Profile - Sibar Auto Parts

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SIBAR AUTO PARTS LIMITED
TIRUPATI ( INDIA )
Welcomes you
TIRUPATI
CHENNAI CITY IS 120 KMS FROM TIRUPATI
BANGALORE CITY IS 255 KMS FROM TIRUPATI
SIBAR AUTO PARTS LIMITED
HISTORY
 SIBAR Auto Parts Limited was intent to produce “ ALUMINIUM GRAVITY DIE
CASTINGS” established as Private Limited Company in 1983. The Company raised
its capital to Rs 6 core in 1994-1995 by going for Public Issue which was over
subscribed by 18 times. .
 Sibar started production of Hard Chrome Electroplated Cylinder Blocks in 1987.
Sibar is the First Company to introduce such Hard Chrome Electroplated Cylinder
in India for OEM’S / Replacement Market.
 Sibar got Certified for ISO 9001:2000 in 2006 and Re newed for ISO 9001-2008
in 2009 for its Quality Management Systems.
 Sibar is Supplying Castings to Greaves, Lombardini , SAME, Hero, Bajaj and etc
(OEM Manufacturers) in domestic as well as international market (McCulloch,
Italy.)
SIBAR AUTO PARTS LIMITED
Awards & Rewards :
 We have been awarded for
Outstanding Export performance
Certificate 1994-95 and 1996-97
from
Engineering
Export
Promotion Council , Government
of India, Southern division.
SIBAR AUTO PARTS LIMITED
Certifications :
 Sibar Auto Parts Limited has been
certified by ISO 9001:2008 for it’s
Quality Management System
 Sibar Auto Parts Limited, is now
aimed for TS 16949 : 2009 Quality
Management System and targeted
to complete by August 2016
ROAD MAP FOR ISO/TS 16949:2009
Sl. No.
Description
Schedule
1
Training on ISO / TS 16949 & Customer Specific requirements
Aug. 2016
2
Establish of COP (Customer oriented process)
Aug. 2016
3
Establish of MOP (Management oriented process)
Sep. 2016
4
Establish of SOP (Support oriented process)
Sep. 2016
5
Establish of Quality Manual
Sep. 2016
6
Establish of Quality Policy & Objectives
Oct. 2016
7
First Management Review
Oct. 2016
8
Internal Auditors Training
Oct. 2016
9
First round of Internal Audit
Oct. 2016
10
Second Management review
Oct. 2016
11
NC Closure of Internal Audit
Nov. 2016
12
Pre-assessment (Certification Body)
Nov. 2016
13
Final Certification (Certification Body)
Nov. 2016
ROAD MAP FOR ISO 14001:2004 (Corr.: 2009)
Sl. No.
Description
Schedule
1
Training on ISO 14001 & Legal Requirements
Nov. 2016
2
Conduct Aspect/Impact study
Nov. 2016
3
Identify Significant Aspects
Nov. 2016
4
Establish Environment Policy & Objectives
Nov. 2016
5
Release of Operational Control Procedure
Dec. 2016
6
Conduct Internal Audit
Dec. 2016
7
Management Review
Nov. 2016
8
Obtain Environment Consent (from Government)
Dec. 2016
9
NC Closure of Internal Audit
Nov. 2016
10
Pre-assessment (Certification Body)
Nov. 2016
11
Final Certification (Certification Body)
Nov. 2016
SIBAR AUTO PARTS LIMITED
Quality Policy :
We, at M/s. Sibar Auto Parts Limited are committed to be the
leaders in the Aluminum Castings and Nickel Silicon Carbide coated
Cylinders
by
understanding
and
responding
to
customer’s
expectations through continual improvement mode by monitoring,
analyzing and reviving of its products, process and quality
management systems.
SIBAR AUTO PARTS LIMITED
Our Specialities :
 We have vast experience in producing Aluminium Gravity Die
Castings and even having less thickness up to 1.00mm and most
intricate shapes. We manufacture castings from 300 gms to 30.00 kg
casting weight.
 We are specialists in producing “Cylinder Heads, Manifolds, Electrical
Switch Gear Parts and all kinds of aluminium based engine
components.
 We are having expertise in Nickel – Silicon Carbide Electroplating for
any Engine Cylinder Blocks.
SIBAR AUTO PARTS LIMITED
Technology :
We started “Hard-Chrome Electroplating Process” in 1987
In 1998, we got Technical Collaboration with “EuroCylindro” from
Italy and obtained “Nickel-Silicon Plating Technology” to introduce to
Two wheelers OEM’S M/S Enfield India Ltd , M/s Bajaj Auto Limited,
M/s Hero Motors Limited in India and Replacement Market in INDIA &
Abroad.
SIBAR AUTO PARTS LIMITED
OUR VISION
 Planning to go for Low Pressure Die Casting and Pressure Die
Casting Method with concerned Equipments in this financial year
 We are aiming to get TS 16949 : 14001 certification
 We are aiming to export our Products by entering in to Export
Market to have 40% in our total sales.
 Total investment for 2015 - 16 financial year 2.5 crores
SIBAR AUTO PARTS LIMITED
Our Customers :
 We supply OEM automotive
castings as well as Electrical
Transmission Line, Instrument
Transformer
and
Electrical
Switch Gear Components (220
KV/400 KV/765 KV Items) to
various renowned companies
in India.
ORGANISATION CHART
Managing
Director
Technical Director
Admin.
Manager
Ex. Director
Acc. Manager
Plant Head
Purchase
Manager
Found.
Manager
Store Keeper
A Shift
In charge
B Shift
In charge
Die Maint.
Supervisor
Shell core
Manager
Shift In
charge
Tool Room
Manager
M/c Shop
Manager
Shift
In charge
A Shift
In charge
B Shift
In charge
Quality
Manager
Maintenance
Manager
Quality
Supervisor
Maintenanc
e Supervisor
Electrical Maint.
Supervisor
SIBAR AUTO PARTS LIMITED
Quality :
 We have latest Inspection Facilities and Measuring Instruments to ensure the
Quality of our Products at different Stages of Production to ensure the consistency.
MICRO SCOPE
SPECTROMETER
POROSITY TESTER
VIDEO MEASURING
MACHINE
DENSITY METER
SIBAR AUTO PARTS LIMITED
Manufacturing Facilities
Shell Core :
 Our Shell Core Section has an Area of 1105.65 Sq. meters to manufacture
Resin Coated Sand Cores for internal profiles of Aluminium Castings
 We have Semi Automatic Core Shooting Machines, Hand Moulding Dies.
CORE SHOOTING ZONE
CORE FILING ZONE
CORE PAINTING ZONE
CORE STOCKING ZONE
SIBAR AUTO PARTS LIMITED
Manufacturing Facilities
Foundry :
 Our Foundry have an Area of
1720 Sq. meters with all facilities for
optimum production.
 We have electrical and oil fired furnaces of different capacities to cater
casting optimum production and have a capacity of 175 tonnes per month.
Foundry Equipments :








Oil Fired Skelner Furnaces (650 And 500 Kg )
Oil Fired Bale Out Furnaces (150 And 300 Kg)
Electrical Holding Furnaces (150 , 300 And 500 Kg)
Vertical Band Saw Cutting Machines (24” And 36”)
Belt Grinder Machines
Aluminum Alloy Degassing Machine
Hydraulic Dies With Power Packs
Hydraulic SPM Raiser Cutting Machines
: 2 Nos
: 3 Nos
: 4 Nos
: 6 Nos
: 10 Nos
: 1 No
: 8 Nos
: 2 Nos
SIBAR AUTO PARTS LIMITED
Furnace – Metal Transfer
FETLING
DE GASING
INSPECTION
POURING
FINISED CASTINGS
SIBAR AUTO PARTS LIMITED
Machine Shop :
Manufacturing Facilities
 Our Machine Shop have an Area of 2014.12 Sq.meters having Heat Treatment,
Machining, Electroplating and Tool Room Process.
 We have SPM’s, Conventional Machines, CNC Lathes, VMC with Fourth Axis
Facility.
 We have Shot Blasting machine for providing Good Surface Finish
Machine Shop Equipments :









VMC 4TH AXIS
CNC LATHE
Lathe Machine
Drilling And Tapping Machines
SPM Milling Machines
SPM Lathe Machines
Leak Test Equipments
Radial Drilling Machine
300 Kgs Shot Blasting Machine
: 1 No
: 2 Nos
: 5 Nos
: 6 Nos
: 3 Nos
: 2 Nos
: 7 Nos
: 2 No
: 1 No
SIBAR AUTO PARTS LIMITED
1
Manufacturing Facilities
2
3
4
CNC SHOP
1. VMC
2. CNC - 1
3. CNC - 2
SIBAR AUTO PARTS LIMITED
Manufacturing Facilities
Heat Treatment :
Electric Heat Treatment Ovens :
65 kw – 2 Nos
72 kw – 2 Nos
Wire Rope Hoists :
3 Ton – 01 No
SIBAR AUTO PARTS LIMITED
Our Products :
 All Our Aluminium Casting Products are made up of Different Size and Shape
in Gravity Method ( Nickel Engine Cylinder Blocks, Manifolds, Cylinder Heads
and
Automotive Components, Electrical Switch Gear, Transformer
components) etc..
NiSiC Engine Cylinder Blocks:
SIBAR AUTO PARTS LIMITED
670 cc WATER COOLED NICKEL SILICON CARBIDE COATED
CYLINDER BARREL
SIBAR AUTO PARTS LIMITED
Manifolds:
SIBAR AUTO PARTS LIMITED
AIR COOLED AUTOMOTIVE CYLINDER HEADS
WATER COOLED AUTOMOTIVE CYLINDER HEADS
SIBAR AUTO PARTS LIMITED
Automotive Components(Bell Housing & EGR Valve Body)
SIBAR AUTO PARTS LIMITED
Automotive Components(FIE Housing)
SIBAR AUTO PARTS LIMITED
Automotive Components(Blind End Cylinder Block)
SIBAR AUTO PARTS LIMITED
Automotive Components(Crank case Left & Raight)
SIBAR AUTO PARTS LIMITED
Electrical Switch Gear, Transformer components
SIBAR AUTO PARTS LIMITED
RADIATOR, TURBOCHARGER AND ENGINE COOLER COMPONENTS
CUSTOMER WISE BUSINESS SHARE AND SPARE CAPACITY
(IN TONS)
SPARE CAPACITY
25%
GREAVES
38%
MODINE
8%
ALSTOM
10%
SAME
9%
KLEMMEN
10%
Sibar Autoparts Ltd
Turnover Details
1800
1600
1400
IN LACS
1200
1000
800
600
400
200
0
INR (Lacs)
2007-2008
752.63
2008-2009
888.8
2009-2010
1040.47
2010-2011
1159.82
2011-2012
1202.75
2012-2013
1096.57
2013-2014
1223.89
2014-2015
1626.67
REASONS TO PREFER SIBAR
( FOR SOURING )
 As We have vast experience in producing Aluminium Gravity Die Castings with less thickness up to 1
mm and most intricate shapes. We manufacture castings from 300gms to 30.00 kg casting weight.
 As We have almost all concerned process equipments, machines, quality instruments and methods
required for Aluminium Foundry
 As We are one of the experts in Nickel – Silicon Carbide Electroplating for any Engine Cylinder Blocks.
 We have supported our customers with dedicated service for very long years even in critical times and
delivered the goods with commitment and in time
 We are introducing Low pressure die casting by March.16
LPDC Layout Plan
CONTACT US
SIBAR AUTO PARTS LIMITED
#D4&D5, INDUSTRIAL ESTATE,
RENIGUNTA ROAD,
TIRUPATI – 517506,
CHITTOOR DIST.
ANDHRA PRADESH,
INDIA.
WEB : WWW.SIBAR AUTO.COM
EMAIL : SIBARAUTO77@YAHOO.COM
Thank you
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