GOVERNMENT OF CHHATTISGARH PUBLIC HEALTH ENGINEERING DEPARTMENT SURAJPUR WATER SUPPLY SCHEME, DISTRICT - SURAJPUR (C.G.) TENDER DOCUMENT FOR Name of work- Design, Drawing, Construction,Testing and Commissioning of 8.0m internal dia R.C.C. Intake well upto discharge cum motor floor level and 10.0m dia of pump house of 6.0m height.Total height of single floor intake well cum pump house 28.0 m(i/c minimum 8.0m depth of foundation), 1no- jack well on rend (rehar) river, Supply, installation&testing of 3.0 no raw water,water lubricated V.T. pump and motor sets having (103.2 cum/hour+3%backwash discharge) 35.0m head and construction of 4.50 MLD capacity Water treatment plant, clear water centrifugal motor&pumps 3no having 103.2 cum/hour discharge 81m head. Work inclusive of all civil works providing & installing all mechanical & electrical equipments & supply of all required chemicals during trial run for six months under improvement of surajpur&periurban villages Water Supply Scheme. ON LUMP-SUM CONTRACT BASIS ETIMATED COST - RS. 307.42 LAKH COST OF TENDER DOCUMENT - RS. 4901.00 Executive Engineer Public Health Engineering Deptt. Division Surajpur (C.G.) CONTENTS S. No. Contents Pages From - To 1. Salient Feature of Tender 3 2 Notice Inviting Tender (In English) 4-7 3 Notice Inviting Tenders (In Hindi) 8-11 4 Detailed Notice Inviting Tenders 12-35 5 Tender for Lump sum contract 24-29 Annexure - “A”- Model Rules relating to labour, water supply 6 and sanitation etc 30 7 Annexure - “B”- Contractor’s Labour Regulations 31 8 Annexure - “D”- Form of Income Tax clearance certificate 32 9 Annexure “E”- Specifications & scope of the work 33-76 10 Annexure “G” - Break up schedule of payment 77-87 11 ANNEXURE “H” 88-90 12 13 INFORMATION & INSTRUCTIONSTO THE BIDDERS FORONLINE ELECTRONIC GOVERNMENT PROCUREMENT SYSTEM (e-GPS) ANNEXURE “I” CROSS SECTION OF THE RIVER REHAR WITH RLS AT VARIOUS LEVELS OF THE PROPOSED SITE FOR COLLECTION WELL INTAK WELL & WATER TREATMENT PLANT (For purpose of guidance only) Annexure – J 91 PRE-CONTRACT INTEGRITY PACT // 92-95 SALIENT FEATURE OF TENDER 1. Name of work 2. Name of contractors A. Class of Contractor registered in P.W.D. C.G. Design, Drawing, Construction,Testing and Commissioning of 8.0m internal dia R.C.C. Intake well upto discharge cum motor floor level and 10.0m dia of pump house of 6.0m height.Total height of single floor intake well cum pump house 28.0 m(i/c minimum 8.0m depth of foundation), 1no- jack well on rend (rehar) river, Supply, installation&testing of 3.0 no raw water,water lubricated V.T. pump and motor sets having (103.2 cum/hour+3%backwash discharge) 35.0m head and construction of 4.50 MLD capacity Water treatment plant, clear water centrifugal motor&pumps 3no having 103.2 cum/hour discharge 81m head. Work inclusive of all civil works providing & installing all mechanical & electrical equipments & supply of all required chemicals during trial run for six months under improvement of surajpur&periurban villages Water Supply Scheme. Class –“B” and above in unified registration system B. Postal Address C. Telephone Number & Fax number if any 3. Probable amount of contract Rs. 307.42 Lacs 4. Earnest Money Rs. 154000.00 5. Date of Issue ==== 6. Money receipt no. and date Note - This tender document with Annexure and notice inviting tender shall be part of the agreement. Signature and seal of contractor/firm Or his authorised representative Executive Engineer Public Health Engg. Division Surajpur OFFICE OF THE EXECUTIVE ENGINEER PUBLIC HELTH ENGINEERING DIVISION SURAJPUR NIT No 63 /SAC/EE/PHED/2016-17 surajpur / Dated-23.01.2016 NOTICE INVITING TENDER Online Tender are invited on behalf of Governor of Chhattisgarh for following work, on form “F” for lump sum contract and will be also received in the office of the Executive Engineer Public Health Engineering Division surajpur, from contractors registered in class –“B” and above in Public Work Department, Chhattisgarh. S. No Name of work Probable amount of contract (Rs.in lacs) Earnest Money Period of completi on 1 1 2 Design, Drawing, Construction,Testing and Commissioning of 8.0m internal dia R.C.C. Intake well upto discharge cum motor floor level and 10.0m dia of pump house of 6.0m height.Total height of single floor intake well cum pump house 28.0 m(i/c minimum 8.0m depth of foundation), 1no- jack well on rend (rehar) river, Supply, installation &testing of 3.0 no raw water,water lubricated V.T. pump and motor sets having (103.2 cum/hour+3%backwash discharge) 35.0m head and construction of 4.50 MLD capacity Water treatment plant, clear water centrifugal motor&pumps 3no having 103.2 cum/hour discharge 81m head. Work inclusive of all civil works providing & installing all mechanical & electrical equipments & supply of all required chemicals during trial run for six months under improvement of surajpur&periurban villages Water Supply Scheme. 3 4 5 307.42 154000.00 12 months excludi ng rainy season Class of contractor Bid Submission Fees Validity of Tender 6 7 8 class – “B” and above in e- Rs-4901/Payable online at the time of Bid Preparatio n and Hash Submissio n on the system 120 days from date of opening of financial offer registrati on system The tender document containing detailed terms & condition are available for free download on Gov eprocurement portal http://cgeprocurement.gov.in through sub portal of Public Health Engineering Department http:\\phed.cgeprocurement.gov.in Bidders have to Quote online their prices along with technical & commercial bid in prescribed format on the above mentioned portal only The Technical Offer will be open in the presence of the tender for his /their representative who may choose to present. The date and place of opening of financial offer will be intimated to the tenders subsequently offer opening of technical offer. The Bidders intending to participate in this Tender are required to get enrolled on the above mentioned website and get empanelled on the sub-portal of Public Health Engineering Department Enrolled on the above mentioned portal is mandatory. As the online bids are required to be digitally signed. Bidders are required to obtain class- II digital signature certificate (DSCS). The Bidders may contact the Wipro - Nex Tenders, for obtaining Class - II Digital Signature Certificates at Nex Tenders (India) Pvt. Ltd., B-31, Opposite Gulab Industries Near Bagvecha Nursing Home Shailendra Nagar, Raipur 492 001 Tel. No. +91 771 4079400 Fax No. : + 91 771 422 1035 or through Email ID - raipur@nextenders.com. The Bidders are also invited to get themselves trained on the operations of the e-procurement system. Bidders may get in touch with the Service Provider of the e-procurement system for confirming the time and date for their session. The Key Dates Of Tender are Seq PHED Stage No 1 Release of NIT Supplier Stage - 23-01-2016 10:30 25-01-2016 17:30 View Forms - Start Date & Time Expiry Date & Time 2 - Tender Download 25-01-2016 17:31 22-02-2016 17:30 3 - Submission of Bid Hash and Payment 25-01-2016 17:31 22-02-2016 17:30 22-02-2016 17:31 23-02-2016 17:30 - 23-02-2016 17:31 24-02-2016 17:30 4 5 Close Bidding for General Conditions - - Bid Submission Online 6 7 Opening of Envelope - PQ Shortlisting of Envelope -PQ - 24-02-2016 17:31 27-02-2016 17:31 27-02-2016 17:30 29-02-2016 17:30 - 8 Opening of EMD & T and C. & Shortlisting of EMD - 27-02-2016 17:31 29-02-2016 17:30 - 9 Shortlisting of Terms and Conditions - 27-02-2016 17:31 29-02-2016 17:30 - 10 Preparation of Common set of Conditions - 29-02-2016 17:31 01-03-2016 17:30 - 11 - Download of commn set 01-03-2016 17:31 of conditions. 03-03-2016 17:30 12 - Submission of Bid Hash of Revised Offer. 01-03-2016 17:31 03-03-2016 17:30 03-03-2016 17:31 04-03-2016 17:30 - Bid Submission Online of 04-03-2016 17:31 Revised Offer. 05-03-2016 17:30 13 14 15 16 17 18 19 20 21 Close for Bidding Revised Offer. Opening of Acceptance of Common set of conditions Shortlisting of Common set of conditions Opening of Revised offer Shortlisting of revised offer Opening of Original Offer Shorlisting of Original Offer Tender Award - Envelops EMD Envelope,Technical Envelope,Price Bid Envelope,Pre Qualification EMD Envelope,Technical Envelope,Price Bid Envelope,Pre Qualification EMD Envelope,Technical Envelope,Price Bid Envelope,Pre Qualification EMD Envelope,Technical Envelope,Price Bid Envelope,Pre Qualification Pre Qualification Pre Qualification EMD Envelope,Technical Envelope Technical Envelope Common condition,Revised Bid Common condition,Revised Bid Common condition,Revised Bid Common condition,Revised Bid Common condition,Revised Bid - 05-03-2016 17:31 09-03-2016 17:30 - Common condition - 05-03-2016 17:31 09-03-2016 17:30 - Common condition - 05-03-2016 05-03-2016 05-03-2016 05-03-2016 09-03-2016 09-03-2016 09-03-2016 09-03-2016 09-03-2016 15-06-2016 - Revised Bid Revised Bid Price Bid Envelope Price Bid Envelope Price Bid Envelope 17:31 17:31 17:31 17:31 17:31 17:30 17:30 17:30 17:30 17:30 Online application for participate in tender should be submitted with scan copy of the following s.n. 1 to 13 documents. It should be accompanied on online system strictly as well as attested document of all scan document of online in which original copy of earnest money &affidavit should be send by registered post/speed post in this office. This must be found in the office before opening of PQ – date. Eligibility norms to get tender forms. 1. Registration:Attested copy of valid registration certificate in C.G. Public Work Deptt. in appropriate class is necessary. Registration in specials category/category of works of specialised nature. 2. Work execution capacity: Work execution capacity = AxN x 2-C Where A = Maximum amount of work executed during last five years (2010-11 to 2014-15) with 10% surcharge per year. N = Period of work completion (in years) C = Pending work in hand with 20% surcharge per year in all aggremented work till date of issue of tender. 3A affidavit of detail of work in hand and turnover would be submitted in stamp paper with following showing details. In the affidavit it should also mention that all document presenting by me are correct and true. I have not hidden anything if any mistake found my eligibility of tender is rejected it would be accepted by me. CERTIFICATE OF TURNOVER This is certified that M/s………………………………………………………. Financial turn over for last Five Financial Year is as mentioned below. S.No. 1 2 3 4 5 Year 2010-11 2011-12 2012-13 2013-14 2014-15 Amount in Figure Amount in words Authorized Signature S.No. Name of Division Name of work DETAILED OF WORK IN HAND Agreement Work Date Time No. order Period No. Agreeme nt Value Amount of work done Balance Amount Signature of the Contractor Matter of S.N. 3 should be mentioned in stamp paper. 4. Experience of work: Tenderer must have work execution experience as per letter no 1613/f-10-1/07/342/02 Raipur dated-24.08.2012 for:(i) W.T.P. – Successfully constructed water treatment plant/ sewerage water treatment plant of minimum 50% capacity and more of given capacity. (ii) Pumping station & pumps -- at least 50% capacity of discharge & head of required capacity in the name of tenderer/firm mentioned in tender of maximum capacity. (iii)Intake well – Tenderer must have completion certificate of successfully construction of intake well of 50% capacity of mentioned in tender in the name of tenderer/firm. 5. List of works in progress, list of contract already held by the tenderer at the time of submitting the tender in the department and elsewhere showing there in the agg. & work order no., name of work, amount of each contract, balance of work remaining to be done, and due date of completion as per work order as table made in s.n. 3(detail of work in hand) . 6. Attested copy of Current Income Tax Clearance Certificate from the competent authority as per Annexure-D. 7. Attested copy of List of tools and plants available with the tenderers in prescribed form. 8 Attested copy of valid revenue solvency or FDR of 50% amount of revenue solvency. 9. Attested copy of Registration in commercial tax deptt. in CG., 10. Attested copy of Permanent Account Number (PAN) of the proprietor/firm photocopy is to be submitted. 11. Attested copy of Financial Turnover or saral of last five year. (2010-11 to 2014-15) 12. Attested copy of the certificate in which the names and other detail of the Graduate Engineer/Diploma Holder (in case of retired diploma holder sub engineer employee) should be given. Who will supervision the work with concern letter of engineer. Attested copy of earnest money certificate & original copy of earnest money &affidavit should reach in O/o the P.H.E. Division surajpur. before opening of P.Q. Date as per KeyDates schedule strictly. 13. The Tender will be opened online of those tenderer whose physical envelopes shall be received in o/o the P.H.E. Division surajpur before opening of P.Q. Date as per Key-Dates schedule strictly from the tenderer/firm. Note:- 1. Cess @ 1% (One percent only) shall be deducted at source, from every bill of the contractor by Executive Engineer, Under “Building and other construction for workers welfare Cess Act 1996”. 2. It is mandatory for the contractor (s) to get himself/themselves registered with “Chhattisgarh Building and other construction welfare Board” for work amounting to Rs. 10.00 lakhs (Rs. Ten Lakhs) and above and submit a true copy of such registration certificate after receiving work order. 1. For details on tendering procedure through the electronic tendering system, please refer to “Instructions for Using the Electronic Tendering System” document available along with the tender documents. Executive Engineer P.H.E. Division Surajpur (C.G.) Endt.no. ---- /SAC/EE/PHED/ 2016-17 Date ---------------- Copy forwarded to 1. Personal Secretary, Hon’ble Minister , Public Health Engineering Department, Govt. of Chhattisgarh new Raipur. 2. The Secretary, Public Health Engineering Department, Govt. of Chhattisgarh new Raipur. 3. The Engineer-in-Chief, Public Health Engineering Department, Chhattisgarh Raipur. 4. The Chief Engineer, PubliHealth Engineering Department, Bilaspur zone Bilaspur. 5. The Collector, Surajpur. 6. The Superintending Engineer, Public Health Engineering Department, Circle / Ambikapur Raipur/Bilaspur/ Jagdalpur. 7. The Executive Engineer, PHE Division………………………. 8. The Assistant Engineer, PHE t Sub Division……………………….. 9. Notice Board 10. M/S--------------------------------- Executive Engineer Public Health Engg. Division Surajpur dk;kZy; dk;Zikyu vfHk;ark yksd LokLF; ;kaf=dh; [k.M lwjtiqj fu-lw-Øa-@ @o-ys-fy-@dk-v-@yks-Lok-;ka-fo-@2016&17 lwjtiqj fnukad fufonk vkea=.k lwpuk vkWuykÃu fufonk,a fufonk;sa QkeZ ^,Q* esa ,deq'r vuqca/k gsrq uhps mYysf[kr dk;Z ds fy;s NRrhlx<+ ds jkT;iky dh vksj ls dk;Zikyu vfHk;ark] yksd LokLF; ;kaf=dh [k.M] lwjtiqj ds dk;kZy; esa] yksd yksd fuekZ.k foHkkx] NRrhlx<+ esa ^^ch** Js.kh ,oa mPp Js.kh ,dy i)fr esa iathd`r Bsdsnkjksa ls vkeaf=r dh tkrh gS A fufonk ds rduhdh ,oa foRrh; vkWQj dh MsV ds vuq:i [kksys tk;saxasA dk;Z vuqekfur iw.kZ Bsdsnkj fufonk fufonk dk;Z dk ykxr ¼:/kjksgj Øadjus dh dh Tkek djus uke yk[k jkf'k dh Js.kh oS|rk dk ewY; esa½ vof/k 4901/- tks fd 120 fnu 1 lwjtiqj ty 307-42 154000@& 12 ^^ch** iznk; ;kstuk ,oa mPp fufonkdkjksa foRrh; ekg ds varxZr ds }kjk vkWQj Js.kh o"kkZ jsM+ unh vkWuykÃu [kksyus _rq esa 8-0 eh fcM+ gS’k dh O;kl ds 28 jfgr tek djus ds frfFk ls eh- m¡pkbZ ds le; ns; bUVsdosy gksxkA iai gkml dk fuekZ.k] jka&okVj Ogh-Vh- iEi dk iznk; ,oa LFkkiuk] tsdosy dk fuekZ.k] leLr flfoy dk;Z] esdsfudy] bysfDVªdy dk;Z] fMtkbZu] MªkbZx bR;kfn lfgr rFkk 4-50 ,e-,y-Mh{kerk dk ty la’kks/ku x`g ,oa 'kq) ty lsUVjh¶;wxy iai ,oa leLr flfoy dk;Z] esdsfudy] bysfDVªdy dk;Z] fMtkbZu] MªkbZx bR;kfnA leLr dk;Z dk ijh{k.k 06 ekg rd vko’;d leLr dsfedYl] ijh{k.k ls lacaf/kr leLr dk;Z Vªk;y VsfLVzx dk dk;Z bR;kfnA VssaMj dk foLr`r fooj.k iksVZy http://cgeprocurment.gov.in dss }kjk yksd LokLF; ;kaf=dh foHkkx ds lc & iksVZy http://phed.cgeprocurment.gov.in ij ns[kk tk ldrk gSA fufonkdkjksa dks viuh izkbZl fcM rduhdh ,oa dkWef’kZ;y fufonk ds lkFk mijksDr iksVZy ij fu/kkZfjr izi=ksa esa gh nsuh gksxhA izkIr fufonk;sa fufonknkrkvksa ;k muds vf/kd`r izfrfuf/k;ksa tks mifLFkr jguk pkgrs gksa] ds le{k vkWuykbZu [kksyh tk;sxhA bPNqd fufonkdkj mijksDr iksVZy http://cgeprocurment.gov.in ij iath;u djk ysosa ,oa lc iksVZy http://phed.cgeprocurment.gov.in ij ,iWusYyesaV djk ysosaA mijksDr fufonk esa Hkkx ysus gsrq bl iksVZy ij iath;u djkuk vfuok;Z gSA mijksDr vkWuykbZu fufonk dks gLrk{kfjr ,oa tek djus gsrq fMftVy lfVZfQdsV izkIr djuk vfuok;Z gSA bl gsrq vki Nex Tenders, for obtaining Class - II Digital Signature Certificates at Nex Tenders (India) Pvt. Ltd., B-31, Opposite Gulab Industries Near Bagvecha Nursing Home Shailendra Nagar, Raipur 492 001 Tel. No. +91 771 4079400 Fax No. : + 91 771 422 1035 or through Email ID - raipur@nextenders.com.ij lEidZ dj ldrs gSaA bPNqd fufonkdkj bZ&izksD;ksjesaV flLVe dk izf’k{k.k ds fy;s bZ&izksD;ksjesaV lsok iznkrk ls lEidZ dj ldrs gSaA izf’k{k.k dk;ZØe esa le; vkcaVu gsrq bPNqd fufonkdkjksa dks bZ&izksD;ksjesaV lsok iznkrk ls iwoZ esa gh lEidZ djuk gksxkA vkWuykbZu fufonk esa vkosnu i= ds lkFk ljy Øa0 1 ls 13 rd ds nLrkostksa dh Ldsu dkWih vkWuykbZu flLVe esa vko’;d :Ik ls ik;k tkuk pkfg, lkFk&lkFk fuEufyf[kr nLrkostksa dh lR;kfir izfrfyfi ftlesa vekur jkf’k ,oa 'kiFk i= dh ewy izfr jftLVMZ Mkd@LihM iksLV ds ek/;e ls izLrqr djus ij gh ,oa fufonk ds vksifuax vkWQ ihD;w fd] dh&MsV~l dh frfFk rd izkIr gksus ij gh fufonk dh vxyh izfØ;k esa Hkkx ysus dh ik=rk gksxhA 1- iath;u %& fufonk esa mYysf[kr Js.kh vuqlkj iath;u izek.k i=A yksd fuekZ.k foHkkx NRrhlx<+ esa mi;qDr Js.kh esa thfor iath;u vko';d gSA mi;qDr Js.kh esa iath;u ds lkFk lkFk bZ VasMfjax esa Hkkx ysus gsrq NRrhlx<+ 'kklu ds bZ izksD;qjesaV iksVZy esa (http://cgeprocurement.gov.in) ,oa yksd LokLF; ;kaf=dh foHkkx ds lc iksVZy esa iath;u (empanalment) vko’;d gksxkA fof'k"V izd`fr (Specialised Nature) ds dk;Z@dk;ksZ gsrq lacaf/kr izd`fr ds fof'k"V Js.kh@Js.kh;ksa esa iath;u vko';d gSA foHkkx esa fufonk izi= izkIr djus gsrq Bsdsnkjksa dh ik=rk ds ekin.Mkssa dk fu/kkZj.k NRrhlx<+ 'kklu yksd LokLF; ;kaf=dh foHkkx jk;iqj }kjk tkjh vkns'k dzekad 1613@,Q&10&1 @2007@34&2@02 jk;iqj fnukad 24-08-2012 ls fd;k x;k gSA rnuqlkj ik= Bsdsnkjksa dks gh fufonk izi= fn;k tk ldsxkA 2- dk;Z dk fu"iknu {kerk & fufonk esa nf'kZr dk;Z dh ykxr ds cjkcj ;k vf/kd dk vuqHko gksuk pkfg,A dk;Z fu"iknu {kerk ¾ A x N x 2-C tgka ij] A = fiNys 5 o"kksZ ¼2010&11 ls 2014&15½ esa fn;s x;s dk;Z dh vf/kdre jkf'k ¼10% vf/kHkkj izfro"kZ lfgr½ N = dk;Z iw.kZ djus dh fu/kkZfjr vof/k ¼o"kksZ esa½ C = fufonk tkjh gksus dh frfFk rd fufonkdkj }kjk leLr vuqcaf/kr Bsdksa ds 'ks"k dk;kZsa dh ykxr 20 izfr’kr vf/kHkkj izfro"kZ lfgrA 3 'ks"k dk;ksZa dh ykxr dk vuqca/kokj fooj.k Bsdsnkj }kjk fufonk gsrq vkosnu djrs le;@fufonk izi= izkIr djus gsrq dk;Zokgh e-tendering process esa mi;qDr LVst esa LVkEi isij esa 'kiFk i= ds lkFk fn;k tkuk vko';d gksxk] QeZ }kjk leLr vuqcaf/kr Bsdksa ds 'ks"k dk;kZsa dh ykxr dh tkudkjh izLrqr dh tk jgh gS og iwjh rjg tkWp iM+rky dj nh tk jgh gS ,oa dksbZ rF; ugh Nqik;k x;k gS ,oa xyrh ik;s tkus ij mudh fufonk dh ik=rk fujLr ekuh tkosxh] ftls os Lohdkj djus gsrq ck/; gksaxs] dk mYys[k 'kiFk i= esa gksuk vko';d gksxkA fu/kkZfjr izi= fuEukuqlkj jgsxk& CERTIFICATE OF TURNOVER This is certified that M/s………………………………………………………. Financial turn over for last Five Financial Year is as mentioned below. S.No. Year Amount in Figure Amount in words 1 2010-11 2 2011-12 3 2012-13 4 2013-14 5 2014-15 Authorized Signature S.No . Name of Division Name of work DETAILED OF WORK IN HAND Agreement Work Date Time No. order Period No. Agreeme nt Value Amount of work done Balance Amoun t Signature of the Contractor Matter of S.N. 3 should be mentioned in stamp paper. 4 iNys ikap o"kksZ esa & foHkkx esa fufonk izi= izkIr djus gsrq Bsdsnkjksa dh ik=rk ds ekin.Mkssa dk fu/kkZj.k NRrhlx<+ 'kklu yksd LokLF; ;kaf=dh foHkkx jk;iqj }kjk tkjh vkns'k dzekad 1613@,Q&10&1 @2007@34&2@02 jk;iqj fnukad 24-08-2012 ls fd;k x;k gSA rnuqlkj ik= Bsdsnkjksa dks gh fufonk izi= fn;k tk ldsxkA Lo;a ds uke ij vFkok QeZ ,oa dEiuh ds uke ij dk;Z de ls de lkekU;r% 50 izfr’kr ek=k dk fufonk dk;Z dks vuqHko gksuk pkfg,A fufonk esa dk;ksZa dh vk/kh ek=k dh x.kuk dk vkadyu fuEukuqlkj gksxkA v- iafiax LVs'ku%& fufonk esa mYysf[kr gsM ,oa fMLpktZ ds fy, vko';d {kerk ls de ls de vk/kh {kerk ds iafiax lsV~l dk iznk; ,oa LFkkiuk dk lQyrkiwoZd iw.kZ djus dk vuqHko izek.k i= tks fd dk;Zikyu vfHk;ark Lrj dk vf/kdkjh }kjk tkjh izek.k i= gksuk pkfg,A c- ty 'kqf)dj.k la;a= %& fufonk esa ty 'kqf)dj.k la;a= vFkok ty ey 'kqf)dj.k la;a= dh nf'kZr {kerk dh de ls de 50 izfr'kr {kerk ds ty 'kqf)dj.k la;a= ds fuekZ.k lQyrkiwoZd iw.kZ djus dk vuqHko izek.k i= tks fd dk;Zikyu vfHk;ark Lrj dk vf/kdkjh }kjk tkjh izek.k i= gksuk pkfg,A l- baVsdosy @ tsd osy %& bl dk;Z dk vuqHko izek.ki= lkekU;r% baVsdosy dk O;kl n’kkZrs gq, fd;k tkrk gSA vr% fufonk esa nf’kZr baVsdosy ds vkarfjd O;kl dh de ls de 50 izfr'kr O;kl ds ;k vf/kd O;kl ds baVsd osy ds fuekZ.k dk vuqHko gksuk vko’;d gksxk] vuqHko izzek.k i= leku izdkj ds LFky ij fd;s x;s dk;Z dk gh ekU; gksxk lEiosy fuekZ.k dk vuqHko ekU; ugha fd;k tkosxkA 5 l{ke vk;dj vf/kdkjh ds }kjk tkjh uohure vk;dj pqdrk izek.ki= dh lR;kfir izfr ,usDlj&Mh vuqlkjA 6 Bsdsnkj ds v/khuLFk@iathd`r la;a=ksa dh lwph ds izek.ki= dh lR;kfir izfrA 7 oS/k jsosU;w lkyosalh izek.k i= vFkok jsosU;w lkyosalh ds 50% jkf'k dk ,Q-Mh-vkjdh lR;kfir izfrA 8 NRrhlx<+ ds dkWef'kZ;y VsDl foHkkx esas iath;u dh lR;kfir izfrA 9 izksijkbZVj vFkok QeZ ds uke ls tkjh PAN dkMZ dh lR;kfir izfrA 10 fiNys ikap fofRr; o"kksZa esa dk;ksZa dk okf"kZd VuZ vksoj ,oa ljy dh lR;kfir izfrA tks lh-,- ls tkjh fd;k x;k gksA 11 Bsdsnkj dks Lukrd vfHk;ark@fMIyksek vfHk;ark ¼fjVk;MZ mi vfHk;ark dh fLFkfr esa½ dh lsok miyC/k djus laca/kh izek.k i= dh lR;kfir izfr nsuk vfuok;Z gksxkA 12 vekur jkf’k dk lR;kfir izfrfyfi ,oa vekur jkf’k ,oa 'kiFk i= dh ewy izfr dh&MsV esa vksifuax vkWQ ih-D;w- frfFk ds iwoZ yks-Lok-;ka-[k.M lwjtiqj dk;kZy; esa izkIr gksuk vko’;d gksxkA 13 'ks"k dk;ksZa dh lwph esa foLr`r :Ik ls dk;Z dk uke] vuqca/k Øekad] dk;kZns’k Øekad] dk;Z dh ykxr] dk;Z dh iw.kZr% vof/k ,oa dk;Z dh orZeku fLFkfr dk fooj.k mYys[k gksuk vko’;d gSaA vU; 'krsZ %& 1 Hkou ,oa vU; lafUuekZ.k deZdkj midj vf/kfu;e 1996 ds varxZr@1% ¼,d çfr’kr½ midj Bsdsnkj ds }kjk fd;s tkus okys ykxr ij yxsxkA 2 Bsdsnkj dks dk;Z vkcaVu gksus mijkar **NÙkhlx<+ Hkou ,oa vU; lafUuekZ.k deZdkj dY;k.k cksMZ** esa iath;u djkuk vfuok;Z gksxk ,oa iath;u laca/kh çek.k i= dh lR;çfrfyfi fufonk izkIr gksus mijkar çLrqr djuk gksxkA foHkkx ds ikl bl fufonk dh Key dates esa ifjorZu djus dk iw.kZ vf/kdkj jgsxkA fufonk dh vU; 'krsZ] DokfyfQds'ku 'krsZ ,oa dk;Z dh foLr`r tkudkjh v/kksgLrk{kdRrkZ ds dk;kZy; esa dk;kZy;hu le; esa ns[kh tk ldrh gSA ik= Bsdsnkjks dks gh fufonk izi= iznku fd;s tkosxsA ;g fufonk dks yksd Lok-;ka-foHkkx NRrhlx<+ dh osclkbV http://chhattisgarh.nic.in/tenders ij Hkh ns[kh tk ldrh gSA dk;Zikyu vfHk;ark yksd LokLF; ;kaf=dh foHkkx lwjtiqj i`- Øekad@ @o-ys-fy-@dk-v-@yks-Lok-;ka-@2015&16 lwjtiqj fnukad ----------------------------izfrfyfi %& 1fut lfpo] ekuuh; ea=hth NRrhlx<+ 'kklu] yksd LokLF; ;kaf=dh; foHkkx] u;k jk;iqj dh vksj lwpukFkZA 2lfpo] NRrhlx<+ 'kklu] yksd LokLF; ;kaf=dh; foHkkx] ea=ky;] jk;iqj dh vksj lwpukFkZA 3izeq[k vfHk;ark] yksd LokLF; ;kaf=dh; foHkkx] u;k jk;iqj dh vksj lwpukFkZA A 4eq[; vfHk;Urk] yksd LokLF; ;kaf=dh foHkkx jk;iqj ifj{ks= jk;iqj@fcykliqj ifj{ks= fcykliqj dh vksj lwpukFkZA 5v/kh{k.k vfHk;Urk] yksd LokLF; ;kaf=dh; foHkkx] e.My vfEcdkiqj@nqxZ@txnyiqj@fcykliqj@ jk;iqj dh vksj lwpukFkZA 6ftyk/;{k] ftyk lwjtiqjA 7dk;Zikyu vfHk;Urk] yks- Lok- ;ka- foHkkx] [k.M ----------------------------------------------------- dh vksj lwpukFkZA 8lgk;d vfHk;Urk] yksd Lok-;ka- mi[k.M lwjtiqj@izrkiiqj dh vksj lwpukFkZA 9uksfVl cksMZA dk;Zikyu vfHk;Urk yksd LokLF; ;kaf=dh; [k.M lwjtiqj ¼N-x-½ OFFICE OF THE EXECUTIVE ENGINEER PUBLIC HELTH ENGINEERING DIVISION SURAJPUR NIT No 63 /SAC/EE/PHED/2016-17 surajpur/ Dated-23.01.2016 NOTICE INVITING TENDER Online Tender are invited on behalf of Governor of Chhattisgarh for following work, on form “F” for lump sum contract and will be received in the office of the Executive Engineer Public Health Engineering Division surajpur, from contractors registered in class –“B” and above in Public Work Department, Chhattisgarh. S. No Name of work Probable amount of contract (Rs.in lacs) Earnest Money 1 1 2 3 4 5 6 7 8 307.42 154000.0 0 12 months excludin g rainy season class – “B” and above in e- Rs-4901/Payable online at the time of Bid Preparatio n and Hash Submissio n on the system 120 days from date of opening of financia l offer Design, Drawing, Construction,Testing and Commissioning of 8.0m internal dia R.C.C. Intake well upto discharge cum motor floor level and 10.0m dia of pump house of 6.0m height.Total height of single floor intake well cum pump house 28.0 m(i/c minimum 8.0m depth of foundation), 1no- jack well on rend (rehar) river, Supply, installation &testing of 3.0 no raw water,water lubricated V.T. pump and motor sets having (103.2 cum/hour+3%backwash discharge) 35.0m head and construction of 4.50 MLD capacity Water treatment plant, clear water centrifugal motor&pumps 3no having 103.2 cum/hour discharge 81m head. Work inclusive of all civil works providing & installing all mechanical & electrical equipments & supply of all required chemicals during trial run for six months under improvement of surajpur&periurban villages Water Supply Scheme. Period of Class of Bid Validity completio contracto Submission of n r Fees Tender registr ation system The tender document containing detailed terms & condition are available for free download on Gov eprocurement portal http://cgeprocurement.gov.in through sub portal of Public Health Engineering Department http:\\phed.cgeprocurement.gov.in Bidders have to Quote online their prices along with technical & commercial bid in prescribed format on the above mentioned portal only The Technical Offer will be open in the presence of the tender for his /their representative who may choose to present. The date and place of opening of financial offer will be intimated to the tenders subsequently offer opening of technical offer. The Bidders intending to participate in this Tender are required to get enrolled on the above mentioned website and get empanelled on the sub-portal of Public Health Engineering Department Enrolled on the above mentioned portal is mandatory. As the online bids are required to be digitally signed. Bidders are required to obtain class- II digital signature certificate (DSCS). The Bidders may contact the Wipro - Nex Tenders, for obtaining Class - II Digital Signature Certificates at Nex Tenders (India) Pvt. Ltd., B-31, Opposite Gulab Industries Near Bagvecha Nursing Home Shailendra Nagar, Raipur 492 001 Tel. No. +91 771 4079400 Fax No. : + 91 771 422 1035 or through Email ID - raipur@nextenders.com. The Bidders are also invited to get themselves trained on the operations of the e-procurement system. Bidders may get in touch with the Service Provider of the e-procurement system for confirming the time and date for their session. The Key Dates Of Tender are Seq PHED Stage No 1 Release of NIT Supplier Stage - 23-01-2016 10:30 25-01-2016 17:30 View Forms - Start Date & Time Expiry Date & Time 2 - Tender Download 25-01-2016 17:31 22-02-2016 17:30 3 - Submission of Bid Hash and Payment 25-01-2016 17:31 22-02-2016 17:30 22-02-2016 17:31 23-02-2016 17:30 - 23-02-2016 17:31 24-02-2016 17:30 4 5 Close Bidding for General Conditions - - Bid Submission Online 6 7 Opening of Envelope - PQ Shortlisting of Envelope -PQ - 24-02-2016 17:31 27-02-2016 17:31 27-02-2016 17:30 29-02-2016 17:30 - 8 Opening of EMD & T and C. & Shortlisting of EMD - 27-02-2016 17:31 29-02-2016 17:30 - 9 Shortlisting of Terms and Conditions - 27-02-2016 17:31 29-02-2016 17:30 - 10 Preparation of Common set of Conditions - 29-02-2016 17:31 01-03-2016 17:30 - 11 - Download of commn set 01-03-2016 17:31 of conditions. 03-03-2016 17:30 12 - Submission of Bid Hash of Revised Offer. 01-03-2016 17:31 03-03-2016 17:30 03-03-2016 17:31 04-03-2016 17:30 - Bid Submission Online of 04-03-2016 17:31 Revised Offer. 05-03-2016 17:30 13 14 15 16 17 18 19 20 21 Close for Bidding Revised Offer. Opening of Acceptance of Common set of conditions Shortlisting of Common set of conditions Opening of Revised offer Shortlisting of revised offer Opening of Original Offer Shorlisting of Original Offer Tender Award - Envelops EMD Envelope,Technical Envelope,Price Bid Envelope,Pre Qualification EMD Envelope,Technical Envelope,Price Bid Envelope,Pre Qualification EMD Envelope,Technical Envelope,Price Bid Envelope,Pre Qualification EMD Envelope,Technical Envelope,Price Bid Envelope,Pre Qualification Pre Qualification Pre Qualification EMD Envelope,Technical Envelope Technical Envelope Common condition,Revised Bid Common condition,Revised Bid Common condition,Revised Bid Common condition,Revised Bid Common condition,Revised Bid - 05-03-2016 17:31 09-03-2016 17:30 - Common condition - 05-03-2016 17:31 09-03-2016 17:30 - Common condition - 05-03-2016 05-03-2016 05-03-2016 05-03-2016 09-03-2016 09-03-2016 09-03-2016 09-03-2016 09-03-2016 15-06-2016 - Revised Bid Revised Bid Price Bid Envelope Price Bid Envelope Price Bid Envelope 17:31 17:31 17:31 17:31 17:31 17:30 17:30 17:30 17:30 17:30 Online application for participate in tender should be submitted with scan copy of the following s.n. 1 to 13 documents. It should be accompanied on online system strictly as well as attested document of all scan document of online in which original copy of earnest money &affidavit should be send by registered post/speed post in this office. This must be found in the office before opening of PQ – date. Eligibility norms to get tender forms. 1. Registration:Attested copy of valid registration certificate in C.G. Public Work Deptt. in appropriate class is necessary. Registration in specials category/category of works of specialised nature. 2. Work execution capacity: Work execution capacity = AxN x 2-C Where A = Maximum amount of work executed during last five years (2010-11 to 2014-15) with 10% surcharge per year. N = Period of work completion (in years) C = Pending work in hand with 20% surcharge per year in all aggremented work till date of issue of tender. 3A affidavit of detail of work in hand and turnover would be submitted in 50 Rs stamp paper with following showing details. In the affidavit it should also mention that all document presenting by me are correct and true. I have not hidden anything if any mistake found my eligibility of tender is rejected it would be accepted by me. CERTIFICATE OF TURNOVER This is certified that M/s………………………………………………………. Financial turn over for last Five Financial Year is as mentioned below. S.No. 1 2 3 4 5 Year 2010-11 2011-12 2012-13 2013-14 2014-15 Amount in Figure Amount in words Authorized Signature S.No. Name of Division Name of work DETAILED OF WORK IN HAND Agreement Work Date Time No. order Period No. Agreeme nt Value Amount of work done Balance Amount Signature of the Contractor Matter of S.N. 3 should be mentioned in stamp paper. 4. Experience of work: Tenderer must have work execution experience as per letter no 1613/f-10-1/07/342/02 Raipur dated-24.08.2012 for:(iv) W.T.P. – Successfully constructed water treatment plant/ sewerage water treatment plant of minimum 50% capacity and more of given capacity. (v) Pumping station & pumps -- at least 50% capacity of discharge & head of required capacity in the name of tenderer/firm mentioned in tender of maximum capacity. (vi) Intake well – Tenderer must have completion certificate of successfully construction of intake well of 50% capacity of mentioned in tender in the name of tenderer/firm. 5. List of works in progress, list of contract already held by the tenderer at the time of submitting the tender in the department and elsewhere showing there in the agg. & work order no., name of work, amount of each contract, balance of work remaining to be done, and due date of completion as per work order as table made in s.n. 3(detail of work in hand) . 6. Attested copy of Current Income Tax Clearance Certificate from the competent authority as per Annexure-D. 7. Attested copy of List of tools and plants available with the tenderers in prescribed form. 8 Attested copy of valid revenue solvency or FDR of 50% amount of revenue solvency. 9. Attested copy of Registration in commercial tax deptt. in CG., 10. Attested copy of Permanent Account Number (PAN) of the proprietor/firm photocopy is to be submitted. 11. Attested copy of Financial Turnover or saral of last five year. (2010-11 to 2014-15) 12. Attested copy of the certificate in which the names and other detail of the Graduate Engineer/Diploma Holder (in case of retired govt. employee) should be given. Who will supervision the work with concern letter of engineer. Attested copy of earnest money certificate & Original copy of earnest money & affidavit should reach in O/o the P.H.E. Division . before opening of P.Q. Date as per Key-Dates schedule strictly. 13. The Tender will be opened online of those tenderer whose physical envelopes shall be received in o/o the P.H.E. Division surajpur before opening of P.Q. Date as per Key-Dates schedule strictly from the tenderer/firm. Note:- 1. Cess @ 1% (One percent only) shall be deducted at source, from every bill of the contractor by Executive Engineer, Under “Building and other construction for workers welfare Cess Act 1996”. 2. It is mandatory for the contractor (s) to get himself/themselves registered with “Chhattisgarh Building and other construction welfare Board” for work amounting to Rs. 10.00 lakhs (Rs. Ten Lakhs) and above and submit a true copy of such registration certificate after receiving work order. 2. For details on tendering procedure through the electronic tendering system, please refer to “Instructions for Using the Electronic Tendering System” document available along with the tender documents. Executive Engineer P.H.E. Division Surajpur (C.G.) Endt.no. / ---- /SAC/EE/PHED/ 2016-17 Date ---------------- Copy forwarded to 11. Personal Secretary, Hon’ble Minister , Public Health Engineering Department, Govt. of Chhattisgarh new Raipur. 12. The Secretary, Public Health Engineering Department, Govt. of Chhattisgarh new Raipur. 13. The Engineer-in-Chief, Public Health Engineering Department, Chhattisgarh Raipur. 14. The Chief Engineer, PubliHealth Engineering Department, Bilaspur zone Bilaspur. 15. The Collector, Surajpur. 16. The Superintending Engineer, Public Health Engineering Department, Circle / Ambikapur Raipur/Bilaspur/ Jagdalpur. 17. The Executive Engineer, PHE Division………………………. 18. The Assistant Engineer, PHE t Sub Division……………………….. 19. Notice Board 20. M/S--------------------------------- Executive Engineer Public Health Engg. Division Surajpur 2.00 SUBMISSIONS OF TENDER : The tender document duly filled and signed on each page shall be submitted. There shall be three separate sealed envelopes as under :The tenderer shall fill/upload the bids online the bid Hashes of three envelopes shall be digitally signed and submitted online as per mentioned key-date the tenderer shall also have to submit bids online (decrypt the bids using their digital certificate and encrypt the bids) as per mentioned key-date. There shall be three separate online envelope as under – The first online envelope shall contain the detail of scanned copy of the earnest money deposited and on other envelop other document shall be uploaded as per NIT. The physical earnest money envelope which is to be submitted by registered post/speed post in physical envelope – A along with other document as per NIT. in the office of PHE division surajpur. where it should be clearly written on the envelope as under :- 2.1 ENVELOPE “A” : ENVELLOP ‘A’ ‘EARNEST MONEY’ From – (…………. Name of Contractor ….) Envelope – A containing Earnest Money should reach Executive Engineer, PHE Division surajpur . before date of opening of envelope PQ as per date and time mentioned in the key date. 2.2 ENVELOPE “B” The second sealed envelope shall contain terms and conditions and all the technical details and specifications. Tender document along with terms and conditions, technical specifications and drawings etc. should be submitted online in duplicate in this envelop ”B” ENVELOP “B” “TERMS AND CONDITIONS, TECHNICAL DETAILS AND DRAWINGS OF WORK” From – (…………. Name of Contractor ….) 2.3 ENVELOP “C” : This Envelope shall contain only the Lump-sum offer and on front side of the envelope it should be written as under :- ENVELOP “C” “LUMP-SUM OFFER” From – (…………. Name of Contractor ….) 2.4 2.5 2.5.1 Tender will be submitted with the Earnest Money of Rs. 154000.00 in favour of the Executive Engineer, PHE Division surajpur. which will be returned to the unsuccessful tenderer. The Earnest Money of the successful tenderer will be retained as part of the Security Deposit. FORM OF EARNEST MONEY : The amount of Earnest Money should be deposited in the Treasury / State Bank of India and the challan should be submitted in the envelope “A” as mentioned above under para (2.1) 2.5.2 If, however, instead of depositing in cash in treasury, the tenderer may deposit the Earnest Money, in and of the following forms :(A) Treasury Receipts (B) National saving Certificates. (C ) Treasury Bonds (D) Approved interest bearing security (E) Government promissory notes in National Loan Plan (F) Post office cash Certificate (G) 10 years Treasury savings/Deposit/certificate. (H) 12 years National Saving Certificates (I) (J) (K) (L) (M) (N) (O) 2.6 2.7 2.8 2.9 2.9.1 2.9.2 2.9.3 2.1 2.11 10 Years Defence Deposit Certificate All small savings securities and post office Saving Bank Account, duly pledged to Government. National Savings Certificates duly hypothecated in the name of the Govt. of C.G. Units of Unit Trust of India. Demand Draft of SBI or Scheduled Bank. Debentures of M.P. Housing Board as approved by MPFD Memo No. 1319/3506 (iv)-R5/75 dated 17th Oct. 1975. Bank Draft Issued by big Urban Nanks whose working capital Exceeds Rs. 5 crores and A, B and C class Central/Co-operative Bank / Non Scheduled State Co-operative Banks, subject to the conditions that the contracts are allotted only after the encashment of Draft as per MPFD No. F/3/18/77/8/5(IV) dated 13.02.1973 EARNEST MONEY IN SEPARATE COVERS :The Earnest Money, in any one of the prescribed form should be deposited as mentioned under para 2.5 and not kept in the cover containing tender, If the Earnest Money is not found in accordance with the prescribed mode,whose tender shall not be opened and return to tenderer unopened envelope. ADJUSTMENT OF EARNEST MONEY : The Earnest money which has been deposited for any particular work earlier shall not be adjusted towards the earnest money for the work specified in this tender. SECURITY DEPOSIT : The Security Deposit to be taken for the due performance of the contract, under the terms and conditions printed in the tender form and conditions printed in the tender form, will be Earnest Money at the time of tender plus a sum to make it equal to 5% of the cost of work put to tender, as per clause 1 of condition of contract of form “F”. IMPLICATIONS OF SUBMISSION OF TENDER : Tendered are advised to visit the site sufficiently in advance of the date fixed for submission of the tender. A tenderer shall be deemed to have full knowledge of all relevant documents like level of intake well and treatment plant site, sub soil strata, bearing capacity, hydrogeological and topographical site conditions etc. whether he inspects them or not. The submission of a tender by a tenderer implies that he has read the notice, conditions of tender and all the contract documents and has made himself fully aware of all the standards and specification in this respect laid down in the relevant specifications, Specification, Manual on water supply and treatment, and annexure E having the scope and specification of the work to be done. The contractor will be deemed to have seen the site of works and quarries with their approaches etc. and get satisfied himself regarding the suitability and availability of the material at the quarries and construction and maintenance of approaches shall lie wholly with the contractor. The Contractor shall make his own arrangement for supply of water for construction, purposes, No lead and lift for any other material including water will be paid. The tender offer should be inclusive of all leads and lifts for the materials. The contractor should himself verify the leads of different materials before submitting his tender. ESCALATION :The scope of work includes all costs, and no escalation will be paid on any account. LIST OF WORKS IN PROGRESS : Tender must be accompanied by a lists of contracts already held by the tenderer at the time of submitting the tender in the Department and elsewhere showing therein : (i) The amount of each contract. (ii) Balance of work remaining to be done & (iii) The amount of solvency certificate produced by him at the time of enrolment in departments. RELATIONSHIP : No contractor shall not be permitted to tender for works in the Division (responsible for award and execution of this contract) in which near relative is posted as Divisional Accountant. He shall intimate the names of his near relative working in Chattisgarh. Secretarial and P.H.E. 2.12 3.0 3..1 3.2 3.3 3.4 Division. He shall also intimate the name of person working with him in any capacity or subsequently employed by him and who are near relatives to any Gazetted Officer in the Chattisgarh. Secretariat. And breach of this condition by the contractor would tender him self liable to be removed form the approved list of contractors of the P.H.E. Department. NOTE : By the term “near relative” is meant wife, husband, parents and son, grand, brother, sisters, brother in laws, father in law and mother in law WITNESS :The tender of the work shall not be witnessed by a contractor failure to observe this condition shall render the tender of the contractor liable for rejection. OPENING AND ACCEPTANCE OF TENDER : PLACE AND TIME OF OPENING : The covers containing “Earnest Money” in the envelope ‘A” shall be opened on the fixed date and time by the Executive Engineer, Public Health Engineering Division, . in the presence of the tenderers or their authorised agents who may choose to remain present, If the Earnest Money is found in proper form, then Envelope- “B” containing terms and conditions shall be opened thereafter on the same day. If Earnest Money of any tenderer is not found in approved form as para 2.5 of the detailed NIT, his tender will not be entertained and Envelope “B” and “C” shall be returned unopened. The Executive Engineer, under the unavoidable circumstances, may depute another officer in his absence to open the tenders on his behalf. The date, time and place of opening of Envelope- “C” containing “Lump sum – Offer” will not be intimated to the tenderers it shall be done as per key -date. POWERS OF EXECUTIVE ENGINEER : The Executive Engineer does not bind himself to accept or to recommend for the acceptance higher authority the lowest are any tender or to give any reason for his decision. CONDITIONAL TENDER : Conditional tenders are liable to be rejected. CANVASSING : Canvassing in support of any firm/contractor for acceptance of any tender is strictly prohibited. Any tenderer doing so will render him self liable to penalties, which may include removal of his name from the register of approved contractors or penal action under section 8 of M.P. Vinirdishta Bhrashta acharan Nivaran Vidheyak, 1982. 3.5 Online Submission of TENDER :- No Sealed envelopes will be accepted only the bids submitted online will be opened. 3.6 AUTHORITY OF EXECUTIVE ENGINEER:The authority competent to accept a tender, reserves the right for accepting the tender for the whole work or for a distinct part of it, or distributing the work between two or more Bidders. 3.7 VALIDITY OF OFFER :Tender shall remain valid up to 120 days from the date of opening of Envelope C and in the event of the Bidders withdrawing the offer before the aforesaid date for any reason whatsoever, Earnest Money Deposited with the tender shall be forfeited to the Government. 4.0 TIME OF COMPLETION & SCHEDULE:The time allowed for carrying out the work i.e. 12 months excluding rainy season shall be strictly observed and shall be reckoned from the date of sanction of drawing but tenderer must submit all drawing within one month from issue of written order to commence the work. Delay beyond the specified time limit will be subject to liquidated damages according to clause 13 of Form “F” of Lump sum contract. The work shall be done by the contractor according to the schedule fixed in consultation with the competent authority BAR/PERT/CPM chart showing Detailed programme shall have to be submitted and adhered to by the contractor. 4.2 TIME SCHEDULE:The work shall be done by the contractor according to the schedule fixed in consultation with the competent authority. BAR/PERT/CPM chart showing Detailed programme shall have to be submitted and adhered to by the contractor. 5.0 PAYMENTS BY CHEQUES:The running payments shall be made in accordance with the Break up schedule of payment as per “ Annexure G” ( As per clause 15 of form “F” ) 6.0 SPECIFICATIONS:- 6.1 The detailed specifications for the work have been given in the enclosed Annexure- E- I & E - II . However, the following order of priority regarding specifications shall be followed by the contractor. 6.1.1 Specifications given in the Annexure-E- I & E - II enclosed. 6.1.2 Specifications for pipes, valves, specials, rubber, gaskets RCC and other civil works and materials shall be governed by the relevant latest IS codes, IRC specifications and National Building code of India (latest revision) 6.1.3 Manual on water supply and treatment (latest edition) published by CPHEEO, New Delhi. 6.1.4 Any other specifications, not covered under the above said standards, as shall be decided by the Engineer-in-Charge i.e. Executive Engineer. 7.0 VALIDITY OF OFFER : Tender shall remain open up to 120 days from the date of opening of financial offer envelop ‘C’ and in the event of the tenderers with drawing the offer before the aforesaid date for any reason whatsoever, Earnest Money Deposited with the tender shall be forfeited to Government. 8.0 PAYMENTS BY CHQUES :The running payments shall be made in accordance with the Break up schedule of payment as per “Annexure G” (As per clause 15 of form “F”) 9. MATERIALS OF CONSTRUCTION – The materials of construction to be used in the work shall be governed by the provision of part 5 of the National Building Code of Government of India and the relevant Indian Standard specification including amendments and revisions issued up to case of issue of tender notice. 10.0 WORKMANSHIP : The work shall be carried out according to the specifications referred to herein after and according to sound engineering practice. The decision of the Executive Engineer in respect of workmanship shall be final. CONCRETE : All concrete shall be mixed in concrete mixer and compacted by mechanical vibrators, Slump tests shall be carried out during concreting and sample test cubes prepared and tested in due course by the contractor at his cost. The result of the tests shall confirm with the required standards and if the Engineer-In-Charge Considers that a structural test in necessary the same shall be carried out as instructed by the Engineer in charge at contractor’s expenses and if the result of this be dissatisfactory, the contractor will be bound to take down and reconstruct the particular portion of work which has given dissatisfactory test results. 11.0 12.0 13.0 14.0 15.0 16.0 17.0 All materials issued on the civil work should be of quality approved by the Engineer-In-Charge. Rejected materials should be removed from the site immediately. The all component of civil work i/c. electrical & mechanical work should be of such workmanship and quality that are liable to perform with maximum efficiency in the normal working condition. Use of non corrodible materials for conveying chemicals and to resist abrasive action of sand and use of suitable paints and coating for under water fittings to prevent contamination the water are expected to be provided by the contractor. The pipe for inlet, outlet, overflow, scout arrangement should be double flanged C.I. pipe class B, conforming IS 7118-1974. The CI specials VIZ. duck foot bends should be of double flanged medium class conforming to ISI 1538-1976,. The CI pipe for inlet, outlet, overflow, scour arrangement should be provided with C.I. double flanged sluice valves given in ANNEXURE – “E” The structure should necessarily have acceptable architectural appearance in this respect the opinion of the department will be final and binding upon the tenderer. TESTS :- All components will have to be tested. The testing shall also furnish guarantee period of each item offered in the tender. Water retaining structure will have to be tested for water tightness by the contractor at his own cost and such structures shall be deemed to have passed the water tightness test if it full fills all the requirements specified in IS 3370 (part-1) 1965 under para 10. The stability of structure as a whole against overturning and sliding should be ensured as per provisions made in relevant I.S. Codes. The defect liability period will be 12 months after completion of work. During this period the contractor will have to make good the defects in any in all the materials/ civil works / machinery / pipes/ specials / valves etc. at his own cost of material and labour all complete. After completion of the work, the complete drawing of the structure showing the details of all pipes, pipe fitting, C.I. valves and other accessories shall be supplied by the contractor in five copies free of cost. A) PAYMENTS : Payment to the contractor will be made as per clause 15 of the Tender form for lump sum contract (Form-F) for assessment of work done, up to different stages the break up schedule for valuation of the work is given in ANNEXURE ‘G’ No change in this valuation schedule will be permitted. The security deposit of the contractor shall not be refunded before the expiry of 12 months after testing and successful commissioning of the reservoir, It shall not be refunded also before the settlement and payment of the final bill. SUPPLY OF MATERIALS : All the materials of approved quality conforming to relevant ISS required to the proper complication work shall be arranged by contractor. CEMENT : The Cement will be arranged by the contractor and conform to following IS code Ordinary low heat Portland cement confirming to IS 269-1976 (Latest revision) B) High strength O.P.C. confirming to is 8112/89 (latest revision) Grade 43 staging and cont. C) 21.0 The test certificate shall be required for the cement to be used. STEEL FOR REINFORCEMENT :All the iron and steel required for the work will be procured by the contractor at his own cost. The Department shall no supply any quantity of steel under any circumstances. Steel for reinforcement shall confirm to IS 432-1966 (with up to date revision) and IS 1139-1966 (with up to date revision.) Contractor shall be required to produce the test certificate of the manufactures before use of steel for the work. No untested steel will be allowed to be used under any circumstances. The department, however, reserves right to get the steel tested at the cost of contractor. PIPES SPECIALS AND VALVES :All pipes for inlet, outlet overflow and scour should be C.I. double flange class ‘B’ conforming to IUS 7181-1974 CI specials, Duck- foot bends etc. should be double flanged medium class confirming to IS 1538-1976 and C.I. VALVES should be of double flanged class II, with hand 18.0 19.0 20.0 21.1 wheel land work gear arrangement confirming to relevant I.S.S. 22.0 MISCELLANEOUS CONDITIONS :- 22.1 The contract shall not without the prior approval of the competent authority, in writing, sublet or assign to any other party or parties the whole, or any portion of the work under the contract, Where such approval is granted, the contractor shall not be relieved of any obligation or duty or responsibility which he under takes under the contract. COMMERCIAL TAX :- 22.2 All charges regarding taxes and duties including the sales tax, Royalities, Octroi Duties, Excise, Turnover tax, commercial taxe,cess tax etc. levied on the contract work by Govt., local bodies or private individuals will be payable by the contractor. The department will grant a certificate for the quantity actually used on the works. Necessary certificate for exemption of excise duty for item included in Govt. of India excise department notification no. 6/2007 excise date 1-3-07 and up to date relevant notification and amendment shall be provided by the department but will not entertain any claim on this account. So tenderer quote the rate without excise duty. It will be contractor duty to ascertain the above taxes and include in his lump-sum offer except excise duty. 22.3 22.4 22.5 22.6 22.7 22.8 22.9 22.10 The royalty charges for extracting minor minerals for Government work will be paid by the contractor to the collector or concerning authorities, as per rules, but the amount so recovered shall be refunded by the collector according to the procedure prescribed on production of a certificate from the Executive Engineer to the effect that minor mineral extracted by the contractor have been utilized for Government work in the contract. For extra minerals if any extracted by the contractor he shall be directly responsible to the Collector. Reservation of quarry shall not be the responsibility of the Department. RULES OF LABOUR CAMPS :The contractor will be bound to follow the Madhya Pradesh model rules relating to lay out water supply and sanitation in labour camps (ANNEXURE ‘A’) and the provision of National Building Code of India in regard to constructions and safety. FAIR WAGES : The contractor(s) shall pay not less then fair wages to labours engaged by him on the work (copy of rules enclosed as ANNEXURE ‘B’) WORK IN THE VICINITY : The Executive Engineer reserves the right to take up departmental work or award work on contract in the vicinity without prejudice to the term of contract. BEST QUALITY OF QUARRIED MATERIALS : If in the quarry, material of more than one quality is found the material of best quality, out of two will be used by the contractor. REMOVAL OF UNDESIRED PERSONS : The contractor shall on receipt of the requisition from the Executive Engineer at once remove any person employed by him on the work who in the opinion of the Executive Engineer is unsuitable or undesirable. AMOUNT DUE FROM CONTRACTOR : Any amount due to Government from the contractor on any account of concerning work may be recovered from him as an arrear of land revenue. TOOLS AND PLANT : The contractor shall arrange at his own cost all tools and plants required for proper execution of the work. Certain plants may however be issued to the contractor from the department as a 22.11 22.12 22.13 22.14 22.15 22.16 22.17 22.18 35.0 24.0 24.1 special case as per provision of Para 9.051 and 9.016 of the M.P.W.D. Manual Volume - I , if available and spare able. The work shall be done by the contractor according to the time schedule fixed by the competent authority. A bar chart showing completion schedules shall have to be submitted along with offer by the tenderer. TIME OF COMPLETION :The time allowed for carrying out the work i.e. 12 months excluding rainy season shall be strictly observed and shall be reckoned from the date of sanction of drawing but tenderer must submit all drawing within one month from issue of written order to commence the work. PAYMENT BY CHEQUES :The running payments of running account bills will be made by “Payee’s Account Cheques only” of the State Bank of India, Branch Surajpur and Bank Commission charges (for realizing) such payments shall be payable by the contractor. The payment to the contractor will be made as per clause 15 of the form for Lump Sum contract (From-F) and for assessment of valuation of work done, the break up schedule for valuation of work as given in Annexure ‘G’ will be used and the payment shall be regulated accordingly. Contractor will submit a report of labour engaged to local employment office and copy of the same be attached with the running account bill. Failing which no payment will be made to the contractor. Every contractor who employees on any day of the proceeding 12 months. 20 or more workers on contract is required to obtain license from the licensing officer of the are concerned as per provisions contained under sub section 4 “B” of Section-II of the contract Labour (regulation and obolition) Act, 1970 as per provision contained in Section 12 of the Act, No contractor shall execute any contract work without obtaining license, Contravention of above is punishable and contractor is liable to be prosecuted. The successful tenderer is liable to produce license as and when demanded by the Executive Engineer obtained from the labour department as laid down in Chapter IV of contract labour (Regulation and abolition) Act, 1970. Cess @1% (One percent only) shall be deducted at source, from every bill of contractor by Executive Engineer under “Building and other Construction for workers welfare, cess Act-1966”. It is mandatory for the contractor (s) to get himself/ themselves registered with “Chattisgarh Building and other construction welfare Board” for work amounting to Rs 10.00 lakhs (Rs Ten Lakhs) and above and enclosed a true copy of such registration certificate along with the tender, otherwise his/their tender shall not be considered for qualification. TRANSPORT OF MATERIALS: The contractor shall make his own arrangement for transport, handling and storage of all materials. The Government is not bound to arrange for priorities for getting wagon or any other materials though all possible assistance by way of recommendations will be given, if it is found necessary in the opinion of the Engineer-In-Charge. If it proves ineffective, the contractor shall have no right to claim for any compensation on this account. AGREEMENT: The notices and specifications given in detailed notice inviting tenders and its annexure are to be read in conjunction with conditions given in the short notice inviting tenders and the conditions of Contract. These have been intended to supplement the provisions, in the NIT and the conditions of the Contract, All these will be binding on the contractor and shall form part of the agreement. However, in case of any contradiction between the common set of conditions and the NIT, the common set of conditions will supersede. EXECUTION OF AGREEMENT: The Tenderer whose tender has been accepted (herein-after referred to as the contractor) produce on appropriate solvency certificate if so required by the Executive Engineer and will Execute the agreement in the prescribed Form within a fortnight of the communication of the acceptance of his tender by the competent authority. Failure to do so will result in the earnest money being forfeited to Government. 24.2 24.3 CONDITION APPLICATION FOR CONTRACT: All the conditions of the tender notice will be binding on the contractor and shall form part of the agreement to be executed by the contractor in addition to the conditions of the contract in the prescribed form. The contractor shall employ the following technical staff, during the execution of work, 24.3.1 One Graduate Engineer when the cost of work to be executed is more than Rs 5.00 lakhs. 24.3.2 One diploma Holder Engineer, when the cost of work to be executed is Rs. 2.00 lacs and more but not more than Rs. 5.00 lacs. The contractor should give the names and other details of the Graduate Engineer, Diploma Holder engineer whom he intends to employ or who is under employment on the work at the time he commences the work. The technical staff should be available at site whenever required by the Engineer-In-Charge to take instructions. In case the contractor fails to employ the technical staff as aforesaid, Government shall have the right to take suitable remedial measures. The contractor should give certificate to the effect that engineer is exclusively in his employment. 24.3.3 24.3.4 24.3.5 24.3.6 (a) (b) (c) 24.4 25.00 26.0 27.0 28.0 PROVIDED THAT: A Graduate engineer may look after more than one work in the same locality, but total value of such work under him should not exceed Rs.20.00 Lakhs in the case of Graduate Engineer and Rs 5.00 Lakhs in case of Diploma Engineer. It is not necessary for the contractor or partner in case of firm company who is himself an Engineer to Employ Engineer for the supervision of the work so long as the contractor/partner works similar to what would have been done by an employed Engineer. The retired engineer having similar type of Experience who is holding Diploma may be treated as the Graduate Engineer for the operation of the above clause. In case the contractor fails to employ the technical staff as aforesaid, he shall be liable to pay to the Government a sum of Rs. 10000.00 only for each month of defaults in case of graduate Engineer and Rs 7500.00 for each month of defaults in the case of Diploma Holder engineer. The tenderer shall be required to furnish a bar chart for manufacture and supply of various items involved in the contract which shall be strictly adhered by them so as to complete the work within the time schedule. TESTING AND SATISFACTORY COMMISSIONING OF WATER SUPPLY THROUGH TREATMENT PLANT : The contractor will make his own arrangement for satisfactory testing of plant. The arrangement of entire quantity of water required for testing up to ground level near the plant will be made by the department however all other arrangement will have to be made by the contractor. The testing of plant will have to be done as per relevant I.S. Specification. The loss in water level should be within the specified limit. There should be no leakage or sweating in the plant. If the same is found, it will have to be rectified by the contractor & after making it good again testing will have to be done by the contractor to satisfy the departmental officers. After satisfactory testing is done & the plant is commissioned, the contractor will himself or will depute his authorized representative to remain percent for one month after commissioning to observe working of the plant and if any defect in observed, he will rectify the same. The contractor shall make his own arrangement at his own cost of housing his staff and store for the work and M.P. Model rules relating to lay out, water supply and sanitation shall be followed. The L.S. Offer should include de watering, bailing out foundation water, rain water, if any, which shall be required to be done by the contractor at his own cost, and for which no payment will be admissible. Detailed specification and leaflets giving make etc. for all items to be brought for installation in the work shall be submitted by the contractor. 29.0 No tenders shall be accepted or contract given to any contractor or firm who is not registered as an institution with the Labour commissioner C.G. under the Contract (Labour Regulation and Abolition Act 1970) and the contract (Labour Regulation and abolition Madhya Pradesh Rules, 1970) and if the tender is not accompanied with a license to this effect. 30.0 DEFFCT LIABILITY PERIOD :The defect liability period in respect of the entire work as a whole or in part of individual components included in this contract shall be 12 months from the date of completion of work and certified by the Executive Engineer as per clause 10 of form F. Following documents annexed with this N.I.T. shall form part of the contract ANNEXURE agreement. Model Rules relating to labour, water supply, sanitation in labour camp. ANNEXURE ‘A’ ANNEXURE ‘B’ Contractor’s Labour Regulations. ANNEXURE ‘D’ Form of Income Tax clearance certificate. ANNEXURE ‘E”-I Technical Specifications for execution of the work specified in the NIT ANNEXURE ‘E’ II ANNEXURE ‘G’ Breaks up schedule for valuation of work. ANNEXURE ‘H’ Information & instructions to the bidders for online electronic government procurement system (e-GPS) Executive Engineer Public Health Engg. Division Surajpur GOVERNMENT OF CHHATTISGARH PUBLIC HEALTH ENGINEERING DEPARTMENT TENDER FOR A LUMP-SUM CONTRACT I/We hereby tender to execute the sole of the work described in the drawing Nos. ……………….. and according to the annexed specification signed by …………………… and dated ………… for the sum of Rs. ……………………………….. (Rupees) ……………………………………………………………..) and should this tender be accepted I/We do hereby agree and bind my self./ourselves to abide by and fulfil all the conditions annexed to the said specification or in default thereof to forfeit and pay to the Governor of Chhattisgarh, the penalties of sums of money mentioned in the said conditions, viz. Tenderer’s signature Dated : Witness : Address : Address : The above tender is hereby accepted by me on behalf of the Governor of Chhattisgarh. The ……………….. Signature of the authority By whom the tender Has been accepted SECURITIES Name Address Occupation Remark CONDITIONS OF CONTRACT: 1. 2. 2. 3. 4. The person (s) whose tender may be accepted herein after called the contractor(s) shall within ten days of the receipt by him/them of the Notification of the acceptance of his/their tender, deposit with the E.E. a sum equal to Five percent of the sum specified in the tender either in cash or Government securities endorsed to the Executive Engineer (if deposited for more than twelve months). All damages to be borne, or other sums of money payable by the contractor (s) to the Governor of C.G. under the terms of this contract may be deducted from or paid by the sale of sufficient part of his/their security deposit or from the interest arising there from or from any sums which may be due or may become due to the contractor(s) by the Governor of the C.G. on any account whatsoever. In the event of his/their security deposit being reduced by reason of any deduction or sale as aforesaid or by any reason of forfeiture under clause 13, the contractor(s) shale within thereafter make good in cash or Government securities endorsed as aforesaid any sum or sums which may be necessary to make the amount of deposit equal to Five (5%) percent of the sum specified in the tender. The contractor(s) is/are to provide everything of every sort and kind (with the exception noted in the schedule attached which may be necessary and requisite for the due and proper execution of the several works included in the contract according to the true intent and meaning of the drawings and specification taken together, which are to be signed by Executive Engineer, P.H.E. Division . (hereinafter called the E.E.) and the contractor (s) whether the same may not or may not be particularly described in the specification or shown on the drawings, provided that the same may not or may not be particularly described in the specification or shown on the drawings, provided that the same are reasonably and obviously to be inferred there from and in case of any discrepancy between the drawing and the specification the E.E. is to decide which shall be followed. The contractor(s) is/are to set out the whole of the work in conjunction with an officer to be deputed by the E.E. and during the progress of the work to amend on the requisition of the E.E. any errors which may arise therein and provide all the necessary labour and materials for so losing. The contractor(s) is/are to provide all plant, labour and materials (with the executions noted in the schedule attached) which may be necessary and requisite for the works. All materials and workmanship are to be the best of their respective kinds. The contractor(s) is/are to leave to works in all respects clean and perfect at the completion thereof. (A) In respect of all bearings, hinges or similar parts intended for use in the superstructure of any bridge, in the contractor shall, whenever required in the course of manufacture, arrange and afford all facilities for the purpose of inspection and test of all or any of these parts and the material used therein to any office of the Directorate of Inspection of the Ministry of works, production and supply of the Government of India and such bearing, hinges or similar parts shall not be used in the superstructure of any bridge except on production of a certificate of acceptance thereof from the Directorate of Inspection. All inspection charges will be payable by the Contractor. Complete copies of the drawings and specifications signed by the E.E. are to be furnished by him to the contractor(s) for his/their own use and the same or copies thereof are to be kept on buildings in charge of the contractor(s) agent who is to be constantly kept on the contractor(s) ground by the contractor(s) and to whom the instruction can be given by the E.E. The contractor(s) is/are not to sublet the work or any part thereof without the consent in writing of the E.E. The E.E. is to have at all times access to the woks which are to be entirely under his control. 5. 6. 7. 8. 9. 10. 11. He may require the contractor(s) to dismiss any person in the contractor(s) employ upon the works who may be incompetent or misconduct him and the contractor(s) is/are forthwith to comply with such requirements. The contractor(s) is/are not to vary or deviate from the drawings on specification of execute any extra work of any kindly whatsoever unless upon the authority of E.E. to be sufficiently shown by any order in writing by any plan on drawing expressly given and signed by his as an extra or variation or by any subsequent written approval signed by him. In case of daily labour all vouchers for the same are to be delivered to the E.E. or the officer-in-charge at least during the work following that in which the work may have been done and any such day work is to be allowed for as such as may have been authorised by the E.E. to be so done unless the work cannot from its character be properly measured and valued. The drawings in respect of which this contract is drawn up provide for a depth of foundation for good soil. Any extra depth will be measured as extra. Any authority given by the E.E. for any alternation or addition is or to works is not be vitiate the contract but all additions, omission or variations made in carrying out the work to be measured and valued certified by the E.E. and added to or deducted from the amount of the contract, as the case may be at rates in force in the P.H.E. Deptt. in such in which rates do not exist the Superintending Engineer will fix the rates to be paid. All work and material brought and left upon the ground by the contractor(s) of his/their order for the purpose of forming part of the works are to be considered to be the property of the Governor of C.G. and the same are not to be removed or taken away by the contractor (s) or any other person without the special license and consent is writing of the E.E. but the Governor of the C.G., is not to be any way answerable for any loss or damage which may happen to or in respect of any such work or materials either by the same being lost or stolen or injured by weather or otherwise. The E.E. has full power to require the removal from the premises of all material which, in his opinion are not in accordance with the specification and in case of default the E.E. is to be at liberty to employ other persons to remove the same without being answerable or accountable for any loss or damage that may happen or arise to such materials. The E.E. is also to have full power to require other proper material to be substituted and in case of default the E.E. may cause the same to be supplied and all cost, which may attend such removal and substitution, are to be borne by the contractor. If in the opinion of the E.E. any of the works, are executed with improper materials or defective workmanship, the contractor(s) is/are when required by the E.E. forthwith to reexecute the same and to substitute proper materials and workmanship and in case of default of the contractor(s) is so doing within a week the E.E./ is to have full power to employ other persons to re-execute the work and the cost thereof shall be borne by the contractor(s). Any defect, shrinkage or other faults which may appear within six months from the completion of the building arising out of defective or improper materials or workmanship are upon the direction of the E.E. to be amended and made good by the contractor (s) at his/their own cost unless the E.E. shall decide that he/they ought to be paid for the same and in case of default the Governor of C.G. may recover from the contractors the cost of making good the works. From the commencement of the works to the completion of the same they are to be under the contractor (s) charges. The contractor (s) is/are to be held responsible for and to make good all injuries, damages and repairs occasioned or rendered necessary to the same by fire or other causes and they are to hold the Governor of C.G. harmless from any claims for injuries to persons or for structure damage to property happening from any neglect, default want of 12. 13. 14. proper care of misconduct in part of the contractor(s) or of any one is his/them employ during the execution of the works. The E.E. is to have full power to send workman upon the premises to execute fittings and other works not included in the contract for whose operations the contractor(s) is/are to afford every reasonable facility during ordinary working hours, provided that such operations may be carried on in such manner as not to impede the progress of the work included in the contract but the contractor(s) is/are not to be responsible for any damage which may happen to or be occasioned by any such fitting or other works. The works comprised in this tender are to be commenced immediately upon receipt of the order of commencement given in writing by the E.E. when possession of the site can be had. The whole work, including all such additions and variations as aforesaid (but excluding such, if any, as may have been postponed by an order from the E.E.) shall be completed every respect within twelve months excluding rainy season from the date of issue of the aforesaid order and if from any cause whatever other than will fall obstruction or default on the part of the E.E. of his staff and except a hereinafter provided the whole of such work shall not be finished to the satisfaction of the E.E. within the said period the contractor(s) shall forfeit to the Governor of C.G. from his/their security deposit by way of ascertained and liquidated damages for each default and not by way of penalty the sum of Rs. *7945/- per day for every complete day of such default provided that the entire amount of damages to be forfeited under the provisions of the clauses should not exceed ten percent. On the estimated value of the whole work as shown in the tender. Provided nevertheless that if the contractor(s) shall be of the opinion that he is/they are entitled to any extension of time on account of the works being altered, varied or added to or on account of any delay by reason of any inclement whether or causes not under the control of the contractor(s) in consequence of orders that effect from the E.E. himself which orders the E.E. is hereby empowered to give them in any or either of such cases it shall be competent for the E.E. by an order in writing to extend the aforesaid period for final completion by such period or periods as he shall deem reasonable and the contractor(s) is/are to complete the work within such extended period or periods as aforesaid provided that the contractor (s) shall not be entitled to any extension of time unless he/they shall within three days after the happening of the vent/themselves entitled to any extension give to the E.E. written amount thereof unless in any case the E.E. shall in his discretion dispense with such notice and certify for an extension of time. Nevertheless and in case of any extension of time, the aforesaid provision with amount for damages in defaults of due completion shall apply in case of non-completion of the work within the extended time. Provided that the contractor(s) shall not be entitled to any extension of time in respect of the extra work involved in the extra depth of foundation mentioned clause 5. If the contractor (s) shall become bankrupt of compound with or make any assignment for the benefit of his/their creditors or shall suspend or delay the performance of his/their part of the contract (except on account of causes mentioned in clause 13 or in consequence of not having proper instructions for which the contractor(s) shall have duly applied). The E.E. may give to the contractor(s) or his/their assignee or trustee, as the case may be notice requiring the work to be proceeds with and in case of default on the part of the contractor(s) of his/their assignee or trustee for a period of seven days. It shall be lawful for the Executive Engineer to enter upon and take possession of the works and employ any other person or persons to carry on and complete the same and to authorised him or them to use the plant, materials and property of the contractors upon the works and the costs and charges incurred in any way in carrying on and completing the said works are to paid to 15. 16. 17. 18. A. B. the Executive Engineer by the contractor(s), The Executive Engineer shall be final authority to determine the amount spent to complete the unfinished work. The certificate of Executive Engineer as to the value of the balance work done shall be final and conclusive against the contractor. The contractor(s) shall be paid on the completion of each calendar month commencing from the date of issue of work order a sum of 90% of the total value of work done. Since the last payment according to the certificate of the Executive Engineer when the work shall be completed the contractor (s) is/are to be entitled to receive one moiety of the amount remaining due according to the best estimate of the same that can be made and the contractor(s) is/are to be entitled to receive the balance of all money due or payable to him/them under or by virtue of the contract within six months from the completion of the work. Provided always that no final or other certificate is to cover or relieve the contractor so from his/their liability under the provision of clause 10 whether or not the same be notified by the Executive Engineer at the time or subsequently to the granting of any such certificate. For assessment of quantum of work done and it’s payment the “Break-up-schedule” has been given in Annexure-“H”. A Certificate of the Executive Engineer or an award of the referee hereinafter referred to as, the case may be, showing the final balance due on evidence of the works having entitled to receive payment of the final balance but without prejudice to the liability of the contractor(s) under provision of clause 10. Provided always that in case may any question dispute of difference shall arise between the Executive Engineer and the contractor (s) as to that additions, if any, ought in fairness to be made to the amount of the contract by reason of the works being delayed through no fault of the contractors or by reason or on account of any directions of requisitions, of the Executive Engineer involving increased cost the contractor (s) beyond the cost properly attending the carrying out of the contract according to the true intent and meaning of the signed drawings and specifications, or as to the works having been duly completed or as to the construction of these present or as to any other matter of thing arising under or but of this contract except as to matters, left during the progress of the works to the sole decision or requisition of the Executive Engineer under clauses No.1,4,8 and 9 or in case the contractor (s) shall be dissatisfied with any certificate or the Executive Engineer under clause 6 or under the provision in clause 13 or in case he shall withhold or not give certificate to which he/they may be entitled or as to the right of the contractor(s) to receive any compensation or as to the amount of such compensation payable to him/them under clause 18, then such question dispute of difference or such certificate of the value of matter which should be certified as the case may be is to be from time to time submitted to the arbitration of a tribunal composed of one arbitrator nominated by the Executive Engineer/Superintending Engineer, in the event of a disagreement between the arbitrators on any matter or matters, such matter shall be referred to an umpire to be nominated by the C.E., and the award of such arbitrators or the umpire is to be final where necessary to be equivalent to a certificate of the Executive Engineer and the contractor(s) is/are to paid accordingly. Claims under the preview of Chhattisgarh Madhyastham Abhikaran Adhiniam 1983 shall be referred to the competent authority. If at any time before or after the commencement of the work, Governor of Chhattisgarh shall, for any reason whatsoever. Cause alterations, omissions or variation in the drawings and specification involving any curtailment of the works a originally contemplated; or Not required the whole of work as specified in the tender to be carried out, the contractor(s) shall have no claim to any payment or compensation what so-ever on account of any profit or advantage which he/they might have derived from the execution of the work in full as specified in the tender but which he/they did not derive in consequence of the curtailment of the works by reason of alteration, omissions or variations or in consequence of the full amount of the work not having been carried out. But the contractor(s) shall be entitled to compensation for any loss sustained by him/them by reason of his/their having purchased or procured any materials or entered into any engagement or made any materials advances to labour or taken any other preliminary or incidental measures on account or with a view to the execution of the works or the performance of the contract. Dated……………… Dated …………….. SIGNATURE OF THE CONTRACTOR Executive Engineer Public Health Engg. Division Surajpur (C.G.) ANNEXURE ‘A’ MODEL RULE RELATING TO LABOUR WATER SUPPLY AND SANITATION IN LABOUR CAMP NOTE : These model rules are intended primarily for labour camp which are not of a permanent nature. They lay down the minimum desirable or semi permanent labour camp should not obliviously be lowers those for temporary camp. 1. LOCATION : The camp should be located in invited and well-drained ground in the locality. 2. Labour huts to be constructed for one family of 5 persons each the lay out be shown in the prescribed sketches. 3. HUNTING : The Huts to be built of local materials. Each hut should provide at least 20 Sq. meters of living space. 4. SANITARY FACILITIES : Latrines and urinals shall be provided at least 15 meters away from the nearest quarters separately for men and women and specially so marked on the following scale. 5. LATRINE : Pit provided at the rate of 10 users or two families per seat separate urinals are required as the privacy can also be used for this purpose. 6. DRINKING WATER : Adequate arrangements shall be made for the supply of drinking water. If practicable filtered and chlorinated supplies shall be arranged, when supplies is from intermittent sources over head storage tank shall be provided with a capacity of five liters a persons per day. Whether the supply is to be made from a well it shall confirm to the sanitary standard laid down in the reports of the Rural Sanitation Committee. The well should be at least 30 meters away from any latrine or other sources of pollution. If possible hand pump should be installed for drawing the water from well. The well should be effectively disinfected once every month and the quality of the water should be got tested at the Public Health Institution between each work of disinfecting. 7. BATHING AND WASHING : Separate bathing and washing place shall be provided for men and women for every 25 persons in the camp. There shall be one gap and space of 2 Sq. meters for washing and bathing proper drainage for the waste water should be provided. 8. WASTE DISPOSAL : Dustbin shall be provided at suitable places in camp and the residents shall be directed to throw all rubbish into those dustbins. The Dustbin shall be provided with cover. The contents shall be removed every day and disposed off by trenching. 9. MEDICAL FACILITIES : 9.1 Every camp where 250 or more person reside shall be provided with whole time Doctor and Dispensary. If there are women in the camp a whole time Nurse shall be employed. 9.2 Every camp where less than 1000 but more than 250 persons reside shall be provided with a Dispensary and part time Nurse/Midwife. 9.3 If there are less than 250 persons in any camp a first aid kit shall be maintained in charge of whole time persons, trained in first aid. 9.4 All the medical facilities mentioned above shall be for the residents in the camp including a dependent or worker, if any, free of cost. 9.5 For each labour camp there should be qualified sanitary inspector and sweepers should be provided in the following scales : 9.5.1 For camp with strength over 200 but not exceeding 500 persons one sweeper for every 75 persons above the first 200 for 3 sweepers shall be provided. 9.5.2 For camp with strength over 500 persons one sweepers for every 100 persons above first 500 for which 6 sweepers should be provided. ANNEXURE ‘B’ CONTRACTORS LABOUR REGULATIONS The contractor shall pay not less than fair wage to labours engaged by him in the work. EXPLANATION : (a) “Fair Wages” whether for time or piece work as notified on the date of inviting tenders and where such wage have not been notified the wages prescribed by the competent authority for the division in which the work is done. (b) The contractor shall, not with standing the provision of any contact to the contrary, cause to be paid a fair wages to labour are indirectly engaged on the work including any labour engaged by his subcontractors in connection with the said work as if labourers and been immediately employed by him. (c) In respect of all labour directly of indirectly employed on the works on the performance of his contract, the contractor shall comply with or cause to be complied with the Labour Act. in force. (d) The Executive Engineer/Sub Divisional Officer shall have the right to deduct from the money due to the contractor any sum required or estimated to the required for making good the loss suffered by a worker or workers by reason of non fulfilment of the conditions of the wages or of deduction made from his or their wages which are not jurisdictions made from his or their wages which are not justified by there from of the contract or Non observance of regulations. (e) The contractor shall be primarily liable for all payments to be made under and for the observance of the regulations aforesaid without prejudice to his right to claim indemnity from his sub contractor. (f) The regulations aforesaid shall be deemed to be part of this contract and any breach thereof shall be deemed to be a breach of this contract. (g) The contractor shall obtain a valid license under the contract (regulation and Abolition) act. inforce and rules made there under by the competent authority from time to time before commencement of work and continue to have a valid license until the completion of the work. Any failures to fulfill this requirement shall attract the penal provisions of this contract a rising out of the resulted non execution of the work assigned to the contractor. ANNEXURE ‘D’ FORM OF CERTIFICATE ON INCOME TAX TO BE SUBMITTED BY CONTRACTOR TENDERING FOR WORKS COSTING RS. 2.00 (TWO) LACS OR MORE Name and style (of the Company, firm, H.U.F. or individual) in which the applicant assessed to income tax and address for purpose of assessment. The income tax Circle /Wad/District in which the applicant is assessed to income tax. Following particulars concerning the last Income tax assessment made : Reference No. (or G.T.R.No.) of the assessment. Assessment year and an accounting year. Amount of total income assessed. Amount of tax assessed I.T.S.T.E.PO.T.B.P.T. Amount of tax paid I.T.S.T.E.P.T.B.P.T. Balance being taxed not yet paid and reasons for such arrears. Whether any attachment certificate proceedings pending in respect of the arrears. Whether the company or firm or H.U.F. on which the assessment was made has been or is being declared insolvent as the case may be. (1) The position about later assessments namely whether returns submitted under section 22 (1) or (2) of the Income Tax Act. and whether tax paid under section 18 A of the act and the amount of Tax so paid or in arrears. In case there has been no income tax assessment at all in the past, whether returns submitted under section p1(1) of (2) and 18 A (3) and if so, the amount of income tax returned or tax paid and the income tax Circle/Ward/District concerned. The name and address of branch (s) verified the particulars set out above and found correct subject to the following remarks. Date : Signature of I.T.C. CIRCLE/WARD/DISTRICT ANNEXURE ‘E’ The scope of work includes the following- 1. All necessary site investigation, functional planning, layout, detailed design, drawing, construction, supply, installation & commissioning of intake well cum pump house and 1 no-jack well on Rend (rehar) River with raw water pumping machinery of 03 nos. V.T. Pumps. Design, Drawing, Construction & Testing of R.C.C. circular Intake well cum pump house of internal dia 8.0 M upto discharge cum motor floor level and 10.0m upto slab level of pump house of height 6 0.m thus total height of intake well cum pump house shall be 28.0 m i/c 8.0m depth of foundation on Rend (rehar) River and 3.5 mts. Dia jack well-1 no, providing and installation of 3 Nos Vertical turbine motor and pump sets with all electrical & mechanical fittings and trial run for six months, under Surajpur water supply scheme A.) Technical Details and Specification for construction of 1 no RCC jack well 3.5 m dia about 5.0m depth connected with intake well by designed dia of pipe capable to carry 9.0 MLD water and intake well cum pump house on river Rend (rehar) of size 8.0 M.dia of 28.0 M. height i/c minimum 8.0m depth of foundation because upto 4.0m depth there is only sand and below 4.0 m to 6.0m slightly hard sand stone layer and 6.0 to 12.0 m compacted sand stone layer is available with gantry girder and all other mechanical fittings. Intake well will have 3no- inlet ports with strainers at suitable depth, each ports will be able to deliver 9.0MLD water under Surajpur water supply scheme Town Surajpur Dist. Surajpur. 1.0 General 1.1 The job implies all work from preliminary investigation to the final commissioning of the structure including all ancillary works such as construction of coffer dam, island, dewatering, bailing out of water , etc. all 1.2 The tenderers offer should be technically sound and economically viable. 1.3 The tenderers is required to carry out the complete construction of civil work, until the whole structure is handed over to the Department staff. Testing will also have to be carried out at contractor’s cost and it will be the responsibility of tenders to ensure that respective guarantees are achieved. 1.4 The construction of intake well will be inside the river Rend (rehar). The intake well is required to house, three nos. vertical turbine pumps. Therefore, contractor should have adequate technical know-how to decide the arrangement of pumps installation concealed cabling and control panel etc. The contractor will have to carry modification addition and alteration in the design of structure to meet such requirements, if needed without causing any extra cost of lump sum offer. 1.5 In the Intake well cum pump house at present total three sets vertical turbine pumps each capable of pumping 103.2 LPS discharge against head of 35 M will be installed. two pump sets will work at a time. The civil structure will have to ensure that no vortex is formed and there is no interference or pump starvation by operating these pumps in any group or independent operation. 1.6 Supply of required armoured cable of designed dia from panel board of pump house to transformer about 100.0m length shall be part of contract. 1.6 PRELIMINARY INVESTIGATION It will be necessary for the tenderer to depute technical personnel to visit the site and contact the office of the Engineer-in-charge to collect all relevant data for designing the entire construction work of said structure. However, the preliminary geological, hydrological and topographical details, taken by Department are as below :A. HYDROLOGICAL DATA The cross section of river at proposed construction site is enclosed. The H.F.L. at work site is 520.77 M. B. GEOLOGICAL DATA The department has taken trial bore at the proposed site and the details of trial bore are enclosed. Tenderer can come to office to see core sample of intake well site collected during drilling work it is found that upto 4.0m depth there is only sand and below 4.0 m to 6.0m slightly hard sand stone layer and 6.0 to 12.0 m compacted sand stone layer is available. 1.7 PREPARATION OF TECHNICAL DETAILS The tenderer shall prepare the technical report for design and construction of the said work incorporating complete information, specification and data. 1.8 TENDER DRAWING At the time of submitting tender the contractor shall have to submit an outline plan and section of the proposed work showing different components, arrangement of motors, panel boards, capacitors, remote control desk & cabling etc. 2.0 DETAIL SCOPE OF WORK 2.1 LOCATION OF JACK WELL The location of intake well and jack well should be in the river bed and below sand bed of the river so that sub surface water flowing through the sand bed of the river can be trapped & collected into the jack well. The jack well must be capable of providing raw water at least at the rate of 9.0 MLD 2.2 DETAIL DESIGN 3.5 m. inside dia RCC jack well shall be constructed by well sinking method upto the rock level under the bed or at least 1.5 m below the scour level of the bed. The collecting well shall be covered with RCC slab which shall be 0.5 m below the river bed level & the collecting well shall be designed against over turning due to water current during HFL and considering all forces. The jack well shall be constructed and connected to intake well with designed dia of perforated pipe of required nos. to intake well for collecting water inside the intake well. The perforated pipe strainers shall be placed in radial fashion from the jack well for proper collection of river water inside the well. Pipe shall be laid from the lack well to the intake well with proper slope so that the river water underneath the sand bed flows directly to the intake well. 2.3 LOCATION OF INTAKE WELL The location of intake well will be inside of river Rend downstream of chhat ghat.It should satisfy pre and post flood/submergence conditions. Its successful functioning must be ensured at H.F.L. condition of the source as well as at the time of minimum draw down level. 2.4 DETAIL DESIGN 2.4.1 After written order to commence the work the contractor; well have to submit the structural details and design and drawing of the entire structure including allied works within 30 day’s. Contractor will also submit the arrangement for installation of 3 Nos. vertical turbine-pumping sets. Each of 103.2 LPS discharge, 35.0 mtr. Head, location of their starters, control panels, main switchboards, cable laying etc. The supply and erection of pumping machineries and their electrical parts and entire civil works related to installation & of those items viz. Opening in staining of intake well etc. are to be provided by the contractor and shall be a part of this contract. 2.4.2 Detail design will include calculation for the following components :1 Design of RCC jack well including their connection arrangement to the intake well. 2 Design of R.C.C. Intake well cum pump house. 3 Design of Inlet port with strainer to be provided in Intake well suitable for flow of 9.0MLD at 0.6m head including the port for letting the water in the well at the time of H.F.L. 4 Designing of discharge cum motor floor plan of pumps and control valves. 5 6 7 8 9 2.4.3 Design and plan of motors location. Design of Pump house wall. Design of gantry column and ring beam. Design of roof slab Design of staircase and stairs & all other allied works of intake well. DRAWINGS :- Detail working drawing each in five sets will be submitted for the record of department. The detail design also be submitted in three copy duly well binding. In addition to above drawings in five sets will be given to the Engineer-in-charge for the execution of the work. 2.4.4 The responsibility for design, construction, Structural stability and water tightness in all R.C.C. structure shall rest solely with contractor. The contractors shall have to submit five sets of completion drawings immediately after completion of work. 2.4.5 FOUNDATION OF INTAKE WELL : The foundation of Intake well, cum pump house will be designed and constructed keeping in view the strata met in foundation, maximum scour depth, weight of super structure, velocity forces, wind forces, live load of pumps. Motors, pipes, dynamic forces due to vibrations of pumps, water thrust, seismic force, other live loads over structures, including uplift pressure etc. complete. The bottom plug will be capable of with standing up lift pressure when the water level is at invert level of top most inlet pipe and inside is empty. Any other forces required to be taken for safe design which are not mentioned here will also be taken into consideration for the design. The stability of Intake well, cum pump house will also be checked for seismic forces. The foundation of the Intake well cum pump house shall be kept below scour level. The depth of foundation should also be sufficient from consideration of bearing capacity, settlement, and suitability of strata at foundation level and stability of structure as a whole against overturning and sliding. The scour shall be calculated for maximum discharge of river. The depth of scour for Intake well shall be taken minimum 2.0 times the mean depth of scour for the maximum discharge. The mean depth of scour shall be calculated from formula as given in IRC 78-1983. In case, if it is required to rest foundation on eordible strata, the depth of foundation below the scour line shall not be less than 1.5 Mtrs. In case of foundation resting on rock, the minimum embedment of foundation into rock below shall be 1.5 mtrs. In soft rock or 1.2 m. in hard rock. The depth of embedment shall exclude that portion of rock which is weathered of fissured. The foundation shall be designed for worst combination of loads and forces. For laying foundation concrete under water, it shall be done by skip boxes or termite pipe. Pumping out of water shall not be permitted from the time of placing of concrete up to 72 hrs. thereafter. The foundation of Intake well, cum pump house will be laid over minimum C.C M20 – 200 thick concrete. The minimum grade of concrete used in structure will be C.C M 30 upto discharge cum motor floor level and M25 upto top slab level of pump house and stresses in concrete will be taken from IS:3370 Use of explosive will be avoided for foundation excavation, which will be done by dropping heavy chisels. On completion of Intake well cum pump house above rock level, the annular space will be filled with C:C,M 10 concrete except top 300mm. Depth (below rock top) will be filled with C:C,M 20 concrete. 2.5 WELL STEINING : The thickness of staining of Intake well cum pump house will be designed keeping in view the various stresses developed due to self load of staining, super structure live load, due to pumps motors and pipe column assembly of three pumping sets water forces due to river floods, velocity forces, wing force, dynamic forces, due to vibration of motors, water thrust in discharge pipe, due to water hammer and other live loads over slabs, roofing, balconies (as specified in forth coming paras), other loads due to buoyance effect and any other forces required to be taken for safe design will also be taken into consideration which are not mentioned here. The staining will be designed for the various combinations of forces. Its stability will be checked for the worst condition. The entire construction will be in R.C.C.M30 up to motor cum discharge floor level and M-25 up to top slab of pump house. The minimum thickness of Intake well from the bottom floor to discharge cum motor floor level will not be less than 750 mm. Even if it comes on lower side at the designing it. Above motor and discharge floor level the minimum thickness shall not be less than 250mm. 2.6 STAIR CASE : A RCC stair case of 1.0 m width (for a live load of 500 kg/sqm) from motor floor cum discharge floor level along the outer circumference of the well shall be constructed. It should not be constructed from inside of foot bridge.it should be from outside by making properly design structure and 1.0 m. wide RCC stairs from discharge floor level to bottom of the intake well will be provided on the inner circumference of the staining. The stairs shall be provided in such a way that there is no obstruction due to inlet ports or operating rods etc. The intermediate landings will be provided at 3.0 m vertical intervals in staircase. Railing with RCC columns at 1.5m c/c embedded in cement concrete with 3 ros of 25 mm. Dia medium class G.I. pipes will be provided on stair case. From motor cum discharge floor to roof level 1.0m. wide RCC stairs with 3 rows of pipe railing (as mentioned above) will be provided to approach on the top of the roof.). At the top of roof railing should also be provided. ELECTRIFICATION : The electrification of the whole pump house inside and outside the Intake well shall be done in such a manner that the standard level of illumination is obtained at all places. The wiring should be either concealed or with PVC conduits of superior quality. The total number of light points shall be not less than twenty inside the pump house. As per requirement sufficient power points will be given for discharge floor and at motor floor. The inside of the intake well below discharge floor will be illuminated with the help of 4 sodium vapors lamps. On the outside of pump house also, sodium vapors lamps, 4 nos., will be provided. On Approach Bridge 3 nos. decorative lighting will be provided on each side, but the illumination level, in any case, shall not be less than the standard specifications. 2.7 2.8 PROVIDING AND FIXING OF INLET PORTS : It is proposed to providing three nos. inlet ports as per design at various level and directions to draw water from various levels of river during minimum draw down level and at the time of highest flood. Each inlet port will be designed to allow the flow of raw water at the rate of 9.0 MLD when 60cm. Head is available above crown of the port. 2.9 BUTTERFLY VALVE : Butter fly valves and other valve shall be of IVC/VAG/KIRLOSKAR/IVI make will be provided on all three inlet ports other required places which conform to relevant ISS with up to date amendment duly inspected by DGS & D/SGS/RITES. The advantages to provide butter fly valves are to enjoy zero leakage and its function will be certain, even if operated after a long time gap. The location and R.L. of these inlet ports will be decided during the time of construction. 2.10 M.S. STRAINERS : Minimum 10 mm. Thick mild steel strainers will be provided on outer side of every inlet port. It will have flanges to bolt with inlet port. In lower strainers area of perforation (holes of 22mm. Dia each) will be twice the inlet port area. Since it will be submerged always hence it will be painted with epoxy paint after sand blasting. Epoxy paint and primer shall be coal tar epoxy as per ISI specifications. 2.11 DISCHARGE CUM MOTOR FLOOR &BALCONY Discharge cum motor floor will be provided to house. all discharge pipes and vertical column assembly pipes for 3 Nos. vertical turbine pumping and motor sets and sand removing pump of suitable capacity for desilting arrangement. The floor slab will be : designed for a uniformly distributed live load of 1500 kg/m2. And in addition to its the point loads of actual load of each pumps, motor and other accessories . At each opening of pumps will be taken into account. Self load of pumps&motor, water load and water thrust due to water hammer effect will also be taken into account and suitable opening will be provided for passing columns pipes through the slab. The entrance, on which a rolling shutter will be provided. An opening of 1.5 m x 1.2 m. shall be provided for stairs from D.F cum M.F.. floor to intake well floor with strong steel frame capable to take 1000 kg/m2 live load. Above discharge and motor floor one door opening of 2.4 m x 1.5 m. will be provided to facilitate grubbing operation for de silting of wall. It will have collapsible channel door. On this floor provision are considered to install the motors of three turbine pumping sets, its starters, control panels, bush bar channels etc. A balcony of 1.2m width shall be provided all around the wall at motor cum discharge floor level with railing as per specifications. All the civil works involved for installation of motors and its foundation, cables, valves and other accessories opening in floor slab and walls or well are included in this contract. 2.12 PUMP HOUSE The entire construction of pump house will be R.C.C.M 25. The pump house shall be Circular in shape. The R.C.C. wall of pump house shall not be less than 250 mm thick M-25 grade concrete . The details of floor and cantilever balcony have already been mentioned earlier. Cantilever chajjas at approximately 1.2 M intervals on the outer side of pump house will be provided over window/ventilators. Good architectural appearance will be provided to pump house. A main entrance of 2.4.M x 1.5.M shall be provided facing towards the stair case. The railing as per the specification given earlier will be provided all around the balcony. Sufficient doors, ventilators and windows of passed steel frames fully panelled glanced, exhaust fan shall be provided in pump house. Which will be at least 30% of motor floor area for light and ventilation. One door of 2.4 mx1.0m wide shall be provided towards river side to watch the flood and water level of reservoir. The height of pump house shall be at least 6.0 M from discharge cum motor floor level to bottom of roof level. Doors & window are fitted with steel wire mess arrangement to restrict the entry of bids Four Nos. exhaust fans will be provided for effective room temperature control with steel wire mesh arrangement to restrict the entry of bids & insets. 2.13 ROOF SLAB The roof slab of pump house shall be R.C.C.M-25 and it will be designed for live load of 200 kg/sqm. ARRANGEMENT OF TRAVELLING GANTRY GIRDER CRANE Cantilever projection not less then 0.5 M will be provided all around on the inner side of the pump house wall at suitable height from discharge cum motor floor level, to support gantry girder crane though columns. Rails of suitable size will be provided all around this projection over which the gantry girder crane will move along the circumference. The Circular travelling gantry crane of 10.0MT capacity will be provided with cross travel trolley and chain pulley block. It will be operated from motor floor level. The gantry crane should be inspected by DGS &D/SGC/RITES. OVER HEAD CRANE GRAB:- 2.14 2.15 A special electrically operated double drum hoist will silt removal grab will be provided below the floor beam. It will removes silt from inside the well and brought it outside the well. It will also be used for lifting of piping etc. from the bottom of well. Detail Specification of over head crane Grab :- Straight monorail travelling power controlled wire rope, Double drum Hoist unit generally satisfying requirement of IS:3938, class-2 medium duty, floor controlled, designed for indoor functions and having the following functional parameter. a. Type : Electric powered wire rope hoist unit motorised transverse type b. Capacity : 10.0M.T. C. Falls of rope : Two d. Hoisting speed : 1.0 meter per minute e. Hoisting motor power : Minimum 5.0 H.P./1440 * 2 nos. f. Cross travel motor : Min. 0.75 H.P. /1440 * 2 nos. g. Cross travel speed : 2.0 Meters per Minute h. Dimensions Crane : Overall width 1050 mm (max.) Overall length 1500 mm Overall depth 500 mm i. Height of lift : As required j. Size of Monorail : IS MB 300 k. Length of Monorail : Suitable length l. Wire Rope : Flexible regular, steel wire rope in multiple configuration with high tensile strength, sufficient in length, so that lifting from 12.0 M depth is possible. m. Test : The hoist will be tested at 25% over load prior to despatch. n. Paints : The hoist will be supplied will be painted with enamel paint over red oxide primer for corrosion proofing and for aesthetic appearance. o. Grab : A double rope type Grab of 0.30 cum. Capacity will be provided. The grab will be fabricated by M.S. plate capable to take up safe working load of minimum 2 MT and perforated by 6 mm dia holes to facilitate removal of water from grab, during the silt removal operation. p P In addition to this a silt removing pump shall be provided by contractor of designed capacity whose delivery shall be of minimum three inch. 2.16 CONNECTION PIPE BETWEEN JACK WELL TO INTAKE WELL The connection pipe shall be of designed dia capable to carry 9.0MLD water from jack well situated within the river to intake well on the bank of the river. Care should be taken so that the pipe line is not disturbed during flow of water in the river at HFL 2.17 LIGHTENING ARRESTOR Aluminium lightening arrestor with all accessories shall be provided as per IS specification for safety of structure. 2.18 Two coats of snowcem painting on the entire civil work shall be done inside and outside above discharge floor level. Two coats enamel oil paint over primer shall be done on doors, windows, ventilations and all steel fabrication work i.e. railing gantry girder etc. 2.19 CONCRETE Entire concrete used in the structure will be “Design Mix” controlled concrete only; which actual weigh batching will do. In case of controlled concrete theoretical consumption will be the actual consumption. However minimum cement contain and maximum water cement ratio shall be as per IS:456-1978. 2.20 APPROACH BRIDGE Approach bridge of 5.0 m width shall be provided from river bank to Intake well. Detail of bridge is as under :a. Type of Bridge : High Level bridge b. Loading : c. Width : IRC Class A + 300 mm dia DI pipe rising main on entire bridge length. 5.0m over all d. Length : 40.00 M(Approximately) e. Span arrangement : As per economical design f. Slab level : 525.00(approximate) g. Type of foundation : Open/Well/Piles. h. Bearings : Neoprene i. Substructure : j. Superstructure : Abutment - RCC Box type Piers - RCC R.C.C. Box Type/T-Beams k. Expansion Joint : As per standard drawings of M.O.S.T. l. Railing : m. Name Plates : Three row of 25 mm dia, G.I. medium class pipe Railing with RCC “L” type column 1000 mm height @ 1.5 C/C As per standard drawings. 2.22 LEADING DETAILS- DESING DATA,SPECIFICATION AND SPECIAL FEATURES FOR DESIGN AND CONSTRUCTION OF INTAKE WELL 1. Intake well 2. Location of site : : 2.1 3. 4. 5. 6. Distance from the surajpur forest barrier Hydraulic data 3.1 Name of river 3.2 RL of H.F.L. 3.3 RL of Average Bed level 3.4 Average Bank level Important Levels 4.0 RL of Intake well bottom floor level 4.1 RL of Discharge floor level 4.2 RL of Motor floor level 4.3 RL of Top slab level of pump house Invert levels of Intel port 5.1 RL of Ist inlet port (The lowest one) 5.2 RL of Second inlet port 5.3 RL of the one extra port for letting the water in the well at the time of HFL ( Finally it will be decided at the time of construction of Intake Well) Minimum Dimensions 6.1 Diameter of well (Below discharge&motor floor) 6.1 Diameter of pump House 42 Internal Dia 8.0 M below discharge cum motor floor level & 10 mtr above to pump house. The location of intake well will be inside of river Rehar near chhat ghat 2.0 Km. : : : : : : : : : Rend (Rehar) 520.77 M 511.44 M 525.00 M Well below maximum scour depth and at a depth suitable for safety and stability of the structure from the point of view of SBC of the strata. 525.00 m. 525.00 m. Minimum 6.0m from DF cum MF to pump house slab level : 511.74 m. : : 512.74 m. 513.74 m. : 8.0 m. : 10.0 m. 7. Minimum staining thickness 7.1 up to discharge cum motor floor : 750mm 7.3 Above discharge&motor floor : 250 mm 8.1Discharge cum Motor floor to bottom of the slab of pump house Width of stairs 9.1 From DF to bottom floor of intake well 9.2 From Discharge cum motor floor to slab of pump house Railings 10.1 On stair case and balcony of motor floor and below discharge floor level : 6.0 m : 1.0 m : 1.0 m : 1Three rows of 25 mm dia medium class GI pipes with vertical posts of 1.0 m height RCC posts of 125 mm dia @ 1.5 m C/C 11. Scour level : 12. Safe bearing capacity for Intake well at the foundation location including : the effect of wind/submergence effect To be determined on the basis of maximum flood at the time of HFL As per the actual investigation at the site and determination of safe bearing capacity at the proposed site by the contractor using plate load test or any other recognised procedure & soil test report to be submitted by contractor to department. However for the propose of guidance to the contractor, the probable safe bearing capacity at the site may range between 8 to 10 t/m2 13 Design Loadings 13.1 On discharge& Motor floor Live load : Concentrated load : No. of pumps : Capacity of Pumps : 13.2 One motor floor : Live load Concentrated load : No. of motors : 13.3 For stairs include the well : 13.4 For stair case from bridge to : motor floor : 8. 9. 10. Minimum head room between floors 43 1500 kg/m2 2500 kg. three nos. 103.2 LPS, 35 m. head each 1500 kg/m2 2500 kg. Tree nos. 500 kg/m2 500 kg/m2 13.5 Gantry support 13.6 Top slab of pump house 14 15 16 17 Buoyancy Buoyancy allowed in the design of the Intake well for foundation resting on rock Seismic Zone : Zone II Importance factor Details of Opening and Gates 16.1 On Discharge cum motor floor a For stairs towards bottom of well b For silt removal c For pump d One gate towards approach bridge e For delivery main 10 T+Load of crane 150g/m2 : 100% : Zone II importance factor 1.5 : : : : 1.5mx1.2m (Opening) 2.4mx1.5m (Opening) 3 Nos. Of designed dia 2.5mx2.5mx1 no. 400 mm dia circuler opening in the Wall 2 nos. d. Opening for exhaust fans : MACHANICAL ITEMS A Intel port 1 Type : b Gantry Crane : : : : 2 Capacity 3 Operation level C 1. Electrically operated hoist with 0.3 cum grab bucket : 1. Operation level d. Control value on Inlets : : e M.S. Strainer For 3 nos. inlet ports C.I.D. as per IS: 1537 ‘A’ class or CI Single flanged in case of RCC caisson. Single Girder, Hand operated Circular 1 yTravelling gantry p 10 tonne + load of crane Motor Floor Capacity 2.0 ton for each drum Discharge floor Butterfly values of make IVI/IVC/VAG/KIRLOSKAR conforming to relevant ISS with upto date amendment duly inspected by DGS &D/SGS/RITES The perforation area will be twice the inlet area The scope of work includes supply installation, testing and trail run for 06 months of 03 nos. (02 working +01 stand by) 103.2 LPS, 35 mtr. head capacity vertical turbine pump sets with motor, control panel with incoming switch bus bar, starter etc. complete with 44 electric cable and delivery and suction pipe with valves up to 03 M beyond the approach bridge with connection to the 300 mm. dia DI k-9 raw water pumping main as detailed below. 1. GENERAL DESIGN CONDITION :The pumps shall be vertical turbine wet pit type, non – pull out design with multistage bowl assembly directly coupled with vertical solid shaft of motors. The rotating elements of pumps will be dynamically balanced any over stressing should not occur due to sudden failure of power. Reverse rotation should not damage the pumps nos. pumps shall be designed so as to have a maximum flow capacity of not less than 110% of the rated flow capacity which is 103.2 Lps of pumping at a total head of 35.0 Mtrs. The pumps shall be designed for continuous operation at any point of head capacity rated flow without undue vibration or overheating. The pumps shall be designed so as to have a stable non – overloading characteristics capacity head curve shall be continuously dropping from shut- off point to operating point and shall be suitable for parallel operation of pumps with out any haunting possibility. The shut off head should not exceed 120% of duty point head.. The impeller adjustment shall be designed in such a way that impellers run tree in any installed condition inspire of the execution of line shaft caused by hydraulic down thrust, weight of shaft and impact. GENERAL SPECIFICATION :The pump shall be complete assembly, column pipe, sub – floor head, shaft, foundation plate/sole plate, basket strainer, motor foot stool and all other necessary accessories. The pumps should generally comply with the requirement of following standards. IS 1710 -- Vertical turbine pumps for clear cold and fresh water. IS 5120 -- technical requirement of Rotor dynamic special purpose pumps. 1. Bowls :- (Material – Graded C.I. Conforming to IS 210 Gr. 20). The bowls shall be made of cast iron smoothly finished and any casting defects. The bowls shall be capable of withstanding hydrostatic pressure equal to twice the pressure at rated capacity or 1.5 times of the shut off head whichever is greater. The bowls shall be equipped with replaceable seal rings on the suction side of impellers in case of closed impellers. The water passage in the bowls shall be smooth and shall have the stainless steel bushes to serve as bearing for the impeller shaft. 2. IMPELLERS :- (Materials Grade – V of IS 318 – 1962). The impellers of raw water pumps shall be semi open type while in clear water pumps may have either closed or semi- open type impellers made of stainless steel SS 316 statically and dynamically balanced. Impeller shall be free from any casting defect and shall be properly machined. All the water passage shall be smooth finished. The impellers shall be fastened to shaft with thrust collar and keys. 3. IMPELLER SHAFTS:The impeller shaft shall be of stainless steel (AISI – 410/416) with renewable stainless steel sleeves at bearing portion. The impeller shaft shall be guided buy bearing provided in each bowl. The butting faces of the shaft shall be machined 45 s2quare to the axis and the shaft shall be chamfered on the edges. The shaft have a surface finish of 0.75 micron as per IS 3073-1967. 4. LINE SHAFTS :The line shaft shall be made of stainless steel (AISI-410-1416). The shafts shall be faces of shift shall be machined squired shaft axis and the shaft ends shall be chamfered on the edges. To ensure the correct alignment of shafts they be straight without 0.125 mm for 3 M length total dia indicators reading. The shaft shall not have the surface roughness more then 0.75 microns as per IS 3073-1967. The shaft coupling shall be designed with a minimum actor of safety for shafts and shall have left hand of right hand threads depending on the direction of rotation of pump to tighten during the pump operation. The outside diameter of the coupling shall be concentric with the bore and with small transverse hole in the middle. The shaft shall have the adequate strength to withstand all the forces at 10% of the critical speed of shaft. 5. COLUMN PIPE :Column pipe shall be manufactured from the heavy class M.S. pipes relevant Indian Standard (IS 1978-1971) having 7.11 mm. Thickness (8T.P.I.) The column pipes shall be flanged and bolted and shall be complete with nuts and bolts and the length of the column shall depend on the design of intake well. However for the case of handling, the length of each column pipe shall not exceed 3 meters. 6. LINE SHAFT BEARINGS :Line shaft bearing shall be designed to be lubricated by forces water. Line shaft beating shall be of cut less rubber . 7. THRUST FLOORING :- The thrust bearing shall be of angular contact spherical roller and shall be lubricated by oil. The thrust bearing shall be designed on the basis of 30,000 working hours minimum for the lead corresponding to the duty point. The thrust bearing shall be capable of taking entire pump thrust arising from all probable conditions of conditions of continuous operation through out its range of operation and also at shut off conditions. 8.DISCHARGE HEAD : (C.I. as per IS 210, Gr. 20) The discharge head shall be made of C.I. and sufficiency strong to support the weight of the pump with a tube tension plate to align up the shaft tubes. 9.STUFFING BOX : A packing gland shall be provided at the top of stuffing box. Shaft sleeves shall be provided on the top shaft. The stiffening box shall be of sufficient depth to permit adequate packing. The space between the pump motor main coupling and the stuffing box shall be sufficient to permit removal of packing glands and insertion of new packing without dismantling the pump. 10. MOTOR STOOL : The motor stool shall be of fabricated mild steel and shall be designed to take care of all the static and dynamic loads on it. 11. SOLE PLATE : Each pump shall be provided with a heavy structural steel sole plate shall be provided and grouted with foundation. The sole plate shall designed to permit removal of entire without disturbing sole plate. 46 12.SUCTION BELL : Each pump shall be provided a 2% NI-CI suction bell. 13.PRESSURE INDICATION DEVICES : Each pump shall be provided with pressure gauge of good quality make to give indication of delivery pressure. Pressure gauges shall be of bourdon type fitted with Glycerine outside the bourdon tube and connected to atmosphere for damping of mechanical vibration. The connection size shell be 12mm. And dial size 150mm. Make of pressure gauges shall be either lining or Bestoble. In addition to above each pump shall be fitted with electronic transducer with electronic digital display type indicator in control panel to indicate the delivery pressure of pump. 14. BOLTS, NUTS & WASHERS : All bolts, nuts and washers shall be of superior quality conforming to relevant Indian Standard Specification. 15. MATERIAL OF CONSTRUCTION: Material of construction of pump, columns and bowl assembly shall be such as to resist erosion and corrosion. Material of construction of various components shall be as under :Suction bell and bowls 2.5% NI CI IS 4771 Impeller Stainless steel, SS-316 Bronze grade V- of IS 318-1962 Column pipe FRW steel heavy duty as per IS 1978-1971 Pump shaft, line shaft Stainless steel (IS 1570-12 Gr. 13) Shaft sleeve AISI 410 Line shaft bearing Cut less rubber/Finostos. Sole Plates MS fabricated as per IS 226 Discharge head 2.5% NI CI IS 210, Gr. 20 Bowl Wearing Ring/neck Stainless steel AISI 316 Stuffing box and trust bearing housing Grey C.I. grade FG 200 of IS 1210 Nuts, Bolts & washes High tensile mild steel conforming to relevant I.S.S. (IS-1363) 16. INSPECTION & TESTING : All the inspection, examination and testing shall be carried out in accordance with relevant Indian standard specification. Details of test to be carried out are as follows. 16.1 LABORATORY TEST : Laboratory pump test shall be carried out as per IS-9137 for each pump to assess the pump discharge V/s head. Horse power and efficiency figures. The pump bowl 47 shall be subjected to a test to a test pressure of 1.5 times of the shut off pressure of twice the working (rated) Pressure whichever in higher. 16.2 FIELD TEST : The field test shall be carried out as per IS 1710 and 6120. These test may be witnessed by the Engineer-in-Charge or his authorised representative if he desires. The tolerance as specified in the relevant IS code of practice shall not be applicable on the efficiency and KW input. The contractor shall have to demonstrate the quoted efficiency of pump during testing. 2. GUARANTEED PERFORMANCE & TECHNICAL PARTICULARS: The contractor shall submit the details of guaranteed performance and technical particulars along with the tender along with the preliminary outline drawing indicating the principal dimensions and weight of pumping equipments and cross section drawings indicating the assembly of pumps and major parts thereof with material of construction and special features complete descriptive and illustrated literature of the equipment and accessories offered. (II) MOTOR CONTROL PANEL BOARD OF V.T. PUMPS : 1. One No. 415 Volts 3 phase motor control panel board of standard make shall be provided in each pump house to distribute and regulate the current supply to the motors of the pumps and machineries. The control board shall be sheet body floor mounted, indoor type, factory assembled totally enclosed, fully insulated, dust and vermin proof, deed front cubical type, suitable to operate the motors at full load. The control board should have the required number of panel and compartments to facilitate the repairs and maintenance according to number of motor and equipments. The control board shall comprise of the following. 2. INCOMING FEEDERS : There shall be 1 No. triple pole, draw out type suitable rated 415 manually operated air circuit breakers as in comings in control board. 3. INSTRUMENTS, METERS RELAYS AND ACCESSORIES : Each incoming feeder should have the following instruments, meters relays and accessories: a) Trip Neutral close circuit breaker control switch. b) Indicating lamps Red/Green/Amber/White for circuit breaker ON/OFF/ AUTO TRIP and circuit healthy indication. c) 150 mm. Size square shape Ammeter of suitable scale with three way off selector switch. d) 150 mm. Size sqare voltmeter of 0-500 V. with three way off selector switch. e) KWH meter suitable for load connected. f) IDMT triple pole (2 O/C+E/F) with three way of selector switch. g) Local selector switch. h) Cable termination arrangement with cable box suitable for terminating the required number an sizes of cable. i) Auxiliary relays. j) HRC switch fuse unit of suitable ratings. 4. BUS BAS CHAMBERS. 48 There will be two separate units of bus bars of required amperes for raw water pumping station. For clear water pumping station continuous rating in each board connected with incomings and outgoing by suitable size of conductors. 5. OUT GOING : Each bus bar unit will have 03 connections on outgoings. In case of raw water pump house, the first unit of bus bars will have connections for motors of 3 Nos. V.T. pumps, and 1 No. for illumination. 6. INSTRUMENTS, METERS, RELAYS AND ACCESSORIES : The following instruments, relays, meters and accessories shall be provided in out going for each V.T. pumps. a) One no. indicating lamps Red/Green/Amber for motors ON/OFF/AUTO TRIP indication of V.T. Pumps. b) One no. square 100 size ammeter with suitable scale and three way off selector switch in each motor line of V.T. pumps. c) One no. Auto Transformer starter to control the current supply of the motor of pumps the starters should have the following relays : (i) High speed tripping relay. (ii) Protection relays for following faults : Thermal Overload Instantaneous Earth fault. Phase unbalanced and single phase. Locked rotor protection. Under voltage. Earth fault relay for capacitor. Earth fault. d) One set of trip circuit and trip supply supervision relays. e) One set of auxiliary relays as required for interlocking, tripping alarm, annunciation etc. f) Disconnection links for disconnection of cable capacitors. g) Cable termination arrangement suitable for terminating the required size and number of cables. h) Local selector switch. i) HRC switch fuse unit of suitable size. j) Capacitors of suitable KVAR. k) Cable of suitable size and length connecting to the motors. (iii) SEPCIFICATION FOR BUTTE FLY VALVE : 1. GENERAL REQUIREMENT : Each pump shall be provided with a butterfly valve of make IVI/IVC/VAG/KIRLOSKAR in the delivery pipe and in addition one no common butterfly valve shall be also required manifolds of each pump house. The butterfly valve shall be flanged, water works pattern eccentrically pivoted. The valve shall have hard stock, extension rod and wheel for operation and gearing system of the size 200 mm. Dia or above. The valve shall generally conform to relevant to relevant B.S. 5155 49 2. CONSTRUCTION : Butterfly valve having dia equal to the diameter of delivery line suitable for individual flange bolting, of flanges of pipe, with the disc to form a section cut through a sphere, working in conjunction with a cone shaped seating in body and synthetic runner seal ring fitted to the disc with the help of a retaining ring and stainless steel screw, shall be provided conforming to relevant I.S. Standard. The disc shaft bearings shall be off set along the pipe axis from the place of the seating so as to get an unbroken position in full closed position. 3. MATERIAL OF CONSTRUCTION : i) Body Close grained homogeneous is grey cast iron to grade 20/25 to IS 210 ii) Disc Same as body. iii) End housing and cover IS 210 or Cast Steel. gear box housing for manual operation. iv) Bearing P.T.F.E. (Glass filled or carbon filled) having friction coefficient 0.04 (Note : Water itself acts as a lubricant for PTFE bearings.) v) Stub shaft 18/8 quality water steel AISt 304/ASTMA 351 Gr. CF8) vi) Rubber seal ring For standard water works valves precision moulded nitrile rubber ring (Shore hardness 55 to 65) vi) Hardware used inside Stainless steel. vii) Retaining ring S.G. Iron or cast steel nickel plated. 4. TESTING : The valves shall be subjected to closed ends tests as per relevant I.S. standard Test certificate in triplicate shall be furnished. If necessary, test shall be witnessed by the Engineer’s representative. Working Pressure 20 kg./sq.cm. Test pressure Bode 40 kg./sq.cm. Seating 20kg./sq.cm. Gear Box outside 1 kg./sq.cm. (iv) SPECIFICATION FOR NON RETURN VALVES : 1. GENERAL : The Non-return valves shall be single door type, free action qui opening, giving rapid non-slam closure and with low heal less characteristics when in operate position. The valves shall be provided with by pusses and isolating valves conforming load event Indian Standard specification. The valves shall generally conform to IS 5312 (part-I) 50 2. MATERIALS OF CONSTRUCTION : Body, Cover, Door and Hinges - Cost Iron Gr. 20 conforming to IS:210 Hinge pine, door pins and door - 12% Chromium steel conforming to IS 1570 Suspension pain. Baaring bushes & body - Leaded Gun Metal Gr.2 conforming IS-318 ring and door faces. 3. TESTING : The Valve of make IVI/IVC/VAG/KIRLOSKAR shall be subjected to seat and body test in accordance with IS: 5312 part-1) at the manufacture’s works. Test certificates shall be furnished in triplicate. If necessary test shall be witnessed by the Engineer’s representative. Working Pressure : 20 Kg./sq.cm. Test Pressure : Body & seating : 40kg./sq.cm. (V) SPECIFICATION FOR DELIVERY PIPES : The scope of the work is providing, laying jointing of all delivery pipes. Specials valves of all the pumps and their connection to the common manifold inclusive of the jointing of the manifolds to the respective conveyance main fixing with one main butterfly valve and non-return valve in each manifold. The contractor shall design and fabricate the common manifold which would made out of minimum M.S. 8mm. Thick plates conforming to I.S. 226 in such a way that, it gives minimum frictional loss of head to the flow of water and also avoid cavitations or vortices in the manifold the manifold should be in lined and out coated with suitable material to protect it from corrosion. The contractor shall provide an expansion joint of his own design duly approval by the Engineer-in-Charge. Contract saddles for valves and thrust block shall be provided by the contractor as per the design and drawings to be furnished by the contractor and subsequently approved by Engineer-in-Charge. 2. MATERIAL OF CONSTRUCTIO : All the pipes of works shall be fabricated out of steel plates conforming to IS-2261962 the fabrication of pipes shall generally conform to IS 3589-1966 3. TESTING : The pipes and common manifold shall be hydraulically tested to a pressure of 2 times the working pressure. Test certificate to that effect shall be furnished by the contractor. The Engineer may witness the above test and if so desired, the contractor shall arrange for such test in presence of Engineer. (v) 1. SPECIFICATION FOR RATING & NAME PLATED : RATING PLATE : Each main and auxiliary item of plant shall have permanently attached in it a rating plate in a conspicuous position. This shall be of non-corrodible material preferably chromium plated steel. The inscription shall be engraved in black on the plate. The size of the rating plate shall depend upon space availability but should be reasonably sized for clarity and clear inscription. The size of the plates and inscriptions shall be approved by the Engineer-in-Charge. The laces shall be attached to the body of the equipments by screws. 51 2. NAME PLATE : Each item of plant shall be provided with a name plate or table designating the service of the particular equipment. The shape and size of the plate and inscription shall be approved by the Engineer-in-Charge. (i) Such name plate shall be non-corrodible material chromium plated steel having engraved black lettering. (ii) In case of indoor equipment like circuit breakers, starters etc. The plate shall be of transparent plastic material with black lettering engraved on the back. (iii) The name plates shall be screwed to the body of the equipment. SCHEDULE-A (Specification of pumps) Type of the pump : Pump model : Vertical Turbine Pumps wet pip type conforming to relevant latest IS Specification. To be furnished by the tenderer. Make : Jyoti/GRSC/Worthington/Kriloshker Capacity : As mention in scope of work Pump efficiency : To be furnished by tenderer Break KW : To be furnished by tenderer. Nominal speed : 1450 RPM. Pump Delivery nozzle dia : To be furnished by the tenderer. Pump suction nozzle dia : To be furnished by the tenderer. Methods of Lubrication : Shall be furnished. (preferably Grease) Couplings : Pin & bush type NPSHR : To be furnished by the tenderer. Head range : Accessories : Pump should be able to work within specify head range Pump must be supplied with all accessories to name a few such as MS base plate. Set of coupling, flanges, coupling guard, foundation bolts, delivery pressure gauge, vent valves & other required material. MATERIAL OF CONSTRUCTION Pump casing : CI IS-210 FG-200 Impeller : Bronze IS-318 Impeller shaft : St. ST.AISI-410 Base plate : MS fabricated Casing ring : Bronze IS-318 Other components : As per manufacturer’s standard 52 GENERAL CONDITION 01. Tenderers are requested to submit performance curves for the pumps duty certified for rated head, capacity, power input, NPSHR etc. 02. The tenderer shall calculate the NPSH available with the data given in this DTCN and manufacture’s data on suction diameter. Bell mouth. SCHEDULE-B (Technical Specification of Motor) Make Type of motor Ratings : : : Motor speed Efficiency of Class of insulation Protection Method of starting Rated voltage Frequency No. of phases Efficiency Power factor at 100% lead Full load current No. of starts Space heater Specification Motor Frame size Name of the details : : : : : : : : : : : : : : : : KIRLOSKAR/SIEMENS/CROMPTON/Alsthom/Jyoti Horizontal foot mounted TEFC LT Motor To be furnished by the tenderer on the basis of pump design calculation. 1450 (syn.) To be furnished by tenderer Class – B IP-35 55%, 65% and 80 tapping through Auto Transformer 440 V + 10% 50 c.s. + 3% Three >90% >0.85 To be furnished by the tenderer. 2 cold & 1 hot start per hour 1 No. space heater with terminal box. As per IS-325-1978 As per manufacturer’s design. Should be as per IS-325-1978. latest edition. SPECIFACATION OF EARTH GRID System : 415 Volt, 3 phase, 50 c/s Specification : Minimum 3-4 Nos. pits are to be constructed as per IE rule to get the minimum value. SPECIFICATION FOR PIPES, VALVES MAKE IVI/IVC/VAG/KIRLOSKAR ETC : 1. Suction, delivery pipe line and manifold, shall be C.I. conforming to relevant ISS. The minimum flange thickness shall conform to relevant ISS where over used. The specials shall be of I.S. 1538. The limit of contract of the header pipeline is upto 4.0 mm. Outside the pump house. 2. I) C.I. sluice valves shall be with super gear arrangement for diameters greater than 300 mm. And of with suitable rating not less than pressure PN. 1.0 conforming to relevant ISS with all related accessories. II) Air valves, NR valves shall be suitable rating not less than pressure PN-1.0 conforming to relevant ISS with all related accessories. III) Pressure gauges shall be of reputed make with ISI mark on the body of the material and conforming to relevant ISS. SCHEDULE-E: LIST OF SPARES Sl. No. Spares 1. Coupling Bush 53 Qty. 4 sets 2. 3. 4. 5. 6. Vent valves Gland packing Lenterm Sets of ‘O’ rings Gaskets 4 sets 8 sets 4 sets 4 sets 4 sets The spares shall be of reputed make with ISI mark on the body of the material. 54 ANNEXURE – E-I The scope of work includes the followingAll necessary Site investigation, Functional Planning, Design, Drawing, Construction, Supply, Installation & Commissioning of 4.50 MLD water treatment plant including providing & erection of all electrical & Mechanical equipments fitting i/c. clear water Centrifugal pumps 03 No. discharge 103.2 cum/hour&81.0 mtr. Head motors supply &fitting with all electrical & Mechanical equipments fitting. Commissioning & trial run for Six months of all the above units. 1.0 General 1.1 The job implies all work from preliminary investigation to the final commissioning of the structure including all ancillary works . 1.2 The tenderer offer should be technically sound and economically viable. 1.3 The tenderer is required to carry out the complete construction of civil work, until the whole structure is handed over to the Department staff. Testing will also have to be carried out at contractor’s cost and it will be the responsibility of tenderer to ensure that respective guarantees are achieved. 1.6 Three nos. centrifugal pumps shall be installed in pump house with provision of space for one extra pump for future expansion. Therefore, contractor should have adequate technical knowledge how to decide the arrangement of pumps installation concealed cabling and control panel etc. The contractor will have to carry modification addition and alteration in the design of structure to meet such requirements, if needed without causing any extra cost of lump sum offer. 1.7 In the pump house at present total three sets centrifugal pumps each capable of pumping 103.2 cum /hour against a head of 81.0 M will be installed. Two pump sets will work at a time. The civil structure will have to ensure that no vortex is formed and there is no interference or pump starvation by operating these pumps in any group or independent operation. 1.8 Work will be executed in coal mines area where blasting is done time to time cause vibration developed. So while designed different component of work its factor should also be counted. 1.9 PRELIMINARY INVESTGATION It will be necessary for the tenderer to depute technical personnel to visit the site which is marked by white painted boundary stones and contact the officer of the Engineer – in – charge to collect all relevant data for designing the entire construction work of said structure.( side detail is attached) A. GEOLOGICAL DATA The contractor himself has to carryout necessary geological site investigation, testing before working out final design and drawing of the work proposed in the tender. PREPARATION OF TECHNICAL DETAILS The tenderer shall prepare the technical report for design and construction of the said work incorporating complete information, specification and data on the basis of site investigation, testing carried out by the contractor and prevailing site conditions. 1.10 TENDER DRAWING At the time of submitting tender the contractor shall have to submit an outline plan and section of the proposed work showing different components. 55 4 DETAIL OF SCOPE OF WORK SCOPE OF WORK & SPECIFICATION FOR CONSTRUCTION OF 4.50 MLD WATER TREATMENT PLANT INCLUDING PROVIDING AND ERECTION OF ELECTRICAL & MECHANICAL EQUIPMENT THE SCOPE OF WORK INCLUDES BUT SHALL NOT BE LIMITED TO THE PROVISION OF THE FOLLOWING :1. DATA AND SITE INVESIGATIONS : Study of available data with department and if required collection of additional field data’s and site investigations. 2. PLANNING AND DESIGN : (A) B) 3. 4. All necessary site investigation, functional planning, layout, detailed design, drawing, construction & commissioning of water treatment plant capable of delivering, 4.50 MLD in 20.0 hours of filtered water comprising of all civil works, providing and fixing of all Electrical, Mechanical equipment’s of Turn-key-job basis including testing & satisfactory trial run for 6 months with a guarantee for entire work for 12 months a provision of overloading of plant with 50% during emergency except inlet and outlet control arrangements which should be designed to permit a 100% overload for emergent occasions. The work shall comprise of the following items. 1.1 Cascade aerator 1.2 Inlet Channel 1.3 Measuring flume and flow measuring equipments. 1.4 Chemical house and chemical feeding equipment. 1.5 Flash Mixer 1.6 Flocculator cum clarifier 1.7 Rapid gravity filters. 1.8 Wash water tank. 1.9 Disinfections arrangement. 1.10 Clear water sump well of required capacity and pump house. 1.11 Laboratory and laboratory equipments. The source of water is river, whose raw water will be pumped to the treatment plant. The plant should have arrangements for flow measurement device, Chemical dosing, chemical mixing flocculation and Refilling Device Filtration by Rapid sand gravity filters, Disinfections by post Chlorination, Chemical storage and laboratory & laboratory equipments. The plant should be capable of treating the raw water to get filtered and chlorinated water 4.50 MLD in 20 hours of pumping excluding wash water requirement per day. It should also be possible to overload the treatment plant 50% in emergency. WORKING DRAWINGS, DIAGRAMS The detailed design including hydraulic and structural design, development and preparation of detailed plant working drawings, diagrams and cable schedules and detailed structural steel fabrication drawings, preparation of design reports, manufacture and testing at places of manufacture, transport, delivery, erection, building-in, setting to work, commissioning, testing of all plant required for the Water Treatment Works. THE MAIN COMPONENTS ARE AS FOLLOWS : 56 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.17 5.18 Design & Construction of Cascade Aerator for removal of odor/BOD/Iron in incoming raw water Design and construction of inlet channel, par shall flume. Supply and erection of dosing equipment’s of coagulants, including chemicals with facilities to store/PAC/ Alum/Lime and chemicals for 3 months. Design and construction of Flash mixer, inlet & outlet chambers. Design & Construction of Distribution chamber for clariflocculators. Design & Construction of Clariflocculators Design & Construction of Rapid gravity sand filters , filter galleries, wash water tank, back wash system and filter control block. Design and Construction of clear water reservoir of required capacity and pump house. Design & Construction of chlorination plant building, facilities for pre and post chlorination and storage of chlorine cylinders for 60 days requirement, at W.T.P. site. The sludge, from clarifloculators shall be disposed of to natural drain. The back wash water from filter is also to be collected in sludge waste water collecting chamber by gravity and shall be disposed of to natural drain by gravity. The overflow from various units shall be connected to the storm water drains for safe disposal to the nearby water bodies with environmental acceptance. Monitoring and instrumentation with their housing. Electrical works for plant operation including incoming cable from substation to main control panel, motor control centers, local control and power and control cabling, plant ventilation and lighting etc. Pipe lines, valve chambers, service water installation, sampling and water quality monitoring, instrumentation and other miscellaneous works associated with the plant. Leveling the treatment plant site and landscaping. Storm water drain with appurtenances up to nearest natural drain but not exceeding 100 m. Administrative building, laboratory, store, and housing building, i/c services such as electrical, lighting, ceiling fans, water supply, sanitation and air conditioning facilities. The area of the administration block ,area of laboratory should be provided at the first floor of the building size of required size. Guard room shall be provided with with toilet facilities and Building services. Training of PHE / Nagar palika personnel in operation and maintenance of the plant during the O & M period of 6 months. C) Characteristics of Raw Water :- The quality of raw water to be dealt with is indicated in the analysis reports (Annexure-1) for guidance, Normally in fair weather the water is clean in Monsoon its turbidity ranges from 500 to 8000 ppm. The treatment plant should be capable of dealing with such a turbidity and colour, without variation in quality of filtered water. D) Filtered water standards – The filtered water should be generally in conformity with the standards specified in the Manual on water supply and treatment 1999. The tenderer shall be required to give guarantee for the performance standards, which should be satisfied by filtered water effluent, when the plant is working at the maximum rate for filtration, samples for this purpose shall be collected at filtered water outlet prior to chlorination and get tested at such laboratory as may be specified by the Executive Engineer and result of such tests shall be final and binding on both the parties. The Executive Engineer shall decide the manner and frequency of sampling of raw water and filtered water. 57 E) F) G) H) I) J) (2) (3) (4) Performance standards – The filters performance standards as specified in “Manual of water supply and treatment1999” shall have to be achieved. Acid Reaction – The filter water shall not have an acid reaction in any circumstances and shall contain not less than 10 PPM alkanity measured in terms of calcium carbonate. The PH value of the filter effluent shall be between 7.0 to 7.5 the chemical characteristic of the filtered water shall be in confirmation to standards. Guarantee for the Equipments – All the mechanical equipments and appurtenances supplied and erected by the tenderer shall be covered by a guarantee for satisfactory working for a minimum period of 12 month or 2 consecutive rainy seasons which ever is more form the date of satisfactory commissioning of the plant. Any defective part detected during this guarantee period shall be replaced by the tenderer at his own cost. Such replacement being arranged by tenderer as expeditiously as may be directed by the Executive Engineer. The tenderer shall supply and deliver a full set of spares for working of the plant continuously for 2 year. These part price shall be quoted separately with full details the part offered. Testing and Inspection – All pipe and other castings subjected to pressures. Shall be hydraulically tested for 2 time the designed pressures as directed by the Executive Engineer, The entire work during manufacturing and erection, shall be subjected to inspection by the departmental staff (i.e. Executive Engineer or his nominees) for which adequate facilities, shall be extended by the tenderer at his cost. Completion plan – The tenderer shall furnish on completion of the work and handing over the same to the department, these sets of white print plans mounted on cloth, showing the working detail of the several components, units of the plant and equipments, including civil works (i.e. building etc.) installed and erected, together with a descriptive specification for the daily working, operation and maintenance and also a list of spares along with the plant. The original cloth tracing of the above completion plan shall also be handed over to the Department for record. A section of filter media together with its density, size, depth and specifications shall be enclosed in triplicate duly attested. Raw Water – Raw water will be taken form the River and pumped on the Treatment work, The typical analysis for physical, chemical and bacteriological characteristics of raw water samples of River is enclosed. The bacteriological pollution is not expected to exceed the M.P.N. count of 10000 coliforms organism per hundred mili liters. The turbidity of raw water during dry season is as low as 100 PPM but during monsoon as high as 8000 PPM. .The raw water results may deviate but in any case the standards of clear water mush be achieved. Standards for purified water – The purified water shall meet the standards as mentioned in latest water supply and treatment manual published by C.P.H.E.E.O. 1999 Treatment – The treatment should comprise of the following process – 1. Alum dosing and flocculation. 2. Coagulation and settling. 3. Filtration by Rapid gravity filters. 4. Disinfections using gaseous chlorine. 58 DETAILS OF VARIOUS ITEM REQUIRED ARE GIVEN BELOW ITEM NO. 1 : CASECADE AREATOR AND INLET CHANNEL 1.1.0 The department will complete the raw water rising main of 300 mm. dia D.I. pipe except 4.0 meter from the face of cascade aerator. The providing, laying and jointing of the remaining 4.0 meter rising main with 300 mm. dia D.I. pipe will be included in this contract. A electronic flow measuring device shall be fixed in 300mm DI pipe or common manifold. It is also part of lump sum contract. The raw water will be taken to cascade aerator, which will be suitable designed for dissipating the incoming hydraulic energy and shall be of RCC. The residual head at the end of raw water pumping main will be provided as 5.0 meters. The tenderer can design the filter plant keeping in view this provision. The cascade aerator will be designed for a flow of 9.0MLD in 20 hour pumping . ITEM NO. 2 : MEASURING FLUME AND EQUIPMENTS : 2.1.0 DESIGN : The flume shall be designed for a flow of 9.0 MLD excluding losses due to wash water and other losses (with a provision of 50% over loading) with free board of not less than 30 cm. The measuring flume shall have a side chamber for float. The “V” notch plate hall be made of brass and will be properly grouted. The flow indicator (meter) shall provide inside the gallery of within permanent structure and not in open area. 2.1.1 CONSTRUCTION : The entire construction shall be in RCC M-30 grade and shall be perfectly water tight and suitable supported of RCC columns. 2.1.2 ACCESSIBILITY : The walkway of 1.20 meter width with GI pipe railing as per specification given in the item number 6.20 shall provide. 2.1.3 ELECTRICAL AND MECHANICAL EQUIPMENTS : The dial type flow indicator should be provided near the flume to indicate the flow. The indicator shall have a capacity of measuring a maximum flow of 9.0 MLD including 50% overloading. The weir shall operate with clear free fall condition. It shall be ensured that the weir plates do not get submerged due to afflux. The dial of indicator shall be properly lighted. ITEM NO. 3 : CHEMICAL HOUSE AND CHEMICAL FEEDING EQUIPMENTS : 59 3.1.0 DESIGN : The building should be constructed in two floors. To facilitate proper transportation of alum into the chemical house (at ground floor) ramp shall be provided at the entrance, which shall have a 2.5 m. wide steel rolling shutters, In the first floor there shall be two numbers of alum solution tanks, automatic alum dosing equipment and weighing machine with steel yard type platform for weighing alum upto 1.0MT. A chain pulley block of 1.0 MT capacity with complete chain and bucket shall also be provide at the first floor to lift alum from the ground floor an opening of 1.5x1.5 m. shall be provided in the slab for lifting alum, with proper railing as specified in item no. 6.20 minimum dose of alum shall be as per turbidity of water and maximum strength of solution shall be 10%. The capacity of tank shall be such as to hold 08 hours requirement at maximum demand with 0.30 m, depth extra for free board. Minimum two alum solution tank shall be provided. LIME DOSING TANKS : For lime dosing 02 tanks of 08 hour capacity with lime dosing equipment capable of administering lime dose of 40 mg/litre with 10% solution strength are to be included in the L.S. offer. A suitable space for storing chemicals like alum and lime of 30 sqm. Should be provided. The height of alum stack should not be taken more than 2.0 m in with 30% open space for passage. The other specification of alum store is as per para 7.3.3.2 of manual. As an optional item the tenderers are advised to quote for variable rate proportioning feeder including all accessories. The alum solution tanks shall be constructed in RCC. The inner walls of alum tanks shall be painted from inside with 3 coats of Chlorinated rubber paint.The other specification of alum solution tank shall be in accordance with para 7.3.1.1 of manual. 3.2 CONSTRUCTION : The entire construction of Alum store and chemical house shall be in RCC M-30 column and beams with second class brick panelling of thickness not less than 20 cm. in 1:3 cement mortar in external and internal walls. The clear height of the chemical house at ground floor and first floor shall not be less than 4.0 m. The floor of the store shall be of ironite. 3.3 MECHANICAL AND OTHER EQUIPMENT : A dissolving tray of RCC M-30 with holes or slots shall be provided on tanks for placing the alum cakes. The alum solution tanks shall be fed with pure water by means of GI pipes and valves of adequate size from wash water tank. The solution tank shall be provided with brass gauge plate level indicator. The alum mixing paddles shall be alloy resistant to mix the alum of enough section and size. There shall be puddles at least at two places, driven by a central shaft. It shall be driven by electric motor though warm gear. Necessary wash out arrangements shall be provided. The solution dose shall be drawn into a constant head stainless steel dosing tank and fed into raw water just where it leaves the measuring notch. The dose of the alum solution should be capable of being set and varied manually. The dosing and feeding equipment’s shall be provided with 100% stand by. The alum solution shall be fed by gravity only. 6 mm. thick HDPE sheets at bottom and sides shall line the alum solution tank. Each alum solution tank should have a 90 cm. wide platform. The platform should have railing as per item no. 6.2.0 be located at an elevation to have clear headroom of 2.5 m from ceiling. The top of the solution tank should not be higher than 1 meter from the top of operating platform. ITEM NO. 4 : PRE TREATMENT WORK – FLASH MIXER 4.1 During summer algae growth in anticipated. Arrangement to precholorinate water with a dose of 2 PPM is essential at the entry point. 60 4.1 Flash mixer will be circular well be not less than 1.20 m. dia with a detention period of at least 30 second and shall have a capacity of treating 9.0MLD. The dia shall also be such as to accommodate fixing of motor reduction gear and leaving some working space around. 4.1.1 CONSTRUCTION – The flash mixer shall be constructed in RCC M-30. The unit shall be provided with RCC slab in M-30 partly covering the tank. For location the driving unit of the mixer and for approach to the same. The agitators off flash mixer and alum mixing paddles shall be of M.S.R.L. or M.S., F.R.P. with stainless steel shaft. The dosing feeding equipments will not have any stand bye. 4.3 ACCESS The walkway of 1.20 m. shall be provided with railing as specified in item no. 6.2.0 4.4 ELECTRICAL AND MECHANICAL EQUIPMENTS The following shall be provided : 4.4.1 Frame agitator with rubber lined. M.S. blades/Stainless steel blades and stainless steel vertical shaft mounted on bearing of sufficient strength to prevent vibrations. 4.4.2 Electric motor of suitable horsepower, starter and reduction gear. The shaft or propeller should be more than 100 R.P.M. and ratio of propeller dia to tank dia should be 0.3. It should full fill the requirement of para 7.4.2.2 manual in water supply and treatment published by C.P.H.E.E.O 1999. 4.4.3 De-slugging arrangements consisting of minimum 300 mm. dia hume pipe/other suitable pipes to nearby drain which is close to plant and 300 mm. dia valve with operating gear. It is important that the waste water pipe should be in proper slope so that waste water with sludge could flow properly without depositing in pipe to the nearby nalla. The water invert level should be fixed so as to enable discharge in nalla in monsoon also through gravity. 4.4.4 Protecting covers of G.I. sheets18 gauge for motor giving good architectural view duly painted. ITEM NO. 5 FLOCULATOR & SETTLING TANK : 5.1.0 Clarifloculators of 4.5 MLD capacity should be provided. This shall be constructed in RCC M-30 with radial flow and central flocculating chamber of minimum 30 minutes detention period. The outer annular clarifier of 2.5 hrs. detention period with over flow rate of 30 to 40 m3/ sqm./day for a flow of 4.50 MLD shall be provided. The velocity of outgoing water in the conduit or channel connection the flocculates to the setting chamber (if they are separate) should preferably by 0.25 to 0.45 mps to avoid setting and breaking up flocks. The top of the external wall of the clarifier shall act as descending weir and shall be of RCC M-30 fitted with 6 mm. M.S. plate with V-notches extending over the full periphery of the clarifier, to raw water from the surface to a depth of not more than 80 mm. The weir loading shall vary between 300 to 600 m3/d/m. The clariflocculator shall be designed so as to achieve quick settlement in the clarifier zone with a view to achieve the lowering of turbidity below 10J.T.U under any condition. The other hydraulic parameter, inlet and outlet arrangement of clariflocculator should be in accordance with the specification given in C.P.H.E.E.O manual full proof arrangement shall be provided. Slope of minimum 1:10 shall be provided in the floor towards the central drain of settling tank. The desludging arrangement shall be for hydrostatic operation with constant bleed system. 61 5.2.0 CONSTRUCTION : The outer clarifloculator wall shall be in RCC M-30. The bottom slab shall also be in RCCM-30 in shall have a slope of minimum 1 in 12 from corners towards the centre. The central inlet to the flocculater chamber shall be RCC M-30 of adequate diameter with suitable slot opening at the top. The includes providing lowering, laying and jointing C.I./(D.F.) class-B pipe of suitable diameter from flash mixer outlet to central inlet shaft to flocculation chamber. The sludge pipe from the central sludge pocket of the nearest chamber up to under drainage system shall be of C.I. (D.F.) class-B in portion below the clarifloculator unit. The diameter shall not be less that 250 mm. With proper valve of 250 mm. dia (ISI mark) with extended spindle and wheel and telescope constant bleed device in the sludge chamber. There shall be R.C.C.circular launder extended over the whole periphery around the descending weir and connected at suitable point to inlet chamber or pipe of the filter units. 5.3.0 ACCESSORIES : The clarifier will have a peripheral walk way of 1.2. width all around it with GI pipe railings as specified in item no. 6.2.0 5.4.0 MECHANICAL AND ELECTRICAL EQUIPMENTS : This includes providing and erecting necessary mechanical & electrical equipments with required electrical wiring, switches etc. completed. In flocculator paddles made of MS section 50mmx50mm dia D.S. plate clamped to central M.S. shaft of 65 mm. dia through, C.I. special flanges shall be provided. The total paddle area should be between 10 to 25% tank sectional area in the plane of the shaft. The tenderer can provide his own design. The blade shall be of M.S. plate, The M.S. shall be provided with guide bearing at the bottom suitable for under water use. The floculator shall have tow arms. Each having four paddles. The floculator driving mechanism for each arms shall comprise of motors of WPIL/ALSTOMAK/Kriloskar/jyoti/Crompton make 440 volts, 3 phase A.C. Motors of suitable H.P./with siemens. Kilburn/M.E.I./L.T.L.K. make starter connected by worm reduction gear of suitable ratio through flexible coupling (for V pulley drive) and transmitted through pinion and level wheel drived. The bevel wheel being fitted with redial cum thrust bearing, Bevel shaft shall be connected to floculator shaft through rigid couplings. The equipments for clarifier shall consist of a lattice grider bridge, pivoted at the centre and with trolley rails resting on the clarifier wall as well as flocculator wall with horizontal trolley fitted with steel tired shies and running on steel “Rail track” and with rotating racer arm fitted with rubber squeezers shall be provide for effecting designing, Rubber tyres wheels for trolley resting directly on the clarifier and floculator wall hall not be acceptable. The bridge shall be 1.2 m wide made on welded and bolted R.S. Section of 65mmx65 mm. The scrapper arm with scraper blade on section 50mmx50mm. Being suspended from the two bridges. The driving mechanism for the bridge shall consist of WPIL/ALSTOMAK/Kriloskar/Crompton/Jyoti make 440 volt. A.C. motor of suitable H.P. )Not less tha 1 H.P.) with seimens/Kirburn/M.E.I./L.T.L.K make starter, jointed through couplings to work of reduction gear transmitted by chain sprockets drive imparting low motion to the driving C.I. wheel. Moving of rails, The bridge shall have 8mm. thick chequered plate walk way supported in M.S. channels 150mmx75mm. with hand railings on both sides as per standard specification. The central bearing shall comprise of combined radial and thrust hearing housed in high grade C.I. housing with G.M. bush for rigidity. 62 ITEM NO. 6 – RAPID GRAVITY SAND FILTERS, FILTER HOUSE, ADMINISTRATIVE BLOCK 6.1.0 DESIGN. The filter shall be designed to operate under normal filter rate of 80 LPM/sqm but the inlet and outlet control arrangements shall be designed to permit a 100% over load for emergent occasions as per provision made in para 7.6.3.3 of manual of W.S. & Treatment. 6.2.0 Dimensions of the filter unit should be as per para 7.6.3.5 of the manual of the “water supply & treatment” published by CPHEEO. 6.3.0 Quality and quantity of gravel & sand shall be as per 7.6.3.6 to 7.6.3.10 of same manual. 6.3.1 Automatic effluent controller capable of operation between 50% to 160% of the normal flow. Make should be mentioned. 6.4.0 The filter inlet should have control of distributing the incoming water in equal volume to the filter beds. 6.5.0 Piezometers should be provided to determine the loss of head occurring at any time during the filter run. One set of piezometers should be provided for each filter unit. 6.6.0 Compressed air should be used in the air wash system to secure effective scrubbing action. The quantity of wash water used should not exceed 2% of the total amount of water filtered. The air should be forced through a piping system at the rate of 750 LPM/sqm. Of the filter area at 0.35 kg/cm2, pressure for duration of 5 minute following which wash water shall be introduced at a rac of 600 LPM/sqm of the filter area. The duration of the washing process should not exceed ten minutes. Both the filtered water and the water for washing should pass at uniform rates through out the area of each filter. The water standing on the bed at the close of the wash should be clear with a turbidity not exceeding 10 JTU The air wash and under drain system should be exactly in accordance with the para 7.6.3.12 (a,b), 7.6.3.13 and 7.6.3.9 of the manual of water supply and treatment published by C.P.H.E.E.O 1999. Whatever system of floor is offered it should be seen that the space between the orifices and nozzles is within the permissible limit ensuring uniform filter wash otherwise filters may crack of mud balls. The head losses in air pipe line system should be kept at very minimum details. And the specification of air blowers must be mentioned by the tenderer. The capacity of air blowers provided should be such that there is 100% stand by arrangement. The capacity of wash water tank shall be adequate for the complete wash for one filter unit at a time for a period of at least 10 (Ten) minutes. The size of the inlet pipe connected to wash water tank must be such as to ensure filling in 2 hrs. and the size of outlet pipe from the wash water tank to the filter must be such as to ensure flow of water within the period on one complete wash of two filter units. The wash water is proposed to be disposed of in nearby nalla through gravity. The wash water gutter invert level should therefore be fixed considering H.F.L. of nalla so that drainage by gravity during flood can be possible. Electrically driven wash water pumping units should be provided at least in duplicate. Each pump should be capable of filling the wash water tank in two hours with 100% stand bye. The wash water is proposed to be disposed off in nearby nalla though gravity. The wash water gutter invert level should therefore be fixed considering H.F.L. of nalla so that drainage by gravity during flood can be possible. This work is also part of contract. 63 6.9.0 INSPECTION CHAMBERS : All inspection chambers shall have white glazed tiles on all the inside four walls and at the bottom also proper lighting arrangement ‘Inside’ shall also be provided. 6.10.0 All pipes specials and valves should be of cast iron double flanged and should carry ISI marks conforming to the relevant IS Specification duly inspected by DGS & D/SGS/RITES. Pipes and other conduits including valves and gates should be designed to carry water as per the requirements mentioned in manual on W.S. and Treatment and respective I.S. Specification. The firms/contractors should state clearly in the tenders the size of the various pipes, specials, valves which shall be provided by them. They should also indicate the velocities at which the necessary water would pass through these and the time taken for the water to be delivered at different points. 6.11.0 1.20 meter wide walk way should be provided all round in all the filter beds with G.I. pipe railings. 6.12.0 Sufficient space for housing the air blower should be provided in the filter housing building. 6.13.0 A separate enclosure for housing chlorine tuners with adequate working space and proper ventilation of chlorine gas and flow of fresh and cool air should also be provided in this building. 6.13.1 An office room of minimum 20 sqm. Carpet area should be provided. 6.14 One sanitary block consisting of one W.C. one urinal and wash basin having a carpet area of 6 sqm. (six sqm) should be provided in the ground floor of the building. A septic tank of suitable capacity shall also be provided at proper place for safe disposal. 6.15 The minimum width of the operation gallery shall be 4.0 m. 6.16 A laboratory of 20 sqm. Area should be provided at the first floor of this building. 6.17 The filter beds, shall be open to sky i.e. there shall be no roofs over the filter beds. 6.18 CONSTRUCTION : The filter house cum administrative building shall be in RCC M-30 framed structure in two floors. However, all filter beds and channels etc., which are water-retaining structures, will be constructed in RCC M-30 grade. The clear height between the floors should not be less than 3.6 m a RCC stair case connecting the floors shall be provided. Cast iron footholds for getting into central gutters of each filter should be provided. 6.19 G.I. pipe railing should be provided with G.I. pipe (medium class) posts of 40 mm. dia and 1.0 meter long fixed rigidly in cement concrete at 1.50 m a part with 3 rows of horizontal 25 mm. dia medium class G.I. pipes including painting etc. minimum 3 nos. of such G.I. pipe should be provided for the railings around circular structures but the spacing should be upto 2 meters. The same specification of railing shall be adopted wherever necessary. The railing shall be of good architectural design. The bends, corners and horizontal/vertical stay properly finished so as to offer a fined and streamline look. 6.20 The filter house shall be built of RCC M-30 framed structure. Filter walls should be of RCC M-30 plastered on water retaining structure. All brick masonry work should be in cement mortar with 1:3 and should be plastered with 1:3 CM on both the sides with 64 6.21 6.22 6.35 7.0 smooth neeru finish. The thickness of plaster shall be 20mm. from one side and 13 mm. on another side for all the brick masonry work. All inside surface shall have three coats of snowcem/Durocem painting of approved quality and shade. The front elevation and exterior finish of the building shall be designed aesthetically and architecturally. The department reserves the right to alter the front elevation of filtration plant/filter house if it does not appeal to the deptt. On contractor’s cost. The exterior plastered walls should be painted with three coats of approved quality and shade of snowcem. All doors, (Except central main door), windows and ventilators shall be of steel as per I.S. 1038-1975 and I.S. 1081-1960. The position of windows and ventilators should such that these will be opened outside and closed easily when necessary. The total shutters area of doors, windows and ventilators shall not be less than 30% of the floor area. The central main external door shall be Aluminium fully glazed as per I.S. 148-1961 and 1081-1960. The size shape and finish of the door shall be specially selected so as to improve the get-up of filter house. The entrance of the filter house shall preferably be in the form of foyer, with suitable porch in front. The silvicrete renderings on the front and side walls of filter house cum administrative blocks shall be done by contractor on standard C.M. Base as directed by Engineer-incharge, The white cement etc. silvicrete required for this work shall be arranged by contractor. PERFORMANCE CAPABILITY : For rapid gravity filters, the performance standards should be in accordance’s with para 7.6.8.2 of manual on water supply and treatment published by C.P.H.E.E.O1999. DISINFECTION : Chorinators using chlorine gas from standard liquid tonners and capable of feeding chlorine into the raw water at inlet point for pre-chlorination and for clear water in clear reservoir without the aid of any power are required 2 nos. gravity feed type chlorinators with suitable accessories Make – Siemens/Aldos/Gramdfos/Usfiller/Capital control Pvt.LTD. shall be provided so that at least 100% stand by capacity be available. Capacity of each chlorinator shall be sufficient to dose at the maximum rate of 2 mg and 3 mg per litre for pre-chlorination and post chlorination respectively. A suitable scale showing delivery should be incorporated in the chlorinators. A weighing balance of suitable capacity shall also be provided to measure the quantity of chlorine tonners. The chlorinators shall be housed in separate room attached to the filter house the area of which should be sufficient to house at least two chlorine tonners. There should be no access from the filter house to chlorine room. It should have a separate entrance. The carpet area of chlorine from shall not be less than 20 sqm. Including the space required for chlorine tonners. This room shall be a part of filter house. All the requirement specified for civil works in case of filter house shall be applicable for this also except that the doors and windows frame shall be wooden. Other requirements of chlorine room and the chlorinators shall be as per para 7.5.5 of manual of W.S. and treatment published by C.P.H.E.E.O. suitable exhaust arrangement for chlorination plant should be incorporated. The room where chlorine tonners will be stored shall be properly located and designed for facility of removing and bringing in chlorine tonners. A suitable rail trolley may also be provided for brining and taking out the toner from the room. The storage space of atleast 20 sqm. Shall be provided with proper ventilation adjacent to the chlorination rooms. VENTILATION & TACKLING DEVICE – For chlorine – stores 2 nos. 450 mm. dia exhaust fans. Chlorination room – 1 no. 450 mm. dia exhaust fan. 65 In chlorine stores a monorail RSJ for handling minimum 2 T capacities shall be provided. The entry to store shall be from outside of the plant. The tonners shall be loaded directly into the store room from the transporting vehicles. The doors and windows of the chlorine room and chlorine store shall be wooden only. 7.2 The tenderer shall be required under this contract to supply two brand new chlorine tonner’s with agnominal capacity of holding in M.T. of liquid chlorine. The tonners should be as per relevant standard specifications. The tenderers should also submit the test certificate and other certificate from the competent authority to enable these cylinders to be put into use. 7.3 The tenderer shall also arrange to procure chlorine gas in these tonners for running the plant for six months of trial period. The tenderers shall bear all the cost of chlorine required and transportation in this period. These cylinders shall be taken overhanded by the department only after these have up to the satisfaction of the deptt. 8.0 CLEAR WATER SUMP WELL AND PUMP HOUSE : A RCC M- 30 clear water sump well with at least 30 minute detention time should be constructed of required capacity for ultimate demand 6.0MLD(with 50%overloading). The sump should be covered at top and necessary ventilating cowls. Manhole with C.I. Frame and cover pipe with C.I. sump well. The contract also includes the construction of clear water pump house, which should be suitable located near the clear water sump well. This clear water pump house and sump well shall be part of the plant. An area of approximately 15 m x 8 m i.e. 120 sqm. Should be provided for the pump house to accommodate 4 nos. centrifugal pumping sets i/c one extra for future expansion. The height of P.H. should be at least 5m.the pump house should also be capable of accommodating bus bar channel, starter, O.C.B., sluice valves, reflux valves and flooring for electrical cable concrete work of delivery pipeline, trench etc. for clear water pumping main of 300 mm. dia in the pump house and also the supporting structures for cables and pipes. The tenderer shall also quote for supply and erection of 10MT capacity manually operated gantry. The foundation and floor design should be done properly and due consideration for vibrations should be done properly and due consideration for vibrations should be given in its design. The layout of pump house should be capable for future expansion. The difference of level between the floor of pump house and the invert of sump well shall not be more than 1.0 m. in any case. Further, the height of plinth of pump house above ground level shall not be less than 0.6 m. 10.0 LABORATORY EQUIPMENTS : 9.1.0 The tenderers shall also include supply of following equipments for various tests. 9.2.0 Modern electronic digital display type turbidity apparatus for raw, settled and filtered water. 9.3.0 Jar test apparatus electrically operated. Comparator test set for resicual chlorine or chloroscope 3 nos. 9.4.0 PH kit with different discs for PH measurement. 66 9.5.0 Main operated PH meter complete with one colonel electrode and one gas electrode. 9.6.0 Refrigerator 165 liters capacity for storage of water samples. 9.7.0 Sampling table of 2mx1m with marble top consisting of clarity bowl assemble panel complete with sampling taps for drawing samples of raw settled and filtered water complete with 3 nos. electrically driven pumps. Suitable tubing for raw clarified and filtered water assuming a compact arrangement should be provided. This should be provided near the laboratory. 9.8.0 Turbidity tape. In addition, common glassware and accessories like breakers, conical flasks, burette, pipettes, volumetric flasks etc. will be required for laboratory for testing of samples. All equipments should be standard and reqpted make only. The make and type of these equipments should be mentioned along with the guarantee period. Contractor shall also provide literature, instructions, manuals, guarantee card etc. with these equipments. 10FRONT ELEVATION : The treatment plant should be so oriented and designed to give very good architectural view and appearance. The front elevation shall be architectural to the satisfaction of the department and the department reserves the right to make additions and alteration in the front elevation on contractors cost. The structure should represent a pleasing appearance with aesthetic features forming a balance between function and from. The interiors of the structure shall be eye appealing and in keeping with the objectives for the plant viz. Production of pure and wholesome water. 11SPECIFICATION FOR MECHANICAL WORKS – 12.1 12.2 12.3 12.4 12.5 Submerged structural parts (steel) except not rolled sections shall not be less than 6mm. thick. Prime movers and allied components such as electrical motors, starters, switches, reductions gears, drive mechanisms, bearings, plumber block etc. shall be standard made. All rotating machinery, particularly gears shall be designed with adequate safety margins and service factors. All water submerged parts rotating mechanical parts and steel pipe under water shall be adequately protected after surface treatment. Oil, grease, dirt, soil and all surface contamination from structural and fabricated steel parts shall be removed by cleaning with solvent vapour alkali emulsion or stream. Loose rust of paint weld spatter etc. shall be removed by hand chipping, scrapping, sanding, wire brushing and grinding the bare finished shafting finished flanges and other mechanical surface protected by grease or rust protection measures. Structural mechanism support and super structures, walkway, hand rails with PVC top fabricated shaft etc. shall be protected with at least one coat of primate and two coats of paint. 1800-1962 code of practice for use of structural steel in general building construction should be followed, No permits shall be issued by the department for procurements of any materials. The tender must be inclusive of operation of the plant for the three months trial run period free of charge by contractors trained and qualified Engineers who should be completely familiar with the equipments supplied and erected and they shall train the departmental staff in operation of the plant within the period. Detailed operation manual as well as the drawings of equipments supplied, should also be supplied by the contractor free of cost. The cost of electrical energy, oils, chemicals and pay to departmental staff for operation of the plant will be paid by the department during this period. 67 Performance guarantee must be demonstrated by the test run for the period of three months. The tenderers must furnish bonds covering items of work like mechanical and electrical equipments piping etc. for one year or two consecutive rainy seasons which ever is more as a guarantee of satisfactory operation and rectification of any defects in the work, material or equipments furnished by them by way of repairing or replacement at their own cost. The tenderers must furnish the service of component representatives for this period to instruct the plant operating personnel in the maintenance and care of flow indicators, rate controller, piezometers etc. and conduct tests. 13.0(a) SPECIFICATION FOR ELECTRICAL WORKS : The work shall be carried out strictly in accordance with latest Indian Electricity rules, especially as per latest specifications of Chhaattisgarh/Madhya Pradesh Electricity board and relevant I.S. specification. The size and type of wiring shall be suitable for A.C. supply at 440 (+_5%) volts. 3 phase, 50 cycles for power and 220 volts for lightenint. All phase wire shall be inside concealed single metal conduit and pipe shall be properly earthed. Suitable protection by means of cut-out shall be provided in such live conductor for very circuit. Lighting arrestor along with suitable earthling arrangements as per relevant I.S. specification shall be provided. All switches and fittings shall be superior type as directed by the Engineer-in-charge. For the work of wiring for lighting of building shall be carried through concealed conduct pipe as per the specification of M.P. P.W.D. (Electrical Branch) for this type of work. The tender shall be inclusive of electric connections for power from main board to drive unit and light. (b) ELECTRIC WORK SPECIFICATIONS – (a) The contractor shall include work of providing, laying and fixing of power cable from electrical substation to main distribution panel. The contractor shall provide wiring for power and light in open PVC conduct ass per specification of E & M wing of C.G. P.W.D. (b) The contractor shall provide and fix at proper places all around the plant/clariflocculator clear water sump. 6 nos. sodium vapour lamps each of 500 watts, suitable to work in open during rains internal illumination shall be of minimum 500 watts, however the department shall have right to increase illumination level by 5% without any extra payment. (c) Specification for main distribution board – The panel board shall be designed for the complete electrical load of treatment works, e.g. for prime movers of mechanical equipments of flash mixer, clariflocculator with its and carriage, alum and lime solution tank, chlorine boosters, wash water pumps, air blowers, sampling table etc. and for entire load of internal and external electrification e.g. light, flood lights, SV, MV lamps, ceiling fans, cooling fans, collars, refrigerator etc. It shall consist of 4 bus bars of suitable section, designed for capacity considering above electrical load, ammeters and voltmeters of suitable range with rotary selector switches, phase indicator lamps with switches OCB or ICTPN switches of adequate capacity with HRC fuse. The panel board shall be cubical non-draw out type with panel operation and maintenance, Suitable ICTPN reliable fuse units of adequate capacity shall be provided for lighting load. This panel board shall be 68 housed in a room near blowers and wash water tank filling pumps. The total area of room for blowers, pumps of WWT filling and panel board shall be a minimum 30 sqm. After completion of wiring the contractor shall fill in the necessary form required by C.G. Electricity Board for getting connections and shall hand over the installation in complete working condition to the satisfaction of the Engineer-in-charge required to be paid to C.G. Electricity Board for obtaining electrical connections shall be arranged by the department. The general requirement for lighting fixtures and wiring is given below. The tenderer has however to work out details of illumination and arrangements and submit necessary drawings. For acceptance of the Engineer-in-charge. Light fixtures shall be Philips, GEC or any other std. Makes to the entire satisfaction of the Engineer-in-charge. DETAILS OF RECOMMENDED LEVEL ON ILLUMINATIONS : S.No. 1 2 3 4 5 6 7 8 9 10 Units Clear water pump house filter house Inspection boxes Laboratory building Administrative building Chemical house Stores Around clariflocculator Around clear water reservoir Flood light Recommended level of illuminations 15 foot candles (average) 10 to 15 foot candles 20 to 25 foot candles 20 to 25 foot candles 20 to 25 foot candles 15 foot candles 10 foot candles 4 foot candles (average) 1 foot candles (average) 500 watt each arranged so as to give the above mentioned intensity of light around clariflocculator, clear water reservoir etc. and all around on the external side of the plant. The fluorescent tubes in the filter house shall be twin 80 watts. Industrial type nitreous enamel reflectors complete with original choke, starters etc. manufactured by G.E.C./Philips of any other standard make. The fluorescent tubes shall be hung from the ceiling above the operation gallery to give a uniform lighting. The inspection boxes shall be fitted with corrosion proof fittings T x c 10 or 2 x TL 20 watts, GEC make or equivalent in Philips or any other standard make. A common switch board shall be provided for the starters for the pumps and blowers, compressor and other pumps. These shall provided in wash water tank feed pump house along with necessary cable to the various motors. The panel shall be completed with incoming triplicate switch voltmeter, ammeter and insulating switch for the various pilot lamps etc. The tenderer shall also include the cost of providing and laying the incoming power box cables from the main sub station to be constructed by the department in the same permises to panel in the wash water pump room and also the wiring in VIR in heavy gauge conduct from indoor motors. INTERNAL LIGHTING AND ILLUMINATION OF THE FILTER HOUSE AND CONNECTED BUILDING This has to provide for proper illumination of the filter house wash water tank, pump house, entrance hall, room, chlorine rooms etc. The fitting and fixtures shall be of the latest design and standard make such a Philips/G.E.C. The wiring shall be laid in conduits, sufficient power points shall be provide. The contractor shall be responsible for the adequate pumping, drainage and bailing of water from the excavations. 69 All equipment’s shall be suitable designed and guaranteed for normal life and satisfactory operation under the climatic conditions prevalent of site. All parts and surfaces which are subjected to corrosion shall be made of such materials and shall be provided with such protective finishes as would protect the equipment installed from any injurious effects of climatic or site conditions. All electrical auxiliary equipment installed from any injurious effects of climatic or site conditions. All electrical auxiliary equipment’s shall be specially treated for tropical condition. All the mechanical, electrical and other equipment should perform as per the characteristics, without showing any sigh of over load, over heating etc. on any components. Detailed specifications, shall be given for all the mechanical, electrical equipments duly guaranteed for their satisfactory performance for at least 12 months from the date of commissioning of plant. In the laboratory room two fan points and one plug point shall be provided in concealed and standard type conduit pipes with elbows, crosses and before putting the plant into operation all electrical installations wiring etc. shall have to be get certified by the contractor, from Government Electrical Adviser/Inspector (safety) at the cost of contractor. The contractor shall also guarantee the hydraulic and structural stability of the work proposed by him and shall support them with detailed designs and calculations. 14. GENERAL : 14.1 Design and drawing : The contractor shall have to submit his own design for all works and supply at the time of submitting tender an outline plan and sections of proposed civil work viz. inlet arrangements, measuring device clarifoculator, chemical house and filter house, clear water pump, pump house etc. showing plan elevation and section and the design assumptions and along with the outline of mechanical equipment’s proposed for these units. Detailed calculation and drawings shall have to be submitted by him for scrutiny within a month from the date of issue of work order. Detailed designs shall include calculations for foundation for RCC work and for other structures provided in the drawings. The responsibility for the designs, construction structural stability and water tightness in all water containing structures shall however rest solely with the contractor and he shall have to make good any damage or loss to the Govt. due to defects if any in the above mentioned or any other work carried out by him. The completion of the work. 14.2 EXCAVATION – The depth of excavation will be guided by requirement of stability of foundation, and the hydraulic levels of the various units. the contour plan of the proposed site are attached for guidance but the contractor should himself verify SBC of strata for design of foundation of structure and other hydraulic designs. The foundation shall be filled with bed concrete (levelling course) in 1:3:6 (M10) with 40 mm. Gauge graded metal or by the prescribed mix as proposed by the contractor in his design. But I should not be weaker than 1:3:6 the average plinth level shall be as least 1.0 m. above general G.I. The difference of level between the floor of pump house and invert of sump well shall not be more than 1.0 m. in any case. The proposed treatment plant is having exposed moorum strata. Reinforced cement concrete work – The reinforcement concrete M-25/M30 with reinforcement as per the approved drawing shall be laid, over the bed concrete M-10 for foundation where necessary. For super structural works the RCC shall be laid in M-30 size mix but for water retaining structural M-30 mix or richer mix shall be laid. The specification for measuring, mixing, transporting, compacting, vibrating curing etc. of concrete shall be as per I.S. I.S. 14.3 70 specification 456-2000 (latest revision) and other relevant I.S. specifications. The batch mixing as per latest practice shall be allowed but the cost of cement shall be recovered from the contractor on the bag basis and not on the I.S. No. 456-2000 (latest revision) and respective I.S. specifications. The contractor shall also be required to submit samples of concrete or testing during the course of execution of works as and when required by department. The cover for reinforcement on water face shall not be less then 40mm. 14.4 MASONARY – Brick work shall be done in C.M. 1:3 richer mix in masonry shall be done only if the structural design requires so and with prior approval of the engineer in charge. The masonry work shall generally conform to specifications given in the Maharashtra P.W.S. hand book and standard specifications issued by the Govt. of Maharashtra and relevant I.S. specification. 14.5 FLOORING – The flooring shall be laid in cement concrete M-20 mix and for water retaining portion M-30 shall be used. The flooring of chemical house (Ground floor) shall be done with 40 mm. Thick kota stone and that of first floor shall be done 40mm. thick kota stone. Floor around chemical tanks should have acid proof treatment. The floor of pump house portion shall be in m-25 mixing with 150 mm. thickness having specifications for industrial use. The flooring of sanitary block laboratory and office room shall be with 25 mm. thick kota stone. Rest of the floors in different building shall be also being done with 25mm. thick kota stone. White glazed tiles up to 2.00 m. high on walls (skirting) and on platform in laboratory should be given. 14.6 ROOFING – The roof shall be casted in RCC M 25 mix with 20 mm. gauge metal as per thickness and reinforcement, details to be shown in the drawing and design. All roofs and civil structures would be guaranteed for leakage as per relevant I.S.S. suitable treatment for water proofing shall be provide for roof slab. 14.7 All masonry and RCC works should be in accordance with latest standard specifications. 14.8 All material used on civil works should be quality approved by the Engineer-in-charge. Rejected material shall be removed from the site immediately. All mechanical equipments shall be such workmanship and quality that are able to perform with maximum efficiency in normal working conditions. Use of non-corrodable actions of sand and use of suitable paint and coating for under water, fittings to prevent contaminating the water are to be provided by the contractor. 14.9 PLINTHThe average plinth level of chemical house, filter house and the pump house shall be at least 9.75 m. above general ground level. The entry in pump house shall be with suitable approach bridge to enable machineries to be transported inside the building by trucks. 14.10 PLASTERING – The brick masonry walls of building should be plastered with 1:3 cement mortar, The thickness of plaster from outlet face of wall should be 20 mm. and on inner face the thickness of plaster should be 13 mm. in chlorine room, sump well and wash water tank. Due consideration shall be given to provide protective measures in RCC works plastering etc. to prevent the corrosive effect of chlorine. 14.11 PAINTING AND COLOUR WASHIN – Doors and windows except as specified in item no. 6.22 shall be painted inside and outside in two coats after priming coat as per the directions of the Engineer-in-charge. The wall shall be provided with two coats of approved quality of oil bound distemper on the inside and snowcem or durocem painting on the outside as per the direction of the Engineer-in-charge. 71 14.12 FOLLOWING DRAWING ARE ENCLOSED – A map indicating location of site and containing contour plan of the proposed site showing the position of trial pit sections and details of trial pit section. The trial pit section with start of condition are given only for the guidance of the contractor/firms, who should satisfy themselves and verify the same before submitting the tender and design the foundation of the structures accordingly. Department shall not be responsible for any variation in strata at the site at the time of execution. 14.13 For easy and direct access of the various units of the water treatment plant e.g. flash mix, chemical house, clariflocculators. Filter etc. 1.2 m. wide RCC access at same level with both side railing as specified in NIT shall have to be provided. 14.14 The opening area (for doors/windows/ventilators) for chemical stores and chlorine toner storage room shall be20% of the floor area. For rest of the units this area shall be 30%. 14.15 GUARANTEE FOR EQUPMENTS – The contractor shall submit indemnity bond towards guarantee of equipments for second rainy season if it does not fail within 12 months after satisfactory commissioning of the plant. The securities deducted towards this will be released on production of such bond. 14.16 SPARE PARTS – The contractor shall given a list of spare parts which are essential for two years maintenance with their rates (this is not to be included in LUMP-SUM offer) decided separately. 14.17 PERMISSIBLE VELOCITY – The permissible velocity for different units of the plant shall be as under : Flash mixer to clariflocculator 0.6 to 1.0 mps Filter inlet 1.0 to 1.5 mps Waste water valve 1.2 to 2.4 mps Wash water inlet 2.0 to 3.0 mps Filter outlet 1.2 to 1.75 mps Air wash inlet 25 mps 14.18 LAYOUT – The layout submitted by the contractor may be altered to sum specification departmental equipment’s and contractors shall not be laid any amount on account of that. The layout of the plant should be capable of future expansion of the plant which may be of capacity 6.0 MLD. Not only economy but also convenience should also be kept in mind. While designing the present 4.50 MLD plant. 14.19.1Provision should also be made for easy inter connection of future pipe gallery. 14.19.2 In main building additional space the built now for accommodating future alum tank and necessary storage accommodation. Necessary civil design be incorporated keeping this in view. 14.19.3 Clear water pump house be designed in such a way that its future expansion could be possible. 15.0 TEST – All water containing structures shall be designed and tested inconformity with I.S. 3370 (Latest version) for the water tightness and it will be the responsibility of the contractor to make it water tight. The responsibility of structural stability shall also rest solely with contractor. 72 16.0 The work shall be deemed to be successfully completed as per contract plant agreement only after a certificate is issued to this effect by Engineer-in-charge, after trial and successful operation of three months during heavy rainy season. In case there is time lag between the actual completion of work and operation of plant for three months during heavy rainy season. The extension in time for the above period shall be granted to the contractor by the department. 17.0 GENERAL CONDITIONNo payment for drawing required for natural artificial or manmade reason or rock excavation will be payable for any depth. 17.1 The bearing capacity of the foundation should be ascertained by the firm/contractor for which a test certificate will have to submitted with the design. 17.2 The prices should be firm inclusive of all taxes, handling, storage, transportation, wages, watch and ward etc. at the site of work. 17.3 Payment shall be made as per break up schedule given and ANNEXURE – “H” the payment shall be made as per this break up schedule. The bank charge and interest on delay in payment if any will not be paid by the department. 17.4 Water and electric supply as per consumption during construction will be at firm/contractor cost and arrangement for the same will have to be firm/contractor. 17.5 Period of construction shall be reckoned from the date of issue of work order to time of completion defect liabilities, tests, guarantee and trial run will be as per NIT. 17.6 All switches, cables, starters and electrical fixtures shall be of best available standards made such as L & T, seimens, GEC, Philips etc. 17.7 Snowcem colour of exterior and oil bound distemper in two coats on inside walls including good architectural appearance of plant should be provided. 17.8 Water for testing – The department will supply water only for testing and trial run of the treatment plant free of cost at Ground level. 17.9 Meta, sand, bricks i.e. all materials required for the works should be good quality and should be conform to relevant I.S. specification. 17.10 Plastering to both inside and outside brick work should be provided in 1:3 cement mortars. The brick wall thickness should not be less than 20CM. 17.11 Surplus excavation earth should be filled and levelled in the area as per direction of Engineer-in-charge and in no case disposed off near the ‘Treatment plant’. 17.12 The steel reinforcement shall conform I.S. 432-1966 and I.S. 1986-1006 with up to date revision. The contractor shall be required to produces certificate to this effect to the department. The Structural steel required for the work shall conform to I.S. 226-1975 including up to date revision. For water retaining structure the stresses in steel will be taken as per I.S. 3370. 17.13 The height of plinth of treatment plant above ground level shall not be less than 0.6 m. 18.0 19.0 21.0 22.0 RAW WATER SUPPLY LEVEL – The raw water supplied at the proposed inlet site of treatment plant with residual pressure up to 5.0 m. at ground level. The clear water sump well and pump house should be located in such a manner that installation of 4 no. centrifugal pumps ( one for future expansion ) is possible with structural safety as well as maintenance of clear water quality. The pump house should have adequate space for free movement after installation of all pump, machinery, pipes and accessories. The under drain system of filters shall comprise of slotted UPVC pipes (pressure) of suitable dia conforming to IS 12818:1992 The wash water tank and clear water sump well shall be covered with RCC slabs. Suitable ventilation arrangement at roof should be provided. A free board of as least 300 mm. shall be provided at the tip and water level indicators shall also be provided. 73 35.0 15.0 The firm/contractors are directed to submit the details plan and elevation of treatment plant showing the dimensions of all components and other details. WORKMANSHIP – 15.1 EXCAVATION – The depth of excavation will generally be guided by the underground strata and the safe bearing capacity of the foundation soil and as directed by the Engineer-in-charge. Strata chart of trial pit section is made available just for guidance for the purpose of preliminary design consideration only. Safe B.C. shall have to be verified by contractor by actual site investigation by conduction plate load test and tests of underground strata/soil at his own cost. Test results of soils, foundation shall be submitted before start of work along with the detailed structural design in accordance with provision of IS code 456:2000 No payment will be made to the contractor for carrying out these tests or on account of any variation in the soil bearing capacity and design change due to strata. No dewatering shall be payable under any circumstances what are natural artificial or manmade. 15.2 FILLING FOUNDATION WITH BED CONCRETE : (Levelling course) : The foundation shall be laid over bed concrete (i.e. levelling course) of at least 75 mm. thick or more, with at least 1:3:6 (m-100) concrete with 40mm. gauge grade or the prescribed mix as per instruction of Engineer-in-charge and as per relevant I.S. code. REINFORCED CONCRETE WORK : It shall be strictly as per Annexure ‘E’ special condition. The concrete mix and minimum cement content specified in Annexure ‘E’ shall be rigidly followed. Where the concrete has not fully hardened all laitance shall be removed by scrubbing the wet surface with wire or bristle brushes, care being taken to avoid dislodgement of particle of surface with wire or bristle brushes, care being taken to avoid dislodgement of particle of aggregate. The surface shall be thoroughly wetted and all free water removed the surface shall then be coated with neat cement grout. The first layer of concrete to be placed on this surface shall not exceed 15 Cm (or 6”) in thickness, and shall be rammed against old work, particulars attention being paid to corners and close spots. Concrete should be thoroughly compacted and fully worked around the reinforcement around embedded fixes and into corner of the form work. MEASURING : (CONCRETE MIX PROPORTIONING) : The quantity of cement shall be determined by weight ordinary Portland cement conforming to I.S. 269-1976 shall Be taken to weight 50 kg/bag. The quantities of fine and course aggregates shall be determined either by volume or by weight. The proportion of fine and course aggregate shall be in accordance to para 8 to I.S. 456-2000 with latest amendments. MIXING – Concrete shall be mixed in mechanical mixer. Mixing shall be continued till there is a uniform distribution of the ingredients and the mass is uniform in colour and consistency but in no case the mixing shall be done for less than two minutes. TRANSPORTING – Concrete shall be handled from the place of mixing to the place of final deposit as rapidly as practicable by methods which will prevent segregation of loss on any ingredients and maintaining the required workability. PLACING AND COMPACTING – The concrete shall be placed and compacted before setting could commence and should not ne subsequently disturbed. Methods of placing should be such that there is no segregation (concreting) shall be carried out continuously up to construction joints, the position and arrangement of which shall be determined by the designer. When the work has to be resumed of surface which has hardened, such surface shall be roughened. It shall then be swept clean, then the roughly wetted and covered with a 12mm. layer of 15.3 15.4 15.5 15.6 15.7 74 mortar which shall be freshly mixed and placed immediately before the placing of the concrete. 15.8 MECHANICAL VIBRATION – When mechanical vibration for compacting concrete are used, reduced water content should be adopted. Over vibration or vibration of very wet mixed is harmful and should be avoided when-ever vibration has to be applied externally the design of form work and the disposition of vibrators should receive special consideration to ensure efficient compaction and the avoid surface blemishing. 15.9 CURING – Concrete shall be covered with a layer of old gunny bags or canvass or similar the absorbent material and kept constantly wet for at-least twenty eight days from the date of placing of concrete. 15.10 FORM WORK – 15.10.1The form work shall confirm to the shape lines and dimensions as shown on the drawings and so constructed as to remain sufficiently rigid during the placing and compacting of concrete and shall be sufficiently tight to prevent loss of liquid from concrete. Only well designed and proper steel form work shall be used. 15.10.2 The form work shall be cleaned off. All rubbish particularly chippings, shaving and saw dust shall be removed from the interior of the forms before the concrete is placed and the form work in contact with the concrete shall be cleaned and thoroughly wetted or treated with ad approved composition. 15.11 STRIPPING OF FORM WORK – 15.11.1 In no circumstance form work should be struck off until the concrete reaches the strength of at least twice the stress to which the concrete may be subjected at the time of stripping. 15.11.2 In normal circumstances i.e. temperature above 200 degree form work may be struck after expiry of the following periods ad per IS 456-2000 (a) Vertical sides of slabs, beams and columns 48 hours. (b) Bottom of slabs up to 4.5 m span : 7 days (c) Bottoms slabs over 4.5 m span : 14 days (d) Bottoms of beam over 6 m span : 14 days (e) Bottoms of beam over 6 m span : 21 days The form work should be left longer, as it would assist the curing. The number of props, their sizes, and position shall be such as to be able to safely carry the full dead load of the slab, beam or arch as the case may be together with any live load likely to occur during curing or further construction. 16.0 MATERIAL – 16.1 STEEL – All metal for reinforcement shall be free from loose mill scale, loose rusts, oil and grease or other harmful matter. The steel used for reinforcement shall be cleaned immediately before placing the concrete. PLACINGAll reinforcement shall be placed and maintained in position shown in the drawing. It is very difficult and costly to alter concrete once placed. It is. Therefore very important to check the reinforcement and it’s placing before being covered. SIZE AND QUALITY OF STEEL BARS The steel bars used for reinforcement shall be strictly as per relevant. I.S. specifications, and the contractor shall have to produce the test certificate of the steel to be used. 16.2 16.3 75 16.4 16.5 AGGREGATES – All aggregates shall confirm to all provisions and test methods of I.S. 383-1970 and related code. STORAGE OF MATERIALS – Cement shall be stored properly in a dry ventilated building. 17.0 DESIGN MIX – 17.1 The contractor shall submit mix design for each strength the proposed slump proportional weight of cement saturated surface, dry aggregates and water. The mixes shall have to be designed as per relevant I.S. specifications. The proportion of the concrete shall be such as to work readily into forms angles and ground the reinforcement without excessive manipulation, segregation of water gain. The water content shall not be increased from the amount required by the design mix unless cement at required water cement ratio added. The Engineer-in-charge may require additional cement without extra compensation to the contractor if he considers that concrete does not produce the required strength. TEST – All tests as specified in the I.S. specifications codes and required for the execution of the work shall be carried out by the contractor at his cost as per instruction of Engineer-incharge. FIELD TESTS – The contractor shall provide all arrangements for field tests to exercise proper quality control over works specifically for test mentioned under para 20.1 No charges for the plastering if required for proper finishing of the surface of structures shall be paid under any circumstances. The contractor shall be required to submit the detailed completion drawing in six copies of the work immediately on completion of the work. The work shall be treated as completed when the same is completely tested and handed over to the department including site clearance. The tenderer should give the time of tendering, the outline design, drawing and an estimate of building materials with + 5% likely variation factor of safety that will be adopted for separate major components of complete structure. The tenderer shall have to produce the complete design and working drawing of each component of structure before starting of work. Special considerations should be given in the preparation of design for seismic forces if the structure being located in some mining area. Due consideration for wind pressure should be taken in design of structure, as per provision of relevant I.S. specification. The wind pressure may be taken as per the wind pressure map of India annexed in I.S. 875-1964 with special consideration to the previous experience of wind pressure experienced in the locality. The MS clamps 50mmx10mm. should be provided at 3.0m C/C for clamping all the vertical pipes, the clamps should be either fixed in column’s bracing with nut bolts. The contractor may note that the department may not be in a position to acquire or make available sufficient land (space) for collection, storage of construction materials and equipment’s and working. It shall there fore be contractor’s responsibility to make arraignment of land space for this purpose. In case there is any delay in handing over of land to the department by the concerned competent authority the contractor shall only be allowed extension of time or this account. No compensation for financial claim shall be accepted. If under unavoidable circumstances or for reasons beyond control of the department, the proposed site of construction of the proposed work is required to be changed/shifted, the 17.2 17.3 18.0 18.1 18.2 19. 20. 21. 22. 35. 24. 25. 26. 27. 28. 29. 76 contractor shall have to take up construction at alternative site and the contractor shall not have any claim on this account. Executive Engineer Public Health Engg. Division Surajpur FOLLOWINGS SPECIFICATIONS SHOULD BE STRICTLY FOLLOWED – 2. CEMENT AND CONCRETE 2.1 Minimum strength of concrete Minimum strength of concrete for various components will be as below – M- 25 (250 kg/sqcm.) & M 30 (300 kg./sqcm.) 2.2 Minimum Cement content – From durability considerations minimum cement content shall be as below – Concrete M25 – 350 – kg/cum Concrete M30 – 400- kg/cum 2.3 Cover of concrete – The minimum cover shall be 40 mm away from water face & 50 mm. for water face for all reinforcement for foundation this cover shall be 60 mm. minimum. 2.4 Cement grade Grade 43 cement should be used for columns and grade 53 for the water containing portion only fresh cement should be used in the tank. It is advisable to use cement manufactured by major plants and required firms. OPC or blast furnace slag cement should be used. Water cement Ratio Water cement ratio shall not be more than 0.45 this means 22.5 litters of water per 50 kg. bag cement. Testing machines for concrete Compression testing machines should be installed at the site it self. Use of construction chemicals When the water cement ratio is less, the strength and durability of concrete is good. It is a advisable to use plasticizers in concrete and reduce water cement ration up to 0.4. Plasticizers manufacture reds by required companies are recommended. Proportion of plasticizer to be used shall be as per the instruction manual supplied by the manufactures. Construction joint – Construction joints be treated in accordance with IS – 456. The surface of already laid concrete is cleaned by water jet and cement slurry be applied. Cement mortar 10 mm. thick of the same proportion as in concrete b applies and then fresh concrete of the lift be laid. The form work must overlay 100 mm. on the already laid concrete. 2.5 2.6 2.7 2.8 Note - If a dome is provided at the top in stead of flat slab (as show in d), the thickness of dome shall be to 110 mm. (min). Rectangular/square columns are not allowed circular shafts are also not allowed. In respect of horizontal braces, corners shall be chamfered by 40x40mm. Raft - Only raft foundation is allowed in accordance with IS 2950-1965 with up to date amendment. (3) All the opening shall be designed in accordance with relevant IS provision, providing necessary reinforcement on the periphery of the opening. 77 Maximum spacing of reinforcement – Maximum spacing of main reinforcement in slab or walls shall not more than 150 mm. centre to centre. The spacing of secondary bars, such as distribution steel or vertical bars in columns. 4.2 Type of steel It is advisable to use corrosion resistant steel such steel is now available. Detailing of SteelBefore commencing the work, Executive Engineer-in-charge should study the drawing. It must be inside that the designer provides details of the shape of leach bar its diameter, length and numbers of each category in schedule of reinforcement. This must be incorporated in every working drawing. 4.1 Executive Engineer Public Health Engg. Division Surajpur 78 ANNEXURE - E SPECIFICATION FOR DESIGN,SUPPLY&INSTALLATION OF CLEAR WATER CENTRIFUGAL PUMPS,MOTORS AND ALLIED WORKS ON TURN KEY JOB BASIS. 1.0 SCOPE OF WORK :- Design,Supply&Installation of 3 nos clear water centrifugal pumps having discharge 103.2 cum/hour against 81.0m head at clear water pump house of Treatment Plant i/c motors and all allied electrical and mechanical equipment’s with commissioning and trial run for 6 months under augmentation water supply scheme Surajpur. The work shall comprise of the following items: i- Design , supply, erection, testing and commissioning of 3 nos. horizontal split case centrifugal pumps each capable of discharging 103.2 cum/hour water in 20 Hours pumping against a total head of 81.0 M with designed dia of suction pipes , valves, R.C.C. supports thrust blocks of M20 grade, nuts and bolts, jointing materials, all other accessories, all labour, T&P etc. all complete as per specifications mentioned in ahead. ii- Design , supply, erection, testing and commissioning of 3 nos of 440V, 50 Hz horizontal foot mounted TEFC LT motor to be coupled with above pump i/c all accessories, labour, T&P all complete as per specification mentioned in ahead. iii-(a) Supply and erection of one no. of indigenous 440V M.C.C.B. panel consisting of incoming panel with all required accessories, protections. all labour, T&P etc. all complete as per specification mentioned in ahead. (b) (c) Supply, erection, testing and commissioning of 3 nos. of indigenous 440V AutoTransformer Starter (ATS) panels with all required accessories. Protection devices , all labour, T&P etc. all complete for starting of 440V LT motors as per specification mentioned in ahead. Supply, erection, testing and commissioning of one no. of suitable bus-duct with all accessories for required connection from incoming panel to starter panel all complete as per specification mentioned in ahead. (d) Supply, erection, testing and commissioning of required core armoured aluminium cable from transformer to incoming panel and from incoming panel to starter panel and 79 then to respective motors with all accessories, jointing materials, T&P labour etc. all complete as per specification mentioned in ahead. iv. Supply, erection, testing and interconnection of M.S./C.I. delivery pipelines from individual pumps of designed dia of required length to common manifold valves, sluice valves, Non- Return Valve. rubber expansion joints, required M.S. and CI specials, anchorages, RCC thrust supply of all jointing materials, labour, T&P from blocks, i/c necessary air pressure gauges etc., all RCC 20 supports etc.i/c pump discharge end upto and including connection to common manifold conforming to relevant I.S.S. as per specification mentioned in ahead. The ground, scope also includes grouting of suction pipes, necessary excavation of bedding of suitable material, refilling of pipeline trench and levelling the surface upto formation level wherever equired. v. Supply of essential spare parts as per specification mentioned in ahead. The quality of raw water to be dealt will be water in River which is more or less clean in fair weather while in mansoon its turbidity may range upto 8000 ppm. Note :- Materials supplied should be duly inspected by the S.G.S./ RITES / D.G.S.& D. Inspected goods shall be 100% marked by the Inspection Agency before despach. Guarantee of all electrical and mechanical & civil work shall be covered for one year by contractor 2. DETAILSDETAILS : 2.0 PUMPS : Three units of Horizontal split casing type Centrifugal pump sets ( Kirloskar / Mather & Platt / Jyoti/beacon weir )each of discharging capacity and head stated as above in 20 Hours pumping to be installed in the clear water pump house . The pumps shall be self clean water lubricated.The pump shall be designed as per IS 1520-1980.For proper priming pump shall be installed for each pumps. 2.1General conditions The pump shall be designed to operate satisfactorily while handling a suction lift of 6.0M from all causes. The pump shall be horizontally split with the suction and delivery branches cast ' inline' on the bottom half of the casting, The top half should be constructed to allow easy dismantling. The rotating elements of pumps will be dynamically balanced and over stressing should not occur due to sudden failure of power. Reverse rotation should not damage the pumps.The pumps shall be designed so as to have a maximum flow capacity of not less than 110% of the rated flow capacity.The pumps shall be designed for continuous operation at 80 any point of head capacity curve between 50% & 110% of pump rates flow without undue vibration or overheating. The pumps shall be designed so as to have stable non overloading characteristics. Capacity head curve shall be continuously dropping from shut off point to operating and shall be suitable for parallel operation of pumps without any haunting possibility. The shut off head should not exceed 120% of duty point head. The impeller adjustments shall be designed in such a way that impellers runs free in any installed condition. 2.2 General Specification The pumps should generally comply with the requirement of following standard.IS 1520- 1980 -Horizontal Centrifugal pumps. 2.3 PUMP CASING : Casing should be made of closed grain cast iron smoothly finished and free from any casting defects capable of withstanding twice the hydrostatic pressure at rated capacity or 1.5 times the shut off head, whichever is greater. The water passages shall be completely smooth. 2.04 IMPELLERS : The pump impellers shall be of double suction type and of non-ferrous material, preferably zinc-free bronze designed to inherently provide dynamic and static axial balance. Design of impeller should be as to prevent cavitation during the working condition. The impellers shall be statically dynamically balanced depending on design considerations to minimize vibration at the pump bearings, thereby prolonging their working life. 2.05 PUMP SHAFT : The pump shaft shall be manufactured from iron high tensile carbon steel and provided with renewable zinc-free bronze sleeves to protect the spindle from the water being pumped. 2.06 INTERNAL PARTS : The pump internal shall be constructed in bronze material of suitable composition so as to provide compatibility with regard to rubbing surface. Hardness of wearing surfaces shall be so adjusted as to provide maximum economy in terms of replacement of wearing components i.e. casing neck shall be more soft than the impeller neck. 81 2.07 Facilities for gland drainage shall be provided and gland lubrication shall be suitably arranged by means of providing connections from the discharge volute of the pump casing. 2.08 PUMP BEARINGS : The pump is to be provided with suitable white metal llned split bush bearings and a deep grove ball thrust bearing to take up residual axial balance. These bearing should be oil lubricated. 2.09 PUMP COUPLING : This shall be of flexible pin type equipped with a suitable coupling gaurd. 2.10 SOLE PLATE : Each pump shall be provided with a heavy structural steel sole plate. Sole plate shall be provided and grouted with foundation. The sole plate shall be designed to permit removal of entire pump without distrubing sole plate.The sole plate shall be fabricated as per I S 226. 2.11 PRESSURE INDICATION DEVICES : Each pump shall be provided with pressure gauges of good quality make to give indications of delivery pressure & vaccum pressure separately. The pressure guages should be designed such that the readings shall not be affected due to mechanical vibrations. The connection sizes shall be 12mm. and dial size 150mm. Make of the pressure gauges shall be either fiebig or Bestobel.In addition to above each pump shall be fitted with electronic pressure transiducer with electronic digital display type indicator in pannel to indicate the delivery vaccum pressure of the pumps. 2.12 BOLTS NUTS & WASHERS : All bolts, nuts and washers shall be of superior quality conforming to relevant Indian Standard specifications. 2.13 INSPECTION & TESTING : All the inspection, examination and tesing carried out in accordance with relevant indian specification & duly inspected by S.G.S / RITES / D.G.S.& D . 2.13.1 Laboratory Test : Laboratory pump test shall be carried out as per ISS 20-1968 each pump to assess the pump discharge vs head , house power and efficiency figures. The 82 pump casing shall be subjected to a pressure test of 1.5 times the working pressure at duty point. 2.13.2 Field Test : The field test shall be carried out as per IS : 1520 - 1972 & 5120 - 1968. These test may be witnessed by the Engineer-in-Charge or his authorised representative if he desires. The tolerance as specified in relevant I.S. Code of practice shall not be applicable on the efficiency & KW output. The contractor shall have to demonstrate the quoted efficiency of pump during testing. 2.14 GUARANTEED PERFORMANCE & TECHNICAL PARTICULARS : The contractor shall submit the details of guaranteed performance & Technical particulars, materials of construction and special features,complete descriptive and illustrated literature on the equipment and accessories offered. 3.0 MOTORS 3.1. Type The motors (preferable make of KIRLOSKAR/ SIEMENS/ C.G.I./ ALSTHOM GEC/ JYOTI/BEACON WEIR/ WPIL ) shall be horizontal squirrel cage induction motors suitable to operate on 400/440 V. 3 phase, 50Hz A.C. supply at 1450 RPM synchornised directly coupled with the pumps with locking arrangements for protection against reverse rotation.The motors shall be in totally enclosed fan cooled enclosure conforming to IP 35. The motors, insulation shall be suitable for operation under moist conditions. The Motor shall be designed as per IS 325-1978 latest edition. 3.2. Variation in supply voltage The motors shall be capable of delivering voltage output and rated power factor with following variations :Voltage : 10% Frequency : 05% Combined : 10% Phase in balance : 05% 3.3. Rated capacity 83 The minimum continuous rated capacity of motors shall be such that, it meets the power requirements of pump in the complete range of its operation. It shall also provided an additional power requirement in the motor by 5% at the maximum power requirement or by 10% at the duty point of operating whichever is maximum. The contractor shall ascertain the kw requirement and provide the motors of suitable capacity 3.4. Acceleration characteristics The accelerating characteristics of motor shall be matched with the driven equipment so that acceleration is obtained without over heating of motors. 3.5. Method of starting The motors shall be designed for star-delta starting at full voltage with starting current not exceeding 2 times the rated full load current. The motor shall also be designed for a minimum pull out torque of 200% 3.6. Number of start Motors when started with the drive imposing its full starting torque under the specified supply voltage variation shall be capable of withstanding atleast two successive starts from hot condition and one start from cold condition without damage to the winding. 3.07 Class of Insulation The motor winding shall be provided with insulation conforming to thermal class B. The maximum temperature rise of the winding shall not exceed the Limits specified for class B insulation. 3.08 Motor construction The motor construction shall be suitable for easy dismantling and reassemble at site with the help of simple overhead crane. The motor shall be of core pack construction attached to the stator frame to facilitate easy removal and replace ment of the winding for maintenance purpose. 3.09 Motor frame The motor frame shall be of rigid fabricated steel. They shall be suitably annealed to eliminate any residual stresses introduced during process of fabrication and machining. 3.10 Earthing The motor body shall have two seperate earthing terminals for earthing in compliance with I.E. Rules. 4.0 MOTOR CONTROL PANEL : 84 Motor control center board of standard make (preferable SIEMENS / L & T / JYOTI /WPIL/ HINDUSTHAN ) one no. 415 Volts. 3 phase for clear water pumps house shall be installed to connect to transformer and motors by way of clables to distribute and regulate the current supply to the motors of the pumps and machineries. The control board shall be sheet steel body floor mounted, indoor type, factory assembled totally enclosed, fully insulated, dust and vermin proof , dead front, cubical type, suitable to operate the motors at full load. The control board should have the required number of panels and compartments to facilitate the repairs and maintenance according to the number of motors and equipments. The control panel will be divided into suitable nos. of compartments for incomings, for busbars and for outgoings. 4.1 INCOMINGS : Each incoming compartment comprise of one No. suitably rated manually operated triple pole drawout type circuit breaker fitted with over load and under voltage relay phase indicator lamps. voltmeter & ammeter with selector switches, power factor & frequency Meter Cable for transformer to incoming panel shall be of suitable size armoured 415V aluminium required core LT minimum INSTRUMENS, METERS RElAYS AND ACCESSORIES : Each incoming feeder should have the following instruments meters relays and accessories : (a) Trip Neutral close circuit breaker control switch . (b) Indicating lamps Red/Green/Amber/White for circuit breaker ON/ OFF/AUTO TRIP and circuit healthy indication. (c) 150 MM size square shape Ammeter of suitable scale with three way off selector switch. (d) 150 mm. size square shape voltmeter of 0-500V with three way off selector switch. (e) KWH meter suitable for load connected. (f) IDMT tripple pole (2 O/C+1 E/F) with high set instantaneous relay unit in O/C units. (g) Local selector switch. (h) Cable termination arrangement with calbe box suitable for terminating the required number an sizes of cables. (i) Auxillary relays. (j) HRC switch fuse unit of suitable ratings. 4.2 BUS BAR CHAMBERS : There will be two separate chambers of bus bars of required Amperes continuous rating connected with incomings and outgoings by suitable size of conductors. 85 4.3 OUTGOINGS : Each bus bar unit will have two connections on outgoings .Each connection of motors will be provided with suitable size of HRC switch fuse unit, Ammeter, starter, capacitor,and cable connected to the motors. The starters of the motors of the centrifugal pumps will be Auto transformer. Only fuse units for lighting and extra compartment should be provided. Cable for auto transformer panel to motor shall be of suitable size armoured 415V aluminium 3.5 core LT minimum. INSTUMENTS, METERS, RELAYS AND ACCESSORIES : The following instruments, relays, meters and accessories shall be provided in outgoings. (a) One No. indicating lamps Red/Green/Amber for motors On/Off/Auto Trip indication of centrifugal pumps. (b) One No. square shape 100 MM size ammeter with suitable scale and three way off selecter or switch in each motor line . (c) One No. Auto Transformer starter to control the current supply of the motor of pumps the starters should have the following relays : i) High speed tripping relay. ii) Protection relays for following faults : Thermal overload Instantaneous Earth fault. Phase unbalanced and single phase. Locked rotor protection. Under voltage. Earth fault relay for capicator. Earth fault. (d) One set of trip circuit and trip supply supervision relays. (e) Disconnection links for disconnection of cable capacitors. (f) Cable termination arrangement suitable for terminating the required size and number of cables. (g) (h) 5. Local selector switch. HRC switch fuse unit of suitable size. (I) Capacitors of suitable KVAR. (j) Cable of suitable size and length connecting to the motors. DELIVERY PIPES AND SPECIALS : The scope of the work is providing, laying jointing of all delivery pipes , specials valves of all the pumps and their connection to the common manifold inclusive of the jointing of the manifold to the respective conveyance mains and an electronic flow 86 measuring device. The connection of manifold pipe with pumps and the junctions of the manifold pipes shall be connected by Y branches. The Specials and distance pieces shall be of C.I./ M.S. pipes with flanged joints 5.1 The contractor shall provide an expansion joint of his own design duly approved by the Engineer-in-Charge. 5.2 Concrete saddles for valves and thrust block shall be provided by the contractor as per the design and drawing to be furnished by the contractor and subsequently approved by Engineer-in-Charge. 5.3 Material of Construction : All the pipes of works shall be fabricated out of steel plates conforming to IS 226-1962. The fabrication of pipes shall generally conform to IS 3589-1966. 5.4 Testing : The pipes and common manifold shall be hydraulically tested to a pressure of 2 times the working pressure. Test certificate to that effect shall be furnished by the Contractor. The Engineer may witness the above test and if so desired. the contractor shall arrange for such test in presence of Engineer. 6.0 VALVES : Each pump shall be provided with a Sluice valve in the delivery pipe with one no. non-return.All valves shall be designed for rangePN-1 conflrming to IS 780-1984. 7.1 RATING PLATE : 7.1.1 Each main and auxiliary item of plant shall have permanently attached in it a rating plate in a conspicuous position. This shall be of non-corrodable material preferably chromium plated steel. The inscription shall be engraved in black on the plate. 7.1.2 The size of the rating plate shall depend upon space availability but should be reasonably sized for clarity and clear inscription. The size of the plates and inscriptions shall be approved by the Engineer- in Charge. The laces shall be attached to the body of the equipment’s by screws. 7.2 NAME PLATE : 87 7.2.1 Each item of plant shall be provided with a name plate or lable designating the service of the particular equipment. The shape and size of the plate and inscription shall be approved by the Engineer-in-Charge. 7.2.2 Such name plate shall be of non-corrodible material preferably chromium plated steel having engraved black lettering. 7.2.3 In case of indoor equipment like circuit breakers, starters etc. The plate shall be of transparent plastic material with black lettering engraved on the back. 7.2.4 The name plates shall be screwed to the body of the equipment. 08. FLOW MEASURING DEVICE": Flow measuring device should be installed at junction point of pumping mains and manifolds outside the pump house . 09. ELECTRICAL PRESSURE TRANSDUCERS : For indication of delivery pressure of each pump pressure gauge in the delivery line of each pump shall be provided. 10. OTHER ACCESSORIES : 1. Supply of 10 mm thick 1m. wide strip of rubber mats provided in front of all control centers for their entire lengths. 2. Supply of Danger/Caution Notice Boards in English and Hindi as per I.E. Rules-8 Nos. for each pump stations. 3. The tenderer shall prepare and submit with tender the lists with specification and other details with price for various spares special tools and tackles required for operation, repair and maintenance of equipment’s and should supply all or some of the spares, specials tools and tackles if ordered by the department for twelve months after installation. 4. 11. Supply of hand gloves and shock treatment charts in English and Hindi 3Nos. Earthing :- Supply of all materials, labour and T&P and erection, testing and commissioning of earthing works conforming to Central Electricity Authority/ IS specifications. SCHEDULE-A (Specification of pumps) 88 Type of the pump : Horizontal Split case centrifugal pump suitable for pumping clear water conforming to relevant latest IS specification. Pump model : To be furnished by the tenderer. : Kirloskar/Mather&Platt/Jyoti/WPIL/BEACON WEIR Make Capacity : As mention as in scope of work. Pump efficiency : To be furnished by tenderer Break KW : To be furnished by tenderer. Nominal speed : 1450 RPM. Pump Delivery nozzle dia : To be furnished by the tenderer. Pump suction nozzle dia : To be furnished by the tenderer. Methods of Lubrication : Shall be furnished,( preferably Grease) Couplings : Pin & bush type NPSHR : To be furnished by the tenderer. Head range : Pump should be able to work within specify head range(with + 10%) Accessories : Pump must be supplied with all accessries to name a few such as MS base plate, set of coupling, flanges, coupling gurd, foundation bolts, delivery pressure gauge, vent valves MATERIAL OF CONSTRUCTION Pump casing : CI IS-210 FG-200 Impeller : Bronze IS-318 Impeller shaft : St.ST.AISI-410 Shaft sleeve : Bronze IS-318 Base plate : MS fabricated Casing ring : Bronze IS-318 Other components : As per Manufacturer's standard GENERAL CONDITION 01. Tenderers are requested to submit performance curves for the pumps duty certified for rated head, capacity, power input, NPSHR etc. 02. The tenderer shall calculate the NPSH available with the data given in this DTCN and manufacturere's data on suction diameter, bell mouth diameter etc. and assume any other data as per standard text books/ISS and justify that no cavitation to occur with the pumps supplied by them. SCHEDULE 'B' : Technical Specification Of Motor 89 Make : KIRLOSKAR/SIEMENS/ WPIL/CGI../Alsthom GEC/ Jyoti Type of the motor : Horizontal foot mounted TEFC LT Motor Ratings : To be furnished by the tenderer on the basis of pump design calculation. Motor speed : 1450 (syn.) Efficiency of motor : To be furnished by the tenderer Class of insulation : Class-B Protection : IP-35 Method of starting : 55%, 65% and 80 tapping through Auto Transformer Rated voltage : 440 V + 10% Frequency : 50 c.s. + 3% No of phases : Three Efficiency at 100% load : >90% Power factor at 100% load : >0.85 Full Load current : To be furnished by the tenderer. No. of starts : 2 cold & 1 hot start per hour Pull out torque : To be furnished by the tenderer Space heater : 1 No. space heater with terminal box. Specification : As per IS-325-1978 Motor Frame size : As per manufacturer's design. Name plate details : Should be as per IS-325-1978. latest edition. SPECIFICATION OF EARTH GRID System : 415 Volt, 3 phase. 50 c/s Specification : Minimum 3-4 Nos. Pits are to be constructed as per IE rule to get the minimum value Specification For Pipes, Valves Etc.: 1. Suction, delivery pipe line and manifold, shall be C.I. conforming to relevant ISS. The minimum flange thickness shall conform to relevant ISS where ever used. The specials 90 shall be of I.S.1538. The limit of contract of the header pipeline is upto 4.0mm outside the Pump house. 2.i) C.I. sluice valves shall be with spur gear arrangement for diameters greater than 300mm and of with suitable rating not less than pressure PN.1.0 conforming to relevant ISS with all related accessories. ii) Air valves, NR valves shall be of suitable rating not less than pressure PN-1.0 conforming to relevant ISS with all related accessories. iii) Pressure gauges shall be of reputed make with ISI mark on the body of the material and conforming to relevant ISS. SCHEDULE- E: List of spares Sl. NO. Spares Qty. 1. Coupling Bush 14 sets 2. Vent valves 14 sets 3. Gland packing 28 sets 4. Lentern rings 28 pairs 5. Sets of 'O' rings 14 sets 6. Gaskets 14 sets The spares shall be of reputed make with ISI mark on the body of the material. Note- The Tenderer shall be submit the detailed specification alongwith complete literature of each item provided. 12 DESIGN BASIS : 12.1 All the equipments shall be designed for operation in tropical humid climate subject to heavy rainfall and frequent thunder storms with ambient air temp of 500C.The designing of indoor equipment shall be done for a ambient temp. of 500C. However the outdoor installation may have 550C. for operation. 12.2 The tenderer shall be submit the detailed calculation with the tender justifying the ratings of various electrical equipment adopted. 12.3 All the material to be used in this work must be strictly in accord with the relevant ISS. 12.4 The pumping sets shall be installed over the fabricated base plate and properly designed foundation so as to satisfy vibration free installation, dynamically and 91 statistically balanced. The installation should be capable to give performances singly or with all units running in parallel in reference to system curve. The contractor shall test the installation of the pumping set for vibration and submit the vibration signature of pumping set for approval of the Engineer -in-charge of the work before commissioning of the plant. 12.5 The responsibility of commissioning and satisfactory working will be solely of the contractor. Any defects due to faulty design, defective materials or parts used in manufacture, noticed during 12 months of commissioning and running of the plants shall be made good by the contractor free of cost, without interruption of the plant. The replacement shall be done within a week of such break down, free of all charges inclusive of all cost of transportation, handling and fixing the same. 12.6 The tenderers shall be give the guarantee for a period of one year for the satisfactory working of all the equipment’s from the date of satisfactory trial fun after successful commissioning. They shall also give guarantee for providing the after sales service as and when required by the department. 12.07The tenderers shall submit along with the tender the guaranteed performance and technical performances of the equipment. 12.08 After commissioning and testing of the work the contractor will supervise free of cost the working of pumping equipment for 3 months and shall be hand over the installation to the department on complete satisfaction of the Engineer-in-charge. 12.09 The tenderer shall be submit the detailed description of each item provided. 12.10 The tenderers shall also furnish an undertaking from the manufactures of equipments that before going out of production of spare parts, for the equipments offered, the manufacturer shall give at least 12 months advance notice to the department. 12.11 The tenderers shall furnish along with the tender the system efficiency curve indicating the overall system efficiency. 12.11.1 Only one pump is operated. 12.11.2 Two pumps are operated in parallel. The tenderers shall also indicate the overall efficiency of each pumping unit and KW input should be quoted without any tolerance. The efficiency and kilowatt input of motor once quoted should be firm and shall not be allowed to altered. 92 12.12 The overall efficiency of each pumping unit and KW input should be quoted without any tolerance. The efficiency and kilowatt input of motor once quoted should be firm and shall not to be altered. 12.13 On completion of work the contractor shall submit the completion, drawing and detailed mechanical drawings of equipments manual in form as desired by the Engineer-in-Charge. 12.14 All the equipments shall be provided with rating plate and name plate as per the specification attached. Executive Engineer Public Health Engg. Division Surajpur 93 ANNEXURE – “G” DETAILED BREAK UP SCHEDULE FOR VALUEATION OF THE WORK SHALL BE AS PER BELOW AND CONDITION OF CONTRACT OF CLAUSE -15 1. Intake well cum pump house, 01 nos jackwell 40% of value of L.S. offer & Raw water V.T. pumps 4.5 MLD capacity water treatment plant with 60% of value of L.S. offer 3no clear water centrifugal pumps. Total - 100% 2. 1. Intake well cum pump house, jackwell & Raw water V.T. pumps – 40% of the L.S. offer i) BREAK UP OF SCHEDULE FOR VALUATION OF OF THE CONSTRUCTION OF R.C.C. INTAKE WELL CUM PUMP HOUSE - Design, Drawing, construction & Testing of R.C.C. circular Intake well cum pump house with jack well in Rend (rehar) river - 80% of item no. 1 of annexure G ii) BREAK UP OF SCHEDULE FOR VALUATION OF- Design, Drawing, providing and installing V.T. pumps set for surajpur water supply scheme – 20% of item no. 01 annexure G iii) BREAK UP OF SCHEDULE FOR VALUATION OF THE CONSTRUCTION OF R.C.C. INTAKE WELL CUM PUMP HOUSE (80% OF item no. 01 of annexure ‘G’) S.No. Stage of payment % payable Cumulative & payable (A) CIVIL WORK (INTAKE WELL CUM PUMP HOUSE 2% 2% 1- On approval of design and drawing 2- On completion of PCC of foundation 10% 12% 3- On completion of work up to intake well footing top 10% 22% 4 On completion of 50% well staining between intake well footing and discharge floor level 15% 37% 5 On completion of wall staining up to discharge floor level 10% 47% 6 On completion of discharge floor level 5% 52% 7 On completion of pump house work (except slab) 10% 62% 8 On completion civil work for up to roof slab for installation of RSJ with bearing plants and chain pulley arrangement. 1% 63% 9 On completion of snocem painting and all other finishing works complete. 2% 65% TOTAL (A) 94 65% (B) APPROACH BRIDGE – 5.0m. width 1- Full completion of approach railing, etc. complete. bridge with fixing of 5% TOTAL (B) (C ) 5% 5% MECHANICAL AND ELECTRICAL WORK 1- On supply of all valves and specials etc. as mentioned in the NIT 3% 3% 2- On supply of 0.8 meter wide steel ladder in side well. 3% 6% 3- On supply of 10 T Gantry Crane as per specifications 2% 8% 4- On fixing of all valves specials, gantry crane and silt remover. 3% 11% 5- On supply and fixing of all civil, mechanical and electrical fixtures as mentioned in the NIT 4% 15% TOTAL (C ) (D) 15% JACK WELL –1 NO- 3.5 M DIA Full completion of jack well with and connection pipe line from jack well to intake well. TOTAL A+B+C+D+E 95 15% 15% 100% iii) BREAK UP OF SCHEDULE FOR VALUATION OF - Design, Drawing, providing and installing 3 Nos. V.T. pump sets for surajpur Water Supply Scheme – (20% of Lump sum offer). S.No. Stage of Payment % payment 1- On supply of V.T. pumps (3 Nos.) 25% Cumulative & payable 25% 2- On supply of V.T. Motor (3 Nos.) 25% 50% 3- On supply of Electric starter panel 20% 70% 4- On supply of pipes & valves 10% 80% 5- On Erection of all Items 20% 100% Executive Engineer Public Health Engg. Division Surajpur 96 2. DETAILED BREAK UP SCHEDULE FOR CONSRUCTION OF 4.50 MLD WATER TREATMENT PLANT – 60% OF VALUE OF L.S. OFFER A. CIVIL WORKS 60% of item no. 02 of Annexure ‘G’ - 40% of item no. 02 of Annexure ‘G’ B. MECHANICLA WORKS- A. CIVIL WORK – (Total cost in 60% of item -2 ) Item no. 1 – Aeration cascade, inlet channel & measuring flume – 10% of civil works 1. Structural Design charges. 2% 2. Excavation 10% 3. Foundation 20% 4. 100% shaft complete 25% 5. 100% Aerator complete 25% 6. Inlet channel & measuring flume 13% 7. Remaining work 5% Total - 100% Item no. 2 – Chemical House, Office & Lab cost – 1. Structural Design charges 2. Excavation 3. P.C.C. 4. Foundation 5. 1st floor complete column & slab 6. 2nd floor complete column & slab 7. Complete brick masonry, doors, window & sanitation 8. Complete plastering & painting works & all remaining items. TotalItem no. 3 – Flash Mixer 1. Structural Design charges 2. Excavation 3. P.C.C. 4. Foundation complete 5. Walling complete 6. Hydraulic & all remaining works - 15% of civil works 2% 10% 10% 20% 20% 15% 18% 5% 100% – 05% of civil works Total - 2% 20% 20% 20% 33% 5% 100% Total - 2% 15% 10% 38% 30% 05% 100% Item no. 4 – Clariflocculator 1. Structural Design charges 2. Excavation 3. P.C.C. 4. Foundation complete 5. Walling complete 6. Hydraulic & all remaining works – 15% of civil works Item no. 5 – Filter house 1. Structural Design charges – 18% of civil works 2% 97 2. 3. 4. 5. 6. 7. Excavation P.C.C. complete & base slab Foundation complete Walling complete Filter house complete including doors & windows. Hydraulic & all remaining works Total - 15% 10% 35% 35% 22% 05% 100% Item no. 6 – Construction of Clear water sump well 1. Structural Design charges 2. Excavation 3. P.C.C. 4. Foundation complete 5. Complete height of vertical wall 6. Roof slab 7. Hydraulic & all remaining works Total - 2% 15% 10% 30% 26% 12% 05% 100% Item no. 7 – Wash water tank 1. Structural Design charges 2. P.C.C. & Excavation 3. Foundation complete 4. Complete supporting structure up to Bottom slab 5. Bottom slab 6. Vertical Wall 7. Roof slab 8. Hydraulic & all remaining works Total Item no. 8 – Clear Water pump house 1. Structural Design charges 2. Excavation 3. P.C.C. 4. Foundation complete 5. Complete Column & Beams 6. Complete Brick Masonary, Doors, Windows & Sanitation 7. Complete Plastering & Painting work & all remaining items Total Item no. 9 – Chlorine room / Tonner store 1. Structural Design charges 2. Excavation 3. P.C.C. 4. Foundation complete 5. Complete Column & Beams 6. On its complete construction 7. All remaining works – 18% of civil works – 06% of civil works 2% 10% 20% 15% 15% 20% 13% 05% 100% – 10% of civil works 2% 10% 10% 18% 25% 30% 05% 100% – 03% of civil works Total - 98 2% 10% 10% 30% 21% 22% 05% 100% B. MECHANICLA WORKS – (Total cost is 40% of item no. 02 of Annexure ‘G’) Detail Breakup of payment on supply Mechanical & Electrical equipment Sl. Description Percentage No. 1. Parshal Flume 2% 1.1 Float operated local dial type 1.75% flow indicator (one set) 1.2 Parshal flume stilling chamber 0.25% (one set) 2. 3. 4. Flash Mixer (01 no.) 2.1 M.S. Turbine agitator with M.S. Shaft, suitable worm reduction gear box and suitable H.P., 1500 RPM, TEFC Motor (one set) 2.2 Hand railing along the R.C.C. platform slab. (Lot) 2.3 M.S. Cover for Motor (01 no.) 2.4 Suitable drain connection with G.I.D./ F pipe and C/I. Sluice valve. (o1 no.) Amount Cumulative percentage 1.75% 0.25% 02% 4% 4% 0.20% 4.20% 0.20% 0.60% 4.40% 5% 05% Clarriflocculators (1 no.) 30%) 3.1 The Mechanical Equipment for each clarifloculator shall consist of : CLF, C.L., DF inlet pipes 3.2 Pitched blade axial flow propeller type flocculator (two set) 3.3 Scraper bridge and accessories complete (one set) 3.4 Electric contact gear assemble (one set) 3.5 80 mm dia G.I. pipe for under ground cable line to connect the current collector. 3.6 Central Bearing assemble (one set) 3.7 Hand Railing along one side of the peripheral walkway (lot) 3.8 300 mm. dia CI ‘LA’ class S/S pipe for sludge with drawl (one set) 3.9 300 mm. CI D/F sluice valve with extended spindle and hand wheel for sludge pipe (one no.) 3.10 80 mm. dia telescopic constant bledde device (one set) Motor cover (03 Nos.) Filters and filter house (Rapid Gravity 99 05% 05% 5% 10% 15% 25% 01% 26% 0.5% 26.5% 0.5% 27% 0.5% 27.5% 01% 28.5% 0.5% 29% 1% 30% Amount filters) (25%) 4.1 Manually operated Sl. Valve for filter inlet 4.2 Manually operated CI, D/F sluice valves for filter outlet.. 4.3 CI, D/F sluice valves for back wash inlet. 4.4 Suitable penstock gate for back wash waste 4.5 CI, D/F sluice valve for air inlet. 4.6 C.I. pipes and specials for filter inlet outlet wash water inlet waste water and air inlet. (lot) 4.7 Suitable dia CI, LA class pipe ring main with CI specials for the backwash inlet line from the wash water tank located over the filter gallery. (lot) 4.8 Combined LOH and ROF meters 4.9 Under drain system. 4.10Filter Media 4.11Rate of flow controller. 4.12Hand railing & step ladders. Hand railing along the filter caerating platform and walls ways 600 mm wide MS step ladders for acoess to PWC from operating plate form. 4.13Filter house annexe: 2 set (1w+1s) air blowers. 4.1402 nos CI, D/F sulice valve 2 nos., CI non retan valves lot CI pipes and specials for individual delivery lines and for the air main. 4.15Wash water tank filling pumps (02 sets) (1w+1s) 4.1602 Nos. CI, D/F sluice valves. Lot CI pipes and specials for individual suction and delivery lines and for the delivery main up to the W.W. Tank Lot hand railing as required Wash water Tank (RCC) : 1 no. Float operated water level indication. Tot. CI pipes and specials for overflow/drain of the WW 01% 01% 01% 02% 01% 03% 01% 04% 01% 05% 0.5% 5.5% 01% 6.5% 01% 7.5% 03% 01% 0.5% 0.25% 10.5% 11.5% 12% 12.25% 10% 22.25% 0.25% 22.50% 02% 24.50% 0.5% 25% 100 5. tank. 01 no. CI sluice valve for drain. 03 nos. MS cat laters, 2 for access to the WW tank from filter gallery and one for entry to the WW tank CHEMICAL HOUSE : (12%) 5.1 Alum dosing 1% The equipment for 2 nos., alum tanks. sets electric motors 5.1.2 2 Nos. MSSRL agitators. 5.1.3 2 nos. level indicator 5.2 One set constant Head dosing box and access dries. 5.3 4 Nos. diaphragm valves for outlets and scour drain Lot 40mm. NB class 3 UPVC pipe from tank outlets to gravity dosing box and for drainage and overflow of alum solution preparation tanks. 40 mm. NB class III UPVC pipes from valves dosing box upto parshal flume. 40mm. dia GI pipes and GM valves for water feed to alum tanks. 80 mmp dia CI, LA class pone frp wast water taml for conveyance of water to feed alum tanks and lime tanks 5.4 Lime dosing (1%) 5.4.1 2 set electric motors 5.3.2 2 nos. MSRL agitators 5.3.3 2 nos. level indicator 5.5 40 mm NB class 3 UPVC pipe upto parshal flume/flash mixer 5.6 Others: 40 mm. dia GM valves for tank outlets and drains 4 nos. 40 mm dia GI pipe and GM valves for water feed to lime tanks. Ton capacity manually operated hoist and hand geared trolley. 1 no. 0.5 ton capacity plate form weighing machine 2 nos. 500 mm wide MS step ladders for the plate forms. Lot Handdrailing along one side of the plate form. 5.7 Chlorination (PREAND POST) a. 2 nos. (1w+1s) vacuum feed 0.25% 0.25% 0.25% 0.50% 0.50% 1% 0.25% 1.25% 0.25% 1.50% 0.5% 2% 5% 07% 101 6. 7. 8. 9. chloringator for prechiorination & post chlorination. b. 3 nos (2w+1s) self-priming centrifugal pump c. Two Nos. chlorine tonners d. Others. e. Supply of chlorine for running the plant for six months. Clear water sump and pump house : One no. 10 ton capacity HOT crane for the pump house having cross and long travels One no MS cat ladder for sump. Clear water centrifugal pumps 3 no (19%) 7.1 Clear water pumps with base plate & coupling. 7.2 Motors for clear water pump 7.3 Electrical panel 7.4 Suction & delivery pipes & valves Laboratory Equipments Electrification 01% 08% 3% 0.5% 0.5% 11% 11.50% 12% 2.50% 2.50% 0.5% 0.5% 6% 6% 8% 3% 2% 14% 17% 19% 1.5% 2.5% 1.5% 2.5% 100% Executive Engineer Public Health Engg. Division Surajpur 102 ANNEXURE ‘H’ INFORMATION & INSTRUCTIONS TO THE BIDDERS FOR ONLINE ELECTRONIC GOVERNMENT PROCUREMENT SYSTEM (e-GPS) Special Conditions & instructions for online Electronic Government Procurement System (online e-GPS) as given in the subsequent pages will over-rule the conditions stated in the tender documents, wherever relevant and applicable. 1. Registration of the Contractors/Bidders on Chhattisgarh Government e-Procurement Portal http://cgeprocurement.etenders.in: All the contractors in order to participate in the tenders floated using the Electronic Procurement System are require to be registered on http://cgeprocurement.etenders.in and get empanelled in the Portal http://phed.cgeprocurement.etenders.in in the relevant category. Only after the concerned officer Executive Engineer, Public Health and Engineering Department . approves the empanelment of the contractor/bidder online, the contractor/bidder shall be allowed to participate in the tenders floated by the department using the electronic Procurement System. The empanelment of the contractor is also required to be renewed in the system as and when registration is renewed with the department. 2. Set-up of Machine: In order to operate on the electronic procurement system, setting of User’s machine is required. For which User has to install some utilities in his machine as per the instructions given in Help Manual for ‘Machine Setup’ (Available for download on the e-GPS portal). The copy of the same may be obtained from Wipro-NexTenders. 3. Obtaining a Digital Certificate: The bids submitted online should be signed electronically with a Digital Certificate to establish the identity of the bidder bidding online. These Digital Certificates are issued by an approved certifying authority, authorized by the Controller of Certifying Authorities, Government of India. A Digital Certificate is issued upon receipt of mandatory identity proofs and verification letters attested by Gazetted Officer. Only upon the receipt of the required documents, a digital certificate can be issued. The registered contractors may obtain information required for issuance of a Digital Signature Certificate from the Service Provider of e-Procurement System of Government of Chhattisgarh: Wipro Limited in consortium with NexTenders (India) Pvt. Ltd. 2, Ratan Sadan Pilli Building Fafadih, Pin – 492001 Raipur (Chhattisgarh) Tel.No.0771–288 04 91,407 06 91(Tele Fax) Email: raipur@nextenders.com Important Note: Bid for a particular tender may be submitted only using the digital certificate, which was used to purchase the tender document online. In case, during the process of a particular tender, the user looses his Digital Certificate (i.e. due to virus attack, hardware problem, operating system problem etc.); he may not be able to submit the bid online. Hence, the users are advised to back up the certificate and keep the copies at safe places under proper security to be used in case of emergencies. In case of online tendering, the digital certificate issued to the authorised user of a firm and used for electronic tendering will be considered equivalent to a no-objection certificate/power of attorney to that user. The firm has to authorize a specific individual via an authorization certificate signed by all partners to use the digital certificate as per Indian IT Act 2000. Unless the certificate is revoked, it will be assumed to represent adequate authority of the user to bid on behalf of the firm for Directorate of Medical Education tenders as per Information Technology Act 2000. The digital signature of this authorized user will be binding on the firm. It shall be the responsibility of management/partners of the 103 registered firm to inform the Certifying Authority or Sub Certifying Authority, if the authorized user changes, and apply for a fresh digital certificate and issue a fresh ‘authorization certificate’ for the new user. The same procedure holds true for the authorized users in a private/public limited company. In this case, the authorization certificate will have to be signed by the directors of the company. 4. Opening of an Electronic Payment account: For Submitting the bids online Contractors/ Bidders are required to make online payment using the electronic payments gateway service as mentioned in the NIT. Arrangements have been made for Contractors/Bidders to make payments online via Credit Card / Cash Cards / Internet Banking. The List of modes of electronic payments accepted on the electronic Procurement System is available online on the website. The Interested bidders can view the list of payment modes from website http://cgeprocurement.etenders.in. 5. Payment for submission of bids online: The tender documents may be downloaded online directly by eligible Contractors/Bidders. The Contractors/Bidders are required to make the payment for bid submission through online payment modes mentioned in Point No. 3 above. In online tendering, the "application form" for the issue of tender documents shall not be required. The suppliers can submit the bids by making online payment of submission fees using the service of the secure electronic payments gateway, and should print out the system generated receipt for their reference which can be produced whenever required. The secure electronic payments gateway is an online interface between Contractors/Bidders and credit card / online payment authorization networks. Submission of bids, EMD and other documents will be governed by the time schedule given under “Key Dates” on the online e-Procurement System portal for the particular tender. [Please refer to the Help Manual for viewing of New Tenders Online on the e-Procurement Portal.] 6. Tender Download: Eligible Bidders can download the Tender Document online. 7. Submission of Bid Seal (Hash) of online bids: The online submission of bids will be preceded by submission of the "digitally signed bid seal (hash)" as stated in the tender time schedule (Key Dates) published in the NIT. The contractor cannot change any bid data after the generation of bid seal (Hash). 8. Generation of Super Hash: After the time of submission of Bid Seal (Hash) by the Contractors/Bidders has lapsed, the bid round will be closed and a "digitally signed tender Super-Hash" which will be prepared by concerned Department official. This is equivalent to sealing the tender box. 9. Submission of actual online bids: Suppliers have to submit and sign their encrypted bids (by their user Public-Key) online using their digital certificate after the generation of Super Hash within the date and time as stated in the tender schedule (Key Dates). The electronic bids of only the suppliers who have submitted their bid seals (hashes) within the stipulated time, as per the tender time schedule (Key Dates), will be accepted by the system. A supplier who does not submit his bid seal (hash) within the stipulated time will not be allowed to submit his bid. 10. Submission of Earnest Money Deposit: The supplier will also submit their Earnest Money Deposit as usual in a sealed physical "Cover - A" and the same should reach the stipulated department office as stated in the Tender Document, by post. The Supplier will also upload scanned copy of EMD instrument along with other details during online bidding. 11. Opening of Tender documents: The authority receiving the tenders or his duly authorized officer shall first open the "Envelope A" of all the contractors/bidders and check for the validity of EMD and documents submitted in the “Envelope A”, as required by Public Health and Engineering Department. In case, the requirements are incomplete, the Technical Bid of the concerned supplier received shall not be opened. The authority shall then open the tenders submitted by the suppliers online through the website. He will match the hash of each tender with the hash submitted by the contractors prior to bid submission. In the event of a mismatch, the tender in question will be rejected after a due process of verification by Public. Health and Engineering Department. 104 12. Fill Negotiated Rates: The successful bidder may have to fill in Negotiated Rates if so required during this Process. In case of no negotiation or no change in rates successful bidders need to complete the Fill Negotiated Rates stage. 13. Key Dates: The suppliers are strictly advised to follow the tender schedule (Key dates) for their side of tasks and responsibilities to submit their bids, as the system is time and date locked. Executive Engineer Public Health Engg.Division Distt-Surajpur (C.G.) 105 ANNEXURE ‘I’ CROSS SECTION OF THE RIVER REHAR WITH RLs AT VARIOUS LEVELS OF THE PROPOSED SITE FOR JACK WELL, INTAKE WELL & WATER TREATMENT PLANT (For purpose of guidance only) 106 Annexure - J // PRE-CONTRACT INTEGRITY PACT // 1. GENERAL 1.1 This pre-bid contract Agreement (herein after called the Integrity Pact) is made on………………day of the month ………….20……….., between, the Government of Chhattisgarh acting through Shri………………………………………….(Designation of the officer, Department) Government of Chhattisgarh (hereinafter called the “BUYER”, which expression shall mean and include, unless the context otherwise requires, his successors in the office and assigns) and the First Party, proposes to procure (name of the Stores/Equipment/Work/Service) and M/s …………………… …………represented by Shri……………………………………Chief Executive Officer (hereinafter called the “BIDDER’/Seller”, which expression shall mean and include unless the context otherwise requires, his successors and permitted assigns) and the Second Party, is willing to offer/has offered. 1.2 WHEREAS the BIDDER is a Private Company/Public Company/Government Undertaking/Partnership/Registered Export Agency, constituted in accordance with the relevant law in the matter and the BUYER is a Ministry/Department of the Government, performing its function on behalf of the Government of Chhattisgarh. 2. OBJECTIVES NOW, THEREFORE, the BUYER and the BIDDER agree to enter into this pre-contract agreement, hereinafter referred to as Integrity Pact, to avoid all forms of corruption by following a system that is fair, transparent and free from any influence/prejudiced dealings prior to, during and subsequent to the Contract to be entered into with a view to :2.1 Enabling the BUYER to obtain the desired Stores/Equipment/Work/Service at a competitive price in conformity with the defined specification by avoiding the high cost and the distortionary impact of corruption on public procurement, and 2.2 Enabling BIDDERs to abstain from bribing or indulging in any corrupt practices in order to secure the contract by providing assurance to them that their competitors will also abstain from bribing any corrupt practices and the BUYER will commit to prevent corruption, in any form, by its official by following transparent procedures. 3. COMMITMENTS OF THE BUYER The BUYER commits itself to the following :3.1 The BUYER undertakes that no official of the BUYER, connected directly or indirectly with the contract, will demand, take promise for or accept, directly or through intermediaries, any bribe, consideration, gift, reward, favour or any material or immaterial benefit or any other advantage from the BIDDER, either for themselves or for any person, organization or third party related to the contract in exchange for an advantage in the bidding process, bid evaluation, contracting or implementation process related to the contract. 3.2 The BUYER will, during the pre-contract stage, treat BIDDERs alike, and will provide to all BIDDERs the same information and will not provide any such information to any particular BIDDER which could afford an advantage to that particular BIDDER in comparison to the other BIDDERs. 3.3 All the officials of the BUYER will report the appropriate Government office any attempted or completed breaches of the above commitments as well as any substantial suspicion of such a breach. In cash any such preceding misconduct on the part of such official(s) is reported by the BIDDER to the BUYER with the full and verifiable facts and the same prima facie found to be correct by the BUYER, necessary disciplinary proceedings, or any other action as deemed fit, including criminal proceedings may be initiated by the BUYER and such a person shall be debarred from further dealings related to the contract process. In such a cash while an enquiry is being conducted by the BUYER the proceedings under the contract would not be stalled. 4. COMMITMENTS OF BIDDERS The BIDDER commits itself to take all measures necessary to prevent corrupt practices, unfair means an illegal activities during any stage of its bid or during any pre-contract or post –contract stage in order to secure the contract or in furtherance to secure it and in particular commit itself to the following :4.1. The BIDDER will not offer, directly or through intermediaries, any bribe, gift, consideration, reward, favor, any material or immaterial benefit or other advantage, commission, fees, brokerage or inducement to any official of the BUYER, connected directly or indirectly with the biding 107 4.2. 4.3 4.4 4.5 4.6 4.7 4.8 4.9 process, or to any person, organization or third party related to the contract in exchange for any advantage in the bidding, evaluation, contracting and implementation of the contract. The BIDDER further undertakes that it has not given, offered or promised to give, directly or indirectly any bribe, gif, consideration, reward, favor, any material or immaterial benefit or other advantage, commission, fees, brokerage, or inducement to any official of the BUYER or otherwise in procuring the Contract of forbearing to do or having done any act in relation to the obtaining or execution of the contract or any other contract with the Government for showing or forbearing to show favor or disfavor to any person in relation to the contract or any other contract with the Government. The BIDDER further confirms and declares to the BUYER that the BIDDER in the original Manufacture/Integrator/Authorized government sponsored export entity of the stores and has not engaged any individual or firm or company whether Indian or foreign to intercede, facilitate or in any way to recommend to the BUYER or any of its functionaries, whether officially or unofficially to the award of the contract to the BIDDER, nor has any amount been paid, promised or intended to be paid to any such individual, firm or company in respect of any such intercession, facilitation or recommendation. The BIDDER, either while presenting the bid or during pre-contract negotiations or before signing the contract, shall disclose any payment he has made, is committed to or intends to make to officials of the BUYER or their family members, agents, brokers or any other intermediaries in connection with the contract and the details of services agreed upon for such payments. The BIDDER will not collude with other parties interested in the contract to impair the transparency, fairness and progress of the bidding process, bid evaluation, contracting and implementation of the contract. The BIDDER will not accept any advantage in exchange for any corrupt practice, unfair means and illegal activities. The BIDDER shall not use improperly, for purpose of competition or personal gain, or pass on to others, any information provided by the BUYER as part of the business relationship, regarding plans, technical proposal and business details, including information contained in any electronic data carrier. The BIDDER also undertakes to exercise due and adequate care lest any such information is divulged. The BIDDER commits to refrain from giving any complaint directly or through any other manner without supporting it with full and verifiable facts. The BIDDER shall not instigate or cause to instigate any third person to commit any of the acts mentioned above. 5. PREVIOUS TRANSGRESSION 5.1 The BIDDER declares that no previous transgression occurred in the last three years immediately before signing of this Integrity Pact with any other company in any country in respect of any corrupt practices envisaged hereunder or with any Public Sector Enterprise in India or any Government Department in India that could justify BIDDER’s exclusion from the tender process. 5.2 If the BIDDER makes incorrect statement on this subject, BIDDER can be disqualified from the tender process or the contract, if already awarded can be terminated for such reason. 6. EARNEST MONEY (SECURITY DEPOSIT) 6.1 Every BIDDER while submitting commercial bid, shall deposit an amount as specified in RFP as Earnest Money/Security Deposit, with the BUYER through any of the following instruments : (i) Bank Draft or a Pay Order in favor of …………………………. (ii) A confirmed guarantee by an Indian Nationalized Bank, promising payment of the guaranteed sum to the ………………(BUYER) ……………..on demand within three working days without any demur whatsoever and without seeking any reasons whatsoever. The demand for payment by the BUYER shall be treated as conclusive proof of payment. (iii) Any other mode or through any other instrument ( to be specified in the RFP). 6.2 The Earnest Money/Security Deposit shall be valid up to a period of five years or the complete conclusion of the contractual of the contractual obligations to the complete satisfaction of both the BIDDER and BUYER, including warranty period, whichever is later. 6.3 In the case of successful BIDDER a clause would also be incorporated in the Article pertaining to Performance Bond in the Purchase Contract that the provisions of Sanctions for violation shall be applicable for forfeiture of Performance Bond in case of a decision by the BUYER to forfeit the same without assigning any reason for imposing sanction for violation of this Pact. 108 6.4 7. SANCTIONS FOR VIOLATIONS 7.1 Any breach of the aforesaid provisions by the BIDDER or any one employed by it or acting on its behalf (whether with or without the knowledge of the BIDDER) shall entitle the BUYER to take all or any one of the following actions, wherever required :(i) To immediately call off the pre contract negotiations without assigning any reason or giving any compensation to the BIDDER. However, the proceedings with the other BIDDER(s) would continue. (ii) To forfeit fully or partially the Earnest Money Deposit (in pre-contract stage) and/or Security Deposit/Performance Bond (after the contract is signed), as decided by the BUYER and the BUYER shall not be required to assign any reason therefore. (iii) To immediately cancel the contract, if already signed, without giving any compensation to the BIDDER. (iv) To recover all sums already paid by the BUYER, and in case of the Indian BIDDER with interest thereon at 2% higher than the prevailing Prime Lending Rate while in case of a BIDDER from a country other than India with Interest thereon at 2% higher than the LIBOR. If any outstanding payment is due to the BIDDER from the BUYER in connection with any other contract such outstanding payment could also be utilized to recover the aforesaid sum and interest. (v) To encase the advance bank guarantee and performance bond/warranty bond, if furnished by the BIDDER, in order to recover the payments, already made by the BUYER, along with interest. (vi) To cancel all or any contracts with the BIDDER and the BIDDER shall be liable to pay compensation for any loss or damage to the BUYER resulting from such cancellation/rescission and the BUYER shall be entitled to deduct the amount so payable from the money(s) due to the BIDDER. (vii) To debar the BIDDER from participating in future bidding processes of the Government of Chhattisgarh for a minimum period of five years, which may be further extended at the discretion of the BUYER. (viii) To recover all sums paid in violation of this Pact by BIDDER(s) to any middlemen or agent or broken with a view to securing the contract. (ix) In cases where irrevocable Letters of Credit have been received in respect of any contract signed by the BUYER with the BIDDER, the same shall not be opened. (x) If the BIDDER or any employee of the BIDDER or any person acting on behalf of the BIDDER, either directly or indirectly, is closely related to any of the officers of the BUYER, or alternatively, if any close relative of an officer of the BUYER has financial interest/stake in the BIDDER’s firm, the same shall be disclosed by the BIDDER at the time of filling of tender. Any failure to disclose the interest involved shall entitle the BUYER to rescind the contract without payment of any compensation to the BIDDER. The term ‘close relative’ for this purpose would mean spouse whether residing with the Government servant or not, but not include a spouse separated from the Government servant by a decree or order of a competent court; son or daughter or step son or step daughter and wholly dependent upon the Government servant or of whose custody the Government servant has been deprived of by or under any law; any other person related, whether by blood or marriage, to the Government servant or to the Government servant’s wife or husband and wholly dependant upon Government servant. (xi) The BIDDER shall not lend to or borrow any money from or enter into any monetary dealings or transactions, directly or indirectly, with any employee of the BUYER, and if he does so, the BUYER shall be entitled forthwith to rescind the contract and all other contracts with the BIDDER. The BIDDER shall be liable to pay compensation for any loss or damage to the BUYER resulting from such rescission and the BUYER shall be entitled to deduct the amount so payable from the money(s) due to the BIDDER. 7.2 8. No interest shall be payable by the BUYER to the BIDDER on Earnest Money/Security Deposit for the period of its currency. The decision of the BUYER to the effect that a breach of the provisions of this pact has been committed by the BIDDER shall be final and conclusive on the BIDDER. However, the BIDDER can approach the Monitor(s) appointed for the purposes of this Pact. FALL CLAUSE 8.1 The BIDDER undertakes that if has not supplied/is not supplying similar product/systems or subsystems at a price lower than that offered in the present bid in respect of any other Department 109 of the Government of Chhattisgarh or PSU and if it is found at any stage that similar product/systems or sub systems was supplied by the BIDDER to any other Department of the Government of Chhattisgarh or a PSU at a lower price, then that very price, with due allowance for elapsed time, will be applicable to the present case and the difference in the cost would be refunded by the BIDDER to the BUYER, if the contract has already been concluded. 9. INDEPENDENT MONITORS 9.1 The BUYER will appoint Independent Monitors (hereinafter referred to as Monitors) for this Pact. 9.2 The task of the Monitors shall be to review independently and objectively, whether and to what extent the parties comply with the obligations under this Pact. 9.3 The Monitors shall not be subject to instructions by the representatives of the parties and perform their functions neutrally and independently. 9.4 Both the parties accept that the Monitors have the right to access all the documents relating to the project/procurement, including minutes of meetings. The Monitor shall be under contractual obligation to treat the information and documents of the BIDDER/Sub contractor/s) with confidentiality 9.5 As soon as the Monitor notices, or has reason to believe, a violation of this Pact he will so inform the Authority designated by the BUYER. 9.6 The Monitor will submit a written report to the designated Authority of BUYER/ Secretary in the Department/within 8 to 10 weeks from the date of reference or intimation to him by the BUYER/BIDDER and, should the occasion arise, submit proposals for correcting problematic situations. 10. FACILITATION OF INVESTINGATION In case of any allegation of violation of any provisions of this Pact or payment of commission, the BUYER or its agencies shall be entitled to examine all the documents including the Books of Account of the BIDDER shall provide necessary information of the relevant documents and shall extend all possible help for the purpose of such examination. 11. LAY AND PLACE OF JURISDICTION This Pact is subject to Indian Law, the place of performance and jurisdiction shall be the seat of the BUYER. 12. OTHER LEGAL ACTIONS The actions stipulated in this Integrity Pact are without prejudice to any other legal action that may follow in accordance with the provisions of the any other law in force relating to any civil or criminal proceedings. VALIDITY 13.1 The validity of this Integrity Pact shall be from the date of its signing and extend up to 5 years or the complete execution of the contract to the satisfaction of both the BUYER and the BIDDER/Seller whichever is later. In cash BIDDER is unsuccessful; this Integrity Pact shall expire after six months from the date of the signing of the contract. 13.2 If one or several provisions of this Pact turn out to be invalid; the remainder of this Pact shall remain valid. In such case, the parties will strive to come to an agreement to their original intentions. The parties hereby sign this Integrity Pact at……………………….on………………. 13. 14. BUYER BIDDER. Name of the Officer Designation Department/PSU CHIEF EXECUTIVE OFFICER 1) Witness ………………………………………. ………………………………………. 1) Witness …………………………… …………………………… 2) ………………………………………. ………………………………………. 2) …………………………… …………………………… 110