International Conference on: “New Role for the World Sugar Economy in a Changed Political and Economic Environment ” Preparation and characterization of cation exchange resins based on lignin grafting polyacrylamide and polyvinyl alcohol Ahmed M. Abdelmawgood(a), Waleed K. El-Zawawy(b) and Ali A. Abdelhafez(c) (a) (b) Quena Company for paper production, Quena, Egypt. Cellulose and Paper Department, National Research Center, Dokki, Egypt. (c) Organic Chemistry, Asut University, Asut, Egypt. Abstract: Grafting of lignin, which is a by product resulting from pulping process, is extremely interesting study. This is largely due to the free radical inhibiting capability of the phenolic hydroxyl group present in the lignin which is capable of forming quinonic structures stabilized by resonance over the whole lignin molecule. Cation-exchangers were synthesized by graft polymerizaion of lignin with polyvinyl alcohol and polyacryalamide using potassium persulfate as initiator at different ratios, different reaction time and temperature. The different grafting products were characterized by FT-IR spectroscopy. On the other hand, swelling in water at different temperatures and times, swelling in water at different pHs and in an aqueous solution of 0.9 wt % NaCl were also investigated. Moreover, the thermal properties, thermal stability and mechanical stability of the obtained cation exchange resins were also studied using differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA), respectively. The ion-exchange capacity and the uptake of metal ions (mainly Cr 2+, Ni2+ and Cu2+) were detected by atomic absorption spectroscopy. The sorption of the heavy metal ions Cu (II), Cr (II) and Ni (II) on a grafted polymer was found to have affinity with metal ions in the following order: Cr (II) > Cu (II)> Ni (II). Keywords: Lignin, graft polymerization, ion exchanges, thermal analysis, atomic absorption. Introduction: Lignin is one of the most abundant organic polymers in the plant world whose contents mainly depend upon the plant species. Lignin is found as a cell wall component in all vascular plants and in the range 15-30% by weight. Lignin is permanent glue, bonding cells together in the woody stems and thus giving the stems their rigidity and impact resistance. Huge quantity of wood material is utilized by pulp and paper industries. Many pulping processes such as soda process, sulphite process and sulphate process are used for delignification. The lignin thus removed from the wood is a major waste product of pulp and paper 10-13 November 2012, Aswan, Egypt Ahmed M. Abdelmawgood et al P . 5/ 1 International Conference on: “New Role for the World Sugar Economy in a Changed Political and Economic Environment ” industries. It is in the form of black liquor. The global production of lignin is approximately 70 million tons per year [1]. Increasing and recurring production and very less utilization of lignin create a disposal problem and has become a matter of environmental concern. Lignin is considered as a source of different functional groups for the polymer products. The most characteristic functional groups present in lignin are methoxyl, hydroxyl, carboxyl, carbonyl and presence of other double bonds conjugated with aromatic system [2]. Lignin can be used in many applications, e.g. resin synthesis as novolak and resol phenol lignin formaldehyde resin. Some lignin derivatives can be used as dispersants, emulsifiers, adhesives and ion exchangers. Studies concentrated on the free radical copolymerization of lignin with unsaturated polymers are very limited, concentrating primarily on grafting of lignin [3, 4]. Other monomers used as reactive diluents in unsaturated polyester resins. Lignin was grafted with methyl methacrylate and vinyl acetate [5, 6], styrene [7, 8], acrylonitrile [9], acrylic acid and acrylamide [10], and maleic anhydride [11] among others [12]. However, the inhibiting capability of the phenolic hydroxyl groups of lignin, coupled with resonance stabilization of any quinonic structures formed [13], make lignin a rather inefficient grafting target. Ion exchange materials consist of functional groups bound to different polymeric frameworks available in various physical forms including hydrogels, resins, fibers, membranes and fabrics having widely differing chemical and physical properties. The majority of these forms have synthetic polymer structures i.e. such as polyethylene (PE), polystyrene (PS) and polyvinyl fluoride (PVF) while some of them are obtained from modified natural polymer sources including chitosan, starch, and cellulose. The aim of this study is to prepare cationic exchange resins based on lignin grafting polyacrylamide and polyvinyl alcohol. Experimental The raw material used in this work was Kraft bagasse black liquor delivered from Quena Company for paper production, Egypt. Precipitation of lignin from kraft black liquor was carried out using 20 % sulfuric acid, after precipitation, lignin was filtered, washed with distelled water until neutrality and then air dried. FT-IR spectra were recorded on solid samples in potassium bromide (KBr) pellets by means of an FT-IR Thermo-Nicolet Model 670 Instrument (Thermo Electron, Madison, WI). 10-13 November 2012, Aswan, Egypt Ahmed M. Abdelmawgood et al P . 5/ 2 International Conference on: “New Role for the World Sugar Economy in a Changed Political and Economic Environment ” Grafting of lignin Lignin will be dissolved in solvent of NaOH or used as a powder to be grafted with the PVA and PAM at different ratios and under different reaction time and temperature (table 1). Absorption of Different Metal Ions For the determination of the affinity of graft lignin cation exchanger for the absorption of metal ions, 0.2 gm of the dried lignin gel was stirred for 30 min. in solution (25 ml) containing 20 ppm of different metal ions. The suspension was then filtered and the remaining element ions in the filtrate were estimated using Atomic absorption .The elements investigated were Cr, Cu, and Ni. Results and discussion FTIR analysis The infrared spectra obtained for the precipitated lignin and grafted lignin samples are presented in Figure 1. The samples presented a broad band attributed to OH stretching (3400-3460 cm-1), and peaks corresponding to C-H stretching of methyl and methylene group (2840-3000 cm-1) and methyl group of methoxyl (2690-2880 cm-1). The most characteristic vibrations of lignins correspond to those of aromatic rings at approximately 1600 cm-1, 1500 cm-1 and 1420 cm-1. After grafting with PVA, these bands were present in the spectra but with different intensities due to grafting. Figure 1. FT-IR of lignin and Lignin-PVA. Cation-exchange resins A series of cation-exchange resins was prepared from lignin from bagasse black liquor by graft polymerization lignin with polyvinyl alcohol and polyacryalamide using potassium persulfate as initiator at different ratios, different reaction time and temperature. All the prepared samples are tabulated in 10-13 November 2012, Aswan, Egypt Ahmed M. Abdelmawgood et al P . 5/ 3 International Conference on: “New Role for the World Sugar Economy in a Changed Political and Economic Environment ” table 1. Table 1. All prepared samples codes and conditions Sodium binding capacity Sodium binding capacity gives an indication of the efficiency of the produced cation exchanger toward metal ions absorption. Figure 2 shows the sodium binding capacity of all gel samples (grafted lignin). Figure 2. Sodium binding capacity of grafted lignin samples (A, B, C, D, E and F). Metal ion absorption The absorption ability of grafted lignin for metal ions was investigated. Table 2 shows the metal uptake (Cr, Cu, and Ni) from their mixture in solution containing 20 ppm of metal. It can be seen from the table that the picking-up tendency of the prepared ion exchangers depend on the ion. Cr and Cu have the highest binding efficiency, while Ni ion is picked up the least. This can probably be attributed to both steric and electronic effects. The ion exchange affinity is also related to the charge and the hydrated radius of the metal ion. In addition, the binding ability of the different metal ions to the ion exchanger is affected by the semi hard acid. 10-13 November 2012, Aswan, Egypt Ahmed M. Abdelmawgood et al P . 5/ 4 International Conference on: “New Role for the World Sugar Economy in a Changed Political and Economic Environment ” Table 2. Metal ion uptake by cation exchangers produced from grafted lignin. Metals A B C D E F Cr 11.425 5.814 12.240 5.286 13.836 6.827 Ni 2.946 1.633 6.746 3.493 4.535 4.010 Cu 7.487 5.517 6.195 7.382 7.682 5.010 References 1. Hagglund E., Sandelin O., Svenskkem Tidskr. (1934) 46, 83. 2. McCarthy J.L., Islam A, Glasser W.G., Northey R.A., Shultz T.P. (2000) Eds. Oxford Uni Press: Washington, Dc. 3. Lin S.Y., Zhong X.J. (1990) China Pulp Paper, 9, 45. 4. Sarkanen K.V., Ludwig C.H. (1971) Lignin: Occurance, For-mation, Structure and Reactions; Wiley-Interscience; New York. 5. Rizk N.A. Nagata A., Mansour O.Y. (1984) Acta Polym., 35, 61-64. 6. Feldman D., Luchian C., Banu D., Lacasse M. (1991) Cell. Chem. Technol., 25, 163-180 7. Meister J.J., Patil D.R. (1984) J. Appl. Polym. Sci., 29, 3547-3477. 8. Gandini A, Md. N. Belgacem (2008) Lignin as a component in macromolecular system. In Monomers, Polymers & Compo-sites from renewable resources, 243-272. 9. Raghuraman A., Tiwari V., Thakkar J.N., Gunnarsson G.T., Shukla D., Hindle M., Desai V.R., (2005) Biomacromolecules, 6, 2822. 10. Karmakar G. P. and Singh R. P., Allied Publishers, New Delhi, p. 201 (1996). 11. Karmakar G. P. and Singh R. P., SPE 37297, Houston, USA,(1996). 12. Bhagat R. P., Karmakar G. P. and Singh R. P., New Age International, New Delhi, pp. 89 (1997). 13. Rath S. K. and Singh R. P., Physiochemical and Engineering Aspects, 139, 129 (1998). 10-13 November 2012, Aswan, Egypt Ahmed M. Abdelmawgood et al P . 5/ 5