A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY SIM UNIVERSITY SCHOOL OF SCIENCE AND TECHNOLOGY A HYBRID WIND/SOLAR ENERGY CONVERTER FINAL REPORT STUDENT : QI SHUAI (PI NO. Q0805944) SUPERVISOR : PROF. ALI I MASWOOD PROJECT CODE : JAN2010/ENG/0016 A project report submitted to SIM University in partial fulfilment of the requirements for the degree of Bachelor of Engineering November 2010 1 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY TABLE OF CONTENTS i. Abstracts ................................................................................................................................... i ii. Acknowledgement .................................................................................................................. ii iii. List of Figure.......................................................................................................................... iii iv. List of Table ........................................................................................................................... vi Chapter 1 Investigation of Project Background 1.1 Renewable Energy ............................................................................................................1 1.2 Solar/Wind Energy Converter System ..............................................................................3 1.2.1 Solar Energy Converter System .................................................................................3 1.2.1.1 Solar (PV) Panel ..................................................................................................3 1.2.1.2 Charge Converter ...............................................................................................3 1.2.1.3 Batteries .............................................................................................................3 1.2.1.4 Inverter ..............................................................................................................4 1.2.2 Wind Energy Converter System.................................................................................5 1.2.2.1 Wind Turbine .....................................................................................................5 1.2.2.2 Tower .................................................................................................................6 1.2.3 Performance of Solar/Wind Energy System ..............................................................7 1.3 Hybrid Solar/Wind Energy Converter System ..................................................................8 Chapter 2 Review of Theory and Previous Work 2.1 Wind Turbine Generation .................................................................................................9 2.2 AC-DC Diode Rectifier .......................................................................................................9 2.3 Solar Cell Equivalent Circuit ............................................................................................11 2.4 Maximum Power Point Tracker (MPPT) .........................................................................12 2.5 DC-DC Converter.............................................................................................................13 2.5.1 Non-Isolated Converter Topology ...........................................................................13 2.5.1.1 Boost Converter ...............................................................................................13 2.5.1.2 Buck Converter ................................................................................................15 2.5.1.3 Non Inverting Buck-Boost Converter ...............................................................16 2.6 DC – AC Inverter .............................................................................................................17 Chapter 3 Project Management 3.1 Project Objective ............................................................................................................19 3.2 Overall Objective ............................................................................................................19 3.3 Project Outline................................................................................................................20 3.4 Project Circuit Design Flow Chart ...................................................................................21 3.5 Gantt Chart .....................................................................................................................22 Chapter 4 Design and Simulation 4.1 Design of Solar Controller ...............................................................................................23 4.1.1 Modeling of Photovoltaic Panel ..............................................................................23 4.1.2 Design the Boost MPPT – Open Loop......................................................................25 4.1.3 Design of Boost MPPT – Close Loop ........................................................................27 4.1.4 Closed Loop MPPT Waveform Simulation...............................................................31 4.2 Design of Wind Controller ..............................................................................................35 4.2.1 Design of Buck – Boost Mode Selector Circuit ........................................................35 4.2.2 Design of Buck Converter ........................................................................................36 4.2.3 Design of Boost Converter ......................................................................................38 4.2.4 Wind Converter Simulation with DC Type WTG ......................................................40 4.2.5 Wind Converter Simulation with AC Type WTG ......................................................42 4.3 Design of Charge Controller ...........................................................................................46 4.4 Design of Inverter ...........................................................................................................47 2 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Chapter 5 Summary. Conclusions and Future Work 5.1 Conclusion ......................................................................................................................52 5.2 Critical Review & Reflections ..........................................................................................52 5.3 Future Recommendation................................................................................................53 Reference ................................................................................................................................. vii Appendix A Schematics ........................................................................................................... viii A.1 Solar Controller MPPT Schematics ................................................................................ viii A.2 Wind Controller Non-Inverter Back-Boost Schematics ................................................. viii A.3 Charge Controller Schematics ......................................................................................... ix A.4 Inverter Schematics .......................................................................................................... x Appendix B Simulation Plot ....................................................................................................... xi B.1 PV Array ........................................................................................................................... xi B.2 Closed Loop MPPT at Different Irradiance Level ........................................................... xiv B.3 Wind Controller with different Voltage Level DC WTG ................................................ xxv Appendix C Product Specification ....................................................................................... xxxvii C.1 Solar Panel Specification ........................................................................................... xxxvii C.2 Wind Turbine Specification ........................................................................................xxviii C.3 6V Lead Acid battery Specification ...............................................................................xxix Appendix D PSIM Simulation Software .................................................................................. xxx 3 A Hybrid Wind/Solar Energy Converter i. SIM UNIVERSITY Abstracts This report proposes an integrated hybrid solar / wind energy converter constructed using electronics power circuits design in a simulation environment (PSIM Simulation Software). The energy converters covered four parts which are solar controller, wind controller, change controller and inverter. A piecewise linear model is used to model the V-I characteristic of a photovoltaic array (PV), while a discrete maximum power point tracker (MPPT) – boost converter is then used to optimizes the match between the PV array and the load. Wind controller circuitry comprises a non-inverting buck and boost converter circuit, where it is tested to receive both DC and AC types wind turbine input. A simple direct charge controller is implemented to detect battery bank voltage for charging purposes and disconnect the battery when it is fully charge. Lastly, an H-bridge voltage source inverter (VSI) is developed to convert DC bus voltage of 42Vdc to 230Vrms / 60Hz AC waveform suitable for use with common electrical appliances. Overall results obtained are deemed acceptable. However, it is simulated as individual circuitry with fixed load and not as a fully integrated energy converter connected to a lead acid battery model. i A Hybrid Wind/Solar Energy Converter ii. SIM UNIVERSITY Acknowledgement It has been a quite busy year for me to balance between work, subject study and capstone project. I would like to thank all of those who have assisted and supported me in many ways. Firstly, I would like to thank my capstone project supervisor, Prof. A.I Maswood for his generous guidance and comments given during my project of work. Without his fully support that I cannot be completed my project. I am also grateful to my friend – Mr. Petra Wong for helping me obtaining the PSIM software, so that I am able to proceed with my simulation without worrying on the limitations associate with demo version. And he also help me a lot for circuit design and using of the PSIM. Also without the Mr. Zeng, I cannot access to the reference books from National University of Singapore. Most importantly, I would like to thank my family and friends for their caring support throughout this year. Thank you very much. ii A Hybrid Wind/Solar Energy Converter iii. SIM UNIVERSITY List of Figure Figure 1.1, U.S. Nameplate Capacity and Generation (2008) Figure 1.2, Top Countries with Installed Renewable Electricity by Technology Figure 1.3, Stand-Alone PV Energy System Figure 1.4, Relationship between 3 phases of the charge cycle Figure 1.5, Square, Modified, and Pure Sine Wave Figure 1.6, Stand-Alone Wind Energy System Figure 1.7, a rotor rotates the generator (which is protected by a nacelle) Figure 1.8, Wind speeds increase with height Figure 1.9, Stand alone hybrid wind solar energy system Figure 2.1, Components of Wind Energy System Figure 2.2, Relationship between Wind Speed and Wind Power Figure 2.3, Full Bridge Rectifier Figure 2.4, C-Filter Across rectifier Output Figure 2.5, parasitic series and shunt resistances in a solar cell circuit Figure 2.6, I-V Curves of Solar Cell with Effects of Series and Shunt Resi Figure 2.7, Simple diagram of Photovoltaic Panel with MPPT Figure 2.8, Maximum Power Point of Photovoltaic Panel Figure 2.9, Basic Circuit for a Boost Type DC-DC Converter Figure 2.10, Basic Circuit for a Boost Type DC-DC Converter Figure 2.11, Synchronous Non Inverting Buck Boost Type DC-DC Converter Figure 2.12, Voltage Feedback Control Figure 2.13, Current Feedback Control Figure 2.14, General Power Converter System Figure 2.15, Type III Amplifier Figure 2.16, CCM Inductor Current Figure 2.17, DCM Inductor Current Figure 2.18, Single Phase H-Bridge Inverter Topology Figure 3.1, Integrated Hybrid Wind Solar Energy Converter Figure 4.1, Simplify I-V Curve in 4 segments Figure 4.2, 3 Parallel Diode Piecewise Linear Model of PV Array Figure 4.3, I-V Plot at 1000W/m2 Irradiance Level Figure 4.4, P-V Plot at 1000W/m2 Irradiance Level Figure 4.5, Peak to Peak Inductor Ripple Current Figure 4.6, PV Connected to open Loop MPPT Figure 4.7, Type III Error Amplifier Figure 4.8, PV Connected to Closed Loop MPPT Figure 4.9, Vout and Vpv voltage response at 1000w/m2 Figure 4.10, Ipv and Iout at 1000w/m2 Figure 4.11, Inductor Voltage Response at 1000w/m2 Figure 4.12, Inductor Current response at 1000w/m 2 Figure 4.13, capacitor Ripple Response at 1000w/m2 Figure 4.14, Capacitor Current Response at 1000w/m2 Figure 4.15, Duty Cycle at 1000w/m2 Figure 4.16, Verror Response at 1000w/m2 Figure 4.17, Open Loop Bode plot at 33ohms load with 0.59DC Figure 4.18, Closed Loop Bode Plot at 33 ohms Load Figure 4.19, Non-inverting Buck Boost Converter Figure 4.20, Buck – Boost Mode Selector Circuit iii A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure 4.21, Peak to Peak Inductor Ripple Current Figure 4.22, Output Voltage Response due to 5.8Vdc input Figure 4.23, Output Voltage Response due to 41Vdc input Figure 4.24, Output Voltage Response due to 43Vdc input Figure 4.25, Output Voltage Response due to 99Vdc input Figure 4.26, Output Voltage Response due to 30Vpk / 10Hz input Figure 4.27, Output Voltage Response due to 110Vpk / 100Hz input Figure 4.28, Wind Controller with Variable Freq & Amp Multiplexer Inputs Figure 4.29, Scenario 1 Multiplexer’s AC Output Figure 4.30, Scenario 1 Rectifier and Converter Output Figure 4.31, Scenario 2 Multiplexer’s AC Output Figure 4.32, Scenario 1 Rectifier and Converter Output Figure 4.33, Scenario 3 Multiplexer’s AC Output Figure 4.34, Scenario 3 Rectifier and Converter Output Figure 4.35, Charge Controller Figure 4.36, Vsine vs. Vtri waveform Figure 4.37, FFT of unipolar PWM signal Figure 4.38, Vac at unity Power Factor Figure 4.39, Current Waveform at unity Power Factor Figure 4.40, Vac at 80% Power factor Figure 4.41, Current Waveform at 80% Power factor Figure A.1.1, (I-V Plot) At 800w/m Irradiance Level Figure A.1.2, (P-V Plot) At 800w/m Irradiance Level Figure A.1.3, (I-V Plot) At 600w/m Irradiance Level Figure A.1.4, (P-V Plot) At 600w/m Irradiance Level Figure A.1.5, (I-V Plot) At 400w/m Irradiance Level Figure A.1.6, (P-V Plot) At 400w/m Irradiance Level Figure A.1.7, (I-V Plot) At 200w/m Irradiance Level Figure A.1.8, (P-V Plot) At 200w/m Irradiance Level Figure A.2.1, Vout and Vpv Voltage Response at 800w/m2 Figure A.2.2, Vout and Vpv Voltage Response at 600w/m2 Figure A.2.3, Vout and Vpv Voltage Response at 400w/m2 Figure A.2.4, Vout and Vpv Voltage Response at 200w/m2 Figure A.2.5, Inductor Voltage Response at 800w/m 2 Figure A.2.6, Inductor Voltage Response at 600w/m 2 Figure A.2.7, Inductor Voltage Response at 400w/m 2 Figure A.2.8, Inductor Voltage Response at 200w/m 2 Figure A.2.9, Inductor Current Response at 800w/m2 Figure A.2.10, Inductor Voltage Response at 600w/m 2 Figure A.2.11, Inductor Voltage Response at 400w/m 2 Figure A.2.12, Inductor Voltage Response at 200w/m 2 Figure A.2.13, Capacitor Ripple Response at 800w/m 2 Figure A.2.14, Capacitor Ripple Response at 600w/m 2 Figure A.2.15, Capacitor Ripple Response at 400w/m 2 Figure A.2.16, Capacitor Ripple Response at 200w/m2 Figure A.2.17, Capacitor Current Response at 800w/m 2 Figure A.2.18, Capacitor Current Response at 600w/m 2 Figure A.2.19, Capacitor Current Response at 400w/m 2 Figure A.2.20, Capacitor Current Response at 200w/m 2 Figure A.2.21, Duty Cycle at 800w/m2 iv A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.2.22, Duty Cycle at 600w/m2 Figure A.2.23, Duty Cycle at 400w/m2 Figure A.2.24, Duty Cycle at 200w/m2 Figure A.2.25, Ipv and Iout at 800w/m2 Figure A.2.26, Ipv and Iout at 600w/m2 Figure A.2.27, Ipv and Iout at 400w/m2 Figure A.2.28, Ipv and Iout at 200w/m2 Figure A.2.29, Verror at 800w/m2 Figure A.2.30, Verror at 600w/m2 Figure A.2.31, Verror at 400w/m2 Figure A.2.32, Verror at 200w/m2 Figure A.3.1, Output Voltage Response due to 12Vdc Input Figure A.3.2, Output Voltage Response due to 24Vdc Input Figure A.3.3, Output Voltage Response due to 36Vdc Input Figure A.3.4, Output Voltage Response due to 48Vdc Input v A Hybrid Wind/Solar Energy Converter iv. SIM UNIVERSITY List of Table Table 1.1, Advantages and Disadvantages of Solar vs. Wind system Table 2.1, Comparison of MPPT Algorithm Table 2.2, P&O Algorithm Table 2.3, IncCond Algorithm Table 2.4, Non Inverting Buck – Boost Converter Mode of Operation Table 4.1, MPPT Input/output Parameters Table 4.2, Open Loop MPPT Measurement Table 4.3, Closed Loop MPPT Measurement Table 4.4, Open Loop Phase / Gain margin at 33 ohms Load Table 4.5, Close Loop Phase / Gain margin at 33 ohms Load Table 4.6, Buck – Boost Mode Selection Table 4.7, Buck Converter Input/output Parameters Table 4.8, Boost Converter Input/output Parameters Table 4.9, Charging Truth Table of SR FF Table 4.10, Estimation of Total Wattage Usage for Inverter vi A Hybrid Wind/Solar Energy Converter Chapter One: 1.1 SIM UNIVERSITY Investigation of Project Background Renewable Energy In today’s society, human race around the world are always hungry for energy. This form of energy known as electricity is supply to industrial plants, commercial offices, and residential buildings. Information technology has been evolving ever since to provide reliable powers source for industrial machinery, IT gadgets, electrical appliances, street lighting and many more to help peoples work and live with ease. Figure 1.1, U.S. Nameplate Capacity and Generation (2008) [1] Source: Energy Information Administration, Renewable energy resources [2] include solar energy, geothermal energy, energy from the wind or waves, energy from tides and energy from biomass. They are available each year, unlike non-renewable resources which are eventually depleted. A simple comparison is a coal mine and a forest. While the forest could be depleted, if it is managed properly it represents a continuous supply of energy, vs. the coal mine which once it has been exhausted is gone. Most of earth's available energy resources are renewable resources. Renewable resources account for more than 93 percent of total U.S. energy reserves. Annual renewable resources were multiplied times thirty years for comparison with non-renewable resources. In other words, if all non-renewable resources were uniformly exhausted in 30 years, they would only account for 7 percent of available resources each year, if all available renewable resources were developed. 1 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Currently human predatory uses of earth resources almost overload more than 20% of the earth carrying capacity and this amount has also been increasing yearly by yearly. Base on population growth, economic development and technological innovation, by 2050, the human will consume the 180% to 220% of the biological growth capacity on the earth. It means that unless governments take immediate and appropriate measured use. Otherwise, by 2030, the index of representing by the average human life expectancy, educational attainment, and the world economy would show that the social welfare of humanity will fall [3]. Figure 1.2, Top Countries with Installed Renewable Electricity by Technology (2008) Source: Energy Information Administration, REN21, IGA, As governments work to improve energy security and sustainability, renewable energy should emerge as an important part of most countries’ portfolios. If supported by appropriate policy frameworks, renewable energy will contribute to a secure, sustainable and economically competitive energy sector. 2 A Hybrid Wind/Solar Energy Converter 1.2 SIM UNIVERSITY Solar/Wind Energy Converter System There are many kind of the renewable source around of us. However, this project will only concentrate on solar and wind isolated system and below briefly describe the operation of each type. 1.2.1 Solar Energy Converter System Typically, a stand-alone Photovoltaic (PV) system consists of 4 components, namely the Solar panels, Charge controller, Batteries and the Inverter. Each component functions are described as follows. Figure 1.3, Stand-Alone PV Energy System 1.2.1.1 Solar (PV) Panel: Solar panels generate free power from the sun by converting sunlight to electricity with no moving parts, zero emissions, and no maintenance. The solar panel, the first component of a electric solar energy system, is a collection of individual silicon cells that generate electricity from sunlight. PV can be connected either in series or parallel to achieve higher voltage output or current output depending on load requirement. 1.2.1.2 Charge Controller: Since the brighter the sunlight, the more voltage the solar cells produce, the excessive voltage could damage the batteries. A charge controller is used to maintain the proper charging voltage on the batteries. As the input voltage from the solar array rises, the charge controller regulates the charge to the batteries preventing any overcharging. 1.2.1.3 Batteries: Battery is to provide storage for excess DC power from PV panel and to channel it to the load during the night or during a period of low solar radiation. It can be a single battery or multiple connected together in series for higher 3 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY required voltage and amp-hour capacity. Common batteries uses are of Deep discharge lead-acid type. 1.2.1.4 Inverter: An inverter is a device which converts DC power stored in a battery to standard 120/240 VAC electricity for AC distribution. Inverter basically first, switched direct current (DC) source back and forth to produce raw alternating current (AC) and then further transformed, filtered, stepped to make it an acceptable output waveform. In order to have a quiet and clean AC output, the DC source has to undergone more processing stages. But, efficiency is reduced after conversion [4]. Basic inverters output are sine wave and modified sine wave, where the different is in it efficiency and distortion levels. Sine wave efficiency can reach up to about 94%, while modified sine wave about 70%. Clearly, modified sine wave distortion level is higher due to harmonics present and not all device work properly with it. Figure 1.5, Square, Modified, and Pure Sine Wave To produce 240VAC, inverter output can be equipped with a step-up transformer. Examples of AC loads are lighting, appliances, motors, fans, etc 4 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY 1.2.2 Wind Energy Converter System Similarly, stand alone wind system has more or less the same components use in a stand-alone PV system. The different is at the input source which is a wind turbine mounted on a tower. Figure 1.6, Stand-Alone Wind Energy System 1.2.2.1 Wind Turbine: A wind turbine [5] is made up of several mechanical parts namely the propeller like rotor, gear box and generator. Its function is to converts kinetic energy of the winds motion into mechanical energy transmitted by the shaft, then into electric energy using generator, thus producing electricity. Wind turbines are generally categorized into Horizontal axis type and Vertical axis type. The amount of power is mainly determine by the diameter of it rotor know as rotor swept area. Figure 1.7, A rotor rotates the generator (which is protected by a nacelle), as directed by the tail vane. 5 A Hybrid Wind/Solar Energy Converter 1.2.2.2 SIM UNIVERSITY Tower: The higher the wind tower, the better the wind. Winds closer to the ground are not only slower, they are also more turbulent. Higher winds are not corrupted by obstructions on the ground and they are also steadier. Figure 1.8, Wind speeds increase with height Tower heights approximately twice to triple the blade length have been found to balance material costs of the tower against better utilization of the more expensive active components [6]. 6 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY 1.2.3 Performance of Solar/Wind Energy System Despite both methods is pollution free with no greenhouse gases emitted. Each system has many other distinct advantages and disadvantage between them and is shown in table. System Type Solar Electric Power System Advantages Wind Electric Power System Disadvantages Extremely Low maintenance Simple installation Reliable long lifespan Unattended operation Low recurrent costs System can be cascaded to achieve higher output power Can be used almost anywhere Predictable power output in most locations Silent, unobtrusive operation Potentially long lasting Low cost per watt hour in a good windy site location low maintenance with smaller systems Predictable power output in some locations Does not interfere with animals natural habitat and agriculture plantation Able to generate up to mega watt power of electricity Excellent supplement to other renewable sources Relatively high initial cost Requires good solar exposure in the day to achieve maximum power output Zero power output in the night Each PV panel has about 40% efficiency only PV panels often replace when damaged. High maintenance and costly repairs for large system Difficult to find parts Seasonal disadvantages Need special tools for installation Labor intensive Towering can be expensive for larger units, and may require heavy equipment to erect. Wind speed is unpredictable Noise generated in high winds Table 1.1, Advantages and Disadvantages of Solar vs. Wind system 7 A Hybrid Wind/Solar Energy Converter 1.3 SIM UNIVERSITY Hybrid Solar/Wind Energy Converter System Both solar and wind systems alone have flaws, where each system must be optimized to it specific location in order to maximize it usage. However, when the two systems are combined, they fairly well cover each others' weaknesses, providing constant and reliable electricity to the consumer. Figure 1.9, Stand alone hybrid wind solar energy system How does the system work? Step 1(a), electricity. Sunlight hits the solar module then converts the light into Step 1(b), Wind strikes the turbine blades, turning the generator and turning this energy into electricity. Step 2, This electricity travels through wires to the inverter, which takes the electricity from the solar module or wind generator (DC electricity) and converts it into the electricity our home needs to run our appliances, lighting, etc. (AC electricity) Step 3, This AC electricity then travels to your standard utility breaker box, and is supplied to your net meter which then feeds the electricity both to your home and to the electrical utility grid. 8 A Hybrid Wind/Solar Energy Converter Chapter 2: 2.1 SIM UNIVERSITY Review of Theory and Previous Work Wind Turbine Power Generation The power in the wind to drive a wind turbine to produce mechanical power for electrical power generated. In hybrid energy system, a wind turbine converts the mechanical energy of wind into electrical energy. Figure 2.1, Typical components of Wind Energy System In a wind turbine, the wind pushes against the turbine blades, causing the rotor to spin...turning the copper armature inside the generator and generating an electric. The power available [7] in the wind is proportional to the cube of its speed. Figure 2.2, Relationship between Wind Speed and Wind Power 2.2 AC – DC Diode Rectifier There can be two types of input AC source signal which are fixed frequency & amplitude and varying frequency & amplitude. Normally we are using the rectifier to converter AC voltage to a DC voltage. Rectifier can be classified 9 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY into 2 type’s base on the AC input: single phase rectifier that is suitable for many electronic circuits and 3-phase rectifier for high power application or utilities usage. However, we only discuss the single phase rectifier in here. Figure 2.3, Signal Phase Full Wave Rectifier The rectifier converts both positive and negative cycle of the AC input to DC output via the 4 diodes, where the output voltage when Diodes D1 and D2 conduct is [8]: v0 Vm sin t For 0 t And when D3 and D4 conduct is: v0 Vm sin t For t 2 Ignoring the forward voltage drop across the diodes, the secondary transformer peak voltage is Vm 2 Vs ,rms While the average output voltage (DC) v0( dc ) 2Vm 2 2 Vs ,rms A C-filter is connected across the rectifier output to smooth out the pulsating DC output, creating a near pure DC voltage as shown in below figure. Figure 2.4, C-Filter Across rectifier Output 10 A Hybrid Wind/Solar Energy Converter 2.3 SIM UNIVERSITY Solar Cell Equivalent Circuit The photovoltaic (PV) power system [9] is building by solar cell. These solar cells are connected in series or parallel to delivers higher power in the form of a PV module or PV array. The equivalent electrical circuit of an ideal solar cell can be treated as a current source parallel with a diode shown in figure. Figure 2.5, parasitic series and shunt resistances in a solar cell circuit I-V characteristics of the equivalent solar cell circuit can be determined by following equations: The current through diode is given by: qV 1Rs I D I 0 e KT 1 While, the solar cell output current: I I L I D I sh qV 1Rs V IRs I I L I 0 e KT 1 Rsh Where, I IL : Solar Cell Current (A) : Light Generated Current (A) IO q : Diode Saturation Current (A) T : : : : k V Rs Rsh : Electron Charge (1.6x10-19 C ) Cell Temperature in Kelvin (K) Bolzman Constant (1.38x1023 J/K) Solar Cell Output Voltage (V) Solar Cell Series Resistance ( ) : Solar Cell Shunt Resistance ( ) An ideal solar cell exhibits no series loss and no leakage current to ground, therefore the series / shunt resistance value is Rs 0 & Rsh . 11 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure 2.6, I-V Curves of Solar Cell 2.4 Maximum Power Point Tracker (MPPT) The full name of MPPT controllers [10], “Maximum Power Point Tracker” solar controller, the new generation products for charging and discharging controller of solar energy, which means the controller can detect the generating realtime voltage of solar panels and to track the max value of the voltage and current (VI) to get the highest efficiency of the system. It is essentially a DCDC converter that optimizes the match between the PV modules and the utility load. Ipv DC to DC Converter Vpv Vout Load Photovoltaic Vpv Ipv MPPT Controller pulses Figure 2.7, Simple diagram of Photovoltaic Panel with MPPT Below figure shows the maximum power on the I-V and P-V characteristic, where V p max is the maximum output voltage and I p max is the maximum output current. Hence, the Max-electrical power is determined by Pp max V p max I p max . Figure 2.8, Maximum Power Point of Photovoltaic Panel 12 A Hybrid Wind/Solar Energy Converter 2.5 SIM UNIVERSITY DC – DC Converter The Direct Current (DC) cannot be stepped up or down via a transformer, not same as Alternating Current (AC). Therefore, a DC-DC converter is needed whenever the DC voltage is to be change from one voltage level to another. This DC–DC conversion method is very useful to power many applications from an inappropriate DC voltage source directly. However, during the process of converting DC energy, it is important to keep the power losses minimum in order to achieve the highest efficiency possible. Using latest components such as switching MOSFET and Scotty diodes available in the market, DC–DC converter nowadays can yield an efficiency about 80% to 85%. 2.5.1 Non-Isolated Converter Topology Basically there are 4 main types of non-isolating converter [11] namely the Boost, Buck, Buck-Boost and Cuk converter. However, only boost converter, buck converter and Non-inverting buck-boost converter mode of operation will be covered in this section: 2.5.1.1 Boost Converter Boost converter is require when an output voltage greater than the input voltage is needed. The basic circuit of the boost converter requires 5 basic components, namely an inductor, power switch, diode, capacitor and a switching controller and it components placement is shown in below figure. Figure 2.9, Basic Circuit for a Boost Type DC-DC Converter In order to step up the voltage, the power switch Q1 is turn ON and OFF at high frequency. The duration of which Q1 operates follows the duty cycle D produce by the switching control circuit. Duty Cycle, D ton 1 where T T f switch 13 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY During the ON state, a complete path is form through inductor L and Q1 for the input current to flows back to Vin. As Vin voltage is applied across L, energy stores inside L builds up with raising inductor current and the load current is supplied by the charges in output capacitor C1 alone. The rate of inductor raise current is express as: iL Vin t L Where t is the time interval of the duty cycle, D Therefore, rearranging the equation, the ON state inductor current is, iL Vin D L In the OFF state, L opposes any drop in current by reversing its EMF immediately, thus, appearing in series with the Vin and adds up to supply the output. Output Voltage, Vout Vin VL Inductor Voltage, VL Vin Vout The current inside L now flows through D1 to the load, recharging C1 as well and then back to Vin. The rate of change in inductor current in the OFF time interval is, iL Vin Vout 1 D L Since the duty cycle D is periodic, the average inductor current must be zero and the sum of change in inductor current over ON and OFF time interval should be equal to zero. LON LOFF 0 Vin V Vout D in 1 D 0 L L Simplifying the equation leads to output voltage equation: Vout Vin T Vin Or Vout 1 D tOFF The value of D is varies in the range of 0 < D < 1. The lowest output voltage value is when D = 0, which the output voltage equals Vin and when D approaches unity, the output voltage tends to infinity. 14 A Hybrid Wind/Solar Energy Converter 2.5.1.2 SIM UNIVERSITY Buck Converter Buck converter components elements are the same as the Boost converter, except the arrangement of the power switch, Inductor and diode are slightly different. Again the operation consists of varying the switching duty cycle of the power switch to obtain desire output voltage. However, this time is to step down from a higher voltage to a lower voltage. Below shows the schematic of the buck converter: Figure 2.10, Basic Circuit for a Buck Type DC-DC Converter When Q1 is in the ON state, D1 is in reserve bias and thus open, current starts to flow from Vin through the inductor L and into C1 and the load. The rate of rising inductor current is, iL Vin Vout D L In the OFF state, L reverse its voltage to fight the collapsing magnetic field, and thus D1 is activated as a freewheeling diode for the inductive current too continues circulating through C1 and the load. The rate of decreasing inductor current is as follows: iL Vout 1 D L Since the average inductor voltage is null over both ON and OFF time interval, LON LOFF 0 Vin Vout V D out 1 D 0 L L Simplifying the equation leads to output voltage equation: Vout Vin D Or Vout Vin tON T 15 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY It is clear that the output voltage depends directly on the duty cycle. If the duty cycle is 50%, output voltage will be one half of the input voltage. 2.5.1.3 Non Inverting Buck-Boost Converter This topology is a cascading combination of a buck converter followed by a boost converter, where by the inductor L is shared. As the name already implies, this topology inherit both mode of operation from the buck converter and boost converter. Therefore, it’s has ability to work over a wide range of input voltage to generate both higher and lower voltages. Furthermore, output voltage polarity is of the same as input voltage, unlike traditional buck-boost converter which is inverting of each other. Synchronous non inverting buck boost converter schematic is much more complex and is show in below figure. Figure 2.11, Synchronous Non Inverting Buck Boost Type DC-DC Converter Depending on the input and output voltages, either the buck mode or boost mode can be achieved via careful controlling of the 4 power switches. The activity of each power switch is listed in the table. Duty Q1 Q2 Q3 Q4 Type Cycle On-Off On-Off Complimentarily Complimentarily Vin=Vout Always On Always Off Vin<Vout Always On Always Off Vin>Vout Always Off Always On < 0.5 Always Off Always On = 0.5 On-Off On-Off Complimentarily Complimentarily > 0.5 Buck Boost Table 2.4, Non Inverting Buck – Boost Converter Mode of Operation Since this topology is a cascade of 2 individual converters back to back, the overall dc transfer ratio can be determined as follows: 16 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Vout M D M buck D M boost D Vin Vout 1 D Vin 1 D D Vout Vin 1 D 2.6 DC – AC Inverter Most modern inverters in the market offer 2 types of AC output – modified sine wave and pure sine wave, where the first type usually has much cheaper cost then the latter. Unlike modified sine wave, pure sine wave inverter is a more preferred choice, as almost all electronics equipments have no problems working with it. For this reason, utility company supplies single phase pure sine wave power for homes usage. Generally, inverters circuit employs the H-bridge topology for voltage conversion as shown in figure. To achieve a good approximation of a sine wave output, a simple and yet efficient method known as the pulse width modulation is used. A comparator compares a reference 50/60Hz sine wave with a high frequency carrier ramp waveform, to generate a variable duty cycle signal for controlling the 4 power switches. This PWM signal is feed to switch S1 / S4 pair, while S2 / S3 pair receives the inverted PWM signal instead. A passive L-C filter is then required to remove the high frequency carrier of the PWM signal. Figure 2.18, Single Phase H-Bridge Inverter Topology In order to reconstruct the output AC waveform correctly at the load, the PWM modulator must sample the DC voltage that falls within range of modulation amplitude. For ma value less than 1, rms output voltage value will decrease linearly, as the PWM on-times pulses get proportionally smaller. If ma is greater than 1, over modulation occurs as the PWM on-time pulses gradually merges to become a square wave, resulting in multiples harmonics of the carrier frequency appearing at the output. 17 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Amplitude Modulation Ratio, ma Vcontrol Vtri Frequency modulation defines the ratio of the ramp carrier frequency to the reference sine wave. As long as mf is large, filtering of unwanted high frequency components at the load will be easy, leaving only the desired reference sine wave component at the output load. Frequency Modulation Ratio, mf 18 f tri f control A Hybrid Wind/Solar Energy Converter Chapter 3: 3.1 SIM UNIVERSITY Project Management Project Objective Among alternative energy sources, wind and solar energies have good prospects for both isolated load and grid interconnection. These two energy sources also complement to each other. Considering the high cost of electrical energy available from these sources. It is worthwhile to economies in its capital cost. An integrated wind/solar converter can be very attractive is such a case. The project will concentrate in doing that, which will start from literature search, conduct comparative study with isolated system, develop models and finally propose some viable topologies. 3.2 Overall Objective The rising number of people opting for production and storage of solar energy for power is showing a positive graph in prevention of further aggravation of the depleted natural resources. Another cause for the demand for harnessing of solar energy and wind energy to suffice the daily needs is the increasing expenses which is cause of great concern. Among alternative energy sources, wind and solar energies have good prospects for both isolated load and grid interconnection. However, the solar energy and wind energy as stand-alone systems are not the best options. There are times when the sun does not shine and cloudy skies may linger for days. There are even times when the wind does not blow to help propel the powering systems. At such times the hybrid wind and solar systems is the most effective solution to meet our power demands. Since a hybrid wind/solar system provides stable output and minimize the dependence of the output upon seasonal changes, it can be deployed in both large scale to small scale application ranging from mega wattage power plant providing electricity to millions of households/office building in a large city, self-sustainable homes/farms in sub-urban/rural areas and to simple urban cities streets lighting, billboards or signage. Micro or mini wind turbines combined with solar arrays are an ideal solution for "off the grid systems". Used together they add an enormous amount of reliability to the system, but are also more cost effective. Although wind/solar energy sources is abundant and environmental friendly. In current situation, the use of small scale renewable energy is not cost effective compared to energy supplied via a mains electricity supply network. Considering the high cost of electrical energy available from these sources, it is worthwhile to economies in its capital cost. It is therefore important to 19 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY construct an integrated hybrid wind /solar energy converter through simulation that helps achieve low unit costs. 3.3 Project Outline This project will begins by gathering information through literature search on the power electronics circuitry used in this hybrid energy converter and later concentrate in the development of each power converter block using PSIM simulation software. Types of energy converter to construct are: AC-DC converter to convert wind generator AC output to 42VDC DCbus DC-DC converter to step up low solar output to 42VDC DC-bus Charge controller to detects battery bank voltage for charging purposes DC-AC inverter to convert 42VDC DC-bus to 230VAC/60Hz output for utility use Controller AC Loads 230V AC-DC Diode Rectifier Wind Turbine 42V DC DC-AC Inverter DC Loads 42V MPPT Controller PV Modules Charge Controller Integrated Hybrid Wind/Solar Energy Converter 42V DC Battery Banks Figure 3.1, Block diagram of a Hybrid Wind Solar Energy Converter 20 A Hybrid Wind/Solar Energy Converter 3.4 SIM UNIVERSITY Project Circuit Design Flow Chart Yes No No Yes 21 A Hybrid Wind/Solar Energy Converter Gantt Chart 1 Capstone Commencement 2 Define the Project Objective 3 Initial the Project Plan 4 Scheduling the Project 5 Study the PSIM Simulation Software 6 Investigative and Integrative of the Project 7 Project Proposal Preparation/Submission 8 Define Hybrid Energy Converter Circuit Block 9 Study the Solar Cell Characteristic 10 Study the Maximum Power point Tracker (MPPT) 11 Study the Power Electronics Converters Toplolgy 12 Study the Stability and Compensation for Converters 13 Design the Solar Controller Using PSIM 14 Modeling of Photovoltaic Panel 15 Simulation of Boost MPPT (open loop & close loop) 16 Initial Simulation of Circuit 17 Poject Interim Report Preparation/Submission 18 Study the Turbine/Lead Acid Battery Equiralent Circuit Model 19 Simple Modeling of Wind Generator Output Using Multiplexer 20 Simulation of Wind Controller with Multiplexer Output 21 Design the Wind Controller Using PSIM 22 Simulation of Buck Boost Mode Selector 23 Simulation of Non-Inverting Back Boost Converter 24 Design the AC-DC Diode Rectifier Converter Using PSIM 25 Hybrid Analysis the Wind/Solar Energy 26 Supply to Real Word Problem (2KW Load) 27 Design the Simple Charge Controller Using PSIM 28 Design of DC-AC Inverter Using PSIM 29 Simulation of Inverter to Achieve 230Vac/50Hz Output 30 Final Simulation/Conclusion/Summaries/Recommendation 31 Suggestion for Furture Work 32 Critical Review and Reflections 33 Compilation of Thesis/Final Report Submission 34 Material Preparation for Poster Presentation/Q&A 22 23 Nov ~ 28 Nov 22 Nov ~ 28 Nov 15 Nov ~ 21 Nov 8 Nov ~ 14 Nov 01 Nov ~ 07 Nov 25 Oct ~ 31 Oct Nov-10 18 Oct ~ 24 Oct 11 Oct ~ 17 Oct 04 Oct ~ 10 Oct 27 Sep ~ 03 Oct Oct-10 20 Sep ~ 26 Sep 13 Sep ~ 19 Sep 06 Sep ~ 12 Sep 30 Aug ~ 05 Sep 23 Aug ~ 29 Aug Sep-10 16 Aug ~ 22 Aug 09 Aug ~ 15 Aug 02 Aug ~ 08 Aug 26 Jul ~ 01 Aug 19 Jul ~ 25 Jul Aug-10 12 Jul ~ 18 Jul 05 Jul ~ 11 Jul 29 Jun ~ 04 Jul 28 Jun ~ 04 Jul Jul-10 21 Jun ~ 27 Jun 14 Jun ~ 20 Jun 07 Jun ~ 13 Jun 31 May ~ 06 Jun 24 May ~ 30 May Jun-10 17 May ~ 23 May 10 May ~ 16 May 03 May ~ 09 May 26 Apr ~ 02 May May-10 19 Apr ~ 25 Apr 12 Apr ~ 18 Apr 05 Apr ~ 11 Apr 29 Mar ~ 04 Apr Apr-10 22 Mar ~ 28 Mar 15 Mar ~ 21 Mar 01 Mar ~ 07 Mar Mar-10 22 Feb ~ 28 Feb 15 Feb ~ 21 Feb 08 Feb ~ 14 Feb S/N 01 Feb ~ 07 Feb Feb-10 Activities Task Description 08 Mar ~ 14 Mar 3.5 SIM UNIVERSITY A Hybrid Wind/Solar Energy Converter Chapter 4: 4.1 SIM UNIVERSITY Design and Simulation Design of Solar Controller 4.1.1 Modeling of Photovoltaic Panel Basically, the I-V curve of a PV array can be divided into 4 segments as in below figure [12]. A simple 3 parallel diode piecewise linear model is used to substitute the single diode of the equivalent solar cell circuit. Figure 4.1, Simplify I-V Curve in 4 segments Each diode purpose is to act as a 2 state voltage controlled resistor to approximate each individual line segment. Figure 4.2, 3 Parallel Diode Piecewise Linear Model of PV Array 23 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure shows the plots obtain through simulation for irradiance level of 1000W/m2. Figure 4.3, I-V Plot at 1000W/m2 Irradiance Level Figure 4.4, P-V Plot at 1000W/m2 Irradiance Level 24 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY 4.1.2 Design the Boost MPPT - Open Loop Below lists the specifications which the Boost converter will be operating in the continuous conduction mode (CCM) [13]: Vin, min 3V V , Vripple 250mV Vin, max 21V Vout, drop 0.5V Vout 42V , efficiency 90% or 0.9 fs 2MHz (Ts=500nsec) Ir, current ripple factor 10% or 0.1 Table 4.1, MPPT Input/output Parameters Given that boost converter output voltage is determine from Vout by re-arranging the equation yields the duty cycle D 1 Vin and 1 D Vin . Vin Vout Vout Vout Therefore, the PWM maximum and minimum duty cycle require to obtain desired Vout with respect to Vin requirement are as follow: V V 42 21 Dmin out in ,max 0.5 Vout 42 Vout Vin ,min 42 3 0.929 Vout 42 I As the peak inductor current is define by I peak I L ,avg L , where I L ,avg I in ,avg 2 Dmax Figure 4.5, Peak to Peak Inductor Ripple Current Where I L represent the peak to peak inductor ripple current of the close state power switch, I L Vin DTsw Vin D L Fsw L 25 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Linking I L equation to the average input current by a ripple value I r . Vin D I L Ir Iin,avg Iin,avg Fsw L And knowing that efficiency, Pout Vout I out . Where Pin Vin Iin,avg Pout 42.26V 1.28 A 54W Substituting, I in ,avg to I r equation, yields Vin2 D I L Ir I in ,avg Pout Fsw L They require inductor value that satisfy pre-define parameters is. L Vin2 Dmin 0.9 212 0.5 18.38uH Pout Fsw I r 54 2M 0.1 Choose standard value of 18uH for Power Inductor Maximum peak inductor current, I peak at Vin ,min and Vin ,max are as follow: Vin,min Dmax Pout 54 3 0.929 20.04 A in ,min Vin ,min 2 LFsw 3 0.9 2 18u 2M I peak V I peak V in ,max P out V in ,max Vin,max Dmin 2 LFsw 54 21 0.5 3.003 A 21 0.9 2 18u 2M The output capacitance can be evaluated using V Tsw DVout , where Rload Cout Rload 33 at 1000w/m2. Therefore, Cout required fulfilling the output ripple requirement without ESR. Cout DminVout 0.5 42V 1.27uF Fsw Rload V 2M 33 250mV Let Cout=47uF, where as long as the RC time constant is very much larger than the On period of the power switch, the output voltage will remain constant at desired value with less fluctuation. Below figure shows how the open loop MPPT is connected to the PV model for voltage and current measurement. 26 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure 4.6, PV Connected to open Loop MPPT Voltage and current measurement are recorded in below table. It’s easy to notice the simulated Vpv and Ipv results are lower than the calculated, thus PV model did not operate at the desire MPP but close concluded to have achieved it objective. PV Array Irradiance Level Vpv Ipv MPPT Ppv Vout Iout Pout DC Rload 1000W/m2 16.353 2.949 48.224 39.89 1.2087 42.215 0.59 33 800W/m2 16.395 2.379 39.99 0.975 38.99 0.59 41 600W/m2 16.508 1.787 29.499 40.268 0.732 29.476 0.59 55 400W/m2 16.555 1.146 18.972 40.386 0.47 18.965 0.59 86 200W/m2 16.829 0.543 0.222 9.108 185 39 9.135 41.049 0.59 Table 4.2, Open Loop MPPT Measurement 4.1.3 Design the Boost MPPT – Close Loop In this section, the square wave generator is replaced with a compensation circuitry to generate the desired duty cycle. However, operating the boost converter in the CCM region will exhibit a right hand plane zero effect. The RHPZ has a rising gain characteristic but with a 90o phase lag and where it frequency location is define by RHPZ R 1 D load L 2 As the RPHZ frequency position changes with duty cycle, it is a must to determine it high and low RPHZ frequency location in order to compensate it phase lag in the error amplifier, 27 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY f RHPZ ,low R 1 Dmax 33 1 0.929 load 1471.63Hz 2 L 6.28 18u f RHPZ ,high R 1 Dma in 33 1 0.5 load 72.983Hz 2 L 6.28 18u 2 2 2 2 The LC output filter also give rise to a double pole that has a -180o phase shift and it resonant frequency point is determine by f LC 1 2 LC However, the resonant frequency will follow the input voltage range. Hence f o,high 1 Dmax 1 0.929 388.5Hz 2 LC 2 18u 47u 1 Dmin 1 0.5 2735.93Hz 2 LC 2 18u 47u f o,low To stabilize a boost converter, a type 3 compensation error amplifier [14] is needed. Figure 4.7, Type III Error Amplifier In order to produce duty cycle of 0.59 from 5V ramp amplitude, a feedback voltage of 2.95V is require from the feedback resistor divider. Va DC 5V 0.59 5V 2.95V Setting R lower value to 10k , R lower resistor value requires is, Rupper 10k 42V 10k 132.37k 2.95V The current drawn from this feedback resistor divider can be calculated, 28 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY I R _ lower Va 2.95 295uA Rlower 10k I R _ upper Vout Va 42 2.95 295.83uA Rupper 132k Using superposition theorem, the error voltage can be determine by subtracting error amplifier positive input terminal to the negative input terminal V input V input R2 R Verror Vref 1 2 Vout R R upper upper Rlower Let R2 10k , 10k 10k Verror 2.5V 1 42V 132k 10k 132k 5.1894V 3.182V 2.01V The PWM comparator is of inverting configuration, where it off duration is given by 1 D 2.01V 0.402 5V Checking boost converter output voltage, 1 D Vout toff Ts Vin Ts 17.4V 43.28V toff 0.402 Assuming C2 << C1 and R3 << Rupper, the remaining compensation network components value can be work out as follows: 1st zero placing at f o ,low 380 Hz z 2 C3 1 Rupper C3 1 2 Rupper f o ,low 1 2.652nF 6.28 158k 380 2nd zero placing at 800Hz for system to exhibits critical damp response, 29 A Hybrid Wind/Solar Energy Converter z1 C1 SIM UNIVERSITY 1 R2C1 1 1 19.904nF 2 R2 f o ,low 6.28 10k 800 A double poles is also place near RHPZ zero frequency f RHPZ,low , in this case 1400Hz to force the gain to roll off keeping minimum bandwidth to avoid unwanted noise frequency pick up. p2 1 1 11.37 nF 2 R2 f RHPZ ,low 6.28 10k 1400 C2 p1 R3 1 R2C2 1 R3C3 1 1 42.89k 2 C3 f RHPZ ,low 6.28 2.652n 1400 Below figure shows the closed loop boost MPPT with the compensation dircuit added. Figure 4.8, PV Connected to Closed Loop MPPT 30 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY The voltage and current measurement is recorded in below table. PV Array Irradiance Level Vpv Ipv 1000W/m2 17.591 2.456 800W/m2 MPPT Ppv 43.2 Vout Iout Pout DC Rload 37.714 1.143 43.103 0.534 33 17.55 2.018 35.416 38.052 0.928 35.316 0.539 41 600W/m2 17.548 1.51 26.487 38.105 0.693 26.407 0.539 55 400W/m2 17.57 0.956 16.79 37.896 0.441 16.712 0.536 86 200W/m2 17.26 0.507 8.75 40.03 185 0.216 8.658 0.539 Table 4.3, Closed Loop MPPT Measurement 4.1.4 Closed Loop MPPT Waveform Simulation Below plots shows the voltage and current response of the MPPT output (From figure 4.8, circuit of PV connected to close loop MPPT), capacitor and inductor waveform at 1000w/m2 irradiance level, while other irradiance level plots are attach in the appendix. Figure verify that the MPPT circuit is able to extract MPP of ~ 17.5V from the PV model and maintain steady state output at 37.7V when the sun is shining at it maximum irradiance level. Figure 4.9, Vout and Vpv voltage response at 1000w/m2 Below current response plot shows that Ipv is reduce 2.46A from the Isc current of 3.31A when tracking to it MPP and MPPT output current is stable at 1.14A. 31 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure 4.10, Ipv and Iout at 1000w/m2 The inductor voltage is switch between +17.5V MPP and -20V PV open voltage. Figure 4.11, Inductor Voltage Response at 1000w/m2 The inductor current is approximately 2.60A peak when the MPPT is operating at 1000w/m2 irradiance level. Vin,max Dmin 17.59 2.456 17.59 0.59 Pout 2.6 A in ,max Vin,max 2 LFsw 17.59 2 18u 2M I peak V 32 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure 4.12, Inductor Current response at 1000w/m2 The capacitor ripple voltage is less than 10mV due to the use of 47uF capacitor value. V DminVout 0.59 37.714V 7.173mV Fsw Rload Cout 2M 33 47uF Figure 4.13, Capacitor Ripple Response at 1000w/m2 The rms current flowing in the output capacitor can be defined using below formula: ICout rms I out D D D' RLTsw 0.59 0.59 0.41 33 500ns 1.143 1.3799 A ' D 12 L 0.41 12 18uH 33 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure 4.14, Capacitor Current Response at 1000w/m2 The duty cycle is compute using 50% rising and falling transition timing (estimation): DC 31529.9us 31529.6us 300ns 0.6 31530.1us 31529.6us 500ns Figure 4.15, Duty Cycle at 1000w/m2 34 A Hybrid Wind/Solar Energy Converter 4.2 SIM UNIVERSITY Design of Wind Power Controller Most wind turbine less than 700W in the current market comes in either AC or DC output option. The wind controller design here will support both option using the same hardware circuitry by populating/de-populating certain components and connectors [15]. To support AC WTG, isolation transformer (T1) and bridge rectifier (BD11) will be populated, while these components will be de-populated in the DC WTG output version. ** T1 & BD11 only populated in AC output WTD version. Figure 4.19, Non-inverting Buck Boost Converter 4.2.1 Design of Buck – Boost Mode Selector Circuit The non-inverting buck-boost converter will be design to operate either in buck mode alone or boost mode alone each having their own compensation network and feedback path. The non-inverting buck boost converter power switches operation can be summaries in below table, while mode selector circuit is show at below figure. Mode M_S Vrect > 42V Buck 0 Vrect < 42V Boost 1 Q1 Q2 Q_Buck QB_Buck ON OFF Q3 Q4 OFF ON Q_Boost QB_Boost Table 4.6, Buck – Boost Mode Selection 35 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure 4.20, Buck – Boost Mode Selector Circuit 4.2.2 Design of Buck Converter Below lists the specifications which the buck converter will be operating in the continuous conduction mode (CCM): Vin, min 43Vdc (48Vrms) Vramp 5V Vin, max 99Vdc (110Vrms) , efficiency 90% or 0.9 Vout 42Vdc Ir, current ripple factor 10% or 0.1 Iout, max 2A fs, switching frequency 2MHz (Ts=500nsec) Table 4.7, Buck Converter Input/output Parameters Given the buck converter output voltage is determine by V out = Vin*D. Therefore, the PWM maximum and minimum duty cycle require to obtain desired Vout with respect to Vin requirement are: Dmin Vout 42 0.4242 Vin ,max 99 Dmax Vout 42 0.9767 Vin ,min 43 36 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY As the peak inductor current is define by I peak I L ,avg I L , where I out I L ,avg 2 Figure 4.21, Peak to Peak Inductor Ripple Current Where I L represent the peak to peak inductor ripple current of the close state power switch. I L Vout 1 D Tsw Vout 1 D L Fsw L Linking I L equation to the output current by a ripple value, I r . I L Vout 1 D Ir I out I out Fsw L The inductor value require to achieve 90% efficiency is, L Vout 1 Dmin 0.9 42 1 0.424 54.43uH I out Fsw I r 2 2M 0.1 Choose standard value of 56uH for Power Inductor. Maximum peak inductor current, I peak at Dmin and Dmax are as follow: I peak Dmin I out I peak Dmax I out Vout 1 Dmin 42 1 0.424 2 2.108 A 2 LFsw 2 56u 2M Vout 1 Dmin 42 1 0.977 2 2.0043 A 2 LFsw 2 56u 2M 37 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY 4.2.3 Design of Boost Converter Below lists the specifications which the boost converter will be operating in the continuous conduction mode (CCM): Vin, min 2.5Vdc (2.7Vrms) Vramp 5V Vin, max 41Vdc (45.54Vrms) , efficiency 90% or 0.9 Vout 42V Ir, current ripple factor 10% or 0.1 Iout, max 2A fs, switching frequency 2MHz (Ts=500nsec) Table 4.8, Boost Converter Input/output Parameters Require PWM maximum and minimum duty cycles of boost converter is: Dmin Dmax Vout Vin ,max Vout Vout Vin ,min Vout 42 41 0.024 42 42 2.5 0.94 42 The boost compensation network components value can be calculated using the L=56uH and C=4700uF value use in buck converter earlier, as they are shared in this non-inverting buck boost topology. The maximum peak inductor current, I peak at Vin ,min and Vin ,max are as follows: Vin,min Dmax Pout 84 2.5 0.94 37.34 A in ,min Vin,min 2 LFsw 2.5 0.9 2 56u 2M I peak V Vin,max Dmin Pout 84 41 0.94 2.28 A in ,max Vin,max 2 LFsw 41 0.9 2 56u 2M I peak V While the high and low RPHZ frequency positions are: f RHPZ ,low R (1 Dmax ) 2 21 1 0.94 load 214.97 Hz 2 L 2 3.14 56u f RHPZ ,high R (1 Dmin ) 2 21 1 0.024 load 56.88 Hz 2 L 2 3.14 56u 2 2 And the resonant frequency due to the input voltage hence is: f o,high 1 Dmax 1 0.94 18.62 Hz 2 LC 2 3.14 56u 4700u 1 Dmin 1 0.024 302.93Hz 2 LC 2 3.14 56u 4700u f o,low 38 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY A double zero is place near resonant frequency with maximum duty cycle value: 1st zero placing at f 0,low 18Hz z 2 C3 1 2 Rupper f 0,low 1 Rupper C3 1 55.99nF 2 3.14 158k 18 2nd zero placing at f o ,high 40 Hz z1 C1 1 R2C1 1 1 398.09nF 2 R2 f 0,low 2 3.14 10k 40 A double pole is placed near RHPZ zero frequency f RHPZ ,low Double pole placing at f RHPZ ,low 200 Hz p2 C2 1 1 79.62nF 2 R2 f RHPZ ,low 2 3.14 10k 200 p1 R3 1 R2C2 1 R3C3 1 1 14.22 2 C3 f RHPZ ,low 2 3.14 10n 200 The full wind controller schematic can be found at appendix. 39 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY 4.2.4 Wind Converter Simulation with DC type WTG Below simulation plot shows that the minimum DC voltage requirement for boosting is 5.8V, while it output voltage response is illustrate in below figure. Figure 4.22, Output Voltage Response due to 5.8Vdc input At maximum input of 41V, the output response shows signs of oscillation. Figure 4.23, Output Voltage Response due to 41Vdc input 40 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Below figure illustrate the output response at 43V minimum and 99V maximum for buck operation. The output voltage is stable and constant at 42V. Figure 4.24, Output Voltage Response due to 43Vdc input Figure 4.25, Output Voltage Response due to 99Vdc input 41 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY 4.2.5 Wind Converter Simulation with AC type WTG Assuming the WTG generator output frequency range from 0 ~ 100Hz with variable amplitude (circuit refer to figure 4.19). Figure 4.26, Output Voltage Response due to 30Vpk / 10Hz input The output response due to 110Vpk at constant 100Hz is shown in figure. A clean 42V output voltage is achieved with better regulation output from the bridge rectifier. Figure 4.27, Output Voltage Response due to 110Vpk / 100Hz input Wind turbine wild AC output depends on wind’s velocity, which is a variable frequency variable amplitude waveform. A simple multiplexer circuit is proposed here to simulate different time interval when the wind turbine produces different wind conditions. 42 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure 4.28, Wind Controller with Variable Frequency & Amplitude Multiplexer Inputs Scenario 1 tries to simulate partial windy condition, where both multiplexer output and converter output as following: Figure 4.29, Scenario 1 Multiplexer’s AC Output 43 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure 4.30, Scenario 1 Rectifier and Converter Output Scenario 2 simulates wind conditions that starts from gentle to strong and fade away. Figure 4.31, Scenario 2 Multiplexer’s AC Output 44 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure 4.32, Scenario 1 Rectifier and Converter Output Scenario 3 simulates frequent strong fading wind at short duration. Figure 4.33, Scenario 3 Multiplexer’s AC Output 45 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure 4.34, Scenario 3 Rectifier and Converter Output 4.3 Design of Charge Controller A simple charge controller circuit is constructed below to detects battery bank voltage and charges it when battery voltage falls below if full charge value. The amount of charging current from DC bus depends on the output of wind/solar controller, if the output current is too low, the battery bank may take too long to charge to maximum. The battery bank permanently connected to the inverter block and also directly to DC loads [16]. Figure 4.35, Charge Controller The battery bank consists of seven 6V/20AH lead acid battery connected in series to from 42V nominal voltage. Full charge condition is reach when battery voltage is 50.4V (7.2V ~ 7.35V for a single 6V battery). Below table summaries this charge controller operations. 46 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY S R Q Q_Bar Relay Status LED Indicator Remarks Vbatt < 50.4V 1 0 1 0 Close Off Charging Vbatt > 50.4V 0 1 0 1 Open On Battery Full Table 4.9, Charging Truth Table of SR FF 4.4 Design of Inverter A maximum power of 350W micro wind turbine is selected for used in this project. Assuming 25W power losses in system due to cabling and power electronics components, an inverter specification of 325W / 230Vrms / 60Hz is to be design. Below table shows the list of common electrical appliances that can be power from inverter directly. Items Wattage Lighting Portable Radio / Clock Satellite Dish Ceiling Fan Computer Freezer TV Total: 72W (18W x 4) 10W 30W 40W 50W 50W 70W 322W Table 4.10, Estimation of Total Wattage Usage for Inverter In order to reconstruct the AC waveform correctly at the transformer output, the PWM modulator must sample the DC voltage that falls within range of modulation amplitude, 0 ma 1 . V 0.8 0.8 Amplitude Modulation Ratio, ma sin e Vtri 1 Frequency Modulation Ration, mf ftri 10k 166.667 167 fsin e 60 Figure 4.36, Vsine vs. Vtri waveform 47 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY The peak voltage of the 60Hz / 230Vrms AC is: Vrms Vm Vrms Vm s 2 2 230 2 325.27V The turn ratio of the power transformer required to achieve 230Vrms on the secondary is thus: VS Vm Vs Vm NS Vp NP N s 325.27 7.744 Np 42 Setting Ns to be 230 turn, therefore, Np is: Np 230 29.69 29 Turns 7.744 Assuming power factor, cos 1 , the inverter current can be found as follow: P IV cos I P 325 1.413 Arms V 230 While the overall impedance require for the load is: Z V 230 162.77 I 1.413 Figure 4.37, FFT of unipolar PWM signal The cut off frequency is set to 70Hz, therefore, the inductor value require with a capacitor value of 16uF is: 48 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY f f 1 2 f 2 C 1 2 LC 1 2 70 2 16u 323mH The resultant inverter AC output is thus show below, where instantaneous voltage peak is Vm Vrms 2 230 2 325.26V Figure 4.38, Voltage Waveform at unity Power Factor In a pure resistive circuit, current is in phase with the voltage output. It can be seen from the plot that the AC instantaneous current peak value tally with the calculation of I m I rms 2 1.413 2 1.998 A Figure 4.39, Current Waveform at unity Power Factor 49 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY However, in practical AC circuit. Unity power factor is hard to achieve, therefore, a simulation of 80% power factor is also illustrate as follow: The inductance value can be determined with the resistance value found earlier: cos Z R Z 163 210 0.8 Z R 2 XL2 L Z 2 R2 2 f 210 163 2 70 2 2 301mH And the current flowing through this new impedance is, I V 230 1.095 Arms Z 210 The resultant inverter AC output is thus show below: Figure 4.40, Vac at 80% Power factor The new instantaneous current is I m I rms 2 1.095 2 1.549 A 50 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure 4.41, Current Waveform at 80% Power factor 51 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Chapter 5 Summary, Conclusions and Future Work 5.1 Conclusion This study presents an integrated hybrid solar wind energy converter, where each circuit models is simulated using PSIM. The simulations results obtained are considered acceptable. The PV model employs in this paper is based on simulation of a single photovoltaic panel. The model also takes into consideration on the effects of series and parallel resistances, in order to provide a more accurate I-V characteristic as possible. The design of MPPT first calculates the matching load impedance to achieve MPP using a boost converter and is later verified by using of open loop method to determine its functionality. A discrete PWM circuit is then implemented to generate the duty cycle as a closed loop system. Measurements indicate that PV model are operating at its MPP. To accommodate usage of both DC and AC type WTG, a non-inverting buck boost converter is implemented as the core of the wind controller. In DC input simulation, boost converter accepts voltage range of 5.8V to 41V, while buck converter is 43V to 99V. Simulated results shows oscillation occurs at 36V or greater in boost mode. In AC input simulation, it is easy to notice that a high voltage spike occurs whenever they probably is due to the slow response of the voltage mode control PWM, as the output voltage have to be sense first and change accordingly. To eliminate this problem, implementing a soft switching circuit might helps. The charge controller implemented here is a simple, low cost but lacks the monitoring feature of battery’s charging / de-charging status. During charging process, each solar / wind source will contributes whatever current it’s capable of producing. Although the battery bank is another critical component, it is not cover here due to insufficient time. Therefore, battery charging behaviors from the charge controller is undetermined. There factor will also impact the output voltage obtain from both solar and wind controller, as earlier simulations are conducted at fixed calculated load values. The simulated results of the inverter tally with the calculated values in the design stage. However, the only concern here would be finding standard power transformer part having the required number of turn’s configuration to keep cost low. 52 A Hybrid Wind/Solar Energy Converter 5.2 SIM UNIVERSITY Critical Review & Reflections Although project objective is to design an integrated energy converter, I have learned to tackle the project in a system top down manner. This approach not only helps me to understand each system blocks functionality but also to have a clearer picture of what input and output parameters that need consideration during design phase. Due to work commitment and having to carry out project work concurrently, it is critically important to manage time effectively. Hence, Gantt chart and decision flow chart are created to remind myself of completing the assigned task within specified time frame and also ensuring project stays on track. In the beginning, focus points are mainly gathering information on the required power converter topology and understanding how is operates. As time passes, new search areas are defined and information grows with it. If I were to undertake this project again, it would be more feasible to purchase the student PSIM version immediately. So there is more time for simulation rather than searching one month for the dull version copy. 5.3 Future Recommendation In order to have a fully functional system, more simulation test is required to ensure product safety and reliability, therefore, the following recommendation for future works. Wind Controller: Modeling of wind turbine where its AC output varies over a wide range of wind speeds. Different wind pattern (Noisy, Ramp, Gusty and etc…) can then be created to analyze the output voltage response more accurately. Lead Acid Battery: Modeling of lead acid battery to determine its life time, capacity, impedance and behavior of charging / discharge process. Charge Controller: Implement Overcharge & Discharge Protector Hysteresis Cycle 53 A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY References 1. http://en.wikipedia.org/wiki/Energy_in_the_United_States 2. Renewable energy resources, 2nd Edition by John Twidell and Tony Weir 3. http://en.wikipedia.org/wiki/World_energy_resources_and_consumption 4. http://www.electro-tech-online.com/content/theory/ 5. http://www.slideshare.net/mareenotmarie/wind-turbine-generator-wtgyawing-and-furling-mechanisms 6. http://www.knmi.nl/samenw/hydra/faq/profile.htm 7. http://www.windmission.dk/workshop/BonusTUrbine.pdf 8. http://www.electronics-tutorials.ws/diode/diode_6.html 9. http://www.icpress.co.uk/etextbook/p276/p276_chap1.pdf 10. http://en.wikipedia.org/wiki/Maximum_power_point_tracker 11. http://www.ee.bgu.ac.il/~pedesign/Graduate_problem_papers/papers 2009/Renewable_Up.pdf 12. http://ieeexplore.ieee.org/xpl/freeabs_all.jsp?arnumber=666033 13. http://www.smpstech.com/mtblog/continuous_ccm_and_discontinuous _conduction_mode_dcm.html 14. www.convertertechnology.co.uk 15. Modern Wind Turbine Controller Design, by D.A.J. Wouters 16. http://www.freesunpower.com/chargecontrollers.php vii A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Appendix A – Schematics Diagram A.1 Solar Controller MPPT Schematics A.2.1 Wind Controller Non-Inverting Back-Boost Schematics A.2.2 Boost Compensation Network viii A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY A.2.3 Compensation Network Buck A.2.4 Buck-Boost Mode Selector A.3 Charger Controller Schematic ix A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY A.4 Inverter Schematic x A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Appendix B – Simulation Plot A.1 Simulation Plot of PV Array Figure A.1.1, (I-V Plot) At 800w/m Irradiance Level Figure A.1.2, (P-V Plot) At 800w/m Irradiance Level Figure A.1.3, (I-V Plot) At 600w/m Irradiance Level xi A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.1.4, (P-V Plot) At 600w/m Irradiance Level Figure A.1.5, (I-V Plot) At 400w/m Irradiance Level Figure A.1.6, (P-V Plot) At 400w/m Irradiance Level xii A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.1.7, (I-V Plot) At 200w/m Irradiance Level Figure A.1.8, (P-V Plot) At 200w/m Irradiance Level xiii A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY A.2 Simulation Plot of Closed Loop MPPT at Different Irradiance Level Figure A.2.1, Vout and Vpv Voltage Response at 800w/m2 Figure A.2.2, Vout and Vpv Voltage Response at 600w/m2 Figure A.2.3, Vout and Vpv Voltage Response at 400w/m2 xiv A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.2.4, Vout and Vpv Voltage Response at 200w/m2 Figure A.2.5, Inductor Voltage Response at 800w/m2 Figure A.2.6, Inductor Voltage Response at 600w/m2 xv A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.2.7, Inductor Voltage Response at 400w/m2 Figure A.2.8, Inductor Voltage Response at 200w/m2 Figure A.2.9, Inductor Current Response at 800w/m2 xvi A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.2.10, Inductor Current Response at 600w/m2 Figure A.2.11, Inductor Current Response at 400w/m2 Figure A.2.12, Inductor Current Response at 200w/m2 xvii A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.2.13, Capacitor Ripple Response at 800w/m2 Figure A.2.14, Capacitor Ripple Response at 600w/m2 Figure A.2.15, Capacitor Ripple Response at 400w/m2 xviii A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.2.16, Capacitor Ripple Response at 200w/m2 Figure A.2.17, Capacitor Current Response at 800w/m2 Figure A.2.18, Capacitor Current Response at 600w/m2 xix A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.2.19, Capacitor Current Response at 400w/m2 Figure A.2.20, Capacitor Current Response at 200w/m2 Figure A.2.21, Duty Cycle at 800w/m2 xx A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.2.22, Duty Cycle at 600w/m2 Figure A.2.23, Duty Cycle at 400w/m2 Figure A.2.24, Duty Cycle at 200w/m2 xxi A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.2.25, Ipv and Iout at 800w/m2 Figure A.2.26, Ipv and Iout at 600w/m2 Figure A.2.27, Ipv and Iout at 400w/m2 xxii A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.2.28, Ipv and Iout at 200w/m2 Figure A.2.29, Verror at 800w/m2 Figure A.2.30, Verror at 600w/m2 xxiii A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.2.31, Verror at 400w/m2 Figure A.2.32, Verror at 200w/m2 xxiv A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY A.3 Simulation Plot of Wind Controller with Different Voltage Level DC WTG Figure A.3.1, Output Voltage Response due to 12Vdc Input Figure A.3.2, Output Voltage Response due to 24Vdc Input Figure A.3.3, Output Voltage Response due to 36Vdc Input xxv A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Figure A.3.4, Output Voltage Response due to 48Vdc Input xxvi A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Appendix C – Product Specification C.1 Solar Panel Specification xxvii A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY C.2 Wind Turbine Specification xxviii A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY C.3 6V Lead Acid Battery Specification xxix A Hybrid Wind/Solar Energy Converter SIM UNIVERSITY Appendix D – PSIM Simulation Software PSIM is specifically developed for control system, electrical engineering, dynamic system simulation and power electronics applications. The PSIM simulation software is developed and market by POVERSIM. PSIM customers include universities and companies in over 40 countries. PSIM simulation software will be used throughout this project to analyze the power converter circuitry behaviors. The key features to why PSIM is popular in the industry and electronics education worldwide is as follows: Circuit components can be set up fast and easy in the circuit schematic program (PSIM Schematics), due to it friendly user interface environment. It provides add-on modules for varies modeling to analog and digital control system, motor drive system and thermal analysis. It has a built-in C compiler which allows you to enter your own C code into PSIM without compiling. Accurate simulation result is obtained with fast simulation speed. Able to change components parameters values during simulation and sees an updated waveform instantly. PSIM simulation result can be analyzed easily using various postprocessing function from the waveform display program (SIMView). PSIM is able to link to Mathlab / Simulink for co-simulations. It allows engineers to determine system/circuit behavior without the hassle of actually building physical hardware, thus increasing engineer productivity rate, while reducing development cost and time-to-market. Limitation on PSIM Demo Version 9.0.1: The number of elements in the schematic is limited to 34. The new devices cannot be added to the database, and chances cannot be saved. The number of data points is limited to 6,000. The C code function disabled. The many blocks disabled such as the C Script Block, Power Modeling Block, Embedded Software Block, and General DLL Block. The Renewable Energy Package disabled. xxx