THE THOMAS ADAMS SCHOOL ~ WEM 10 WEEK COUNTDOWN - BLOCK PLAN YEAR 11 – 2013 Subject:Resistant Materials Edexcel Group(s): 11B & 11N Student name : Date Teacher : Mr Allen Form : Work/Learning/Deadlines Extra Lessons/ Notes/Key Dates th !! THE TEN WEEK COUNTDOWN STARTS ON FEBRUARY 11 !! Week 10 Mon. 11th Feb. Week 9 Mon. 25th Feb. Week 8 Mon. 4th March YEAR 11 10-WEEK COUNTDOWN PROGRAMME LAUNCHED COURSEWORK DUE NEXT WEEK Polish and refine coursework for deadline 60% of final GCSE grade! Do not waste this opportunity. Monday & Friday Lunches for Target Group 12:30 prompt start. COURSEWORK DUE- hand in for final marking Note: make sure you hand in a submission for every section. If you are missing pages your grade will reflect that. If you are not submitting work in a presentable format, your grade will also reflect that. Monday & Friday Lunches for Target Group 12:30 prompt start. Topic 1- Materials, uses and their properties Monday & Friday Lunches for Target Group 12:30 prompt start. Know the aesthetic, functional and mechanical properties, application and advantages/disadvantages of the following materials when manufacturing products: oak, mahogany, beech, ash, pine, plywood, chipboard, medium density fibreboard (MDF), hardboard, mild steel, stainless steel, carbon steel, aluminium, copper, zinc, brass, acrylic, polyethene, polyvinyl chloride (PVC) high impact polystyrene (HIPS) Acrylonitrile-Butadiene-Styrene (ABS), polyester resin, urea Wednesday 3.20-4:30 Wednesday 3.20-4:30 Wednesday 3.20-4:30 afterschool afterschool afterschool formaldehyde, carbon fibre, glass reinforced plastics (GRP) Week 7 Mon. 11th March Topic 2- Tools and equipment You should be able to identify the following tools when marking out, measuring & removing material during the manufacture of products. Appropriate use, selection and function as well as +ve’s –ve’s need to be known: rules, squares, gauges, scriber, punches, templates, micrometer, saws, planes, chisels, files, rasps, surforms, drills, abrading tools. Workshop machinery and health and safety. Monday & Friday Lunches for Target Group 12:30 prompt start. Wednesday 3.20-4:30 afterschool Work/Learning/Deadlines Week 6 Mon. 18th March Topic 3- industrial and commercial processes Scales of production: know the Characteristics, application and advantages/disadvantages of the following scales of production in the manufacture of products: one-off, batch, mass Manufacturing processes for batch production: Jigs, patterns. Extra Lessons/ Notes/Key Dates Monday & Friday Lunches for Target Group 12:30 prompt start. Wednesday 3.20-4:30 afterschool Know the characteristics, recognition, preparation, processes, application and advantages/disadvantages of using the following joining methods: Temporary: tapping and threading, nuts, bolts and washers, screws, knock down fittings Permanent: Nails, halving joint, butt joint, rebate joint, housing joint, mortise and tenon joint, dowel joint, soft soldering, brazing, welding, rivets snap and pop. Adehsive: polyvinyl acetate (PVA), contact adhesive, epoxy resin, Tensol® cement Week 5 Mon. 25th March Topic 3- industrial and commercial processes Characteristics, preparation, processes, application and advantages/disadvantages of the following methods when using materials and components: sand casting, drilling, turning (wood and metal), wood laminating. Monday & Friday Lunches for Target Group 12:30 prompt start. Wednesday 3.20-4:30 YOU SHOULD BE ABLE TO INDETIFY IF A PRODUCT IS MADE USING ANY OF THE METHODS ABOVE, SKETCH THE PROCESS WITH LABELS & DISCUSS +VE’S & VE’S EASTER HOLIDAY: Fri. 29th March – Sun. 14th April afterschool Week 4 Mon. 15th April Topic 3- industrial and commercial processes Characteristics, preparation, processes, application and advantages/disadvantages of the following methods when using materials and components: blow moulding, injection moulding, vacuum forming, extrusion (plastic and metal) Monday & Friday Lunches for Target Group 12:30 prompt start. Wednesday 3.20-4:30 afterschool YOU SHOULD BE ABLE TO INDETIFY IF A PRODUCT IS MADE USING ANY OF THE METHODS ABOVE, SKETCH THE PROCESS WITH LABELS & DISCUSS +VE’S & -VE’S Week 3 Mon. 22nd April Topic 4 & 5- Analysing and designing products You should know what a specification is and be able to use one to help compare similar product as well as designing and developing products. You should be able to draw on all your materials and process knowledge to suggest how products could be made. Monday & Friday Lunches for Target Group 12:30 prompt start. Wednesday 3.20-4:30 afterschool Topic 3- industrial and commercial processes Understand and describe the following properties when selecting and using metals in product manufacture: Ductility, malleability, hardness, toughness, elasticity, strength in tension, compression and shear Understand the process of hardening and tempering, annealing, case hardening and their different uses. Week 2 Mon. 29th April Week 1 Tues. 7th May Topic 6, 7 & 8- technology, sustainability and ethical design/manufacture. 6-You should know about the uses and advantages of various CAD/CAM. Laser cutting, CNC milling & Turning, Rapid prototyping, virtual modelling and testing. Use of Bluetooth and video conferencing in the workplace. Electronic communications, EPOS (electronic point of sale) and internet marketing/sales. 7- You should understand how to minimise waste production: four R’s Reduce materials, reusing materials, recovering energy and recycling waste. Renewable energies- wind, solar, and biomass. Climate change- be aware of responsibilities of developed countries, what the Kyoto protocol is. How to minimise global emissions 8- Built in obsolescence, offshore manufacture in developing counties, responsibility, design for all, respect of cultures when designing. Exam technique skills and application of consolidation lessons. (Bank Holiday on Mon. 6th May / External Exams begin 13th May) Monday & Friday Lunches for Target Group 12:30 prompt start. Wednesday 3.20-4:30 afterschool Monday & Friday Lunches for Target Group 12:30 prompt start. Wednesday 3.20-4:30 afterschool