Hydraulic Fracturing Short Course, Texas A&M University College Station 2005 Fracture Design Fracture Dimensions Fracture Modeling Peter P. Valkó Fracture Design Fracture Design 2 Source: Economides and Nolte: Reservoir Stimulation 3rd Ed. Frac Design Goals Fracture Design 3 Well or Reservoir Stimulation? Near wellbore region and/or bulk reservoir? Acceleration versus increasing reserve? Low permeability Medium permeability High permeability Coupling of goals Frac&pack Fracture Design 4 Hydraulic Fracturing Design and Evaluation Why do we create a propped fracture? How do we achieve our goals? Data gathering Design Execution Evaluation Fracture Design 5 Fractured Well Performance Relation of morphology to performance Streamline view Flow regimes, Productivity Index, Pseudosteady state Productivity Index, skin and equivalent wellbore radius Fracture Design 6 Well- Fracture Orientation MATCH Vertical well - Vertical fracture Horizontal well – longitudinal fracture MISMATCH (Choke effect) Horizontal well with a transverse vertical fracture Vertical well intersecting a horizontal fracture Fracture Design 7 Principle of least resistance Least Principal Stress Horizontal fracture Fracture Design 8 Least Principal Stress Vertical fracture Mismatch (Choked fracture) Typical mismatch situations: Horizontal well with a transverse vertical fracture Vertical well intersecting a horizontal fracture Fracture Design 9 Vertical Fracture - Vertical well Bypass damage Original skin disappears Change streamlines Radial flow disappears Wellbore radius is not a factor any more Increased PI can be utilized Fracture Design 10 Dp or q q J post Dp Longitudinal Vertical Fracture Horizontal well Can it be done? sH,min sH,min Fracture Design 11 xf sH,max Transverse Vertical Fractures Horizontal Well Hydraulic Fracture sH,max Radial converging flow in frac Fracture Design 12 sH,max D xf sH,min Fracture Morphology source: Economides at al.: Petroleum Well Construction Fracture Design 13 Main questions Which wellbore-fracture orientation is favorable? Which can be done? How large should the treatment be? What part of the proppant will reach the pay? Width and length (optimum dimensions)? How can it be realized? Fracture Design 14 Prod Eng 101 Transient vs Pseudo-steady state Productivity Index Skin Fracture Design 15 Pseudo-steady state Productivity Index q JDp Production rate is proportional to drawdown, defined as average pressure in the reservoir minus wellbore flowing pressure 2kh J D Dp q B Drawdown Circular: 1 JD re 3 ln s rw 4 Fracture Design 16 Dimensionless Productivity Index Hawkins formula k rs s 1 ln k s rw k ks rw Damage penetration distance Fracture Design 17 rs Exercise 1 Calculate the skin factor due to radial damage if rs Wellbore radius 0.328 ft Permeability impairment k 5 folds ks 0.5 ft Damage penetration Solution of Exercise 1 k rs s 1 ln k s rw Fracture Design 18 rs 0.828 ft 0.828 s 5 1 ln[ ] 3.7 Note that any "consistent" system of units is OK. 0.328 Exercise 2 Assume pseudo-steady state and drainage radius re = 2980 ft in Exercise 1. What portion of the pressure drawdown is lost in the skin zone? What is the damage ratio? What is the flow efficiency? Solution 2 The fraction of pressure drawdown in the skin zone is given by (Since we deal only with ratios, we do not have to convert units.): 3.7 2980 ln[ ] 0.75 3.7 0.328 0.31 Therefore 31 % of the pressure drawdown is not utilized because of the near wellbore damage. The damage ratio is DR = 31 % Fracture Design 19 The flow efficiency is FE = 69 %. Exercise 3 Assume that the well of Exercise 2 has been matrix acidized and the original permeability has been restored in the skin zone. What will be the folds of increase in the Productivity Index? (What will be the folds of increase in production rate assuming the pressure drawdown is the same before and after the treatment?) Solution 3 We can assume that the skin after the acidizing treatment becomes zero. Then the folds of increase is: re ] 0.75 s rw FOI r ln[ e ] 0.75 rw ln[ 2980 0.75 ln 3.7 0.328 Folds of Increase : 1.44 2980 0.75 ln 0.328 Fracture Design 20 The Productivity Index increase is 44 % , therefore the production increase is 44 % . Exercise 4 Assume that the well of Exercise 2 has been fracture treated and a negative pseudo skin factor has been created: sf = -5. What will be the folds of increase in the Productivity Index with respect to the damaged well? Solution 4 The ratio of Productivity Indices after and before the treatment is 2980 ] 0.75 3.7 FOI 0.328 3.6 2980 ln[ ] 0.75 5 0.328 ln[ Fracture Design 21 The Productivity Index will increase 260 % . Fully penetrating vertical fracture: Relating Performance to Dimensions wp h 2Vfp Fracture Design 22 2xf Dimensionless fracture conductivity 2 xf w kf w Dimensionless fracture conductivity C fD kx f Fracture Design 23 fracture conductivity no name Accounting for PI: sf and f and r’w q JDp sf is pseudo skin factor used after the treatment to describe the productivity 2kh 2kh 1 J D J B ln[ re ] 0.75 s B f rw Fracture Design 24 JD is a function of what? •half-length, •dimensionless fracture conductivity •Drainage radius, re sf is a function of what? •half-length, •dimensionless fracture conductivity •wellbore radius, rw Pseudo-skin, equivalent radius, f-factor J 2kh re B ln 0.472 s f rw J or 2kh re B ln 0.472 r 'w Prats f (C fD ) J Fracture Design 25 2πkh 0.472re x f Bμ ln s f ln xf rw 2πkh 0.472re Bμ ln f xf Cinco-Ley Notation rw wellbore radius, m (or ft) r'w Prats’ equivalent wellbore radius due to fracture, m (or ft) f s f ln Fracture Design 26 xf rw Cinco-Ley-Samanieggo factor, dimensionless sf the pseudo skin factor due to fracture, dimensionless rw xf Prats' dimensionless (equivalent) wellbore radius But JD is the best Example Assume rw = 0.3 ft and A= 40 acre s , w r , ft 7 -4 36 Fracture Design 27 Dimensionless Productivity Index, sf and f and r’w JD 1 re ln 0.472 s f rw or JD 1 re ln 0.472 r 'w Prats f (C fD ) 1 1 JD 0.472re xf 0.472re f ln ln s f ln xf xf rw Cinco-Ley Fracture Design 28 Penetration Ratio Dimensionless Fracture Conductivity Proppant Number Ix 2x f C fD xe y e = xe kf w 2 xf kx f xe N prop Fracture Design 29 4k f V f,prop,1 wing kVres 2k f V f,prop,2 wing kVres (I x )2C fD The following models, graphs and correlations are valid for low to moderate Proppant Number, Nprop OK, so what IS the Proppant Number? The weighted ratio of propped fracture volume to reservoir volume. The weight is 2kf/k . A more rigorous definition will be given later. Fracture Design 30 The following models are valid for Nprop <=0.1 ! (The case when the boundaries do not distort the streamline structure (with respect to lower proppant numbers.) Prats' Dimensionless Wellbore Radius 1.0 rw' 0 .5 xf ' w r x f 0.1 rw' 0.25 C fD xf 0.01 0.1 Fracture Design 31 1.0 C fD kf w kx f 10 100 Cinco-Ley and Samaniego graph f (CfD)= sf + ln(xf/rw) 4 1.65-0.328u+0.116u 2 f (C fD ) 1+0.18u+0.064u 2+0.005u 3 where u ln C fD f 3 2 1 use f = ln(2) for CfD > 1000 0 Fracture Design 32 0.1 1 10 CfD 100 1000 Infinite or finite conductivity fracture Note that after CfD > 100 (or 30), nothing happens with f. Infinite conductivity fracture. Definition: finite conductivity fracture is a not infinite conductivity fracture (CfD < 100 or 30) (Other concept: uniform flux fracture, we will learn later.) Fracture Design 33 Proppant Number Various ways to look at it N prop I C fD 2 x Nprop= const means fixed proppant volume Fracture Design 34 4k f x f w 4k f V1 wing , propped N prop 2k f V2 wing , propped 2 e kx 2 e kx h kVreservoir Fig 1: JD vs CfD (moderate Nprop) Fracture Design 35 Fig 2: JD vs CfD (large Nprop) Fracture Design 36 OPTIMIZATION Fracture Design 37 Optimal length and width Struggle for propped volume: w and xf 2Vfp = 2h wp xf V fp hw p x f C fD Fracture Design 38 k f wp kx f 2Vfp = 2h wp xf V fp k f xf C hk fD 1/ 2 1/ 2 C fDV fp k wp hk f The Key Parameter is the Proppant Number 0.5 Dimensionless Productivity Index, J D X e=Y e Ye 0.4 Ix =1 2Xf Medium perm 0.1 Xe 0.06 0.03 0.3 0.01 0.006 0.003 High perm Frac&Pack 0.001 0.2 0.0006 0.0003 N prop =0.0001 -4 10 Fracture Design 39 -3 10 -2 -1 0 10 10 10 Dimensionless Fracture Conductivity, CfD 1 10 2 10 The Key Parameter is the Proppant Number 2.0 Dimensionless Productivity Index, J D X e=Y e Ye Ix =1 100 2Xf 1.5 60 Xe 30 10 6 1.0 Low perm Massive HF 3 1 0.6 0.3 0.5 Medium perm N prop =0.1 0.1 Fracture Design 40 1 10 100 Dimensionless Fracture Conductivity, CfD 1000 Let us read the optimum from the JD Figures! dimensionless fracture conductivity (for smaller Nprop) penetration ratio (for larger Nprop) Fracture Design 41 Optimum for low and moderate Proppant Number 0.5 Dimensionless Productivity Index, J D X e=Y e Ye 0.4 Ix =1 2Xf 0.1 Xe 0.06 0.03 0.3 0.01 0.006 0.003 0.001 0.2 0.0006 0.0003 N prop =0.0001 -4 10 Fracture Design 42 -3 10 -2 -1 0 10 10 10 Dimensionless Fracture Conductivity, CfD 1 10 2 10 CfDopt=1.6 Optimum for large Proppant Number 100 30 Dimensionless Productivity Index, J D 1.8 1.6 X e=Y e Ye 10 2Xf 6 Xe 3 1.4 1.2 1.0 1 0.8 0.6 0.6 0.3 0.4 0.01 Fracture Design 43 N prop =0.1 0.1 Penetration Rate, IX 1 Tight Gas and Frac&Pack: the extremes Tight gas k << 1 md (hard rock) 1/ 2 V fp k f xf C hk fDopt 1/ 2 C fDoptV fp k wp hk f High permeability k >> 1 md (soft formation) 1/ 2 V fp k f x f 1.6hk Fracture Design 44 1/ 2 1.6V fp k wp hk f FracPi Fracture Design 45 Exercise No 1 Determine the "folds of increase" if 40,000 lbm proppant (pack porosity 0.35, specific gravity 2.6, permeability 60,000 md) is to be placed into a 65 ft thick formation of 0.5 md permeability. Assume all proppant goes to pay. The drainage radius is re = 2100 ft, the well radius is rw = 0.328 ft, the skin factor before fracturing is spre = 5. Determine the optimal fracture length and propped width. Fracture Design 46 1: Proppant Number 2: Max Folds of Increase 40,000 lbm proppant, specific gravity 2.6, pack porosity 0.35 packed volume is 40,000/62.4/2.6/(1-0.35) = 380 ft3 N prop 2 60103 md 380 ft 3 0.1 2 2 0.5 md 2100 ft 65 ft 1 0.467 0.99 0.5 ln 0.1 Folds of Increase J post J pre Fracture Design 47 J D ,opt ( N prop ) 1 2100 ln[ ] 0.75 5 0.328 FOI: 6.8 with respect to skin 5 FOI: 3.8 with respect to skin=0 FracPi 0.467 0.0768 Optimum frac dimensions The volume of two propped wing is 2V1wp = 380 ft3 If the proppant number is not too large: the optimal fracture half-length is V1wp 1/2 380 ft 3 (60,000 md) xf 2 1.6 (65 ft)(0.5 md) The propped width is wp Fracture Design 48 V1wp h xf 468 ft 0.075 in. (1.8 mm) Computer Exercise: High Perm Determine the optimal fracture length and propped width if 40,000 lbm proppant (pack porosity 0.35, specific gravity 2.6, permeability 60,000 md) is to be placed into a 65 ft thick formation of 50 md permeability. The drainage radius is re = 2100 ft, the well radius is rw = 0.328 ft, the skin factor before fracturing is spre = 5. (Assume all proppant goes to pay.) Fracture Design 49 Computer Exercise: Tight gas Determine the optimal fracture length and propped width if 40,000 lbm proppant (pack porosity 0.35, specific gravity 2.6, permeability 60,000 md) is to be placed into a 65 ft thick formation of 0.01 md permeability. The drainage radius is re = 2100 ft, the well radius is rw = 0.328 ft, the skin factor before fracturing is spre = 5. (Assume all proppant goes to pay.) Fracture Design 50 Economic optimization Production forecast Transient regime Stabilized Economics: Converting additional production into value Time value of money Discounted revenue NPV Fracture Design 51 Costs and Benefits The more proppant (larger proppant number) the higher Productivity Index, if the given proppant volume is placed according to the optimal dimensionless fracture conductivity The more proppant, the larger costs How large should be the treatment? NPV optimization Fracture Design 52 Treatment Sizing Δ Rev n - Cost n n 1 (1 i) N NPV Fracture Design 53 Pre-Treatment Data Gathering Fracture Design 54 Design Input Data Petroleum Engineering Data Hydrocarbon in Place, Drainage area, Thickness, Permeability Rock Properties Young’s modulus, Poisson ratio, Fracture toughness, poroelastic const Stress State Leakoff Proppant and Other Fluid properties Operational constraints Fracture Design 55 Rock Properties Linear Elasticity Poroelasticity Fracture Mechanics Fracture Design 56 Young's modulus and Poisson ratio Uniaxial test F A xx Dl l yy DD D Dl l D s xx F A Fracture Design 57 s xx E xx yy xx DD/2 Linear stress-strain relations Other elasticity constants Required \ Known Shear modulus, G E 21 Young's modulus, E E Poisson ratio, Plane strain modulus, E' Fracture Design 58 E, E 1 2 G, E ,G G G 2G 1 E E 2G 2G 2G 1 4G 2 4G E Formation Classification Two types Consolidated and tight E = 106 + psi Unconsolidated and soft E = 105 - psi Fracture Design 59 Poroelasticity and Biot’s constant σ σ αp Total Stress = Effective Stress + a[Pore Pressure] Fracture Design 60 Who Carries the Load? Total Stress = Effective Stress + a[Pore Pressure] Grains Force Biot’s constant Fracture Design 61 Pore Fluid a ~ 0.7 Stress State in Formations Far Field and Induced Stresses, Fracture Initiation and Orientation Stress versus Depth Minimum Horizontal Stress Magnitude and Direction Fracture Design 62 Total (absolute) horizontal stress The simplest model: D s v g dz 0 s v s v ap sh ' sh Fracture Design 63 1 1 s v ap s v ap ap 1) Poisson ratio changes from layer to layer 2) Pore pressure changes in time Crossover of Minimum Stress Fracture Design 64 Ground Surface -500 0 Critical Depth 977 m -1000 -500 -1500 -1000 -2000 -1500 -2500 -2000 -3000 -2500 80x106 0 20x106 40x106 Stress, Pa 60x106 Current Depth , m Depth from original ground surface, m 0 Stress Gradients Overburden gradient gradient Slope of the Vertical Stress line 1.1 psi/ft Frac gradient Basically the slope of the minimum horizontal stress line 0.4 - 0.9 psi/ft Extreme value: 1.1 psi/ft or more Fracture Design 65 Fracture width Fracture Design 66 Linear Elasticity + Fractures The force opening the fracture comes from net pressure Net pressure = fluid pressure - minimum principal stress pn = p smin The net pressure distribution determines the width profile Plane strain modulus and characteristic half length Fracture Design 67 Ideal Crack Shapes (Plane strain) Plane strain: Infinite repetition of the same picture (2D) E Plane - strain modulus: E 1 2 Half length c w pn(x) Deformation (distribution) net pressure (distribution) Fracture Design 68 Shape of a pressurized crack, pn=cons Width 4 pn w( x) E' c2 x2 pn : net pressure c : half length “characteristic dimension” Max Width 4c w0 pn E' linearity preserved Fracture Design 69 c w Height and Width in Layered Formation Far-field Stress Upper tip Pinch point Lower tip Fracture Design 70 Questions: Contained? Breakthrough? Run-away? Up or Down? Width? Hydrostatic pressure? Height control? What can be measured? From Fracture Mechanics to Fracture Height Fracture Design 71 Stress Intensity Factor weighted pressure at tip Pa · m1/2 psi - in.1/2 c K I 2c Weighting function: the nearer to tip, the more important the pressure value Fracture Design 72 stress distribution at tip c pn ( x ) c x 2 2 dx 1 cx x c KI : proportionality const Stability of Crack, Propagation Critical value of stress intensity factor: Fracture Toughness KIC Propagation: when stress intensity factor is larger than fracture toughness Fracture Design 73 Application: Fracture Height Prediction Height containment: why is it critical? Fracturing to water or gas Wasting proppant and fluid Can it be controlled? Passive: safety limit on injection pressure Active: proppant (light and heavy) Fracture Design 74 Calculation Based on Equilibrium Fracture Height Theory far field stress fluid pressure Fracture Design 75 p r o f i l e Stress Intensity Factor at the Tips (calc) = Fracture Toughness of the Layer (given) KI,top = KI,bottom = hp yu yd hp 1 pn y yu yd -1 1 pn y -1 1 y dy 1 y 1 y dy 1 y Two equations, two unknowns Fracture Design 76 Penetration Into Upper and Lower Layers y Klc,2 1 s2 Dhu yu hp 0 s1 yd -1 Dhd s3 Fracture Design 77 Klc,3 Notation 2Dhu yu 1 hp Dhu Dhd Dhd Dhu k 00 pcp g 2 2Dhd yd 1 hp Dhu Dhd k1 g p( y) k00 k1 y pn ( y ) p( y ) s ( y ) Fracture Design 78 2h p y u yd Input to a Height Map Calculation hp s1 s2 s3 KIC,2 KIC,3 Fracture Design 79 50 ft 3000 psi 3500 psi 4000 psi 1000 psiin.1/2 1000 psiin.1/2 3 62.4 lbm/ft 15.24 m 20.68 MPa 24.13 MPa 27.58 MPa 1.01 MPam1/2 1.01 MPam1/2 3 1000 kg/m Calculated Height Map (after HFM) Tip Location [ft] Tip Location [m] 1000 300 800 200 600 400 100 200 0 0 -200 -100 -400 -600 -200 -800 -300 -1000 -1200 3000 Fracture Design 80 3100 3200 3300 3400 3500 3600 3700 3800 psi 26 MPa 21 Treating Pressure How to Use a Height Map? 1 Off-line: Assume a height, make a 2D design, Calculate net pressure (averaged in time) Read-off a better estimate of height 2 In-line: P3D design (3D), Calculate net pressure at a location Adjust height to equilibrium Fracture Design 81 Fluid loss: the property of both the rock and the fluid 1 2 Fracture Design 82 Leak-off Spurt loss Fluid Loss in Lab AL CL uL t VLost = S p 2CL t AL Fracture Design 83 units : m mm Lost volume per unit surface, m 0.007 0.006 0.005 0.004 0.003 y = 0.0024 + 0.000069x 0.002 Sp 0.001 0 0 10 CL Sp 2CL 20 30 40 50 1/2 1/2 Square root time, t (s ) m unit : s unit : m 60 m3 or m2 s Fluid Loss in the Formation: Ct Flow through filtercake covered wall filtercake build-up and filtercake integrity Flow through polymer invaded zone “viscosity” of polymer in formation Flow in bulk of formation compressibility, permeability, viscosity of original reservoir fluid 1 1 1 1 Ct CW Cv Cc Fracture Design 84 Description of leakoff through flow in porous media and/or filtercake build-up Concept of leakoff coefficient Where are those “twos” coming from? Integrated leakoff volume: Leakoff Width What is the physical meaning? Fracture Design 85 CL uL t m m / s1/ 2 1/ 2 s s VL 2 ACL t VL wL 2C L t AL m mm Fracture Design 86 Injection rate Bottomhole pressure Step rate test Time Bottomhole pressure Step rate test Propagation pressure Two straight lines Fracture Design 87 Injection rate 3 ISIP Fall-off (minifrac) 4 Closure 5 Reopening 6 Forced closure 1 5 2 7 Pseudo steady state 8 Rebound 3 2nD injection cycle 7 shut-in Fracture Design 88 flow-back Time 8 Injection rate 6 Injection rate 1st injection cycle Bottomhole pressure 4 Pressure fall-off analysis (Nolte) Dt D Dt / te Vte Dt = Vi 2Ae S p g Dt D ,a 2Ae C L te wte Dt Fracture Design 89 Vi - 2 S p g Dt D , a 2C L te Ae g-function 1 Dt D 1 g Dt D ,a dt D dAD 1/a 0 A1D/ a t D AD 1 dimensionless shut-in time area-growth exponent 4a Dt D 2 1 Dt D F 1 / 2,a ;1 a ;1 Dt D g Dt D ,a 1 2a Fracture Design 90 where F[a, b; c; z] is the Hypergeometric function, available in the form of tables and computing algorithms 1 g-function Approximation of the g-function for various exponents a (d = DtD) 4 1.41495 + 79.4125 d + 632.457 d 2 + 1293.07 d 3 + 763.19 d 4 + 94.0367 d 5 g d ,a 5 1. + 54.8534 d + 383.11 d 2 + 540.342 d 3 + 167.741 d 4 + 6.49129 d 5 0.0765693 d 6 2 1.47835 + 81.9445 d + 635.354 d 2 + 1251.53 d 3 + 717.71 d 4 + 86.843 d 5 g d , a 3 1. + 54.2865 d + 372.4 d 2 + 512.374 d 3 + 156.031 d 4 + 5.95955 d 5 - 0.0696905 d 6 8 1.37689 + 77.8604 d + 630.24 d 2 + 1317.36 d 3 + 790.7 d 4 + 98.4497 d 5 g d , a 9 1. + 55.1925 d + 389.537 d 2 + 557.22 d 3 + 174.89 d 4 + 6.8188 d 5 - 0.0808317 d 6 Fracture Design 91 Pressure fall-off Dt D Dt / te Vte Dt = Vi 2Ae S p g Dt D ,a 2Ae C L te wte Dt Vi - 2 S p 2C L te g Dt D , a Ae Fracture stiffness pnet S f w pw pC S f Vi / Ae - 2S f S p - 2S f CL te g Dt D ,a Fracture Design 92 pw bN mN g Dt D , a Fracture Stiffness (reciprocal compliance) pnet S f w Pa/m Table 5.5 Proportionality constant, Sf and suggested a for basic fracture geometries Fracture Design 93 PKN KGD Radial a 4/5 2/3 8/9 Sf 2E ' h f E' x f 3E ' 16 R f Shlyapobersky assumption No spurt-loss Vi pw pC S f - 2S f S p - 2S f CL te g Dt D ,a Ae Ae from intercept bN mN pw g Fracture Design 94 Nolte-Shlyapobersky Leakoff coefficient, PKN a4/5 KGD a2/3 h f x f 4 te E ' mN 2 te E ' mN Radial a8/9 8R f 3 t e E ' m N CL Fracture Extent Fracture Width xf 2 E Vi h 2f bN pC we Vi x f hf 2.830C L t e Fluid Efficiency Fracture Design 95 he we x f h f Vi xf E Vi h f bN pC we Vi x f hf 2.956C L t e he Rf 3 we Vi: injected into one wing Vi 2 Rf 2 2.754C L t e we x f h f Vi 3E Vi 8bN pC he we R 2f Vi 2