Breakthrough Methodology Business Process Procedure Creation of Material MasterROH, HALB, HAWA, and FERT Project: CDO Foodsphere Inc. Prepared By: Michael Mendoza Mella Strictly Confidential Business Process Procedure RE-FX: Master Data Icons Icon Meaning Caution Example Note Recommendation Syntax Typographic Conventions Type Style Description Example text Words or characters that appear on the screen. These include field names, screen titles, pushbuttons as well as menu names, paths and options. Cross-references to other documentation. Example text Emphasized words or phrases in body text, titles of graphics and tables. EXAMPLE TEXT Names of elements in the system. These include report names, program names, transaction codes, table names, and individual key words of a programming language, when surrounded by body text, for example, SELECT and INCLUDE. Example text Screen output. This includes file and directory names and their paths, messages, source code, names of variables and parameters as well as names of installation, upgrade and database tools. EXAMPLE TEXT Keys on the keyboard, for example, function keys (such as F2) or the ENTER key. Example text Exact user entry. These are words or characters that you enter in the system exactly as they appear in the documentation. <Example text> Variable user entry. Pointed brackets indicate that you replace these words and characters with appropriate entries. Breakthrough Methodology Page 2 of 31 Business Process Procedure RE-FX: Master Data Contents Create Raw (ROH) Material .............................................................................................................. 5 Basic Data ..................................................................................................................................... 6 Classification ................................................................................................................................. 7 Sales Data ..................................................................................................................................... 7 Purchasing Data ............................................................................................................................ 8 MRP Data ...................................................................................................................................... 8 General/Storage Data ................................................................................................................... 9 Warehouse Data ......................................................................................................................... 10 Accounting Data .......................................................................................................................... 10 Costing Data ................................................................................................................................ 10 Create Semi-finished (HALB) Material ............................................................................................ 11 Basic Data ................................................................................................................................... 12 Classification ............................................................................................................................... 13 Sales Data ................................................................................................................................... 13 Purchasing Data .......................................................................................................................... 14 MRP Data .................................................................................................................................... 15 Work Scheduling Data ................................................................................................................. 17 General/Storage Data ................................................................................................................. 17 Warehouse Data ......................................................................................................................... 18 Accounting Data .......................................................................................................................... 18 Costing Data ................................................................................................................................ 18 Create Semi-finished (HAWA) Material .......................................................................................... 19 Basic Data ................................................................................................................................... 20 Classification ............................................................................................................................... 21 Sales Data ................................................................................................................................... 22 Purchasing Data .......................................................................................................................... 23 MRP Data .................................................................................................................................... 23 General Plant Data /Storage Data .............................................................................................. 24 Warehouse Data ......................................................................................................................... 25 Accounting Data .......................................................................................................................... 25 Create Finished Good (FERT) Material (configurable) ................................................................... 25 Basic Data ................................................................................................................................... 27 Classification Data ....................................................................................................................... 28 Breakthrough Methodology Page 3 of 31 Business Process Procedure RE-FX: Master Data Sales Data ................................................................................................................................... 28 MRP Data .................................................................................................................................... 29 Work Scheduling Data ................................................................................................................. 29 General/Storage Data ................................................................................................................. 30 Warehouse Data ......................................................................................................................... 30 Accounting Data .......................................................................................................................... 30 Costing Data ................................................................................................................................ 31 Reversal of Process Steps .............................................................................................................. 31 Breakthrough Methodology Page 4 of 31 Business Process Procedure RE-FX: Master Data Create Raw (ROH) Material Use A new raw material is needed. Procedure 1. Access the transaction using the following navigation option: SAP Graphical User Interface (SAP GUI) SAP ECC Menu Logistics Materials Management Material Master Material Create (General) Immediately Transaction code MM01 2. On the initial screen, enter the following values and choose Enter: Field name Description User action and values Comment Material <raw material number> Leave empty for internal number assignment or enter your own number Industry sector F Manufacturing Food Choose from dropdown list. Material type ROH Raw materials 3. On the Select View(s) dialog box Select: Field name User action and values Basic Data 1, Basic Data 2 required Classification Required Sales: Sales Org. Data 1, Sales Org. Data 2, General/Plant required Breakthrough Methodology Comment only required if you want to use batch management Page 5 of 31 Business Process Procedure RE-FX: Master Data Field name User action and values Comment Data, Sales Text Purchasing, Purchase Order Text required MRP1, MRP2, MRP3, MRP4 required General Plant Data / Storage 1, Storage 2 required Warehouse management optional Accounting 1 and 2 required Costing 1 and 2 required 4. Choose Enter. 5. On the Organizational Levels dialog box, enter the following values: Field name User action and values Comment Plant Choose from dropdown list. Stor. location Choose from dropdown list. Sales Org. Choose from dropdown list. Distr.Channel Choose from dropdown list. Warehouse No. Choose from dropdown list. 6. Choose Enter: Materials are first created in the primary procurement/production plant. To view the material lists, run the transaction MM60 or use the menu path Logistics Materials Management Material Master Other Materials List. Basic Data 1. On the Basic Data 1 tab, enter the following values and choose Enter: Field name User action and values Description <enter description> Base Unit of Measure <enter Base Unit of measure> Comment Material Grp Old material number <enter the legacy material number if known> Division GenItemCatGroup Breakthrough Methodology Page 6 of 31 Business Process Procedure RE-FX: Master Data Gross weight <enter gross weight> Weight unit <enter weight unit> Net weight <enter net weight> 2. Choose Enter. 3. On the Basic data 2 tab, choose Enter. Classification (Required for materials subject to batch management) 1. On the Classification view tab, on the Classification screen, enter the following values and choose Enter: Field name Values FIFO Values Expiration Date Class Type Class 2. Choose the Sales: sales org 1 tab or choose Goto next screen (F8). Only assign one class depending how you want control the material master record. Sales Data 1. On the Sales: sales org. 1 tab, enter the following values, and choose Enter: Field name User action and values Delivering plant Comment enter the primary plant for outbound deliveries Tax classification 2. On the Sales: sales org.2 tab, enter the following values, and choose Enter: Field name User action and values Comment Acct assignment grp Item category group 3. On the Sales: General/plant tab, enter the following values and choose Enter: Field name User action and values Comment Availability check for Indiv.requirements Trans. Grp choose the appropriate transportation group LoadingGrp choose the appropriate loading group Breakthrough Methodology Page 7 of 31 Business Process Procedure RE-FX: Master Data Profit Center select profit center from baseline scope 4. On the Sales text tab, enter text that should appear on sales documents for this material. 5. Choose the Purchasing tab. Purchasing Data 1. On the Purchasing tab, enter the following values and choose Enter: Field name User action and values Comment Purchasing group <enter purchasing group> Similar to MRP controller Source List <select if you want to use source list> Select if source list is a must 2. On the purchase order text screen, enter text that should appear on purchasing documents for this material. 3. Choose the MRP1 tab (ENTER does not work when the cursor is in a text field). MRP Data 1. On the MRP1 tab, enter the following values and choose Enter. Field User action and values MRP type MRP controller Comment Choose from dropdown list. <enter MRP controller> Similar to purchasing group Lot size 2. On the MRP2 tab, enter the following values and choose Enter. Field name User action and values Procurement type F Special procurement Comment Scenario specific Prod. Stor. Location <enter shop floor storage location> plant-specific Storage loc. for EP <enter storage location for raw materials storage> plant-specific Plnd delivery time <enter total procurement time from source (vendor or other plant)> SchedMargin Key Choose from dropdown list. Stock Determination group Choose from dropdown list. Bulk Material Breakthrough Methodology <select if you want to control this material as Page 8 of 31 Business Process Procedure Field name RE-FX: Master Data User action and values Comment bulk material> 3. Choose the MRP3 tab, and choose Enter. Field name User action and values Comment Strategy Group 4. Choose the MRP4 tab, and choose Enter. Field name User action and values Comment Selection method Individual/coll. Determines how dependent requirements are controlled General/Storage Data 1. Choose the Plant data/stor.1 tab. If your material is subject to batch management, choose Organizational levels. (If your material is not subject to batch management, you can skip to step 4). 2. On the Organizational levels screen delete any value in input field Plant and press Enter. The fields are on client level and not on plant level. 3. Enter the following values: Field name Description Batch Management User action and values Comment Set indicator Only set if your material is subject to batch management Period Ind. For SLED Period indicator for shelf life expiration date D (days) Only required if material is subject to batch management with the expiration date search strategy Min. Rem. Shelf Life Minimum remaining shelf life Enter the minimum remaining shelf life Only required if material is subject to batch management with the expiration date search strategy Enter the total shelf life Only required if material is subject to batch management with the expiration date search strategy Total shelf life Storage Condition 4. Choose Enter. 5. Choose the Plant data/stor. 2 tab, and choose Enter. Breakthrough Methodology Page 9 of 31 Business Process Procedure RE-FX: Master Data Warehouse Data 1. Choose the Warehouse mgmt.1 tab, and choose Enter. Accounting Data 1. On the Accounting 1 tab, make the following entries and choose Enter. Field name User action and values Price unit <enter quantity basis for standard price (see special instructions below)> Comment Price control Standard price Valuation Class 2. Choose the Accounting 2 tab, and choose Enter. The "Price Unit" is the quantity basis for the standard price. For example, if the standard price is 50 PhP per 1000 units, enter 1000 in the Price Unit field and 50 in the Standard Price field. Costing Data Prerequisites For the SpecProcurem Costing field, if the standard cost should be copied from the same material in a different plant, and no value was entered in the Special Procurement field on MRP2, and then enter the appropriate value here. 1. On the Costing 1 tab, make the following entries and choose Enter. Field name Description User action and values With Qty Structure select the checkbox Material origin select the checkbox SpecProcurem Costing <optional (see special instructions above)> Comment 2. On Costing 2 tab, choose Enter. 3. A Last data screen reached dialog box displays. 4. Choose Yes to save. Result The raw material is created. Breakthrough Methodology Page 10 of 31 Business Process Procedure RE-FX: Master Data Create Semi-finished (HALB) Material Use A new semi-finished material is needed for manufacturing / trading or service industry. Procedure 1. Access the transaction using the following navigation option: SAP Graphical User Interface (SAP GUI) SAP ECC Menu Logistics Materials Management Material Master Material Create (General) Immediately Transaction code MM01 2. On the initial screen, enter the following values and choose Enter: Field name User action and values Comment Material <Semifinished material number> Leave empty for internal number assignment or enter your own number Industry sector F Manufacturing - Food Material type HALB Semi finished products 3. On the Select View(s) dialog box Select: View name User action and values Basic Data 1, Basic Data 2 required Classification Optional for manufacturing / trading Sales: Sales Org. Data 1, Sales Org. Data 2, General/Plant Data, Sales Text required Foreign Trade Export Optional for manufacturing / trading Purchasing, Purchase Order Text Select for manufacturing / trading Do not select for Services Only required if you want to use batch management Do not select for Services Only required if you want to sell the material abroad Do not select for Services MRP1, MRP2, MRP3, MRP4 Select for manufacturing / trading Do not select for Services Work Scheduling Select for manufacturing / Do not select for Breakthrough Methodology Comment Page 11 of 31 Business Process Procedure View name RE-FX: Master Data User action and values trading General Plant Data / Storage 1, Storage 2 required Warehouse management Select for manufacturing / trading Accounting 1 and 2 required Costing 1 and 2 Select for manufacturing / trading Comment Services Do not select for Services Do not select for Services 4. Choose Enter. Field name User action and values Comment Plant Choose from dropdown list. Stor. location Choose from dropdown list. Sales Org. Choose from dropdown list. Distr.Channel Choose from dropdown list. Warehouse No. Choose from dropdown list. Do not use in services. 5. Choose Enter: Materials are first created in the primary procurement/production plant. To view the material lists run the transaction MM60 or the menu path Logistics Materials Management Material Master Other Materials List. Basic Data 1. On the Basic Data 1 tab, enter the following values and choose Enter: Field name User action and values Description <enter description> Base Unit of Measure <enter Base Unit of measure> Material Grp Old material number Breakthrough Methodology Comment Choose a discrete unit of measure to avoid problems in the following steps. Choose appropriate material group. <enter the legacy material number if known> not mandatory Page 12 of 31 Business Process Procedure RE-FX: Master Data Prod. hierarchy <see special instructions> Lab/Office <enter key of design office, lab, or lab worker responsible> Division Not used for services. enter appropriate division GenItemCatGroup Gross weight <enter gross weight> Weight unit <enter weight unit> Net weight <enter net weight> 2. Choose Enter. 3. On the Basic data 2 tab, choose Enter. For product hierarchy, use the drop-down selection tool. At each level, click once on the appropriate level, then choose Next Level. When you reach the appropriate end, choose the Choose button. Classification (Only required for materials subject to batch management) 1. On the Classification view tab, on the Classification screen, enter the following values and choose Enter: Field name Values FIFO Values Expiration Date Class Type Choose from dropdown list. Class Choose from dropdown list. 2. Choose the Sales: sales org 1 tab or choose Goto next screen (F8). Only assign one class depending how you want control the material master record. Sales Data 1. On the Sales: sales org. 1 tab, enter the following values, and choose Enter: Field name User action and values Comment Delivering plant enter the primary plant for outbound deliveries Tax classification for taxable 2. On the Sales: sales org.2 tab, enter the following values, and choose Enter: Breakthrough Methodology Page 13 of 31 Business Process Procedure Field name RE-FX: Master Data User action and values Comment Material statistics group Choose from dropdown list. Acct assignment grp Choose from dropdown list. Item category group Choose from dropdown list. 3. On the Sales: General/plant tab, enter the following values and choose Enter: Field name User action and values Comment Availability check Choose from dropdown list. Trans. Grp choose the appropriate transportation group LoadingGrp choose the appropriate loading group Profit Center For profit center, use the dropdown selection tool. SerialNoProfiles Use for Services 4. On the Sales text tab, enter text that should appear on sales documents for this material. 5. Choose the Foreign Trade Export tab. 6. On the Foreign Trade export tab, enter the following values and choose Enter: Field name User action and values Comment Comm./ import code Country of Origin Region of Origin Foreign trade data is only required if you want to sell the material in other countries (export) i. Choose the Purchasing tab. Purchasing Data 1. On the Purchasing tab, enter the following values and choose Enter: Field name User action and values Comment Purchasing group <enter purchasing group> enter your purchasing group number 2. On the purchase order text screen, enter text that should appear on purchasing documents for this material. Breakthrough Methodology Page 14 of 31 Business Process Procedure RE-FX: Master Data 3. Choose the MRP1 tab MRP Data 1. On the MRP1 tab, enter the following values and choose Enter. Field name User action and values Comment MRP type PD MRP MRP controller <enter MRP controller> Enter your MRP controller number (plant-specific) - Similar to purchasing group Lot size EX 2. On the MRP2 tab, enter the following values and choose Enter. Field name User action and values Comment Procurement type E or X scenario-specific Special procurement <blank> for primary plant plant-specific / scenario-specific 40 when material is transferred from another plant see also special instructions below Prod. Stor. Location <enter shop floor storage location> plant-specific Storage loc. for EP <enter storage location for raw materials storage> plant-specific In-house production <enter total production time for when material is produced on site> scenario-specific SchedMargin Key Choose from dropdown list. Stock determination group scenario-specific Planned Delivery Time <enter planned delivery time> scenario-specific 3. On the MRP3 tab, enter the following values and choose enter. Field name User action and values Comment Strategy group 40 or 10 choose appropriate strategy group depending on your business conditions Consumption mode see special instructions Breakthrough Methodology Page 15 of 31 Business Process Procedure RE-FX: Master Data below Bwd consumption per enter number of days into past MRP will consume forecast requirements scenario-specific Fwd consumption per enter number of days into future MRP will consume forecast requirements scenario-specific 4. On the MRP4 tab, enter the following values and choose enter. Field name Description User action and values Comment Individual/coll. <blank>, 1, 2 Determines how dependent requirements are controlled Repetitive manufacturing <select if you want to use this material for repetitive manufactuing > scenario-specific REM profile scenario-specific. Only assign profile if you have selected the flag Repetitive manufacturing 5. Choose Enter. In this section you can find additional information how to maintain the special procurement key and how to maintain the consumption mode. External materials: Procurement type () X External procurement () 20 Subcontract materials: Procurement type () F Special procurement () 30 Stock transfer materials: Procurement type () F Special procurement () 40 or appropriate entry for plant transfer Phantom assembly Procurement type () E Phantom assembly () 50 For Consumption mode, there are four possible entries: 1. Backwards only 2. Backwards/Forwards Breakthrough Methodology Page 16 of 31 Business Process Procedure RE-FX: Master Data 3. Forwards only 4. Forwards/Backwards Based on the entry chosen, fill in Bwd consumption per. and Fwd consumption per. appropriately (leaving blank if necessary). Work Scheduling Data 1. On the Work scheduling tab, enter the following values and choose Enter. Field name User action and values Comment Production scheduler scenario-specific Production Scheduling Profile scenario-specific Underdelivery tolerance scenario-specific Overdelivery tolerance scenario-specific Lot-size independent Inhouse production time number of days for inhouse production Serial no. profile General/Storage Data 1. Choose the Plant data/stor.1 tab. If your material is subject to batch management, choose Organizational levels. (If your material is not subject to batch management, you can skip to step 4). 2. On the Organizational levels screen delete any value in input field Plant and press Enter. The fields are on client level and not on plant level. 3. Enter the following values: Enter the following values: Field name Description Batch Management User action and values Comment Set indicator Only set if your material is subject to batch management Period Ind. For SLED Period indicator for shelf life expiration date D (days) Only required if material is subject to batch management with the expiration date search strategy Min. Rem. Shelf Life Minimum remaining shelf life Enter the minimum remaining shelf life Only required if material is subject to batch management with the expiration date search strategy Breakthrough Methodology Page 17 of 31 Business Process Procedure Field name RE-FX: Master Data Description User action and values Comment Total shelf life Enter the total shelf life Only required if material is subject to batch management with the expiration date search strategy Storage Condition 10 or 20 Use value 10 for services. 4. Choose Enter. 5. Choose the Plant data/stor. 2 tab, and choose Enter. Warehouse Data 1. Choose the Warehouse mgmt.1 tab, and choose Enter. All required data are defaulted into the warehouse view. Accounting Data 1. On the Accounting 1 tab, make the following entries and choose enter. Field name User action and values Comment Price unit Price control Standard price/Moving Price Valuation Class Choose from dropdown list. 2. Choose the Accounting 2 tab, and choose Enter. Values for price unit, valuation class and price control default into the view. You may change price unit and price control if required for your data. Costing Data Prerequisites For the SpecProcurem Costing field, if the standard cost should be copied from the same material in a different plant, and no value was entered in the Special Procurement field on MRP2, and then enter the appropriate value here. 1. On the Costing 1 tab, make the following entries and choose Enter. Breakthrough Methodology Page 18 of 31 Business Process Procedure RE-FX: Master Data Field name User action and values Comment Material origin select the checkbox With Qty Structure select the checkbox SpecProcurem Costing <optional (see special instructions above)> Variance key 2. On Costing 2 tab, choose Enter. 3. A Last data screen reached dialog box displays. 4. Choose Yes to save. Result The semi-finished material is created. Create Semi-finished (HAWA) Material Use A new trading material is needed. Procedure 1. Access the transaction using the following navigation option: SAP Graphical User Interface (SAP GUI) SAP ECC Menu Logistics Materials Management Material Master Material Create (General) Immediately Transaction code MM01 2. On the initial screen, enter the following values and choose Enter: Field name Description User action and values Comment Material <Trading good material number> Leave empty for internal number assignment or enter your own number Industry sector F Manufacturing Food S Services Material type HAWA Trading goods 3. On the Select View(s) dialog box Select: View name Breakthrough Methodology User action and values Comment Page 19 of 31 Business Process Procedure RE-FX: Master Data View name User action and values Basic Data 1, Basic Data 2 required Classification optional Comment only required if you want to use batch management Is not used for services. Sales: Sales Org. Data 1, Sales Org. Data 2, General/Plant Data, Sales Text required Foreign Trade Export optional only required if you want to sell the material abroad Purchasing, Purchase Order Text required Is not used for services. MRP1, MRP2, MRP3, MRP4 required General Plant Data / Storage 1, Storage 2 required Warehouse management required Accounting 1 and 2 required Is not used for services. 4. Choose Enter. Field name Plant User action and values Comment <your production plant> Stor. location Sales Org. Sales Organization domestic Sales Organization export Distr.Channel <your distribution channel> Warehouse No. <your warehouse number> Is not used for services. 5. Choose Enter: Materials are first created in the primary procurement/production plant. To view the material lists run the transaction MM60 or the menu path Logistics Materials Management Material Master Other Materials List. Basic Data 1. On the initial screen, enter the following values and choose Enter: Breakthrough Methodology Page 20 of 31 Business Process Procedure RE-FX: Master Data Field name User action and values Comment Description <enter description> Base Unit of Measure <enter Base Unit of measure> Material Grp e.g. EA for each Choose appropriate material group Old material number <enter the legacy material number if known> not mandatory Prod. hierarchy <Choose as required> Is not used for services. Division GenItemCatGroup Gross weight required Weight unit required Net weight required EAN/UPC required EAN Category HE 2. Choose Enter. 3. On the second Basic Data screen, choose Enter. For product hierarchy, use the drop-down selection tool. At each level, click once on the appropriate level, then choose Next Level. When you reach the appropriate end, choose the Choose button. Classification (Only required for materials subject to batch management) 1. On the Classification view tab, on the Classification screen, enter the following values and choose Enter: Field name Values FIFO Values Expiration Date Class Type Choose from dropdown list. Class Choose from dropdown list. 2. Choose the Sales: sales org 1 tab or choose Goto next screen (F8). Only assign one class depending how you want control the material master record. Breakthrough Methodology Page 21 of 31 Business Process Procedure RE-FX: Master Data Sales Data 1. Go to Sales Sales org. screen 1, enter the following values, and choose Enter: Field name User action and values Comment Delivering plant enter the primary plant for outbound deliveries Tax classification for taxable 2. Go to Sales Sales org. screen 2, enter the following values, and choose Enter: Field name User action and values Comment Material statistics group Choose from dropdown list. Acct assignment grp Service Provider Item category group Standard, (Use for Services) Stock ord 3rd party Bought-In 3. Go to Sales Sales org. general/plant screen, enter the following values and choose Enter: Field name User action and values Comment Availability check Choose from dropdown list. Trans. Grp Choose from dropdown list. LoadingGrp Choose from dropdown list. Profit Center select profit center from baseline scope. For profit center, use the drop-down selection tool. 4. Go to the Sales text screen. 5. Enter text that should appear on sales documents for this material. 6. Choose the Foreign Trade Export tab. 7. On the Foreign Trade export tab, enter the following values and choose Enter: Field name User action and values Comment Comm./ import code Country of Origin Region of Origin Foreign trade data is only required if you want to sell the material in other countries (export) 8. Choose the Purchasing tab Breakthrough Methodology Page 22 of 31 Business Process Procedure RE-FX: Master Data Purchasing Data 1. On the initial purchasing screen, enter the following values and choose Enter:. Field name User action and values Comment Purchasing group <purchasing group > enter your purchasing group number - Similar to MRP controller 2. On the purchase order text screen, enter text that should appear on purchasing documents for this material. 3. Choose the MRP1 tab. MRP Data 1. On the initial MRP1 screen, enter the following values and choose Enter. Field name User action and values Comment MRP type PD MRP VB Reorder Point Planning (used for services) Reorder Point <enter a reorder point in days> Required if MRP type is VB MRP controller <enter MRP controller> Enter your MRP controller number (plant-specific) - Similar to purchasing group Use for Services EX Lot size Fixed Lot size FX Use for Services <Enter a fixed lot size> Use for Services 2. On the MRP2 screen, enter the following values and choose Enter. Field name Description User action and values Comment Procurement Type F Use for Services Special procurement <blank> for primary plant plant-specific / scenario-specific Storage loc. for EP Breakthrough Methodology 40 when material is transferred from another plant <enter storage location for raw materials storage> Is not used for services. plant-specific Is not used for services. Page 23 of 31 Business Process Procedure RE-FX: Master Data SchedMargin Key 000 Is not used for services. Planned Delivery Time <enter planned delivery time in days> Use for Services 3. On the MRP3 tab, enter the following values and choose enter. Field name Description Strategy group User action and values Comment 40 choose appropriate strategy group depending on your business conditions Is not used for services. <enter replenishment lead time in days> Total replenishment lead time Is not used for services. 4. Select the MRP4 screen and choose enter. General Plant Data /Storage Data 1. Choose the Plant data/stor.1 tab. If your material is subject to batch management, choose Organizational levels. (If your material is not subject to batch management, you can skip to step 4). 2. On the Organizational levels screen delete any value in input field Plant and press Enter. The fields are on client level and not on plant level. Batch Management 3. Set indicator Only set if your material is subject to batch management Period Ind. For SLED Period indicator for shelf life expiration date D (days) Only required if material is subject to batch management with the expiration date search strategy Min. Rem. Shelf Life Minimum remaining shelf life Enter the minimum remaining shelf life Only required if material is subject to batch management with the expiration date search strategy Total shelf life Enter the total shelf life Only required if material is subject to batch management with the expiration date search strategy Storage Condition 10 / 20 Use value 10 for services. Choose Enter. 4. Choose the Plant data/stor. 2 tab, and choose Enter. Breakthrough Methodology Page 24 of 31 Business Process Procedure RE-FX: Master Data Warehouse Data Select the initial Warehouse mgmt screen, and choose enter. Accounting Data 1. On the initial Accounting screen, make the following entries and choose enter. Field name Description User action and values Price unit <enter quantity basis for standard price (see special instructions below)> Price control S V Standard price <enter standard cost of material> Moving price <enter initial cost of material> Comment Use for services. Valuation Class 2. Select the second Accounting screen, and choose enter. Values for price unit, valuation class and price control default into the view. You may change price unit and price control if required for your data. 3. When you reach the last screen, a dialog box displays. 4. Choose Yes to save. Result The material data are entered and the material is saved. Create Finished Good (FERT) Material (configurable) 1. Access the transaction using the following navigation option: SAP Graphical User Interface (SAP GUI) SAP ECC Menu Logistics Materials Management Material Master Material Create (General) Immediately Transaction code MM01 Breakthrough Methodology Page 25 of 31 Business Process Procedure RE-FX: Master Data 2. On the initial screen, enter the following values and choose Enter: Field name User action and values Comment Material <Finished good material number> Leave empty for internal number assignment or enter your own number Industry sector F Manufacturing Food C Chemical Industry For discrete manufacturing FERT Finished Products Material type For process manufacturing 3. On the Select View(s) dialog box Select: View name User action and values Basic Data 1, Basic Data 2 required Classification required Sales: Sales Org. Data 1, Sales Org. Data 2, General/Plant Data, Sales Text required Foreign Trade Export required MRP1, MRP2, MRP3, MRP4 required Work Scheduling required General Plant Data / Storage 1, Storage 2 required Warehouse management required Accounting 1 and 2 required Costing 1 and 2 required Comment only required if you want to use batch management 4. Choose Enter. Field name Plant User action and values Comment <your production plant> Stor. location Sales Org. Sales Organization domestic Sales Organization export Distr.Channel <your distribution channel> Warehouse No. <your warehouse number> Breakthrough Methodology Page 26 of 31 Business Process Procedure RE-FX: Master Data 5. Choose Enter: Materials are first created in the primary procurement/production plant. To view the material lists run the transaction MM60 or the menu path Logistics Materials Management Material Master Other Materials List. Basic Data 1. On the Basic Data 1 tab, enter the following values and choose Enter: Field name User action and values Description <enter description> Base Unit of Measure <enter Base Unit of measure> Material Grp Comment Choose appropriate material group Old material number <enter the legacy material number if known> Prod. hierarchy <see special instructions> Division <enter appropriate division or leave blank> Lab/Office <enter key of design office, lab, or lab worker responsible> GenItemCatGroup Gross weight <enter gross weight> Weight unit <enter weight unit> Net weight <enter net weight> EAN/UPC required EAN Category HE Special instruction for product hierarchy: For product hierarchy, use the dropdown selection tool. At each level, click once on the appropriate level, then select the Next Level. When you reach the appropriate end, choose the Choose button. The Prod hierarchy is fully maintained for this material master 2. Choose Enter. On the Basic data 2 tab enter following data and choose Enter afterwards. Breakthrough Methodology Page 27 of 31 Business Process Procedure RE-FX: Master Data Field name User action and values Material is configurable Switch on Comment Classification Data (Required for materials subject to batch management) 1. On the Classification view tab, on the Classification screen, enter the following values and choose Enter: Field name User action and values Comment Class Type Choose from dropdown list. Class Choose from dropdown list. You can switch to another class type by pressing the button Other class type or in NWBC via the menu path More / Extras / Change Class Type. 2. Choose the Sales: sales org 1 tab or choose Goto next screen (F8). Sales Data 1. On the Sales: sales org. 1 tab, enter the following values, and choose Enter: Field name User action and values Comment Delivering plant <enter the primary plant for outbound deliveries> Tax classification for taxable 2. On the Sales: sales org.2 tab, enter the following values, and choose Enter: Field name User action and values Comment Matl statistics grp Choose from dropdown list. Acct assignment grp Choose from dropdown list. Item category group Choose from dropdown list. 3. On the Sales: General/plant tab, enter the following values and choose Enter: Field name User action and values Comment Availability check for Indiv.requirements Trans. Grp Choose from dropdown list. LoadingGrp Choose from dropdown list. Profit Center select profit center from baseline scope For profit center, use the drop-down selection tool. Breakthrough Methodology Page 28 of 31 Business Process Procedure RE-FX: Master Data 4. Go to the Sales text screen. 5. Enter text that should appear on sales documents for this material. 6. Choose the Foreign Trade Export tab. 7. On the Foreign Trade export tab, enter the following values and choose Enter: Field name User action and values Comment Comm./ import code Country of Origin Region of Origin Foreign trade data is only required if you want to sell the material in other countries (export) 8. Choose the MRP1 tab. MRP Data 1. On the MRP1 tab, enter the following values and choose Enter. Field name User action and values MRP type PD MRP controller <enter MRP controller> Lot size EX Comment scenario-specific 2. On the MRP2 tab, enter the following values and choose Enter. Field name User action and values Procurement Type E Production storage location <enter shop floor storage location> SchedMargin Key Comment plant-specific Choose from dropdown list. 3. On the MRP3 tab, enter the following values and choose Enter. Field name User action and values Strategy group Comment Choose from dropdown list. 4. On the MRP4 tab, make the following entries and choose Enter. Field name User action and values Comment Individual/coll Work Scheduling Data 1. Choose the Work scheduling tab, enter the following values and choose Enter. Breakthrough Methodology Page 29 of 31 Business Process Procedure Field name RE-FX: Master Data User action and values Comment Production scheduler Choose from dropdown list. Prod.Sched.profile Choose from dropdown list. 2. Choose Enter. General/Storage Data 1. Choose the Plant data/stor.1 tab. 2. If your material is batch managed with shelf-life management enter following data: Field name Description User action and values Comment Period Ind. For SLED Period indicator for shelf life expiration date D (days) Only required if material is subject to batch management with shelf-life management 3. Choose Enter. 4. Choose the Plant data/stor. 2 tab, and choose Enter. Warehouse Data Choose the Warehouse mgmt.1 tab, and choose Enter. Accounting Data 1. On the Accounting 1 tab, make the following entries and choose Enter. Field name User action and values Comment Price unit Price control Standard price Valuation Class 2. Select the second Accounting screen, and choose enter. Values for price unit, valuation class and price control default into the view. You may change price unit and price control if required for your data. Breakthrough Methodology Page 30 of 31 Business Process Procedure RE-FX: Master Data Costing Data 1. On the Costing 1 tab, make the following entries and choose Enter. Field name User action and values With Qty Structure Select checkbox Material origin Select checkbox Comment Variance key SpecProcurem Costing optional (see special instructions above) 2. On Costing 2 tab, choose Enter. 3. A Last data screen reached dialog box displays. 4. Choose Yes to save. If a finished material is procured in another plant, the cost can be copied from that plant by using the "Special Procurement Costing" field in this plant. Make sure to select the entry that represents the producing plant. Reversal of Process Steps Material Master – Flag for Deletion Transaction code ( SAP GUI) MM06 Reversal: Flag for Deletion Transaction code ( SAP GUI) MM06 Comment In transaction MM06 choose: Material flag for deletion Material master deletion requires data archiving (not part of the process scenarios), starting with flagging the material for deletion Breakthrough Methodology Page 31 of 31