Proposal of The 1000m Full Hydraulic Drilling Rig
--- Designed drilling depth: 1024m(5"), 1226m(4- 1/2"),
Part A: Reference pictures
1420m(4"), 1500m(2 -7/8″)
Part B: SZJ10/Full Hydraulic Drilling Rig Configuration list and Price
Rated drilling depth: 1000m (4 1/2DP)
Max hook load: 49KN
Main specification
Power of the motor350HP
Head room of the mast:11m
Adaptive temperature:-20℃~+50℃
No.
Items
1 Carrier
Model
To be selected
Technical description
Uni Qty.
6x4 carrier loader base plate
2 Diesel
350HP/2100RPM,24V
loader engine CAT C9
Germany SCEO 15.7T-40432
1.Base plate 3 Drive box
electrical start
and
system
power
gear box
4 Air compressor
Carrier
loader
compressor,
build-in
support
1
set
1
set
1
1
air
main
engine operation compressing
pressure for 0.85Mpa
set
t
set
5 Air
Come with the
Mechanical
6 conditioner
support
Hydraulic
7
support
carrier
JX1510loader
15
tons
hydraulic
support,
stroke 100mm
30tons hydraulic support, stroke
Y3030
5tons
1 hydraulic
wincher
wincher
2 1ton
1
set
1
set
4
set
1
set
1
300mm
8 Foot board and fence assembly
2.Hydraulic
set
Type: hydraulic wincher
YJ5B
Max fast line tension: 50kN
well
YJ1B
drilling
rope:
Φ13mm
well
drilling
length：60m
rope:
Φ11mm set
1
set
1
length：60m
Thehydraulic
mast meets the requirements of API
4F
3.Mast
wincher
1 mast
Stand without anchor rope
JJ6014
Max working load: 49MT
Woking height:11m
Capacity for Wind proof : 90km/h
The
4.Power
switchover
Power
1 switchover
box
box
5.Tank with
Tank
pump
1
FDX12
0
drilling
rig
gets
lift
and
press 1
functioning:lifting power 49tons, pressing
set 1
Max input rotate speed：2700r/min
power 16tons
Output torque:12kN.m
Lubrication: forced lubrication + splash
with
pump
BX120
Max
input rotate speed:2700r/min
lubrication
Output torque:12kn.m
set
1
set
1
Lubrication: forced lubrication + splash
In according with API 7K lubrication
Continuous max torque: 15000N•m
6.Rotate
system
1
power
water faucet
DSL90
Max instantaneous torque:30000M.m
Max static load: 900kN
Max dynamic load:600kN•m
Max rotate speed:170rpm
2 Guide
3
Main
car
rail DGC30
drive
SZJ-5〃
set
1
pcs
1
core of the
4 Hang
turn-plate
5 Drilling
way
fastener rod ramp
LDQ-5
7.Buffer
〃
1 HCQ80
1 Hydraulic cylinder
piec 2
set
es
1
Continuous bearing load buffer to 8 tons set
1
Long stroke and Large displacement
hydraulic cylinder
8.Lift&press
system
2 Pulley block
set
1
set
2
set
2
stroke 5.5m
Diameter for pulley: Φ1000mm
4
pieces pulley
3 Steel
Lift steel wire Drilling string:Φ32mm
rope
Length 30m
wire
Press
rope
wire rope
steel
Drilling string: Φ18mm
Length 30m
set
1
hydraulic set
1
Lift&press system, power water faucet
1 Hydraulic system
system,
common
system,radiator system
With full set of drilling, lift, press
2 Driller box
set
1
set
1
set
1
machine, 1 for head lights of over head set
1
control valve etc.
9.Control
system
3
Hydraulic control box With mast lift controller, hydraulic
operation
Electrical&
4 lighting
system
support leg valves
24V
24V/50H
Z
Carrier loader circuit
Fluorescent lamp: 2 for mast, 2 for main
traveling crane
It can be filled 1300L hydraulic oil,
1 YX1300
set
1
temperature of oil in return tank is less set
1
with the oil level display
10.Hydraulic
oil tank
Oil inlet pressure less than 2Mpa,
2 Radiator assembly
than 60°
Hydraulic
11.Tools of
fracture
1 buckle cylinder (pipe
set
1
set
3
tongs)
well head
2
slings for lifting the
casing pipe
Attachment data, including all of the
quality certificate, testing report, spare
12.Papers
1 In Chinese and English parts list and maintenance manual, user set
manual, drill atlas, etc
FOB Price: (USD):
Part C.
$391,600
Main Technical Parameter
1. Main Technical Performance Parameters
Design drilling depth
1024m(5"), 1226m(4 1/2"), 1420m(4"), 1500m(2 7/8″)
2
Max lifting load
490 kN
Max pressing pressure
180 kN
Drilling rod lifting speed
0～0.75 m/s
Mast effective space
15 m
Engine type(1)
CUMMINS
Engine type(2)
310kW / 1900r/ min
CUMMINS ISZ525 40
392 kW @ 2100 rpm
Carrier loader type
SX3315NT456
Approach angle
31°
Departure angle
12°
Whole machine move speed
55 km/h(rate-limiting)
Dimension (length x width x height)
16000 x 2600 x 4400 (mm)
Construction overall dimensions (length x width x height)
Weight
39500kg
8x4
12500 x 2600 x 17000(mm)
Air compressor system:
working pressure
2.4Mpa
volume flow rate
21m³/ min
oil-water separator
500-750 CFM
400 PSI
Mud pump system:
pump type
5W125
Input power
110kW
driving mode
Hydraulic motor drive
max pump discharge
1725L/min 3.9Mpa
Power tap:
drive mode
hydraulic drive
maximum hook load
135kN(150t)
Rated power
300HP
1216 L/ min 5.5Mpa
Range of main spindle speed
0--180 r/ min
Range of motor speed
0--2000 r/ min
Max torque (continuous)
15kN.m
Drive ratio
10.77：1
Max working pressure of hydraulic system
35Mpa
Center pipe hole diameter
76mm
Center pipe hole max working pressure
35Mpa
2. Suitable Projects and Advantages of Full Hydraulic Drilling Machine
1). Applicable to drill deep within 1000 meters, borehole below diameter of 350 mm full
hydraulic well drilling project.
2). It could also be used for oil and gas well drilling and workover project，
3). It can work under temperature -18℃～50℃ for whole day time
4). Only two(2 )workers is enough to operate it.
5).Adopts heavy duty truck chassis, driving mode 8 x4, 392 kw Cummins motor drive
hydraulic system.
Five(5) cylinder piston pump
Pump type
5W125
Input power
110kW
Driving form
Maximum pump discharge
Hydraulic motor drive
1725L/min 3.9Mpa
Air compressor:
It adopts the engine of carrier chassis to drive the air compressor.
Work pressure
2.4 Mpa
1216 L/min 5.5 Mpa
Volume flow rate
21m³/ min
Oil-water separator
500-750 CFM
400 PSI
Engine on the truck stage:
There is a separate engine to drive the hydraulic system of the whole truck., power of this
engine is 392kW @ 2100rpm，
Item：
PMB-50 bubble pump
Input speed:
1500r/min
Work flow rate:
50L/ min
Power：
7.5kW
Oil injector:
It mainly used for lubricating the DTH drilling rig during it working. It can be filled with
35L lubricating oil. Max loading pressure is 3Mpa.
Hydraulic winch:
There are 2 sets, one is 3 tons, one is 1ton
1) 3 tons of hydraulic winches:
2)
Type：
YJC3
Max tension：
30 kN
steel wire rope：
80 m/￠13 mm
1 ton hydraulic winch
Type：
YJC1
Max tension：
10kN
steel wire rope：
80 m /￠10 mm
Mast:
Model:
JJ6016
Largest net load:
600kN.
Wind proof capacity:
100km/h.
Height of the mast:
1600mm.
Diameter of the suitable steel wire rope:
φ38 mm.
Compose: Mast, Stand pipe, Inner guy rope assembly, Derrick assembly, Rotating parts,
and
Drilling floor
Open diameter of the turn-table
Φ350mm
Maximum load
490kN
Lifting and drilling device of drill rod :
Maximum pulling capacity
490kN
Lifting speed
0-0.7m/s(step-less speed change)
Press capacity
0-160kN (stepless regulation)
Drilling form
manual, pressured, automatic drilling for choice
DSL135 Power water tap
DSL60 Power water tap：
Drive mode
hydraulic drive
Maximum hook load
135kN(150t)
Rated power
300HP
Range of spindle speed
0--180r/min
Motor speed range
0--2000r/min
Maximum torque (continuous)
15kN.m
Drive ratio
10.77:1
Maximum working pressure of hydraulic system
35Mpa
Center pipe hole diameter
76mm
Center pipe hole maximum working pressure
35Mpa
Liquid circulating system:
Oil pumps line, Lifting rod, Hydraulic winch pipe, Hydraulic leg line, six-up valve line,
Four-up valve line, Crabs balance hydraulic cylinder control line and related parts.
Hydraulic system:
Main oil pump, Hydraulic winch, Hanging clamp cylinder, hydraulic leg, Radiator, Lifting
oil cylinder, telescopic cylinder and telescopic cylinder
1) Hydraulic leg.
Type
Y3050
Stroke
500mm
System pressure
14MPa
2) Lifting oil cylinder of the mast
Type：
Y(3)74/446
Single cylinder maximum thrust
740kN
Single cylinder maximum tension
246kN
System pressure
21MPa
Total stroke
4460mm
3) Oil tank
Volume
800L
Recommended brand of oil:
It should use N68 anti-wear hydraulic oil in summer
4) Lifting pressing hydraulic cylinder
Type：
DG-JB140E
Single cylinder maximum thrust
502.66kN
Single cylinder maximum tension
160.8kN
System pressure
30MPa
Total stroke
7500mm
5) Hydraulic motor of Radiator system
Displacement：
11ml/r
Rated pressure：
20MPa
Rated rotate speed:
1500r/min
6) Foam pump control system
Displacement：
40 ml/r
Rated pressure：
16MPa
Rated rotate speed：
2000r/min
7) Mud pump drive control system
Type：
A2F125W2P1
Displacement：
125ml/r
Rated pressure：
35MPa
Electrical system:
1) Start and stop of the engine, all kinds of the Instruments and sensors of the engine, it
equipped with 5 sets of lamps(24V) which get anti-explore and
lumens.
Electrical system：24V
Number of lights：5
Chassis show wide lamp: 8
anti-shock，Flux is 3000
Volume of the battery：2X165A.H
2) Electronic weighing sensor measurement
During lifting and pressing, the rig needs loads detection, so it needs the electrical detector
to show the lifting data.
Color and Paint:
1.Paint
of the surface will be the Marine paint, anti-corrosion. Anti-heat and anti-moisture.
2. Overhead traveling crane: vermilion
3. Mast: yellow
4. Part of the stage of main equipment: red
5. Chassis of the carrier loader and wheel rim: white
6. All the fence of this rig: green