CHAP 2 BAR & TRUSS FINITE ELEMENT Direct Stiffness Method FINITE ELEMENT ANALYSIS AND DESIGN Nam-Ho Kim 1 INTRODUCTION TO FINITE ELEMENT METHOD • What is the finite element method (FEM)? – A technique for obtaining approximate solutions of differential equations. – Partition of the domain into a set of simple shapes (element) – Approximate the solution using piecewise polynomials within the element F Structure xx xy x y bx 0 xy yy b 0 y x y u Piecewise-Linear Approximation Element x 2 INTRODUCTION TO FEM cont. • How to discretize the domain? – Using simple shapes (element) – All elements are connected using “nodes”. 5 6 1 1 7 2 2 8 3 3 Nodes Elements 4 – Solution at Element 1 is described using the values at Nodes 1, 2, 6, and 5 (Interpolation). – Elements 1 and 2 share the solution at Nodes 2 and 6. 3 INTRODUCTION TO FEM cont. • Methods – Direct method: Easy to understand, limited to 1D problems – Variational method – Weighted residual method • Objectives – Determine displacements, forces, and supporting reactions – Will consider only static problem 4 1-D SYSTEM OF SPRINGS F2 F4 2 1 2 6 3 4 1 5 5 3 4 F3 • Bodies move only in horizontal direction • External forces, F2, F3, and F4, are applied • No need to discretize the system (it is already discretized!) • Rigid body (including walls) • Spring NODE ELEMENT 5 SPRING ELEMENT • Element e – Consist of Nodes i and j e u i , fi(e ) – Spring constant k(e) i – Force applied to the nodes: fi e ,fj e u j , f j(e ) j – Displacement ui and uj – Elongation: (e) u j ui – Force in the spring: P e k e e k e u j ui – Relation b/w spring force and nodal forces: fj e P e – Equilibrium: fi e fj e 0 or fi f j e e 6 SPRING ELEMENT cont. • Spring Element e – Relation between nodal forces and displacements u u f k u u fi k e e j e i k e e k j e i – Matrix notation: j e k ui fi(e) e u f (e) k j j (e) u f i i (e) k (e) u j f j [k (e) ] q(e) f (e) k q f – k: stiffness matrix – q: vector of DOFs – f: vector of element forces 7 SPRING ELEMENT cont. • Stiffness matrix – It is square as it relates to the same number of forces as the displacements. – It is symmetric. – It is singular, i.e., determinant is equal to zero and it cannot be inverted. – It is positive semi-definite • Observation – For given nodal displacements, nodal forces can be calculated by [k (e) ] q(e) f (e) – For given nodal forces, nodal displacements cannot be determined uniquely 8 SYSTEM OF SPRINGS cont. F 2 • Element equation and assembly F4 2 1 2 6 3 4 1 5 5 3 F3 4 k1 k1 u1 f1(1) k u (1) k 1 2 1 f2 k2 k 2 k 2 u2 f k 2 u4 f (2) 2 (2) 4 k1 k1 k k1 1 0 0 0 0 0 0 k1 k1 k k k 2 1 1 0 0 k 2 0 0 0 0 0 0 u1 f1(1) 0 0 0 u2 f2(1) 0 0 0 u3 0 0 0 0 u4 0 0 0 0 u5 0 0 0 0 k 2 0 0 0 k2 0 0 0 u1 f1(1) 0 u2 f2(1) f2(2) 0 u3 0 0 u4 f4(2) 0 u5 0 9 SYSTEM OF SPRINGS cont. k3 k 3 k 3 u2 f k 3 u3 f (3) 2 (3) 3 k4 k 4 k 4 u1 f k 4 u3 f k5 k 5 k 5 u3 f k 5 u4 f (4) 1 (4) 3 k1 k 4 k 1 k 4 0 0 (5) 3 (5) 4 k1 k1 k k k k 2 3 1 1 0 k 3 k 2 0 0 0 k1 k 4 k 1 k 4 0 0 0 0 k 3 k 2 k3 0 0 k2 0 0 k1 k 4 0 k1 k 2 k 3 k 3 k 2 k 3 k3 k 4 0 k 2 0 k2 0 0 0 k1 k 4 0 k1 k 2 k 3 k 3 k 2 k 3 k3 k 4 k5 k 5 k 2 k 5 k2 k5 0 0 0 0 u1 f1(1) 0 u2 f2(1) f2(2) f2(3) 0 u3 f3(3) 0 u4 f4(2) 0 u5 0 0 u1 f1(1) f1(4) 0 u2 f2(1) f2(2) f2(3) 0 u3 f3(3) f3(4) 0 u4 f4(2) u 0 5 0 0 u1 f1(1) f1( 4) 0 u2 f2(1) f2(2 ) f2(3) 0 u3 f3( 3 ) f3(4) f3(5) 0 u4 f4(2) f4(5) u 0 5 0 10 SYSTEM OF SPRINGS cont. k6 k 6 k 6 u4 f4(6) (6) k 6 u5 f5 k1 k 4 k 1 k 4 0 0 k1 k 4 0 k1 k 2 k 3 k 3 k 2 k 3 k3 k5 k 4 k 5 k 2 k 5 k2 k5 k6 0 0 k 6 F2 F4 2 1 2 0 u1 f1(1) f1(4 ) 0 u2 f2(1) f2(2) f2(3) 0 u3 f3(3) f3(4 ) f3(5) k 6 u4 f4( 2) f4(5) f4(6) ( 6) k 6 u5 f5 6 3 4 1 5 5 3 4 F3 11 SYSTEM OF SPRINGS cont. • Relation b/w element forces and external force • Force equilibrium F2 F4 2 1 2 6 3 4 1 5 5 3 ie Fi fi e 0 4 F3 e 1 ie Fi fi , i 1,...ND e f3(5) f3(3) e 1 3 f3(4) • At each node, the summation of element forces is equal to the applied, external force F3 f1(1) f1(4) R1 (1) (2) (3) f2 f2 f2 F2 (3) (4) (5) f3 f3 f3 F3 f (2) f (5) f (6) F 4 4 4 4 (6) f5 R5 12 SYSTEM OF SPRINGS cont. • Assembled System of Matrix Equation: k1 k 4 k 1 k 4 0 0 k1 k 4 0 k1 k 2 k 3 k 3 k 2 k 3 k3 k5 k 4 k 5 k 2 k 5 k2 k5 k6 0 0 k 6 0 u1 R1 0 u2 F2 0 u3 F3 k 6 u4 F4 k 6 u5 R5 [Ks ]{Qs } {Fs } • [Ks] is square, symmetric, singular and positive semi-definite. • When displacement is known, force is unknown u1 u5 0 R1 and R5 are unknown reaction forces 13 SYSTEM OF SPRINGS cont. • Imposing Boundary Conditions – Ignore the equations for which the RHS forces are unknown and strike out the corresponding rows in [Ks]. – Eliminate the columns in [Ks] that multiply into zero values of displacements of the boundary nodes. k1 k 4 k 1 k 4 0 0 k1 k 4 0 k1 k 2 k 3 k 3 k 2 k 3 k3 k5 k 4 k 5 k 2 k 5 k2 k5 k6 0 0 k 6 0 u1 R1 0 u2 F2 0 u3 F3 k 6 u4 F4 k 6 u5 R5 14 SYSTEM OF SPRINGS cont. • Global Matrix Equation k1 k 2 k 3 k 3 k 2 k 3 k 2 u2 F2 u F k 5 3 3 k 2 k 5 k 6 u4 F4 k3 k 4 k5 k 5 [K]{Q} {F} • Global Stiffness Matrix [K] – square, symmetric and positive definite and hence non-singular • Solution {Q } [K]1 {F} • Once nodal displacements are obtained, spring forces can be calculated from P k k e e e e u u j i 15 UNIAXIAL BAR • For general uniaxial bar, we need to divide the bar into a set of elements and nodes • Elements are connected by sharing a node • Forces are applied at the nodes (distributed load must be converted to the equivalent nodal forces) • Assemble all elements in the same way with the system of springs p(x) F • Solve the matrix equation x for nodal displacements Statically indeterminate • Calculate stress and strain p(x) using nodal displacements F Statically determinate 16 1D BAR ELEMENT L • Two-force member f1 • Only constant cross-section x • Element force is proportional to (e ) Node i f K=EA/L i relative displ • First node: i ui second code: j • Force-displacement relation A f2 Node j f j(e ) uj (e) fi(e) AE (ui u j ) L Similar to the spring element (e) AE fj(e) fi(e) (u j ui ) L 17 1D BAR ELEMENT cont. fi(e ) Node i – Matrix notation f f (e) i (e) j AE L (e) K=EA/L ui 1 1 ui 1 1 u j Node j f j(e ) uj {f (e) } [k (e) ]{q(e) } – Either force or displacement (not both) must be given at each node. – Example: ui = 0 and fj = 100 N. – What happens when fi and fj are given? • Nodal equilibrium – Equilibrium of forces acting on Node I Fi fi(e) fi(e1) 0 fi(e) fi(e1) Fi – In general ie Fi f e 1 (e) i Fi Element e fi(e) fi(e+1) Node i Element e+1 18 1D BAR ELEMENT cont. • Assembly – Similar process as spring elements – Replace all internal nodal forces with External Applied Nodal Force – Obtain system of equations [Ks]: Structural stiffness matrix [Ks ]{Qs } {Fs } {Qs} Vector of nodal DOFs {Fs}: Vector of applied forces • Property of [Ks] – Square, symmetric, positive semi-definite, singular, non-negative diagonal terms • Applying boundary conditions – Remove rigid-body motion be fixing DOFs – Striking-the-nodes and striking-the-columns (Refer to sprint elements) [K]{Q} {F} [K]: Global stiffness matrix {Q} Vector of unknown nodal DOFs {F}: Vector of known applied forces 19 1D BAR ELEMENT cont. • Applying boundary conditions cont. – [K] is square, symmetric, positive definite, non-singular, invertible, and positive diagonal terms – Can obtain unique {Q} • Element forces – After solving nodal displacements, the element force can be calculated P (e) AE L (e) u – Element stress • Reaction Forces j ui f P(e) (e) A (e) j (e) (e) Pi AE 1 1 ui (e) u P L 1 1 j j Note Pi = Pj – Use [Ks]{Qs} = {Fs}: the rows that have been deleted (strike-the-rows) – Or, use ie Fi fi(e) e 1 20 EXAMPLE • 3 elements and 4 nodes • At node 2: F2 f2(1) f2(2) f2(3) K2 K1 Element 2 Element 1 K3 Element 3 F1 x • Equation for each element: f1(1) K1 K1 u1 (1) u K K 1 2 f2 1 f f (2) 2 (2) 3 f f (3) 2 (3) 4 K2 K 2 K3 K 3 K 2 u2 K 2 u3 K 3 u2 K 3 u4 K2 Element 2 N3 F1 N1 K1 Element 1 u1 N2 F3 u3 u2 N4 Element 3 K3 F4 u4 21 EXAMPLE cont. • How can we combine different element equations? (Assembly) – First, prepare global matrix equation: 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Displacement vector Stiffness matrix Applied force vector – Write the equation of element 1 in the corresponding location f1(1) K1 K1 (1) f2 K1 K1 0 0 0 0 0 0 0 0 u1 0 0 u2 0 0 u3 0 0 u4 K2 Element 2 N3 F1 N1 K1 Element 1 u1 N2 F3 u3 u2 N4 Element 3 K3 F4 u4 22 EXAMPLE cont. – Write the equation of element 2: 0 0 0 f (2) 0 K 2 2 (2) f3 0 K 2 0 0 0 0 K 2 K2 0 K2 Element 2 N3 0 u1 0 u2 0 u3 0 u4 F1 N1 K1 Element 1 u1 N2 F3 u3 u2 N4 Element 3 K3 F4 u4 – Combine two equations of elements 1 and 2 f1(1) K1 K1 (1) (2) f2 f2 K1 K1 K 2 (2) K 2 f3 0 0 0 0 0 K 2 K2 0 0 u1 0 u2 0 u3 0 u4 23 EXAMPLE cont. – Write the equation of element 3 0 0 0 f (3) 0 K 2 3 0 0 0 f4(3) 0 K 3 0 u1 0 K 3 u2 0 0 u3 0 K 3 u4 0 K2 Element 2 N3 F1 N1 K1 Element 1 u1 N2 F3 u3 u2 N4 Element 3 K3 F4 u4 – Combine with other two elements K1 0 K1 F1 f1(1) F (1) (2) (3) K (K K K ) K 2 f2 f2 f2 1 1 2 3 2 (2) K 2 K2 F f 3 3 0 F4 0 K 3 0 f4(3) 0 u1 K 3 u2 0 u3 K 3 u4 Structural Stiffness Matrix 24 EXAMPLE cont. • Substitute boundary conditions and solve for the unknown displacements. – Let K1 = 50 N/cm, K2 = 30 N/cm, K3 = 70 N/cm and f1 = 40 N. 50 0 0 u1 F1 50 F 50 (50 30 70) 30 70 u 2 2 30 30 0 u3 F3 0 F4 0 70 0 70 u4 – Knowns: F1, F2, u3, and u4 – Unknowns: F3, F4, u1, and u2 50 0 0 u1 40 50 0 50 (50 30 70) 30 70 u 2 30 30 0 0 F3 0 F4 0 70 0 70 0 25 EXAMPLE cont. – Remove zero-displacement columns: u3 and u4. 40 50 0 50 F3 0 F4 0 50 150 u1 30 u2 70 – Remove unknown force rows: F3 and F4. 40 50 50 u1 u 0 50 150 2 – Now, the matrix should not be singular. Solve for u1 and u2. – Using u1 and u2, Solve for F3 and F4. u1 1.2 cm u2 0.4 cm F3 0u1 30u2 12 N F4 0u1 70u2 28 N 26 EXAMPLE cont. • Recover element data f1(1) K1 K1 u1 50 50 1.2 40 (1) K K u 50 50 0.4 40 f 1 2 2 1 f2(2) K 2 (2) f3 K 2 K 2 u2 30 30 0.4 12 K 2 u3 30 30 0.0 12 f2(3) K 3 (3) f4 K 3 K 3 u2 70 70 0.4 28 K 3 u4 70 70 0.0 28 K2 F1 = 40 N K1 Element force -12 N 0.4 cm -28 N 1.2 cm K3 27 EXAMPLE • • • • • Statically indeterminate bars E = 100 GPa RL F = 10,000 N A1 = 10−4 m2, A2 = 2×10−4 m2 Element stiffness matrices: 1011 10 4 [k ] 0.25 (1) • Assembly B C F 0.25 m RR 0.4 m 4 u1 1 1 7 4 1 1 10 4 4 u 2 1011 2 10 4 [k ] 0.4 (2) A 5 u2 1 1 7 5 10 1 1 5 5 u 3 4 4 0 u1 F1 107 4 9 5 u2 10,000 0 5 5 u3 F3 28 EXAMPLE cont. • Applying BC 107 9u2 10,000 u2 1.11 10 4 m • Element forces or Element stresses P AE u j ui L P(1) 4 107 u 2 u1 4,444N P(2) 5 107 u3 u2 5,556N • Reaction forces RL P(1) 4,444N RR P(2) 5,556N 29 PLANE TRUSS ELEMENT • What is the difference between 1D and 2D finite elements? – 2D element can move x- and y-direction (2 DOFs per node). – However, the stiffness can be applied only axial direction. • Local Coordinate System – 1D FE formulation can be used if a body-fixed local coordinate system is constructed along the length of the element Y – The global coordinate system (X and Y axes) is chosen to X represent the entire structure – The local coordinate system (x and y axes) is selected to align the x-axis along the length of the element 50 N 8 cm 12 cm f1x EA 1 1 u1 1 1 u f L 2 2x 30 PLANE TRUSS ELEMENT cont. • Element Equation (Local Coordinate System) – Axial direction is the local x-axis. – 2D element equation f1x 1 f 1y EA 0 f2x L 1 f2y 0 y Local coordinates 0 1 0 u1 0 0 0 v1 0 1 0 u2 0 0 0 v 2 y v1 u1 1 f1x x f v 2 u2 f2x 2 Global coordinates { f } [k ]{q} x – [k ] is square, symmetric, positive semi-definite, and non-negative diagonal components. • How to connect to the neighboring elements? – Cannot connect to other elements because LCS is different – Use coordinate transformation 31 COORDINATE TRANSFORMATION • Transform to the global coord. and assemble u1 cos f sin f u1 v v sin f cos f 1 1 u2 cos f sin f u2 v v sin f cos f 2 2 v v u f f u • Transformation matrix u1 cos f sin f 0 0 u1 sin f cos f 0 0 v 1 v1 0 0 cos f sin f u2 u2 v 2 0 0 sin f cos f v 2 local global {q} [T]{q} Transformation matrix 32 COORDINATE TRANSFORMATION cont. • The same transformation for force vector f1x cos f sin f 0 0 f1x f f sin f cos f 0 0 1y 1y f 0 0 cos f sin f 2x f2x f2y 0 0 sin f cos f f2y local { f } [T ]{f } global • Property of transformation matrix [T ]1 [T ]T { f } [T ]{f } { f } [ T ]T { f } 33 ELEMENT STIFFNESS IN GLOBAL COORD. • Element 1 y f1x 1 f 1y EA 0 L 1 f2x f2y 0 0 1 0 0 0 0 0 1 0 0 0 0 element stiffness matrix v2 u1 v1 u2 v 2 v1 u1 K f u2 f2x N2 N1 f1x x { f } [k ]{q} • Transform to the global coordinates [T ]{f } [k ][T]{q} {f } [T ]1[k ][T ] {q} global [k ] [T ]1[k ][T ] global {f } [k]{q} 34 ELEMENT STIFFNESS IN GLOBAL COORD. cont. • Element stiffness matrix in global coordinates [k ] T [k ] T T cos2 f cos f sin f cos2 f cos f sin f sin2 f cos f sin f sin2 f EA cos f sin f [ k] L cos2 f cos f sin f cos2 f cos f sin f 2 2 cos f sin f sin f cos f sin f sin f – Depends on Young’s modulus (E), cross-sectional area (A), length (L), and angle of rotation (f) – Axial rigidity = EA – Square, symmetric, positive semi-definite, singular, and non-negative diagonal terms 35 N2 EXAMPLE 50 N • Two-bar truss Element 1 – Diameter = 0.25 cm – E = 30106 N/cm2 8 cm Element 2 • Element 1 – In local coordinate N1 N3 12 cm { f (1) } [k (1) ]{q(1) } f1x 1 f 1y EA 0 f2x L 1 f2y 0 0 1 0 u1 0 0 0 v1 0 1 0 u2 0 0 0 v 2 y v2 v1 f1x u1 K N1 u2 f2x N2 f1 f = 33.7o 1 E = 30 x 106 N/cm2 A = pr2 = 0.049 cm2 L = 14.4 cm x 36 EXAMPLE cont. • Element 1 cont. – Element equation in the global coordinates f1x(1) 0.692 0.462 0.692 0.462 u1 (1) 0.462 0.308 0.462 0.308 f1y v1 {f (1) } [k (1) ]{q(1) } 102150 (1) 0.692 0.462 0.692 0.462 f 2x u 2 (1) f2y 0.462 0.308 0.462 0.308 v 2 f2x y • Element 2 (2) f2x 0 0 (2) 0 1 f2y (2) 184125 0 0 f3x (2) f3y 0 1 N2 0 u 2 0 1 v 2 0 0 u3 0 1 v 3 0 f2 = –90o E = 30 x 106 N/cm2 A = pr2 = 0.049 cm2 K L = 8 cm f2 v2 u2 x N3 v3 f3x u3 37 EXAMPLE cont. • Assembly – After transforming to the global coordinates F1x 70687 47193 70687 47193 F 1y 47193 31462 47193 31462 F2x 70687 47193 70687 47193 F2y 47193 31462 47193 215587 F 0 0 0 0 3x 0 0 184125 F3y 0 Element 1 0 0 0 0 0 0 u1 v 0 1 u2 0 184125 v 2 u3 0 184125 v 3 0 Element 2 • Boundary Conditions – Nodes 1 and 3 are fixed. – Node 2 has known applied forces: F2x = 50 N, F2y = 0 N 38 EXAMPLE cont. • Boundary conditions (striking-the-columns) F1x 70687 47193 F 1y 47193 31462 50 70687 47193 0 47193 31462 F3x 0 0 0 F3y 0 70687 47193 0 47193 31462 0 70687 47193 0 47193 215587 0 0 0 0 0 184125 0 0 0 0 u 2 0 184125 v 2 0 0 184125 0 0 – Striking-the-rows 50 70687 47193 u2 v 0 47193 215587 2 • Solve the global matrix equation u2 8.28 104 cm v 2 1.81 104 cm 39 EXAMPLE cont. • Support reactions F1x 70687 47193 50 F 4 1y 47193 31462 8.28 10 33.39 N 4 1.81 10 0 0 F3x 0 F3y 0 33.39 184125 – The reaction force is parallel to the element length (two-force member) • Element force and stress (Element 1) – Need to transform to the element local coordinates 0 0 0 0 u1 .832 .555 v .555 .832 0 0 0 0 1 4 u u 0 0 .832 .555 5.89 10 2 2 4 v 2 0 0 .555 .832 v 2 6.11 10 40 EXAMPLE cont. • Element force and stress (Element 1) cont. – Element force can only be calculated using local element equation f1x 1 f 1y EA 0 f2x L 1 f2y 0 – – – – 0 1 0 0 60.2 0 0 0 0 0 N 4 0 1 0 5.89 10 60.2 0 0 0 6.11 10 4 0 There is no force components in the local y-direction In x-direction, two forces are equal and opposite The force in the second node is equal to the element force Normal stress = 60.2 / 0.049 = 1228 N/cm2. –60.2 N 60.2 N 1 2 41 OTHER WAY OF ELEMENT FORCE CALCULATION • Element force for plane truss P(e) AE L (e) AE L (e) (e) u u j i – Write in terms of global displacements P(e) AE L (e) AE L (e) lu mv lu mv j j i i l u j ui m v j v i l cos f m sin f 42 EXAMPLE 2 • Directly assembling global matrix equation (applying BC in the element level) • Element property & direction cosine table Elem AE/L i -> j 1 206×105 1 -> 3 2 206×105 1 -> 2 3 206×105 1 -> 4 f -30 90 210 l = cosf 0.866 0 0.866 m = sinf 0.5 1 0.5 F 2 45 3 1 1 3 4 • Since u3 and v3 will be deleted after assembly, it is not necessary to keep them u1 v1 l2 lm (1) lm m2 EA (1) k 2 lm L l 2 lm m u3 v3 lm u1 lm m2 v1 l2 lm u3 lm m2 v 3 l2 u1 v1 2 lm u1 EA l (1) k 2 L lm m v1 (1) 43 SPACE TRUSS ELEMENT • A similar extension using coordinate transformation v2 u 2 Y • 3DOF per node w2 – u, v, and w – fx, fy, and fz v1 u 1 f1x K fX N2 fZ w1 • Element stiffness matrix is 6x6 fY f2x N1 X Z • FE equation in the local coord. fix AE 1 1 ui 1 1 u f L j jx { f } [k ]{q} 44 SPACE TRUSS ELEMENT cont. • Relation between local and global displacements – Each node has 3 DOFs (ui, vi, wi) ui v i ui l m n 0 0 0 w i uj u 0 0 0 l m n j vj w j – Direction cosines l cos fx L x x j xi L y j yi x i y j y i z j zi 2 j , m cos f y 2 L {q} [T ] {q} (2 1) (2 6) (6 1) , n cos fz z j zi L 2 45 SPACE TRUSS ELEMENT cont. • Relation between local and global force vectors fix l 0 f iy m 0 fiz n 0 f ix f f jx 0 l jx f jy 0 m 0 n f jz { f } [ T ]T { f } • Stiffness matrix { f } [k ]{q} l2 EA [k ] L [T]T { f } [T]T [k ][T]{q} u ln i m2 mn lm m2 mn v i n2 ln mn n2 w i l2 lm ln u j sym m2 mn v j n2 w lm ln l2 {f } [k ]{q} lm j [k ] [T ]T [k ][T ] 46 THERMAL STRESSES • Temperature change causes thermal strain L L L No stress, no strain No stress, thermal strain (a) at T = Tref Thermal stress, no strain (b) at T = Tref + T • Constraints cause thermal stresses • Thermo-elastic stress-strain relationship = E T = + T E Thermal expansion coefficient 47 THERMAL STRESSES cont. • Force-displacement relation L L P = AE T AE AET L L • Finite element equation u Thermal force vector 1 i 0 v (e) (e) (e) (e) i (e) { f } [k ]{q } { fT } { fT } AET u 1 j 0 vj • For plane truss, transform to the global coord. {f } [k]{q} {fT } [k]{q} {f } {fT } l ui m v i {fT } AET u l j m v j [Ks ]{Qs } {Fs } {FTs } 48 EXAMPLE 3 z • Space truss Node 1 2 3 4 Elem x 0 0 0 1 EA/L y 0 –1 1 0 i -> j z 0 1 1 1 E2 1/ 2 0 1/ 2 0 0 35 2 105 2 -> 4 1/ 2 1/ 2 3 35 2 105 3 -> 4 1/ 2 1/ 2 4 1 n 2 y E1 m 35 2 105 1 -> 4 l2 EA [ k] L 2 l 1 E3 10,000N x u ln i m2 mn lm m2 mn v i n2 ln mn n2 w i l2 lm ln u j sym m2 mn v j n2 w lm ln l2 lm j 49 Project 1 • Fully-stressed design of a ten-bar truss – Most efficient usage of material = all members are at yield stress – Modify cross-sectional areas (individually) to minimize weight e A new old e A old e allowable e b Parameters Dimension, b Safety factor, SF Load, P1 Load, P2 Density, Young’s modulus, E Allowable stress, Initial area Min. CS area Values 360 inches 1.5 66.67 kips 66.67 kips 0.1 lb/in3 104 ksi 25 ksi* 1.0 in2 0.1 in2 *for Element 9, allowable stress is 75 ksi 5 b 3 1 8 1 0 9 7 3 6 6 5 y x 1 2 b 4 4 2 P1 P2 50 PROJECT 1 cont. • Schedule: Project due: 2/23 (Wed) – Submission: Submit report (Word or PDF file, Max 10 pages), CAE file and/or programs by 1:55 PM in Sakai (penalty for late submission) • Report – Formal report, including title, summary, introduction, approach, results, discussion, appendix (input file, programs), and/or references • What to include in the report – Use the same definition of nodes and elements in the problem definition. (You need to interpret your Abaqus results accordingly) – Plot of overlapped undeformed and deformed geometry with stress contour – FE analysis results (tables) for initial design (nodal displacements and element stresses, S11) – Your methodology for design updates (algorithms or flowchart, etc) – Fully-stressed design (cross-sectional areas and stress of each element, use tables) 51 – Discussions (what you learned through the project) PROJECT 1 • Analysis and Design of Plane Truss – E = 100 GPA, A = 1.0 cm2, L = 0.3 m or 0.3 2 m 2 y 7 4 13 8 14 20 6 8 9 15 21 10 16 22 10 11 17 12 12 18 23 14 19 24 25 x 1 1 3 2 5 3 7 4 9 5 11 6 13 – Apply axial loading, transverse shear, and bending loads – Calculate equivalent axial rigidity, flexural rigidity, and shear rigidity – Use average deflection of Nodes 13 and 14 FxL utip EA eq v tip FyL3 3 EIeq FyL GA eq v tip CL2 2 EIeq – Verify the equivalent properties by adding two more bays 52