Plenary, Device Research Conference, June 22, 2015, Ohio State Transistors for VLSI, for Wireless: A View Forwards Through Fog Mark Rodwell, UCSB Low-voltage devices P. Long, E. Wilson, S. Mehrotra, M. Povolotskyi, G. Klimeck: Purdue III-V MOS C.-Y. Huang, S. Lee*, A.C. Gossard, V. Chobpattanna, S. Stemmer, B. Thibeault, W. Mitchell : UCSB InP HBT: J. Rode**, P. Choudhary, A.C. Gossard, B. Thibeault, W. Mitchell: UCSB M. Urteaga, B. Brar: Teledyne Scientific and Imaging Now with: *IBM, **Intel 1 Co-authors In(Ga)As MOS Cheng-Ying Huang Sanghoon Lee THz InP HBT Varista Chobpattanna Prof. Susanne Stemmer Steep FET design Pengyu Long Evan Wilson Johann Rode III-V EPI Prof. Michael Prof. Gerhard Povolotski Klimeck ..and at Teledyne (HBT): Prof. Art Gossard Prateek Choudhary Process Brian Thibeault Bill Mitchell Miguel Urteaga, Bobby Brar 2 What's a Professor to do ? Transistors approaching scaling limits Process technology: it's getting hard. extreme resolution, complex process, many steps exhausted students How can we steer the future of VLSI, of wireless ? Beyond yet another new semiconductor (be it 3D or 2...) let's explore other options. 3 VLSI 44 What does VLSI need ? Small transistors: plentiful, cheap Small transistors→ short wires small delay CVDD /I low energy CVDD2/2 Small-area electronics is key 3 10 60 mV/decade 2 10 800 600 1 10 400 0 10 d Low leakage current thermal: Ioff > Ion*exp(-qVDD/kT) want low VDD yet low Ioff. I , Amps/meter 1000 200 Want: 0 Large dI/dV above threshold 0 Steeper than thermal below threshold -1 10 0 0.1 0.2 0.3 0.4 0.5 V gs 0.1 0.2 0.3 0.4 0.5 V gs 5 First: Steep-subthreshold-swing transistors 1000 800 60 mV/decade 100 600 10 400 1 d I , Amps/meter 1000 200 0.1 0 0 0.1 0.2 0.3 0.4 0.5 V gs 0 0.1 0.2 0.3 0.4 0.5 V gs Characteristics steeper than thermal→ lower supply voltage 6 Tunnel FETs: truncating the thermal distribution Normal T-FET J. Appenzeller et al., IEEE TED, Dec. 2005 Source bandgap truncates thermal distribution Must cross bandgap: tunneling Fix (?): broken-gap heterojunction 7 Tunnel FETs: are prospects good ? Useful devices must be small Quantization shifts band edges→ tunnel barrier Band nonparabolicity increases carrier masses Electrostatics: bands bend in source & channel What actual on-current might we expect ? 8 Tunneling Probability Transmissi on Probabilit y (WKB, square barrier) P exp( 2Tbarrier ), where 2m * Ebarrier Assume : m* 0.06 m0 , Eb 0.2 eV Then : P 33% for a 1nm thick barrier 10% for a 2nm thick barrier 1% for a 4nm thick barrier For high Ion, tunnel barrier must be *very* thin. ~3-4nm minimum barrier thickness: P+ doping, body & dielectric thicknesses 9 T-FET on-currents are low, T-FET logic is slow NEMO simulation: 1.5 0.4 1 0.3 0.5 0 -0.5 -1 2 10 0.2 0.1 0 3.0% -0.1 -1.5 5 10 15 20 25 position, nm Experimental: InGaAs heterojunction HFET; drain current, A/m 2 0.5 Energy(eV) Energy, eV GaSb/InAs tunnel finFET: 2nm thick body, 1nm thick dielectric @ er=12, 12nm Lg -0.2 -3 10 -2 -1 10 10 10 Transmission 0 60mV/dec. 1 10 0 10 10 -1 10 -2 10 -3 10 -4 10 -5 10 mA/mm 0 0.1 0.2 0.3 0.4 0.5 0.6 gate-source bias, volts ~15 mA/mm @0.7V Dewey et al, 2011 IEDM, 2012 VLSI Symp. Low current → slow logic 10 Resonant-enhanced tunnel FET Avci & Young, (Intel) 2013 IEDM 2nd barrier: bound state dI/dV peaks as state aligns with source improved subthreshold swing. Can we also increase the on-current ? 11 Electron anti-reflection coatings Tunnel barrier: transmission coefficient < 100% reflection coefficient > 0% want: 100% transmission, zero reflection familiar problem Optical coatings reflection from lens surface quarter-wave coating, appropriate n reflections cancel Microwave impedance-matching reflection from load quarter-wave impedance-match no reflection Smith chart. 12 T-FET: single-reflector AR coating drain current, A/m 0.5 Energy(eV) 0.4 0.3 0.2 0.1 0 -0.1 TFET TFET+ one barrier -0.2 -3 10 10 2 10 1 10 0 60mV/dec. -1 10 -2 10 -3 10 -4 10 -5 TFET +one barrier 10 -2 -1 10 10 10 Transmission 0 0 0.1 0.2 0.3 0.4 0.5 gate-source bias, volts Peak transmission approaches 100% Narrow transmission peak; limits on-current Can we do better ? 13 Limits to impedance-matching bandwidth Microwave matching: More sections→ more bandwidth Is there a limit ? Transmission, dB 1 1, 2, 3 sections 0 -1 -2 -3 -4 -5 -6 -7 Bode-Fano limits 0 5 10 15 20 Frequency, GHz R. M. Fano, J. Franklin Inst., Jan. 1960 Bound bandwidth for high transmission 1 ln d example: bound for RC parallel load→ 2 || || RC Do electron waves have similar limits ? 0 Yes ! Schrödinger's equation is isomorphic to E&M plane wave. Khondker, Khan, Anwar, JAP, May 1988 T-FET design→ microwave impedance-matching problem Fano: limits energy range of high transmission Design T-FETs using Smith chart, optimize using filter theory Working on this: for now design by random search *E / h f , V , I , probabilit y current power, where ( x) ( / jm*)( / x) 14 T-FET with 3-layer antireflection coating 10 0.25 2 Simulation 2 1 10 0.5 0 drain current, A/m 1 Energy(eV) Energy, eV 1.5 3-layer 0-layer 0.2 0.15 -0.5 -1 0 10 -1 10 -2 60mV/dec. triple layer -3 single layer -4 P-GaSb/N-InAs tunnel FET 10 10 10 -1.5 5 10 15 20 25 position, nm 30 35 0.1 -5 10 -3 10 -2 10 -1 10 Transmission Interim result; still working on design 0 10 0 0.1 0.2 0.3 0.4 0.5 gate-source bias, volts 0.6 15 Source superlattice: truncates thermal distribution Proposed 1D/nanowire device: M. Bjoerk et al., U.S. Patent 8,129,763, 2012. Gnani, 2010 ESSDERC E. Gnani et al., 2010 ESSDERC Gnani, 2010 ESSDERC: simulation 16 Long et al., EDL, Dec. 2014 Planar (vs. nanowire) superlattice steep FET Planar superlattice FET superlattice by ALE regrowth easier to build than nanowire (?) Performance (simulations): ~100% transmission in miniband. 0.4 mA/mm Ion , 0.1mA/mm Ioff ,0.2V Ease of fabrication ? Tolerances in SL growth ? Effect of scattering ? simulation 17 What if steep FETs prove not viable ? Steep FETs will not be easy. 1000 800 60 mV/dec. 100 600 10 400 1 d I , Amps/meter 1000 200 0.1 0 0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5 V gs V gs Instead, increase dI/dV above threshold. dI/dV: a.k.a. transconductance, gm. Reduced voltage, reduced CV2 First: III-V MOS as (potential) high-(dI/dV) device 18 Why III-V MOS ? III-V vs. Si: Low m*→ higher velocity. Fewer states→ less scattering → higher current. Then trade for lower voltage or smaller FETs. Problems: Low m*→ less charge. Low m* → more S/D tunneling. Narrow bandgap→ more band-band tunneling, impact ionization. 19 In(Ga)As: low m*→ high velocity → high current (?) Ballistic on-current: Natori, Lundstrom, Antoniadis (Rodwell) mA Vgs Vth J K1 84 mm 1 V K1 1 (c g m mo 1 normalized drive current K , 1 cequiv Tox e ox Tchannel 2e semiconductor 3/ 2 In(Ga)As thin {100} Si 0.3 g # valleys 1/ 2 * dos,o / cequiv ) g ( m / mo ) 0.35 More current unless dielectric, and body, are extremely thin. * 3/ 2 g=2 g=1 0.25 0.2 0.15 0.4 nm 0.1 0.6 nm 0.05 EET=T e 0 0.01 /e +T ox SiO2 ox e /2e channel SiO2 0.1 m*/m EET=1.0 nm channel 1 o 20 -2 10 Dot : Reverse Sweep Solid: Forward Sweep Lg = 1 mm 10 1 10 0 10 -1 10 -2 10 -3 -3 10 -4 10 -5 10 -6 10 -7 10 -8 SSmin~ 61 mV/dec. (at V DS = 0.1 V) SSmin ~ 63 mV/dec. 10-4 (at V = 0.5 V) 10 10 -0.1 0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 DS -5 2 Current Density (mA/mm) -1 10 |Gate Leakage| (A/cm ) Excellent III-V gate dielectrics 2.5nm ZrO2 1nm Al2O3 2.5nm InAs V. Chobpattanna, S. Stemmer FET data: S Lee, 2014 VLSI Symp. Gate Bias (V) 61 mV/dec Subthreshold swing at VDS=0.1 V Negligible hysteresis 21 Record III-V MOS 1 Lg = 25 nm 3.0 10 I = 500 m A/ m m at I =100 nA/ m m on off 0 10 and V =0.5V 2.5 D -1 10 SS~ 72 mV/dec. 2.0 -2 10 SS~ 77 mV/dec. -3 1.5 10 -4 10 1.0 -5 10 0.5 -6 10 -7 10 -0.3 -0.2 -0.1 0.0 0.1 0.2 0.3 0.4 0.50.0 Lg~25 nm gm (mS/mm) Current Density (mA/mm) S. Lee et al., VLSI 2014 N+ S/D Vertical Spacer Ion (mA/mm) Gate Bias (V) 0.50 VDS = 0.5 V 0.45 Ioff=100 nA/mm 0.40 record for III-V 0.35 0.30 0.25 0.20 0.15 0.10 10 S. Lee, VLSI 2014 J. Lin, IEDM 2013 T. Kim, IEDM 2013 Intel, IEDM 2009 J. Gu, IEDM 2012 D. Kim, IEDM 2012 = best UTB SOI silicon 100 Gate Length (nm) 22 Double-heterojunction MOS: 60 pA/mm leakage Lg-30nm Lg-30nm C. Y. Huang et al., IEDM 2014 • • • Minimum Ioff~ 60 pA/μm at VD=0.5V for Lg-30 nm 100:1 smaller Ioff compared to InGaAs spacer BTBT leakage suppressedisolation leakage dominates 23 III-V MOS @ Lg = ??? Huang et al., this conference Courtesy of S. Kraemer (UCSB) 24 High-current III-V PMOS Silicon PMOS: Wang et al., IEEE TED 2006 (Intel) III-V: S. Mehrotra (Purdue), unpublished nm thickness [110]-oriented PMOS channels→ low transport mass simulation Very low m* Current approaching NMOS finFETs are naturally [110] 25 Minimum Dielectric Thickness & Gate Leakage Thin dielectrics are leaky Transmissi on Probabilit y P exp( 2Tbarrier ), where 1 2m * Ebarrier High-er materials have lower barriers eV from vacuum level -2 -2.5 -3 -3.5 -4 -4.5 -5 -5.5 E c Si E v InGaAs HfO 2 e ~20 r TiO 2 e ~40 r -6 normalized drive current K → 0.5-0.7nm minimum EOT constrains on-current electrostatics degrades with scaling → fins, nanowires 1 0.35 g=2 g=1 0.3 0.25 0.2 0.15 0.4 nm 0.1 0.6 nm 0.05 EET=T e /e +T e /2e ox SiO2 ox channel SiO2 channel 0 0.01 0.1 m*/m o EET=1.0 nm 1 26 Quick check: scaling limits NEMO ballistic simulations finFET: 5 nm physical gate length. Channel: <100> Si, 0.5, 1, or 2nm thick dielectric: er=12.7, 0.5 or 0.7 nm EOT Dielectric: 0.5 nm EOT Dielectric: 0.7nm EOT subthreshold swing, mV/decade 80 5nm gate length <100> Si finFET 75 thermionic+ tunneling thermionic+ tunneling 70 thermionic only 65 thermionic only simulation 60 0 0.5 1 1.5 2 body thickness, nm 2.5 0 0.5 1 1.5 2 body thickness, nm 2.5 Given EOT limits, ~1.5-2nm body is acceptable. Source-drain tunneling often dominates leakage. 27 Do 2-D semiconductors help ? mA Vgs Vth J K 84 mm 1 V where K 1 (c 3/ 2 , g (m1/ 2 / mo1/ 2 ) 1/ 2 1/ 2 dos,o / cequiv ) g ( m m || / mo ) 3/ 2 normalized drive current K Silicon 0.2 0.15 0.4 nm 0.1 0.6 nm 0.05 EET=1.0 nm 0.1 m*/m 1 o normalized drive current, K 1 0.4 nm 0.25 g=6 isotropic 0.6 nm 0.3 EET=1.0 nm 0.2 0.15 0.1 0.05 0 0.01 0.1 normalized effective mass m*/m 1 o 1 0.35 normalized drive current, K Ballistic drive currents don't win either high m*, and/or high DOS mobility sufficient for ballistic ? 0.25 0.35 MoS2 If oxides won't scale, we must make fins with 2D, can we make fins ? later, will need to make nanowires... g=2 isotropic 0.3 0 0.01 Phosphorene 3D: Is body thickness a scaling limit ? recall the previous slide 1 0.35 0.3 0.25 EET=1.0 nm 0.4 nm 0.6 nm g=1 transverse mass =2.6*m o 0.2 0.15 0.1 0.05 EET=T e /e +T e /2e ox SiO2 ox channel SiO2 channel 0 0.01 0.1 normalized longitudinal transport mass m /m L 1 o 28 When it gets crowded, build vertically Los Angeles: sprawl 2-D integration: wire length # gates1/2 Manhattan: dense 3-D integration: wire length #gates1/3 LA is interconnect-limited 1) Chip stacking (skip) 2) 3D transistor integration 29 Corrugated surface→ more surface per die area 30 Corrugated surface→ more current per unit area Cohen-Elias et al., UCSB 2013 DRC J .J. Gu et al., 2012 DRC, Purdue 2012 IEDM 31 3D→shorter wires→less capacitance→less CV2 All three have same drive current, same gate width Tall fin, "4-D": smaller footprint→ shorter wires 32 10 10 1 0 -1 0 0.1 0.2 0.3 V gs 0.4 0.5 4 10 3 10 2 10 1 10 0 10 -1 0 0.1 0.2 0.3 V gs 0.4 0.5 d 10 10 I , Amps per meter of FET footprint width 10 2 60 mV/decade d 3 I , Amps per meter of FET footprint width 10 d I , Amps per meter of FET footprint width Corrugation: same current, less voltage, less CV2 10 4 10 3 10 2 10 1 10 0 10 10:1 corrugation -1 0 0.1 0.2 0.3 V gs 0.4 0.5 33 Industry is moving to taller fins. http://techreport.com/review/26896/intel-broadwell-processor-revealed 34 Fixing source-drain tunneling by increasing mass ? Source-drain tunneling leakage: I off exp( 2Lg ), where 1 2m * (qVth ) Fix by increasing effective mass ? Lg constant m* 1 / L2g This will decrease the on-current: (also increases transit time) normalized drive current K 1 0.35 g=2 g=1 0.3 long gate→ big 0.25 0.2 0.15 0.4 nm 0.1 0.6 nm 0.05 EET=T e 0 0.01 /e +T ox SiO2 ox e /2e channel SiO2 0.1 m*/m ? ! EET=1.0 nm shorter gate→ smaller less current wider→ more current big again ! channel 1 o 35 Fixing source-drain tunneling by corrugation Transport distance > gate footprint length Only small capacitance increase 36 RF/Wireless 37 mm-Waves: high-capacity mobile communications wide, useful bandwidths from 60 to ~300 GHz Needs→ research: RF front end: phased array ICs, high-power transmitters, low-noise receivers IF/baseband: ICs for multi-beam beamforming, for ISI/multipath suppression, ... 38 mm-Wave CMOS won't scale much further Gate dielectric can't be thinned → on-current, gm can't increase Shorter gates give no less capacitance dominated by ends; ~1fF/mm total normalized drive current K 1 0.35 0.3 g=1 0.25 0.2 0.3 nm 0.15 0.4 nm 0.1 0.6 nm 0.05 EET=T e 0 0.01 /e +T ox SiO2 ox e /2e channel SiO2 0.1 m*/m EET=1.0 nm channel 1 o Maximum gm, minimum C→ upper limit on ft. about 350-400 GHz. Tungsten via resistances reduce the gain Inac et al, CSICS 2011 Present finFETs have yet larger end capacitances 39 III-V high-power transmitters, low-noise receivers Cell phones & WiFi: GaAs PAs, LNAs mm-wave links need high transmit power, low receiver noise 0.47 W @86GHz H Park, UCSB, IMS 2014 0.18 W @220GHz T Reed, UCSB, CSICS 2013 1.9mW @585GHz M Seo, TSC, IMS 2013 40 Making faster bipolar transistors to double the bandwidth: change emitter & collector junction widths decrease 4:1 current density (mA/mm2) increase 4:1 current density (mA/mm) constant collector depletion thickness decrease 2:1 base thickness decrease 1.4:1 emitter & base contact resistivities decrease 4:1 Teledyne: M. Urteaga et al: 2011 DRC Narrow junctions. Thin layers High current density Ultra low resistivity contacts 41 THz HBTs: The key challenges Obtaining good base contacts RC parasitics along finger length in full HBT process flow (vs. in TLM structure) metal resistance, excess junction areas -5 10 P-InGaAs Contact Resistivity, cm 2 -6 10 -7 10 -8 10 3THz target B=0.8 eV -9 10 0.6 eV 0.4 eV 0.2 eV step-barrier Landauer -10 10 18 19 20 21 10 10 10 10 -3 Hole Concentration, cm Baraskar et al, Journal of Applied Physics, 2013 42 THz InP HBTs blanket Pt/Ru base contacts: resist-free, cleaner surface → lower resistivity J. Rode, in review 43 THz HEMTs: one more scaling generation ? First Demonstration of Amplification at 1 THz Using 25nm InP High Electron Mobility Transistor Process Xiaobing Mei, et al, IEEE EDL, April 2015 doi: 10.1109/LED.2015.2407193 44 nm & THz electronics 45 Electron devices: What's next ? Problems: oxide, S/D tunneling lithography interconnect energy ~ l/n deep UV absorption Why transistors are best: our best tools are: ..electrostatic control of charge & static dissipation ...and communicating by E&M waves http://en.wikipedia.org/wiki/Standard_Model Opportunities: low voltages high currents nm via 3D RF→ THz 46 (backup slides follow) 47