGS (7.4% oil) Graham et al., 2012 45% Effect of medium oil DDGS on pig performance (d 0 to 67; BW 152 to 280 lb) Jowl fat iodine value, mg/g 80 Linear P > 0.02 SEM = 0.04 77 73.7 74 71 76.3 70.2 71.1 68 65 0% 15% 30% Medium-oil DDGS (7.4% oil) Graham et al., 2012 45% Corn DDGS quality control • Variability in DDGS quality – Main issue is fat level • Low = < 5% fat • Medium = 6 to 9% fat • High = > 9% fat Fat, % 4.0 7.5 11.0 NE, % 80.0% 87.5% 95.0% – Need to monitor DDGS quality or work with company that monitors DDGS quality – Ethanol plants guarantee often underestimate the true oil content – guarantee 6% but really 9% Predicted Digestible and Net Energy of DDGS 4000 Energy, Kcal/kg 3500 y = 62.347x + 3058.1 R2 = .41 Net Energy 3000 Digestible Energy 2500 y = 115.01x + 1501 R2 = .86 2000 1500 5 6 7 8 9 Oil, % 10 11 12 13 Historical Ingredient Prices June 2009 June 2010 June 2011 June 2012 June 2013 Corn, $/bu $4.00 $3.20 $7.25 $6.00 $7.30 SBM, $/ton $395 $285 $350 $400 $474 DDGS, $/ton $150 $120 $200 $240 $220 CWG, $/cwt $27 $33 $50 $46 $42 Dical, $/cwt $23 $26 $28 $33 $27 L-lysine, $/cwt $70 $110 $120 $113 $83 ~cost/finishing pig $64 $57 $90 $87 $97 Example Diets with Alternatives • Phase = 125 – 170 lb of body weight • Corn = $7.30/bu ($260/ton) • SBM, 46.5% = $474/ton • DDGS (7.5% Fat) = $220/ton • Wheat midds = $212/ton • Meat and Bone = $550/ton • Moncal P, 21% = $540/ton • L-Lysine = $0.83/lb Ingredient Corn SBM, 46.5% Meat & bone meal DDGS, 7.5% fat Wheat middlings Lysine HCl DL-Methionine L-Threonine Monocal P, 21% P Limestone VTM & Salt SID Lys:ME, g/Mcal SID Lys SID Met & cys:lys SID Thr:lys SID Trp:lys ME, kcal/lb CP, % Available P, % Higher Corn/soy AA 1537 1573 417 377 Meat & bone 1569 314 100 DDGS 1121 235 Wheat DDGS & midds midds 1303 830 247 124 600 3 12 2 23.5 12 400 6.7 0.3 1.5 10 20 12 2.5 0.84 58 63 17.0 1,513 16.8 0.28 2.52 0.83 72 66 17.0 1,481 18.7 0.23 2.52 0.83 58 62 17.0 1,482 14.8 0.23 3.9 16 15 12 5.4 0.25 1.2 16 15.5 12 2.52 0.84 60 62 19.1 1,515 16.4 0.23 2.52 0.84 58 62 17.0 1,516 15.3 0.23 6.4 0.6 600 400 7.9 26 12 2.52 0.81 73 63 17.0 1,446 18.1 0.27 Ingredient Corn SBM, 46.5% Meat & bone meal DDGS, 7.5% fat Wheat middlings Lysine HCl DL-Methionine L-Threonine Monocal P, 21% P Limestone VTM & Salt Diet w/ processing Higher Corn/soy AA 1537 1573 417 377 Meat & bone 1569 314 100 DDGS 1121 235 Wheat DDGS & midds midds 1303 830 247 124 600 3 16 15 12 5.4 0.25 1.2 16 15.5 12 3.9 6.4 0.6 12 2 23.5 12 400 6.7 0.3 1.5 10 20 12 600 400 7.9 26 12 $322.00 $318.00 $326.28 $289.88 $297.52 $268.79 Budget, lb/pig 120.0 120.0 120.2 122.8 122.7 125.8 Feed cost, $/pig $19.32 $19.08 $19.61 $17.80 $18.25 $16.91 2.67 2.67 2.67 2.73 2.73 2.80 F/G Effect of DDGS (0, 15, 30%) and Midds (0, 9.5, 19%) on pig performance (90 to 270 lb) Carcass weight, lb 197 195.8 195 194.3 195.5 193.7 Duration P > 0.38 SEM 2.54 193.5 193 191.4 191 189 d 0 to 43: d 43 to 67: d 67 to 90: Low Low Low High Low Low High Med Med High High Low High High Med Asmus et al., 2011 High High High K-State Web Resources www.ksuswine.org • DDGS Calculator • Synthetic Amino Acid Calculator • Fat Analysis Calculator • Feed Budget Calculator • Feeder Adjustment Cards • Particle Size Information • Marketing Calculators • Gestation Feeding Tools 32 33 www.KSUswine.org 34 www.swinefeedefficiency.com Newly Developed F/G Factsheets • • • • • • • • • • • • • Swine Feed Efficiency, IPIC 25a: Not Always Linked to Net Income Swine Feed Efficiency, IPIC 25b: Genetic Impact Swine Feed Efficiency, IPIC 25c: Particle Size Testing Methodology Swine Feed Efficiency, IPIC 25d: Influence of Particle Size Swine Feed Efficiency, IPIC 25e: Influence of Pelleting Swine Feed Efficiency, IPIC 25f: Influence of Temperature Swine Feed Efficiency, IPIC 25g: Decision Tree Swine Feed Efficiency, IPIC25h: Influence of Market Weight Swine Feed Efficiency, IPIC 25i: Effect of Dietary Energy Swine Feed Efficiency, IPIC 25j: Influence of Ractopamine Swine Feed Efficiency, IPIC 25k: Feeder Design and Management Swine Feed Efficiency, IPIC 25l: Influence of Amino Acids Swine Feed Efficiency, IPIC 25m: Sow Feed on Whole Farm Efficiency www.swinefeedefficiency.com 35 Thank you! 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