Let Us Solve Your Technical Needs! RFI Corporation RFI Corp Key Benefits of RFI Corporation Company Overview Markets Served Programs Facilities , Standards & Quality Systems Power Magnetics Products EMI/EMC Filter Products New Products Customer Requirements How has RFI Corp met the Requirements of Our Customers? Summary 2 What Are The Key Benefits Of Using RFI Corporation? RFI Corp Diversified Engineering Talent for Superior PreProduction Analysis, Consulting and Design. = Saves Project Time to Market Proven Track Record of Almost Forty Years of Quality Manufacturing and On-Time Performance! = Lower Risk Multiple Process Disciplines in Mil-Standards, Industrial ISO Requirements and Commercial Market Demands = TQM Economies-Of-Scale associated with “One Stop Shopping.”= Lower Costs 3 Company Overview RFI incorporated in 1961. Quickly Became Leader in Solving Complex EMI/RFI/EMC Problems for the Commercial, Medical, Military & Industrial Markets. Today RFI has over 100,000 existing Designs and a Loyal Customer Base Over Several Thousand Strong! Sole Source High Voltage Magnetics Supplier to Many Fortune 500 Companies’ Programs, i.e. ITT, Raytheon, etc. RFI Corp 4 Major Markets Served Industrial • Shielded Rooms • Equipment Components • Major Systems Medical • MRI • CAT SCAN • X-RAY Military • • • • RFI Corp Guidance Systems Radar Systems Weapons Systems Communications Electronics 5 Major Markets Served (continued) Aerospace • Aircraft Electronics • Power Systems Commercial • • • • Systems Components Meteorological Systems Power Systems Telecommunications/Telephone Systems OEMs • Custom Systems • Transmitters/Receivers RFI Corp 6 Programs(Military & Industrial) RFI Corp AEGIS PCS PATRIOT AWACS SPS-67 NEXRAD VOA many more! TRC 170 BRU 32 & 33 PHALANX SPS-40 SPS-75 CASS BSY-2 7 Facilities State-Of-The-Art Impregnation Sys Diversified Manufacturing Sheet Metal Fabrication RFI Corp 8 Facilities RFI Corp -Screen Rooms for EMC/EMI & Corona Testing -CAE/CAD Equipment & Personnel 9 Facilities 60,000 Square-Foot; Manufacturing and Administration Space Component Manufacturing • Toroidal & Solenoid Inductors • Paper and Film Dielectric Capacitor Winding RFI Corp Vacuum Impregnation Systems for Oils, Epoxies and Resins Assembly & Testing Departments for Diversified Product Range Engineering Lab for Quality Conformance and Environmental Testing Numerically Controlled Sheet Metal Fabrication Department State-of-the-Art CAE/CAD/CAM Fully Network-Integrated Sales, Production Control, Accounting, etc. “Published” Senior Engineering Staff • Diversified Disciplines (High Voltage, EMI/EMC, and more) 10 Standards/Quality Systems MIL STD-220 J-STD-001 MIL STD-285 MIL STD-202 MIL STD-461 QPL TO MIL-PRF-15733 RFI Corp ISO 9001 Compliant UL 1283 TEMPEST FCC PART 15 MIL-PRF-27 MIL-PRF-19978 others 11 Power Magnetics Products RFI Corp 12 Power Magnetics Products RFI Corp 13 Power Magnetics Products RFI Corp Thru Put Power Levels Ranging From 100W to 100KW with Voltage Levels that are Minimal to well in Excess of 100KV! Capacitors (Reconstituted Mica, Film-Foil, Metalized, FeedThrough) • High Voltage DC, AC, and Pulse • High Current • Power Factor Correction • Repetitive Discharge • Energy Storage (low inductance) High Voltage Transformers (Pulse, Current, Isolation, Inverter, Impulse, High Frequency) Reactors (DC, Charging) Modulators(Line Pulse, Solid State) Pulse Forming Networks & Packages 14 Design Criteria:Partially Discharged Capacitors – – – – – Type of Capacitor (RECON MICA or Film OIL Filled) Application (Short Ckt Description) Operating & Storage Temperature Peak Charging Voltage & Time % of Voltage Discharge or Peak Discharge Current and Current Pulse Width – Repetition Frequency – Size Limitation (Physical Size) – Terminal Rating with respect to Ground RFI Corp 15 Design Criteria: DC Capacitor • • • • • • • • • • RFI Corp Type of Capacitor (MICA or OIL Filled) Application (Short Ckt Description) Capacitance DC Operating Voltage Ripple Voltage Ripple Frequency Ambient Temperature Physical Size & Mounting Terminal Rating with respect to Ground What Type of MIL-Spec Applies; MIL-PRF-19978, MIL-C-5 or MIL-PRF-39001 16 Design Criteria: AC Capacitor RFI Corp Type of Capacitor (MICA or OIL Filled) Application (Short Ckt Description) Capacitance AC Operating Voltage Frequency Operating Temperature Operating Current (Current Limiting Resistor) Physical Size & Mounting Terminal Rating with respect to Ground What Type of MIL-Spec Applies; MIL-PRF-19978, MIL-C-5 or MIL-PRF-39001 17 Design Criteria for Capacitors Used in a Pulse Forming Network – – – – – – RFI Corp – – – Type of Capacitor (MICA or OIL Filled) What is the Characteristic Impedance of the PFN? What is the Application? In What Type of Load is the PFN Terminated? What is the Ambient Temperature of the Oil-Filled Container that the Coil Capacitor Assembly is installed? What is the Actual Configuration of the PFN? • For Example: – How Many Sections? – What is the Capacitance per Section? – What is the Charging PFN Current? Do you use Resonance Charging? – What is the Charging Time? Physical Size Envelope Does a MIL-Spec Apply; MIL-N-23182 ? Would you prefer RFI to design your PFN? 18 Design Criteria: Power Transformers • • • • • • Voltage Line-Line, # of Phases Frequency What is the Application? Load, Regulation, Expected Efficiency Operating or Storage Temperature MIL-PRF-27 What Grade (Describe Type of Transformer)? – For Example: – Open Frame, Air Cooled – Epoxy Encapsulation – Oil Filled – What is the Charging Time? • Physical Size Envelope and Configuration • Terminal Rating to Ground • Isolation Voltage RFI Corp 19 Design Criteria: High Frequency Transformers • • • • • • • • RFI Corp Operating Frequency VA Rating What is the Application? Primary and Secondary Voltages & Currents Duty Cycle (if applicable) Load, Regulation, Efficiency Physical Size Envelope and Configuration Operating and Storage Temperature 20 Design Criteria: Pulse Transformers • • • • • • • • • • • RFI Corp Load (Full and Complete Description) Source (Full and Complete Description) Load Voltage & Current Pulse Width PRF (Pulse Repetition Frequency) Rise Time (usually in micro seconds) Fall Time (usually in micro seconds) Operating & Storage Temperatures MIL-PRF-27 Grade? Terminals Rating to Ground Physical Size Envelope and Configuration 21 Design Criteria: Charging Reactor or Transformer • • • • • • • • • • RFI Corp Inductance Peak Charging Current Repetition Frequency PFN Capacitor, or Capacitor to be Charged Power Supply Voltage PFN Charging Voltage Operating & Storage Temperatures MIL-PRF-27 Grade Terminals Rating to Ground Physical Size Envelope and Configuration 22 EMI/EMC Filter Products RFI Corp 23 EMI/EMC Filter Products High Power Facility Filters Telephone & Data Filters/Cabinets Subminiature QPL Filters RFI/EMP Transient Energy Filters Custom Multi-Circuit Filters UL Listed Filters RFI Corp 24 Design Criteria: EMI/EMC Filter Products • • • • RFI Corp Current Rating – Continuous and Transient Voltage Rating – Maximum Amplitude & Frequency Voltage Drop Insertion Loss – MIL-STD-220 – Current Injection – Common Mode – Differential Mode • • • Critical Circuit Requirements/Application Mechanical – Case Size & Mounting Type – Terminal/Connector Type(s) – Special Finishes Environmental – Temperature – Shock/Vibration – Altitude – Humidity – Salt Atmosphere 25 New Products Filtered Terminal Blocks Medical Filters(Low Leakage) Power Distribution Panels RFI Corp 26 Customer Requirements Performance! Products That Meet Complex Specifications Quality & Reliability On-Time Delivery Competitive Pricing RFI Corp 27 How has RFI Corp met the Requirements of Our Customers? RFI Corp 100% Total Quality Rating-Sikorsky Certified Supplier-Lockheed Martin 100% GOLD Rating-McDonnell Douglas Best Value Supplier Award-ITT Gilfillan Supplier Quality Award-Hazeltine Zero Failure Award-DESC Outstanding Quality Award-Allied Signal Many More...... 28 Summary RFI Corp Reducing Vendor Base Saves $! RFI has remained an APPROVED VENDOR with every Major Customer that has executed a Reduction in their Vendor Base! Financial benefits of economies-of-scale, i.e.. One Stop Shopping. RFI’s Engineering Experts Are There From Design to Delivery; Supporting the Customer’s Unique Technical Needs! 29 Next Step RFI Corp Customer’s Engineering and (or) Production Order. 30