Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Chemical Reaction Engineering-I Laboratory Manual 2CH 312 Nirma University Institute of Technology Chemical Engineering Department Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Date: Experiment No: INTEGRAL METHOD OF ANALYSIS – I (Equimolar n-Ethyl Acetate –Sodium Hydroxide System) AIM: To determine the kinetics of reaction between n-Ethyl Acetate and sodium hydroxide at room temperature by the integral method of analysis. APPARATUS: 500-ml beaker, Conductivity meter. CHEMICALS: n-Ethyl Acetate, sodium Hydroxide, distilled water. THEORY: In integral method of Analysis the rate of reaction is assumed and based on that integrated rate expression is obtained. Based on this suitable graph is drawn if straight line obtained then the assumed order is correct. It is also used to find rate constant at particular temperature. NaOH + CH3COOC2H5 CH3COONa + C2H5OH PROCEDURE: 200 ml of (0.1 M) NaOH is taken in 500 ml beaker, which serves as batch reactor. To this 200 ml of n-Ethyl acetate (0.1 M) is added and contents are kept well stirred. After adding n-Ethyl acetate solution, start the stopwatch and measure the conductivity of mixture at different time interval. Sample taken (measured) at following time intervals. 1, 2, 3 after every 5 seconds 4, 5, 6 for every 10 seconds. 7, 8, 9 for every 15 seconds. 10,11, 12 for every 20 seconds. 13 and onwards for every 30 seconds. OBSERVATIONS: Room temperature Molarity of NaOH = ________ = ________ Molarity of n-Ethyl Acetate = _____ Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is OBSERVATION TABLE: Sr. Time conductivity CA 1/CA No. (sec) Reading (mS) (gmol/lit) (gmol/lit)-1 XA XA/(1- XA) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CA = Concentration of alkali CB = Concentration of n-Ethyl acetate CA0, CB0 = Initial Concentration of NaOH and Ethyl acetate respectively. CALCULATION: (i) C A C A0 (1 X A ) GRAPHS: Draw graphs of calibration curve to find the concentration, CA VS t, -ln (1-XA) Vs t, (1/CA) Vs t, (XA/ (1- XA)) Vs t RESULT: Order of reaction: _________ Rate constant: _________ Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is CONCLUSION: Date: Experiment No: INTEGRAL METHOD OF ANALYSIS-II (Non-equimolar Ethyl Acetate –Sodium Hydroxide System) AIM: To determine the kinetics of reaction between Non-equimolar Ethyl Acetate and sodium hydroxide at room temperature by the integral method of analysis. APPARATUS: 500-ml beaker, conductivity meter. CHEMICALS: Ethyl Acetate, sodium Hydroxide, Distilled water. THEORY: In integral method of Analysis the rate of reaction is assumed and based on that integrated rate expression is obtained. Based on this suitable graph is drawn if straight line obtained then the assumed order is correct. It is also used to find rate constant at particular temperature. NaOH + CH3COOC2H5 CH3COONa + C2H5OH PROCEDURE: 200 ml of NaOH (0.1 M) is taken in 500-ml beaker, which serves as batch reactor. To this 200 ml of Ethyl acetate (0.2 M) is added and contents are kept well stirred. After adding Ethyl acetate, start the stopwatch and measure the conductivity at different time intervals. Sample taken (measured) at following time intervals. 1, 2, 3 after every 5 seconds 4, 5, 6 for every 10 seconds. 7, 8, 9 for every 15 seconds. 10,11, 12 for every 20 seconds. 13 and onwards for every 30 seconds. . OBSERVATIONS: Room temperature = ________ Molarity of NaOH = ________ Molarity of Ethyl Acetate = ________ M = CB0/ CA0 = ___ Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is OBSERVATION TABLE: Sr. Time Conductivity CA CB No. (sec) (mS) (gmol/lit) (gmol/lit) ln(CB/MCA) ln(CB/CA) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CA = Concentration of alkali CB= Concentration of Ethyl Acetate CA0, CB0 = Initial Concentration of NaOH and Ethyl acetate respectively. CALCULATIONS: GRAPHS: Draw graphs of CA VS t, -ln (1-XA) Vs t, ln (CB/MCA) Vs t, ln (CB/CA) Vs t RESULT: Order of reaction: _________ Rate constant: _________ CONCLUSION: Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Date: Experiment No: DIFFERANTIAL METHOD OF ANALYSIS Part 1(Ethyl Acetate –Sodium Hydroxide System) AIM: To determine the kinetics of reaction between Ethyl Acetate and sodium hydroxide at room temperature by the differential method of analysis. APPARATUS: 500-ml beaker, conductivity meter CHEMICALS: Ethyl Acetate, sodium hydroxide, distilled water. THEORY: In the differential method of analysis we test the fit of the rate expression to the data directly and without any integration. The differential method of analysis deals directly with the differential rate equation to be tested, evaluating all terms in the equation including the derivative dCi/dt, and testing the goodness of fit of the equation with experiment. NaOH + CH3COOC2H5 CH3COONa + C2H5OH PROCEDURE: 200 ml of (0.2 M) NaOH is taken in 500 ml beaker, which serves as batch reactor. To this 200 ml of n-Ethyl acetate (0.2 M) is added and contents are kept well stirred. After adding n-Ethyl acetate, start the stopwatch and measure the conductivity of mixture at different time interval. Sample taken (measured) at following time intervals. 1, 2, 3 after every 5 seconds 4, 5, 6 for every 10 seconds. 7, 8, 9 for every 15 seconds. 10,11, 12 for every 20 seconds. 13 and onwards for every 30 seconds. OBSERVATIONS: Room temperature = ________ Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Molarity of NaOH = ________ Molarity of n-Ethyl Acetate = ________ Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is OBSERVATION TABLE: CA = Concentration of alkali CB= Concentration of N-Ethyl Acetate CA0, CB0 = Initial Concentration of NaOH and Ethyl acetate respectively. Sr. Time Conductivity reading CA No. (sec) (mS) (gmol/lit) 1 2 3 4 5 6 7 8 9 10 11 12 GRAPH: Draw graph of CA vs. t, ln (-rA) vs. ln CA. CALCULATION: Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is From Graph: Sr.No. CA 1 2 3 4 RESULT: 1. Order of reaction: _________ 2. Rate constant: _________ CONCLUSION: -rA ln CA ln (-rA) Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Date: Experiment No: DIFFERANTIAL METHOD OF ANALYSIS Part 2 (n-Butyl Acetate –Sodium Hydroxide System) AIM: To determine the kinetics of reaction between n-Butyl Acetate and sodium hydroxide at room temperature by the differential method of analysis. APPARATUS: 500-ml beaker, conductivity meter. CHEMICALS: n-Butyl Acetate, sodium hydroxide, distilled water. THEORY: In the differential method of analysis we test the fit of the rate expression to the data directly and without any integration. The differential method of analysis deals directly with the differential rate equation to be tested, evaluating all terms in the equation including the derivative dCi/dt, and testing the goodness of fit of the equation with experiment. NaOH + CH3COOC4H9 CH3COONa + C4H9OH PROCEDURE: 200 ml of (0.05 M) NaOH is taken in 500 ml beaker, which serves as batch reactor. To this 200 ml of n-Butyl acetate (0.1 M) is added and contents are kept well stirred. After adding n-Butyl acetate, start the stopwatch and measure the conductivity of mixture at different time interval. Sample taken (measured) at following time intervals. 1, 2, 3 after every 5 seconds 4, 5, 6 for every 10 seconds. 7, 8, 9 for every 15 seconds. 10,11, 12 for every 20 seconds. 13 and onwards for every 30 seconds. OBSERVATIONS: Room temperature = ________ Molarity of NaOH = ________ Molarity of n-Butyl Acetate = ________ Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is OBSERVATION TABLE: CA = Concentration of alkali CB= Concentration of n-Butyl Acetate CA0 ,CB0 = Initial Concentration of NaOH and Butyl acetate respectively. Sr. Time Conductivity reading CA No. (sec) (mS) (gmol/lit) 1 2 3 4 5 6 7 8 9 10 11 12 GRAPH: Draw graph of CA vs t, ln (-rA) vs ln CA. CALCULATION: Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is From Graph: Sr.No. CA 1 2 3 4 RESULT: 1. Order of reaction: _________ 2. Rate constant: _________ CONCLUSION: -rA ln CA ln (-rA) Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Date: Experiment No: ACTIVATION ENERGY AND FREQUENCY FACTOR Part 1 (Ethyl Acetate –Sodium Hydroxide System) AIM: To determine the activation energy and frequency factor for the reaction between Ethyl acetate and sodium hydroxide. APPARATUS: 500-ml beaker, conductivity meter CHEMICALS: Ethyl Acetate, sodium hydroxide, distilled water. THEORY: The rate constant of the reaction is a function of activation energy of the reaction under consideration and temperature. Arrhenius theory is mostly valid for all reactions. K=K0 e –(E/RT) Where K= Rate constant K0 = Frequency factor E= Activation Energy R= Gas constant T= Absolute temperature. Initially experiment conducted at different temperature and the value of K is determine then it is an easy to evaluate value of frequency factor. PROCEDURE: Initially experiment is conducted at room temperature; 100 ml of 0.1N NaOH is added in the beaker, which serves as a batch reactor. In this 100 ml of 0.2M n-Ethyl Acetate is added and contents are kept well stirred. Start stopwatch and at every 10 sec measure the conductivity of sample. The experiment again repeated for 40C, 50C and 60C . OBSERVATIONS: Room temperature = ________ Molarity of NaOH= ________ Molarity of n-Ethyl Acetate = _____ Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is OBSERVATION TABLE: SET -- I (Room Temperature) Sr.No. Time Conductivity CA (sec) reading (gmol/lit) CB ln(CB/MCA) 1 2 3 4 5 SET -- II (At 40 C Temperature) Sr.No. 1 2 3 4 5 Time Conductivity CA (sec) reading(mS) (gmol/lit) CB ln(CB/MCA) Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is SET – III (At 50 C Temperatures) Sr.No. Time Conductivity CA (sec) reading(mS) (gmol/lit) CB ln(CB/MCA) CB ln(CB/MCA) 1 2 3 4 5 SET – IV (At 60 C Temperatures) Sr.No. Time Conductivity CA (sec) reading(mS) (gmol/lit) 1 2 3 4 5 CALCULATION: CA = Concentration of alkali CB = Concentration of n-Ethyl acetate CA0,CB0 = Initial Concentration of NaOH and Ethyl acetate respectively. GRAPHS: 1. Draw graph of ln (CB/MCA) Vs Time. (Room temperature, 40oC, 50oC, 60oC) From Slope find = k1, k2, k3 , k4 2. Draw graph of lnk Vs 1/T Slope of this graph is –E/R Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Rate Sr.No. Constant lnk k 1 2 3 4 RESULT: 1.Frequency factor k0 = __________ 2.Activation energy E = __________ CONCLUSION: Avg. Temp. T(K) 1/T Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Date: Experiment No: ACTIVATION ENERGY AND FREQUENCY FACTOR Part 2(n-Butyl Acetate –Sodium Hydroxide System) AIM: To determine the activation energy and frequency factor for the reaction between n-Butyl Acetate and sodium Hydroxide. APPARATUS: 500-ml beaker, conductivity meter. CHEMICALS: n-Butyl Acetate, sodium Hydroxide, distilled water. THEORY: The rate constant of the reaction is a function of activation energy of the reaction under consideration and temperature. Arhenius theory is mostly valid for all reactions. K=K0 e –(E/RT) Where K= Rate constant K0= Frequency factor E= Activation Energy R= Gas constant T= Absolute temperature. Initially experiment conducted at different temperature and the value of K is determine then it is an easy to evaluate value of frequency factor. PROCEDURE: Initially experiment is conducted at room temperature; 100 ml of 0.1M NaOH is added in the beaker, which serves as a batch reactor. In this 100 ml of 0.1M n-Butyl Acetate is added and contents are kept well stirred. Start stopwatch and at every 10 sec measure the conductivity of sample. The experiment again repeated for 40C, 50C and 60C . OBSERVATIONS: Room temperature = ________ Molarity of NaOH= ________ Molarity of n-Butyl Acetate = _____ Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is OBSERVATION TABLE: SET – I (Room Temperature) Sr.No. Time (sec) Conductivity reading (mS) CA (gmol/lit) CB 1/CA (gmol/lit)-1 CA (gmol/lit) CB 1/CA (gmol/lit)-1 1 2 3 4 5 SET -- II (At 40 C Temperature) Sr.No. Time (sec) Conductivity reading (mS) 1 2 3 4 5 SET - III (At 50 C Temperature) Sr.No. 1 2 3 4 5 Time (sec) Conductivity reading (mS) CA (gmol/lit) CB 1/CA (gmol/lit)-1 Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is SET – IV (At 60 C Temperatures) Time Sr.No. (sec) Conductivity reading (mS) CA (gmol/lit) CB 1/CA (gmol/lit)-1 1 2 3 4 5 CA = Concentration of alkali CB = Concentration of n-Butyl acetate CA0, CB0 = Initial Concentration of NaOH and Ethyl acetate respectively. CALCULATION: GRAPHS: 1. Draw graph of (1/CA) Vs Time (Room temperature, 40oC, 50oC,60oC) From Slope find = k1, k2, k3, k4 2. Draw graph of lnk Vs 1/T Slope of this graph is –E/R Sr.No. Rate Constant k lnk 1 2 3 4 RESULT: 1.Frequency factor K0 = __________ 2.Activation energy E = __________ CONCLUSION: Avg. Temp. T (K) 1/T Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Date: Experiment No: KINETICS BY HALF LIFE PERIOD (Ethyl Acetate –Sodium Hydroxide System) AIM: To determine the characteristics of reaction between Ethyl acetate and sodium hydroxide at room temperature by the method of half-life period. APPARATUS: 500 mL beaker, conductivity meter. CHEMICALS: Ethyl Acetate, sodium hydroxide, distilled water. THEORY: Half-life indicates the time required for the concentration of reactants to reach the half of its initial value. It is essential that the reactants be taken in stoichiometric proportion. From the data of CA t, it is possible to obtain kinetics by simple manner. PROCEDURE: 150 ml of (0.1 M) NaOH is taken in 500 ml beaker, which serves as batch reactor. To this 150 ml of n-Ethyl acetate (0.1 M) is added and contents are kept well stirred. After adding n-Ethyl acetate, start the stopwatch and measure the conductivity of mixture at different time interval. Sample taken (measured) at following time intervals. 1, 2, 3 after every 5 seconds 4, 5, 6 for every 10 seconds. 7, 8, 9 for every 15 seconds. 10,11, 12 for every 20 seconds. 13 and onwards for every 30 seconds. Repeat the same procedure for different equimolar initial concentrations of NaOH and nEthyl acetate. OBSERVATIONS: Room temperature = ________ Molarity of NaOH = ________ Molality of n-Ethyl Acetate = ________ Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is OBSERVATION TABLE: Sr. Time Conductivity reading CA No. (sec) (mS) (gmol/lit) 1 2 3 4 5 6 7 8 9 10 11 12 Sr.No. CA0 t1/2 ln t1/2 ln CA0 1 2 3 4 5 6 GRAPH: If we plot ln t ½ ln CA0 ,it will give a straight line, from the slope and intercept we can calculate order of a reaction and specific rate constant k. Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is CALCULATION: Half-life period for any reaction can be calculated by the following equation: Slope = m = (1-n) = ------------------Order of reaction = -------------------Intercept = ---------------Rate constant, k = ----------RESULT: Order of reaction = -------------------Rate constant = ----------- CONCLUSION: Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Date: Experiment No: PSEUDO FIRST ORDER REACTION (Ethyl Acetate –Sodium Hydroxide System) AIM: To study the kinetics of pseudo order reaction between Ethyl acetate and sodium hydroxide in a constant volume batch reactor. APPARATUS: 500 mL beaker, measuring cylinder, stirrer, stop watch, sample bottles, conductivity meter. CHEMICALS: Ethyl Acetate, sodium hydroxide, distilled water. PROCEDURE: 1. The standardized 0.025M NaOH is taken in quantity of 150 ml. 2. The 150 ml of 2M Ethyl Acetate is taken in another beaker. 3. Mixture of Ethyl acetate and NaOH are taken in a batch reactor and continuous stirring is done. Measure the conductivity of reaction mixture at different time intervals. OBSERVATIONS: Room temperature = ________ Molarity of NaOH = ________ Molarity of n-Ethyl Acetate = ________ OBSERVATION TABLE: Sr.No. 1 2 3 4 5 6 Time Conductivity reading CA (sec) (mS) (gmol/L) -ln CA /CA 0 Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is CALCULATION: RESULT: CONCLUSION: Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Date: Experiment No: TO STUDY ABOUT PLUG FLOW REACTOR (Ethyl Acetate –Sodium Hydroxide System) AIM: To study the kinetics of reaction between ethyl acetate and sodium hydroxide in a PFR. APPARATUS: Tubular reactor, measuring cylinder, sample bottles, storage tanks, stopwatch, conductivity meter. CHEMICALS: Ethyl Acetate, sodium hydroxide, water. ASSUMPTIONS: 1. The liquid through the reaction has constant density and its flow is in steady state. 2. There is no back mixing. PROCEDURE: 1. Set the practical instrument. 2. Fill the tank with the chemicals (0.1M Ethyl acetate & 0.1M NaOH). 3. Keep the flow rate constant. 4. Measure the flow rate, take sample at outlet and measure conductivity of solution. 5. Get the readings for different flow rates. OBSERVATIONS: Room temperature = ________ Molarity of NaOH = ________ Molarity of n-Ethyl Acetate = ________ OBSERVATION TABLE: Flowrate Sr.No. (LPM) 1 2 3 4 Conductivity (mS) CA 1/ CA t=V/V0 Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is 5 6 CALCULATION: GRAPH: RESULT: CONCLUSION: Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Date: Experiment No: TO STUDY ABOUT CONTINUOUS STIRRED TANK REACTOR (Ethyl Acetate –Sodium Hydroxide System) AIM: To study the kinetics of reaction between ethyl acetate and sodium hydroxide in CSTR. APPARATUS: Measuring Cylinder, Stirrer, Stopwatch, Sample bottles, storage tanks. CHEMICALS: Ethyl Acetate, sodium Hydroxide, water. PROCEDURE: 1. 2. 3. 4. 5. Set the practical instrument. Fill the tank with the chemicals (0.1M Ethyl acetate & 0.1M NaOH). Keep the flow rate constant. Measure the flow rate, take sample at outlet and measure conductivity of solution. Get the readings, which would show readings at different flow rates. OBSERVATIONS: Room temperature = ________ Molarity of NaOH = ________ Molarity of n-Ethyl Acetate = ________ OBSERVATION TABLE: Sr.No. 1 2 3 4 Flowrate Conductivity (LPM) (mS) CA 1/ CA t=V/V0 Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is 5 6 CALCULATION: GRAPH: RESULT: CONCLUSION: Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Date: Experiment No: CSTR of Different size in Series AIM: To determine the best system for a known kinetics of ethyl acetate and sodium hydroxide in two different mixed flow reactors in series and compare the results. 1) Larger CSTR (2.5 L) followed by Smaller CSTR (1 L) 2) Smaller CSTR (1 L) followed by Larger CSTR (2.5 L) CHEMICALS: NaOH, ethyl acetate, water. APPARATUS: Two overhead tanks, larger CSTR (2.5 L), smaller CSTR (1 L), conductivity meter, magnetic stirrer, measuring cylinders THEORY: Given –rA as a function of conversion, –rA = f(X), one can also design any sequence of reactors in series provided there are no side streams by defining the overall conversion at any point. Mole Balance on Reactor 1 Mole Balance on Reactor 2 Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Experimental Setup: Case 1 - Larger volume CSTR followed by lesser volume CSTR Overhead tanks are set at an equal height as shown in figure. The opening of the valve of the tanks is such that equal flow rate is attained from both the tanks. The outlets from both the overhead tanks are kept in a larger volume CSTR The outlet of larger volume CSTR is kept in a lesser volume CSTR. The outlet of lesser volume CSTR is kept in a separate vessel to collect the overflow material of the latter CSTR and take the readings. Case 2 - Lesser volume CSTR followed by larger volume CSTR Overhead tanks are set at an equal height as shown in figure. The opening of the valve of the tanks is such that equal flow rate is attained from both the tanks. The outlets from both the overhead tanks are kept in a lesser volume CSTR The outlet of lesser volume CSTR is kept in a larger volume CSTR. The outlet of larger volume CSTR is kept in a separate vessel to collect the overflow material of the latter CSTR and take the readings. Procedure: Case 1 - Larger volume CSTR followed by lesser volume CSTR 1. Maintain a constant flow rate of both, 0.1 M NaOH and 0.1 M ethyl acetate into larger CSTR by overhead tanks. Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is 2. Measure conductivity of mixture in both CSTRs simultaneously when lesser volume CSTR starts overflowing. 3. Use calibration graph (or calibration equation) to convert conductivity into concentration. 4. To find out conversion use equation CA=CA0(1-XA). 5. Repeat the same procedure for case 2 where smaller size of CSTR followed by larger one. OBSERVATIONS: Concentration of NaOH solution: Concentration of ethyl acetate solution: Case 1 - Larger volume CSTR followed by lesser volume CSTR CSTR Conductivity Concentration Larger volume CSTR Lesser volume CSTR Case 2 - Lesser volume CSTR followed by larger volume CSTR CSTR Conductivity Concentration Larger volume CSTR Lesser volume CSTR CALCULATIONS: Case 1 - Larger volume CSTR followed by lesser volume CSTR CA=CA0 (1-XA) CA: Concentration of the overflow material out of the lesser volume CSTR after steady state is attained. CA0: Concentration of NaOH at time t=0 Case 2 - Lesser volume CSTR followed by larger volume CSTR CA=CA0 (1-XA) CA: Concentration of the overflow material out of the larger volume CSTR after steady state is attained. CA0: Concentration of NaOH at time t=0 GRAPHS: RESULT: CONCLUSION: Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Date: Experiment No: To study about CSTR and PFR in Series (Ethyl Acetate-NaOH system) AIM: To study the kinetics of reaction between Ethyl Acetate and NaOH at room temp for the following different cases of series combinations of CSTR and PFR. APPARATUS: CSTR, PFR, Conductivity meter. CHEMICALS: Ethyl Acetate, NaOH, Phenolphthalein. THEORY : If reactors of different types are put in series, such as a mixed flow reactor followed by a plug flow reactor we may write : CASE I: CSTR followed by a PFR. CASE II: PFR followed by a CSTR. If these relationships are represented in graphical form it allows us to predict the overall conversions for such systems, or conversions at intermediate points between the individual reactors. Many times, reactors are connected in series so that the exit stream of one reactor is the feed stream for another reactor. When this arrangement is used, it is often possible to speed calculations by defining conversion in terms of location at a point downstream rather than with respect to any single reactor. That is, the conversion X is the total number of moles of A that have reacted up to that point per mole of A fed to the first reactor. For reactors in series Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is However, this definition can only be used when the feed stream only enters the first reactor in the series and there are no side streams either fed or withdrawn. The molar flow rate of A at point i is equal to moles of A fed to the first reactor minus all the moles of A reacted up to point i: Best Arrangement of a Set of Ideal Reactors. For the most effective use of a given set of ideal reactors we have the following general rules: 1. For a reaction whose rate-concentration curve rises monotonically (Nth-order reaction, n > 0) the reactors should be connected in series. They should be ordered so as to keep the concentration of reactant as high as possible if the rate-concentration curve is concave (n > I), and as low as possible if the curve is convex (n < 1). As an example, for the case of Fig. above the ordering of units should be plug, small mixed, large mixed, for n > 1; the reverse order should be used when n < 1. 2. For reactions where the rate-concentration curve passes through a maximum or minimum the arrangement of units depends on the actual shape of curve, the conversion level desired, and the units available. No simple rules can be suggested. 3. Whatever may be the kinetics and the reactor system, an examination of the l/(-rA,) vs. CA curve is a good way to find the best arrangement of units. PROCEDURE: In these practical we will interchange the positions of the CSTR and PFR and perform the experiment. A ‘T’ joint will be provided at intervals to insert and measure the conductivity of the flow by a conductivity meter. 200 ml of 0.1 M Ethyl Acetate is taken in 500 ml beaker. To this 200 ml of 0.1 M NaOH is added. This mixture is then passed through the series of reactors. Conductivity is measured at different points at a specified interval of time. The conductivity is measured till it becomes constant with time. A graph of Conductivity v/s Concentration gives us the respective concentration. The final conversion is then calculated from these final and initial concentrations. OBSERVATIONS: 1. Room Temperature = 2. Molarity of NaOH = 3. Molalrity of Ethyl Acetate = Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is OBSERVATION TABLE: CASE I: CSTR followed by a PFR. Sr. No. Conductivity Concentration (mS) (gmol/L) 1 2 3 CASE II: PFR followed by a CSTR. Sr. No. Conductivity Concentration (mS) (gmol/L) 1 2 3 RESULT: % Conversion = CA0-CA / CA0 CASE I II CONCLUSION: Initial Conc.(CA0) Final Conc.(CA) Conversion (%) XA Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is Date: Experiment No: To study about CSTR in Series (Ethyl Acetate-NaOH system) AIM: To study the kinetics of Ethyl Acetate and NaOH at room temperature in equal size of three CSTR in series and compare the performance with the single CSTR of same volume. APPARATUS: 3 CSTR (Vol = 450 ml), 1 CSTR (Vol = 1350 ml), Conductivity meter. CHEMICALS: Ethyl Acetate, NaOH, water. THEORY: Equal-Size Mixed Flow Reactors in Series In plug flow, the concentration of reactant decreases progressively through the system; in mixed flow, the concentration drops immediately to a low value. Because of this fact, a plug flow reactor is more efficient than a mixed flow reactor for reactions whose rates increase with reactant concentration, such as nth-order irreversible reactions, n > 0.Consider a system of N mixed flow reactors connected in series. Though the concentration is uniform in each reactor, there is, nevertheless, a change in concentration as fluid moves from reactor to reactor. This stepwise drop in concentration is illustrated in Fig below. Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is It suggests that the larger the number of units in series, the closer should the behaviour of the system approach plug flow. This will be shown be to so. Let us now quantitatively evaluate the behavior of a series of N equal-size mixed flow reactors. Density changes will be assumed to be negligible; hence E = 0 and t = 7. As a rule, with mixed flow reactors it is more convenient to develop the necessary equations in terms of concentrations rather than fractional conversions; therefore, we use this approach. The nomenclature used is shown in Fig. below with subscript i referring to the ith vessel. First-Order Reactions: From Eq. Below, a material balance for component about vessel i give Because E = 0 this may be written in terms of concentrations. Hence Or Now the space-time r (or mean residence time t) is the same in all the equalize reactors of volume Vi. Therefore, Rearranging, we find for the system as a whole Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is In the limit, for N + m, this equation reduces to the plug flow equation With this last equation we can compare performance of N reactors in series with a plug flow reactor or with a single mixed flow reactor. This comparison is shown in Fig. below for first-order reactions in which density variations are negligible. PROCEDURE: In first case we will use only a single CSTR and measure the conversion in the system for a given case of Ethyl-Acetate and NaOH. In second case we will take three equal size of CSTR in series whose total volume is equal to that of the volume of the single CSTR in the previous case and maintain the same flow rate in both the cases. 200 ml of Ethyl Acetate (0.1 M) is taken in 500 ml beaker. To this 200 ml of (0.1 M) NaOH is added. This mixture is then passed through the series of reactors. Conductivity is measured at different points at a specified interval of time. Once the steady state is achieved the conductivity of individual CSTR is measured. A graph of Conductivity v/s Concentration gives us the respective concentration. The final conversion is then calculated from these final and initial concentrations. OBSERVATIONS: 1. Room Temperature = 2. Molarity of NaOH = 0.1M. 3. Molarity of Ethyl Acetate =0.1M. Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is 4. 5. 6. 7. 8. Flow rate= Experimental volume of single CSTR= 1350 ml Experimental volume of single small CSTR= 450 ml. Total time duration in Case I (Single CSTR) = Total time duration in Case II (3 CSTR in series) = OBSERVATION TABLE: Case I: Single CSTR Sr. No. Conductivity Concentration (mS) (gmol/L) Initial Final Case II: Three CSTR in series Stage Conductivity Concentration (mS) (gmol/L) 1 2 3 CALCULATIONS: CASE I II RESULT: CONCLUSION: Initial Conc.(CA0) Final Conc.(CA) Conversion (%) XA Nirma University Institute of Technology Chemical Engineering Department Lab Manual -CRE-Is