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Professional Truck Driver

Certification

Introduction to Trucking and Logistics

101

Clackamas Community

College 1

Grant Funding

This product was funded by a grant awarded under the

President's High Growth Job Training Initiative, as implemented by the U.S. Department of Labor's

Employment & Training Administration. The information contained in this product was created by a grantee organization and does not necessarily reflect the official position of the U.S. Department of Labor. All references to non-governmental companies or organizations, their services, products, or resources are offered for informational purposes and should not be construed as an endorsement by the Department of

Labor. This product is copyrighted by the institution that created it and is intended for individual organizational, non-commercial use only.

Clackamas Community

College 2

Workshop Outcomes

1.

2.

3.

4.

5.

Describe the knowledge and skills necessary to operate a commercial vehicle safely.

Understands the logistics industry.

Describe the tasks and duties required of an entry-level trucker and warehouse worker.

Show the range of skill mastery required by an individual driver.

Understands warehouse and loading dock safety.

Clackamas Community

College 3

Agenda Day One

4.

5.

6.

7.

8.

1.

2.

3.

Welcome and Introductions

Trucking and Logistics Industry Overview

Career Pathway

Federal and CDL Requirements

Warehouse and Vehicle Safety

Control Systems Management

Vehicle Inspections

Day Review and Wrap-up

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College 4

Agenda Day Two

Welcome Back

Shifting Execution

Backing and Docking

Steering

Coupling and Uncoupling

Visual Search

Vehicle Communication

Day Review and Wrap-up

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College 5

Agenda Day Three

Welcome Back

Speed and Space Management

Night Operations

Extreme Driving Conditions

Hazardous Materials

Day Review and Wrap-up

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College 6

Agenda Day Four

Welcome Back

Emergency Maneuvers

Railroad Crossings

Vehicle Checks and Maintenance

Diagnosing and Reporting Malfunctions

Handling, Adjusting and Documenting Cargo and Manifests

Map Reading

Fuel Management

Day Review and Wrap-up

Clackamas Community

College 7

Agenda Day Five

Welcome Back

Hours of Service, Daily Log and Logbook Recap

Inventory and Stocking Process

Accident Safety and Management

Road Life

Trip Planning

Driving Behavior

Body Mechanics

Final Review and Exam

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College 8

Introductions

Who are you and how long have you been with the company?

Why do you want to be in the transportation and logistics industry?

What do the brochures and documents tell you about the need for professionals in the transportation and logistics field?

What is your current level of experience?

What do you want from the session?

What will you contribute to the learning process? (Examples include humor, stories, experiences, etc.).

Clackamas Community

College 9

Transportation and Logistic

Industry Overview

History of the Trucking and Logistics

Industry

Jobs in the Trucking and Logistics

Industry

Advances in the Trucking and Logistics

Industry

Your future in the Trucking and Logistics

Industry

Clackamas Community

College 10

Jobs in the T&L Industry

Over-the-road drivers (both long and short-haul)

Pick-up and delivery (PUD) drivers

Dispatchers

Warehouse staff

Sales and operations

Safety inspectors and directors

Office and clerical workers

Owner-operators

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College 11

Industry Types

Moving

Food Service

Clackamas Community

College 12

Advances in T&L

Lane Departure Warning

Systems

UQM hybrid electric propulsion systems

Hybrid vehicles with regenerating brakes

High pressure fuel rail injection

Advanced combustion solutions

Fuel cells (auxiliary power)

Replacement of diesel fuel options

Aerodynamic drag concepts

Reducing auxiliary loads

Lightweight material

Software technology

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College 13

Your Future in T&L

According to the American Trucking

Association's report, US Truck Driver

Shortage: Analysis and Forecasts , the long-haul segment of the trucking industry has a national shortage of 20,000 drivers. It predicts the shortage will increase to 111,000 by the year 2014 given the current demographic trends.

Clackamas Community

College 14

Career Pathway

Review the Career Pathway Document

Identify areas for future growth and development

Document in your participant workbook

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College 15

Federal and CDL Requirements

Any single vehicle with a gross vehicle weight rating (GVWR of

26,001 pounds or more)

A trailer with GVWR of more than 10,000 pounds if the gross combination weight rating (GCWR) is 26,0001 pounds or more

A vehicle designed to transport 16 or more passengers (including the driver)

Any size vehicle that is used in the transportation of any material that requires hazardous materials placards or any quantity of a material listed as a select agent or toxin in 42 CFR 73

A public mass transit or transportation district vehicle, regardless of size, when used to carry passengers for hire, with the exception of taxi drivers

Any motor home or recreational vehicle that meets the definition above and is used for business purposes

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College 16

Three Type of CDL Classes

Class A

Class B

Class C

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College 17

License Requirements

Must be 18 years of age to drive within Oregon or at least 21 years old if driving commercial vehicles in interstate commerce

Must provide evidence of your name, age and identify

Must provide your social security number and one other document to prove your identity

Must present a valid medical certificate and medical waiver (if needed) at the time of issuance and before taking a commercial drive test

If applying for a Haz Mat endorsement, the Federal Transportation

Security Administration rules require person to undergo a security background check that includes submission of fingerprints for FBI review

Must be able to speak, read and write English well enough to understand traffic signs and signals in English, to respond to officials and to complete reports and records

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College 18

Additional Qualifications

Age

Physical

Condition

Vision

Hearing

Education

Safety

Substance

Abuse

Driving Record

Licensing

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College 19

CDL Endorsement Types

School Bus

Passenger

Tank Vehicles

Double/Triple

Hazardous

Material

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College 20

Entry Level Driver Training

Applicability

Training requirements

Driver qualification requirements

Hours of service

Driver wellness

Whistleblower protection

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College 21

Warehouse and Vehicle Safety

Warehouse Vehicle Safety

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College 22

Control Systems Management

Engine Controls

Primary Controls

Secondary Controls

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College 23

Dashboard Clusters

Engine

Unit Temperature

Lights

Steering Wheel

Fuel

Brake

Control

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College 24

Vehicle Components

Chassis

Body and Cab

Wheels and

Tires

Under the Hood

Steering

Interior

Brakes

Emergency

Equipment

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College 25

Proper Entrance and Exit

3 Point

System

Use Your

Seatbelt!

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College 26

Start the Engine

Apply the parking brakes.

Clutch pedal must be depressed to relieve starting motor of transmission drag.

The “switch key” must always be turned “on” before starting the engine.

Electrical starting motors must not be operated continuously for more than ten seconds at a time.

When the engine starts up, driver must hold engine speed below one thousand RPM until engine warms up (usually about three minutes).

As soon as the engine has started, the driver should now check all gauges on the dash to ascertain if sufficient oil pressure is showing.

Make sure that all dash lights and safety warning buzzers are in full operation.

With a manual transmission vehicle, partly engage the clutch before you take your right foot off the brake.

Put on the parking brake whenever necessary to keep from rolling back.

Release the parking brake when you have applied enough engine power to keep from rolling back.

Speed up smoothly and gradually so the vehicle does not jerk.

When shutting down the engine, depress the clutch and move the gearshift to neutral. Cool the engine down by letting it idle for a few minutes.

Turn the engine off.

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College 27

Transmission

The essential parts of a heavy truck transmission include:

Multiple countershafts

Compound transmissions

Auxiliary transmissions

Ranges

Splitters

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College 28

ABS

Antilock Braking systems (ABS) is a computerized system that keeps your wheels from locking up during hard brake applications

Use the braking force necessary to stop safely and stay in control

Brake the same way

Drive so you never need to use your ABS

The device will not allow you to drive faster, follow more closely or drive less carefully

The device will not compensate for bad brakes or poor brake maintenance

Clackamas Community

College 29

Jacobs Brake System

A driver can turn the engine brake on and off and select a level of braking.

Additional controls are activated by the position of the clutch pedal and position of the throttle.

Allow the engine to reach full operating temperature before switching on the engine brake.

When your foot is off the clutch and you remove your foot completely from the throttle, the engine brake is automatically activated.

When you apply pressure to the throttle, the Jacobs Engine Brake is deactivated.

Turn off the engine brake dashboard switch.

Use the lowest possible gear without exceeding the recommended engine speed for engine braking.

Do not use the Jacobs Engine Brake when bobtailing or pulling an empty trailer on wet or slippery pavement.

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College 30

Vehicle Inspections

Pre-trip

En-route

Post-trip

Official roadside inspection

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College 31

Pre-Trip Inspection Process

Vehicle Overview

Engine Compartment

Inside the Cab

Lights

Walk-around

Brakes

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College 32

En-Route

Keep an eye on your gauges for signs of trouble (air, engine, pressure, ammeter, voltmeter)

Use your senses to check for problems (look, listen, smell and feel)

Check certain items when you stop; tires, wheels and rims, brakes, lights and reflectors, brakes and electrical connections to the trailer, trailer coupling devices and cargo securement devices

After you have driven for 3 hours or 150 miles, stock and re-check the cargo and securing devices

Re-check after every break you take during your trip

Clackamas Community

College 33

Post Inspection

Tires

Wheels and Rims

Brakes, Drums, shoes

Steering System

Suspension

Exhaust System

Emergency Equipment

Lighting Devices and Reflectors

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College 34

Official Roadside Inspections

The Critical Items that will be inspected during this time could include:

Brakes

Tires and wheels

Drawbars

Steering

Fifth wheel

Suspension

Clackamas Community

College 35

DVIR

DVIR’s are to be completed at the start and end of every day

DVIR’s can typically be found between passenger and driver seat

The DVIR should be signed off by last driver and current driver indicating whether the vehicle is safe to drive after completing your pre-trip inspection

Document defects/damage on DVIR and obtain witness verification from on-duty mechanic or other company employee

If vehicle defect has not been repaired by a mechanic and is unsafe to drive, see mechanic on duty

Clackamas Community

College 36

Shifting Execution

Basic Method for Shifting Up

Using Engine Speed (rpm) to Shift Up

Use Road Speed (mph) to shift Up

Basic Procedures for Shifting Down

Clackamas Community

College 37

Backing and Docking

Common Causes of Backing Accidents:

Backing unnecessarily

Blind areas

Vehicle design

Infrequent backing practice

Inadequate mental preparation for backing

Inadequate information during backing

Not checking the area being backed into before beginning the backing process

Not using your mirrors

Not keeping your right foot poised over the brake pedals

Clackamas Community

College 38

Basic Process

A pproach

S et-up

C ompletion

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College 39

Backing Steps

Jacking and Docking

Pre-Positioning for a Straight Back

Pre-Positioning on the Clear Side

Pre-Positioning on the Blind Side

Docking

Parallel Parking

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College 40

Steering

Wheel

Steering

Axle

Steering

Arm

Clackamas Community

College

Steering

41

Alignment Section Elements

Toe In Toe Out

Camber (proper and improper)

Caster

Turning Radius

Set-Back Front Axle

Steering Geometry

Improper Alignment

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College 42

Coupling and Uncoupling Process

5LL LL5

Fifth Wheel

Lights

Landing Gear

Landing Gear

Lights

Fifth Wheel

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College 43

Visual Search

Scan ahead Position the truck properly in the lane

Watch the road surface

Don’t lock your eyes on the road in front

Scanning must include the sides and back of the road and vehicle

Position both plane and convex mirrors

Keep track of who is on the road with you

Look for vehicles coming onto the highway, into your lane or turning

Watch for brake lights form slowing vehicles

Make regular checks of your mirrors

When changing lanes, turning, merging and making tight maneuvers – do not rely solely on your mirrors, check to the sides as well

When you use your mirrors while driving on the road, check quickly, look back and forth between the mirror and the road ahead

Use a regular pattern mirror check every 5-8 seconds

Check instrument panel frequently

Recognize and adjust for blind spots and no-see zones

Make sure you are behind the other vehicle at least 6-8 seconds

Avoid diverting attention from the path ahead

Clackamas Community

College 44

Vehicle Communication

Signaling

Changing lanes

Intent to slow, turn or stop

Using flashers – both brakes and headlights

Misuse of horn

Paying attention to others around you

Reactions

Clackamas Community

College 45

Speed and Space Management

Stopping Distance

Road Surface

Shape of the Road

Speed

Visibility

Flow of Traffic

Space Behind and Beside

You

Space Above and Below the Truck

Space Ahead

Space for Traffic

Gaps

Giving Space to

Others

Right of Way

Passing

Being Passed

Meeting Other

Vehicle

Clackamas Community

College 46

Stopping Distance

The heavier the vehicle, the more work the brakes must do to stop and the more heat they absorb. The brakes, tires, springs and shock absorbers are designed to work best when the vehicle is fully loaded. When your truck is empty, you will need more stopping distance due to less traction.

Clackamas Community

College 47

Night Operation

The Vehicle

The Road

The Driver

Other Tips

Clackamas Community

College 48

Extreme Driving Conditions

Grade

A small grade may be only a 4% grade.

This means there is a 4-foot change in altitude for every 100 feet of roadway. A

4% grade in a thousand feet would mean a 40-foot increase or decrease in altitude.

Clackamas Community

College 49

Uphill Operations

If you do not downshift on an upgrade, you will lug the engine and eventually stall

Downshifting on an upgrade is different from downshifting on level ground

On a grade, the truck will slow down much more quickly

Shift fast

Your double-clutch technique must be very accurate

If you do “miss a gear,” your only choice may be to bring the truck to a stop, shift into first and continue up the hill

You probably will not be able to upshift many gears so your trip up the hill will be a slow one

Traffic, poor driving habits and wear and tear on the rig can impact your uphill operation efficiency

To reduce wear and tear on your rig watch the temperature of the engine, transmission and differential

Clackamas Community

College 50

Downhill Operations

Reduce and control your speed before you start descending down a hill

Avoid making any sudden moves on the road. If your back box starts to slide, DO NOT BREAK!

Be careful not to downshift too far or not far enough

Pull off before descending and check the brakes

Use one gear down from what you used to climb the hill

Be in the right gear before you start heading down

Check the slack adjusters and look for any other loose or broken parts

Do not change gears on a downhill run

Turn on the auxiliary brake

With the engine retarder on, you will probably not need the service brakes

Service brakes should only be used when either the engine rpm or the truck speed exceeds safe limits

Do not fan or pump the brakes

Overheating the brakes can also cause the brake drums to get red hot and crack, brake linings to burn up, wheel grease seals to get hot and leak grease

Clackamas Community

College 51

Runaway Ramps

Turn on your lights and flashers

Blow the air horn

Look for runaway ramp signs

As you enter the ramp, shift your rig into neutral

Hold the steering wheel firmly

When you stop, shut off the engine and turn off the lights

Climb out and take the fire extinguisher

Clackamas Community

College 52

Adverse Weather Conditions

Fog

Rain

Snow

Ice

Wind

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College 53

Hazardous Materials

Liquid

Gas

Solid

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College 54

Hazardous Materials Class

Explosives

Compressed Gas

Cylinders

Flammable Solids

Oxidizing Substances

Poisons

Radioactive Materials

Corrosives

Miscellaneous

Hazardous Materials

ORM-D (other regulated material –

Domestic)

Combustible Liquids

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College 55

Placards

Clackamas Community

College 56

Safe Transport on the Road

Tire Inspection

Parking

Routing

Railroad Crossing

Fire

Clackamas Community

College 57

Emergency Maneuvers

Over-Braking

Over-Steering

Over-

Accelerating

Clackamas Community

College 58

Railroad Crossings

Passive crossings do not have any type of traffic control device. They require the driver to recognize the crossing, search for any train using the tracks and decide if there is sufficient clear space to cross safely. They will have yellow circular advance warning signs, pavement markings and crossbucks to assist you.

Active crossings have a traffic control device installed at the crossing to regulate traffic.

These include flashing red lights, with or without bells and gates.

Clackamas Community

College 59

Signs and Symbols

Crossbuck Signs

Advance Warning Signs

Flashing Light Signal

Standard Bell

Standard Gates

Long Arm Gate

Four Quadrant Gates

Barrier Gates

Median Barriers

Wayside Horns

Exempt Signs

Yield Signs

Do Not Stop on Track

Signs

Stop Sign

Tracks Out of Service

Sign

Parallel Track Sign

Low Ground Clearance

Sign

Number Sign

Pavement Markings

Clackamas Community

College 60

Vehicle Checks and Maintenance

Routine servicing

Scheduled preventative maintenance

Unscheduled maintenance and repair

Clackamas Community

College 61

Maintenance Check Areas

Braking system

Steering system

Coupling devices

Tires and wheels

Suspension system (clutch and engine areas)

Clackamas Community

College 62

Winterizing and Summerizing

Winterizing

Check antifreeze level

Make sure heaters and defrosters work

Check windshield washer antifreeze

Make sure truck is clean

Summerizing

Double check the engine oil supply,

Check antifreeze level,

Double check the condition and tightness of the water pump and fan belts,

Double check the condition of the coolant hoses,

Check tire pressure

Make sure truck is clean

Clackamas Community

College 63

Diagnosing and Reporting

Malfunctions

Completing DVIR’s Check List

DVIR’s are to be completed at the start and end of every day.

DVIR’s can typically be found between passenger and driver seat.

The DVIR should be signed off by last driver and current driver indicating whether the vehicle is safe to drive after completing your pre-trip inspection.

If vehicle defect has not been repaired by a mechanic and is unsafe to drive, see mechanic on duty.

Clackamas Community

College 64

Handling, Adjusting and

Documenting Cargo and Manifest

Bills of Lading

Freights Bills

Waybills

Manifest

Pro Bills

Delivery Receipts

Trip Reports

Clackamas Community

College 65

Liquid Tankers

Steps for loading a Liquid Tanker

Turn off your engine before loading or unloading any flammable liquid

Never load liquid tankers completely full because liquids need room to expand when warm (this is called outage and your dispatcher will let you know how much you need)

Fill a liquid tanker only partially full of heavy liquids

Inspect the hoses and valves for leaks

Check the temperature and pressure gauges for normal readings

Clackamas Community

College 66

Proper Weight Distributions

Gross Weight and

Gross Combination

Weight

Axle Weight

Tire Load

Suspension Systems

Coupling Device

Capacity

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College 67

Securing the Cargo

Blocking and Bracing

Cargo Tiedown

Header Boards

Covering Cargo

Sealed and Containerized Loads

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College 68

Map Reading

U.S. Highways

Interstates

Under Construction

Tollways

Tourist Areas

Ferries

Port of Entries

Weigh Stations

Time Zones

Highway Mileage

Map Scale

Route

Clackamas Community

College 69

Fuel Management

Friction – the rubbing of one surface against the other. There is friction between your truck tiers and the road. This is called rolling resistance or traction.

There is also friction between the truck and the air; this is called air resistance or drag.

Gravity – helps hold your vehicle on the road but too much gravity slows down your vehicle and even keeps it from moving. Gross vehicle weight affects the influence of gravity on a truck.

Inertia – is the tendency of an object that is in motion to stay in motion (and to stay still if it is already still).

You must overcome inertia to get the truck to stop or move.

Clackamas Community

College 70

Fuel Management Strategies

Keeping Speed Down

Progressive Shifting

Skip Shifting

Trip Planning

Road Management

Idling and Shutting Down the Engine

Proper Maintenance and Optional Equipment

Aerodynamic Design

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College 71

Hours of Service

Off Duty – “OFF” – your own time

Sleeper Berth – “SB” – and only in this area

Driving – “D” – at the wheel while in operation

On Duty – “On” – not driving time, inspections, waiting for dispatch, time spent loading and unloading, co-driving, working for someone else

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College 72

Logbooks

Know where to find them

Write legibly

Include key information (name of driver, month, day and year of beginning of 24 hour period, carrier’s vehicle number, number of miles you drove that day, legal signature, name and main office address of carrier, name of co-driver if there was one, number of hours in each duty status, total hours (adding to 24), any sipping document numbers or names of shippers)

Update your logbook each time you change your duty status (you need to record the name of the city, town or village with the state abbreviated and where the change took place)

Always use the local time from your base location

Time must total 24 hours each day

Keep track of your time to the closest quarter of an hour

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College 73

Monthly Summary Sheet

A

= total hours on-duty the last seven days

B

= how many hours you can work tomorrow

C

= How many hours you have worked in the last eight days

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College 74

Inventory and Stocking Process

Inventory Process Stocking Process

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College 75

Preventable Accidents

Intersections

Backing

Front-End collisions vehicle number 1 into vehicle number 2Rearend Collisions Vehicle

Number 2 into vehicle number 1Passing Safely

Being Passed

Lane Encroachment

Blind Spot Not Valid

Excuse

Grade Crossings

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College

Approach of Opposing

Vehicles

Turning Weather

Alleys, Driveways and

Plant Entrances

Fixed Objects

Private Property,

Driveways, Lawns, Etc.

Parking

Mechanical Failure

Non-Collision

76

Accident Prevention Strategies

Aim High in Steering

Get the Big Picture

Keep Your Eyes

Moving

Leave Yourself An

Out

Make Sure They See

You

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College 77

Accident and Safety Management

Daylight Use

Nighttime Use

Reflective Triangles

Placement

Four-way Flashers

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College 78

Accident Process

R

emain calm

O

nly talk to the proper officials

U

nderstand the process

T

ake care of the people and process

E

xemplify the company throughout the process

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College 79

Road Life

Time

Management

Managing Money

Physical Fitness

Healthy Eating

Managing Fatigue

Running Your

Life!

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College 80

Scenario

“You are about to go on a trip that will take you away for 2 days. It will take you 350 miles each day to get to your destination and back. The price of gas is $3.50 a gallon. Your tank holds approximately two 110 gallon tanks. Your hotel charge will cost you $70. There are two tolls on the road that will cost approximately $6 total.

Take a few minutes to price the cost of gas and how much money you will need for the trip.”

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College 81

Moderate Physical Activities

Walking briskly (about 3 ½ miles per hour)

Hiking

Gardening/yard work

Dancing

Golf (walking and carrying clubs)

Bicycling (less than 10 miles per hour)

Weight training (general light workout)

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College 82

Vigorous Physical Activities

Running/jogging (5 miles per hour)

Bicycling (more than 10 miles per hour)

Swimming (freestyle laps)

Aerobics

Walking very fast (4 ½ miles per hour)

Heavy yard work, such as chopping wood

Weight lifting (vigorous effort)

Basketball (competitive)

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College 83

Types of Foods

Grains

Fruits

Vegetables

Meat and Beans

Milk

Oils and Discretionary Calories

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College 84

Signs of Fatigue

Poor concentration

Tired or sore eyes

Restlessness

Drowsiness

Slow reactions

Boredom

Feeling irritable

Making fewer and larger steering corrections

Missing road signs

Having difficulty in staying in the lane

Micro sleeps

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College 85

Trip Planning

Review your assigned trip

Complete questions in workbook

Be prepared to discuss your rationale behind your answers

Review as a team

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College 86

Driving Behavior

Intoxication

Judgment

Reflexes

Attitude

Vision

Attention

Anger

Personal issues

Physical condition

Aggressiveness

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College 87

Body Mechanics

Dynamic Movement Based

Activities

Stretching Based Activities

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College 88

Stretches to Perform

Cross Back

Elbow Touches

Cop Squat

Elbow Drops

Knee Hugs

Standing Hip

Circles

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College 89

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College

Workshop Closure

Assessment(s)

Feedback

Evaluations

90

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