Safety of Laboratory Staff and Quality Assurance Programmes Lecture Module 11 IAEA International Atomic Energy Agency General introduction IAEA 2 Laboratory safety Two basic objectives: • To ensure safety of laboratory staff • To ensure that no hazardous materials leave laboratory These are both achieved by well controlled safe working practices IAEA 3 Background information • WHO Laboratory Biosafety Manual 3rd edition • In addition, staff should conform to their national and institutional legislation on regulations regarding safe working generally in laboratories IAEA 4 Specifics There are some particular features concerning safety in cytogenetics laboratories that are worth highlighting. • Risk of blood borne infections • Risk from use of ultra-violet light • Risk from use of specialised chemicals IAEA 5 Infection risk Two broad principles: • Containment of materials Universal precautions • Staff health preventative measures Vaccinations IAEA 6 Optical risk Ultraviolet lamps may be used in: • Sterilizing interior of class 2 microbiological safety cabinets • Exposing slides during FPG staining procedure • UV fluorescence microscopes IAEA 7 Chemicals classically used in biological dosimetry • • • • Certain fine chemicals and pharmaceuticals are used routinely in procedures of biological dosimetry When present in cultures or used in staining procedures, they are mostly used in small volumes and in dilutions that generally present no health hazard They are, however, made up and stored in concentrated stock solutions Main reagents of concern and their internationally agreed risk phrases (R numbers) are listed here Benzylpenicillin R 42; 43 Bromodeoxyuridine R 20; 21; 22; 46; 61 Calyculin A R 23; 24; 25; 38 Colcemid R 25; 63 Cytochalasin B R 26; 27; 28; 63 Formamide R 37; 38; 41; 61 Giemsa stain R 20; 21; 22; 40; 41 Heparin R 36; 37; 38 Hoechst stain R 23; 24; 25; 36; 37; 38 Hypaque R 42; 43 Okadaic acid R 23; 24; 25; 38 Pepsin R 36; 37; 38; 42 Phytohaemagglutinin R 20; 21; 22, 43 Ribonuclease A R 20; 21; 22; 38 Streptomycin sulphate R 20; 21; 22; 61 1 IAEA WHO Laboratory Biosafety Manual, part VI 8 Chemical risk : meanings of internationally agreed risk phrases (R numbers) R20 Harmful by inhalation R21 Harmful in contact with skin R22 Harmful if swallowed R23 Toxic by inhalation R24 Toxic in contact with skin R25 Toxic if swallowed R26 Very toxic by inhalation R27 Very toxic in contact with skin R28 Very toxic if swallowed R36 Irritating to eyes R37 Irritating to respiratory system IAEA R38 Irritating to skin R40 Possible risk of irreversible effects R41 Risk of serious damage to eyes R42 May cause sensitization by inhalation R43 May cause sensitization by skin contact R46 May cause heritable genetic damage R61 May cause harm to the unborn child R63 Possible risk of harm to the unborn child 9 Quality programmes and the ISO standards IAEA 10 Overview of the technical validations IAEA 11 2002 INTERNATIONAL INTERCOMPARISON Lab 14; 0,5 Gy/min Yield of aberrations 1,6 Lab 2; 0,45 Gy/min 1,4 Lab 6; 0,5 Gy/min 1,2 Lab 7; 0,24 Gy/min 1 Lab 12; 0,5 Gy/min Lab 13; 0,5 Gy/min 0,8 Lab 15; 1 Gy/min 0,6 Lab 4; 0,7 Gy/min 0,4 Lab 11; 0,09 Gy/min 0,2 0 0 Polynomial (Lab 15; 1 Gy/min) Polynomial (Lab 14; 0,5 Gy/min)1 2 3 Polynomial (Lab 12; 0,5 Dose (Gy) Gy/min) Polynomial (Lab 6; 0,5 Gy/min) Polynomial (Lab 13; 0,5 Gy/min) Polynomial (Lab 7; 0,24 Gy/min) Polynomial (Lab 2; 0,45 Gy/min) IAEA 4 5 12 Standards used • IAEA, EPR-Biodosimetry, 2011: Cytogenetic dosimetry: applications in • • • • preparedness for and response to radiation emergencies IAEA, Safety Guide GS-G-3.2: The management system for technical services in radiation safety ISO/CEI 17025:2005 General requirements for the competence of testing and calibration laboratories ISO 19238:2004 Radiation protection- performance criteria for service laboratories performing biological dosimetry by cytogenetics ISO 21243:2008 Radiation protection — Performance criteria for laboratories performing cytogenetic triage for assessment of mass casualties in radiological or nuclear emergencies — General principles and application to dicentric assay IAEA 13 Standard must cover these aspects • • • • • What you are trying to achieve What you do How do you make sure it is right What do you do when it is not right And, lastly, how do you check that system works IAEA 14 ISO Standard general approach • Why a quality assurance approach ? • To satisfy the requirements of professionalism • To point out its qualification and its competence • To develop the competence by inquiring and informing • Quality assurance approach can be divided into two parts: • First, internal mechanisms such as “ internal audit” or “total quality management”, which are processes of professional self-review and quality awareness, respectively. • Second, certification (accreditation) which applies to processes more under the direct control of managers and operated by an external agency, in other words an external standards approach. • How ISO can help to achieve the standardization aims ? • Large consensus from scientists to industrials • Participation on a voluntary basis • To develop the competence by inquiring and informing IAEA 15 Biodosimetry ISO documents IAEA 16 Interaction steps in handling numbers of cases IAEA 17 General organisation Management process Measure and continual system improvement Quality objectives, Management review Corrective and preventive actions / Internal audits Client satisfaction measurement Client Technical process A satisfied client Resources management Quality management system Documents control / Quality and technical records control IAEA Personnel department/ Purchases Supplies equipments and reagents 18 Management process Quality objectives, Management review • One review of the system every year Check of all the documents to ensure current accuracy Quality objective checks • Each staff member has their own function The head of the lab formulates the objectives and defines staff functions One technician is in charge of the quality assurance system One scientist is in charge of the laboratory material One technician is in charge of purchases One scientist is in charge of documents management IAEA 19 Measure and continual system improvement Corrective and preventive actions / Internal audits • Establishment of a complaints book: Difficult to fill in regularly Direct benefit for the lab • Audit: To evaluate the system periodically To progress improvements Conducted by external consultants to have an original point of view IAEA 20 Quality management system Documents control / Quality and technical records control • A quality assurance manual + others • Traceability Of products Of the sample • Equipment maintenance • According to the critical points of the technique: Microscopes The laboratory (safety, sterility…) IAEA 21 Resources management Personnel department/ Purchases Supplies equipments and reagents • General institutional processes Recruiting Purchases: for some products only one supplier • Materials management Identification of key products Guaranteed supply of ready-to-use products IAEA 22 Client Satisfied client Technical process • Lab must ensure that it can be contacted 24 / 7 • All contacts from potential clients should be followed up • Results can be conveyed to client electronically to ensure speed • Written report then follows and is endorsed by medical doctor • The client is invited to give feed-back to laboratory IAEA 23 List of documents linked to case investigation • When medical doctor contacts the lab • Fill in contact details form • Send instructions sheet for blood sampling and transport conditions • Send questionnaire for explaining accident circumstances (contract) • When sample(s) arrive(s) • Record of details of sample and its coding • Record of culture details • Record reagents specifications e.g., batch numbers IAEA 24 Technical validations Client TECHNICAL PROCESS AND MAJOR VALIDATION STEPS Images analysis system validation Reference curve curve Reference validation validation by statistic statisticapproach approach by Dicentrics Dicentrics number number Comparisonof automatic scoring / manual scoring (mitotic index and dicentric frequency ) Cell culture A satisfied client Cytogenetic dose dose Cytogenetic (Gy) (Gy) Mean dose dose Mean received received by the the by body body Method validation • by experimental approach , different parameters were tested IAEA •other aspects : Intra comparison Inter comparison 25 Approach through audits • Uncertainty arises from: Products Material Operator Image analysis system Number of dicentrics Number of cells scored Yield of dicentrics Dose Number of cells scored Curve fitting IAEA Dose effect curve Dicentrics number Dose +/95 % CI dose 26 Images analysis system validation Comparison of automatic scoring / manual scoring ( mitotic index and dicentric frequency ) •Aim: scoring 500, 1000 or 2000 cells as accurately and fast as possible 2 ways: • Step 1 : Metaphase finder • Step 2 : Manual scoring IAEA •Step 1 : Metaphase finder •Step 2 : High magnification acquisition •Step 3 : Screen scoring 27 Images analysis system validation Comparison of automatic scoring / manual scoring (mitotic index and dicentric frequency ) • The metaphase finder validation Comparison of the number of mitoses found by the system and the “real” number of metaphases 10 % error accepted • High magnification validation Evaluation of scorable mitoses on the system Comparison of dicentrics yield by the system vs manual 10 % error accepted IAEA 28 Method validation by experiments (1) Identification of potential influencing factors Identification of tested interval (GUM) Uncertainty on sample manipulation, dilution … IAEA 29 Method validation by experiments (2) Parameters to measure • The mitotic index Number of mitoses Total number of lymphocyte s • The dicentric frequency and the associated dose Number of dicentrics Number of cells scored IAEA 30 Example of study of factors assessed for their impact on yield of dicentrics FACTORS INFORMATION Potential impact Yes No Medium : RPMI Foetal Calf Serum Nutritious medium required for lymphocytes to be maintained in vitro Lymphocytes can divide without serum PenicillinStreptomycin Sodium Pyruvate The antibiotics avoid bacterial proliferation but do not interfere with lymphocyte division No This sugar is not necessary it is just a complement to the one present in the medium L-Glutamine No This amino acid has a short storage life and so is added to the medium just prior to use. Hepes Controls the pH of the medium. pH change is detected by a colour change in the medium. Bromodeoxyuridine This is a thymidine analogous, it allows the scoring of dicentrics in first division (BrdU) metaphases only. It has an impact on the cell cycle duration. The number of metaphases can vary according to its concentration. Phytohemagglutinine This is antigenic mitogen required to stimulate T cells into cycling. (PHA) Colcemid Required to block cells in the metaphase stage of the cell cycle Hypotonic shock Required for cell membrane lysis. (KCl) Acetic acid Required to fix the cells and to have chromosomes spread on the slide. It has no Methanol effect on the number of metaphases neither on the number of dicentrics. No Blood The number of lymphocytes in the blood sample can affect the quality of the culture Yes Culture duration KCl incubation duration Incubator temperature Can have an impact on the number of metaphases. Some variations are found in the literature, therefore the impact is negligible Yes No From IAEA Manual it should be of 37 .0.5°C but difficult to control Yes IAEA No Yes Yes Yes No No 31 Parameters to test • Experimental range : Parameters Low value 1 Usual value high value 2 BrdU 94 mg 100 mg 106 mg PHA 146 µl 150 µl 154 µl Colcemid duration 44 h 46 h 48 h Colcemid concentration 48 µl 50 µl 52 µl Temperature 36°C 37°C 38°C Blood volume 0.4 ml 0.5 ml 0.6 ml Medium volume 4.75 ml 5 ml 5.25 ml IAEA 32 Screening plan of Plackett et Burman EXP 1 2 3 4 5 6 7 8 9 10 11 12 BrdU 2 2 1 2 2 2 1 1 1 2 1 1 IAEA PHA 1 2 2 1 2 2 2 1 1 1 2 1 Tps Col 2 1 2 2 1 2 2 2 1 1 1 1 Col 1 2 1 2 2 1 2 2 2 1 1 1 KCl 1 1 2 1 2 2 1 2 2 2 1 1 Tps KCL 1 1 1 2 1 2 2 1 2 2 2 1 Sang 2 1 1 1 2 1 2 2 1 2 2 1 Milieu 2 2 1 1 1 2 1 2 2 1 2 1 33 Results for mitotic index 0,080 0,075 mitotic index 0,070 0,065 0,060 0,055 BUdr PHA Medium Blood Colcemid colcemid duration temperature operator 0,050 Parameter tested IAEA Parameters which affect the result 34 Results for dicentric frequency 0,035 Dicentric yield 0,033 0,031 0,029 Operator Colcemid duration Blood PHA Colcemid 0,027 Temperature Medium BUdr 0,025 Parameter tested IAEA No significant parameter 35 Summary of mitotic and dicentric indices • Some parameters affect number of mitoses: BrdU concentration, medium volume, the blood volume, duration of culture, incubator temperature • No parameter affects dicentric frequency • No operator effect was measured for both mitotic index and dicentric yield IAEA 36 Staff annual scoring proficiency check • One slide scored (a low dose first year, a high dose second year) • No more than 20 % variation Operator a b c d e f g h nb cells 129 131 127 141 105 123 138 129 nb aber 131 147 109 117 123 121 124 112 Yield 1.02 1.12 0.86 0.83 1.17 0.98 0.90 0.87 Var 0.016 SD 0.127 Mean - 20 % : 0.77 CV 0.968 +20 %: 1.16 0.132 IAEA 37 Final thought: convince staff to follow QA&QC programme The main difficulties : • to convince people of importance of such project • to change their way of working • all staff members have to be involved in project • the method validation is time consuming • generation of many documents To have efficient system it is important to build it as light as possible The benefits are improvement in : • technical process quality • raising standing of service in eyes of requestors and any legal outcomes Whole process is constantly evaluated and changes are made for improved efficiency IAEA 38