ME 437 – Strength of Materials Solutions Problem #1 x 10500 psi, Tensile y 5500 psi xy 4000 psi 3 0 Principal stresses: 1, 2 x y 2 x y 2 2 xy2 Substitute values from above yields: 1 11444 psi 2 6444 psi The maximum shear stress is determined by these two principal stresses as: Max ( max, 12 , max, 13 , max, 23 ) max, 12 max 1 2 max, 1,3 2 11444 6444 8944 2 1 3 2 max, 23 2 3 2 psi Note that the other maximum shear stresses are less than this value. Problem #2 The total strain is: total t L 0.05 0.0005 L 100 This total strain is equal to: t M T Substituting: F T EA t 0.0005 E 30 *10 6 A 1 6.5 *10 6 T 100 and solving for F we get: F=-4500 lbs The stress is 4500 psi compressive. Problem #3 2000 lb 6 ft Q 20000 lb 4.5 ft 4.5 ft The 2000 lbs creates a bending stress at Q that is tensile and is equal to: x Mzy Iz Where M z 2000 * 4.5 * 12 d 2 2 d 4 Iz 64 y Substituting into the bending formula, we get x 17188 psi The stress due to the axial load is compressive and is equal to: x' F 20000 1591 psi A (2) 2 The total stress is: 17188 1591 15600 Problem #4 a D c 7/8 b y 3/8 1.5 Location of centeroid: Ay 2 Aa y a Ab yb 1.125 y 2(.375)(.75) .375(.5) y 0.667 The area moment of inertia: I z 2I a I b 1 (.25)(1.5) 3 .375(.75 .667) 2 12 1 I b (1.5)(.25) 3 .375(.667 .375 .125) 2 12 Ia The answer is: I z 0.158 in 4 The stress at D is: M z c 10000 * (0.833) 57200 Iz 0.158 note that c=1.5-0.667=0.833 Problem #5: Curved beam The neutral axis radius is: rn ro ri 42 2.885 ln( ro / ri ) ln( 4 ) 2 psi The stress at inner radius (critical point) is: M (rn ri ) 30000(2.885 2) 57717 eAri (3 2.885)( 2)( 2) i psi There is also an axial stress of 5000 psi acting on the cross-section making the total stress become total 62717 psi Problem #6: Torsional stresses The maximum torsional shear stress is: Tr 16T 16(2000 * 6 *12) 3 11460 3 J d (4) psi Form Problem # 3, the normal stress on the surface is 15600 psi. THe state of stress is shown below: xy x The principal stresses are calculated as before using: x 1, 2 x xy2 21662 and 2 2 2 The maximum shear stress at point Q is: max Problem #7 21662 6062 13860 2 psi 6062 psi 30” 20” The forces in the upper portion (Fu) and lower portion (FL) are: FU KU F KU K L FL KL F KU K L Where KU EA and 30 KL EA 20 Substituting into the force expressions: FU 1 30 F 1 1 30 20 3 FL F 480 5 2 (800) 320 lbs 5 The maximum stress is (480/0.5)=960 psi Problem #8 4 ft 6 ft The torque is divided according to torsional stiffnesses. In this case the left supports picks us (4/10)=0.4 of the torque and the right support takes 0.6 of the torque. Problem #9 P y-bar yc Cross-section The stress is VQ IZb Finding the centroid is as before: y 2 * 4 * (2 4 1) 3.5 2(2 * 4) The area moment of inertia is: I Q is 1 1 (2)( 4) 3 (2)( 4)(3.5 2) 2 (4)( 2) 3 (2)( 4)(5 3.5) 2 49.3 12 12 Q (2)( 4)(5 3.5) 12 and VQ V (12) 11 V 90.4 lbs I Z b 49.3(2) Problem #10 Y Z VQ 250 * (1 * 6)( 4.5) 11.8 IZb 285.6(2) psi Problem #11 For this thin-walled tube: T 200 *1000 34.6 Mpa 2 At 2(38 * 38)2 The angle of rotation is: TSL 200 *1000 * (4 * 38) * 50 *10 0.011 rad 2 4 A Gt 4(38 * 38) 2 * 79 *103 * 2 0.66 deg . Problem #12 The critical point is the inner radius. The tangential stress is: P P Pi ri 2 Po ro2 ri 2 ro2 o 2 i r t ro2 ri 2 Setting r=ri and Po=0 we get 2ro2 2(0.875) 2 t Po 2 2 11200 * 45733 psi ro ri 0.8752 0.6252 The state of stress is simple – just this tangential stress which is also the principal stress. From theory, we know that there are no shear stresses on these surfaces when the stress element in oriented with radial edges. x The factor of safety is: SF 57000 1.25 45733 Problem #S13 The critical point is the inner radius. Using the formula: ri 2 ro2 1 3 2 3 2 2 t ( )( ri ro 2 r ) 8 r 3 3 .24 1 3(.24) t 3320(216.7) 2 ( )(12.52 752 752 (12.5) 2 ) 8 3 .24 t 0.715 Mpa 2 [This number is off by a factor of 4 compared to the posted answer – Error is in using radii as diameters] Problem #S14 The interface pressure is: E P r R (ro2 R 2 )( R 2 ri 2 ) 2 2 2 2 R (ro ri ) The radial interference is 0.013 mm. Substituting all the numbers: E 207 *10 3 R 20 ri 0 ro 40 The answer is P=50.4 Mpa. Problem #S15 and #S16 6” 12” 6” 1000 # S15 1000 # S16 Problem #S15: Using the impact formula and simplifying for h>>: 2hk 2 * 1 * 2.5 * 10 6 Fe W (1000) 70.7 * 103 1000 W AE 1 * 30 * 10 6 K 2.5 * 10 6 L 12 lbs The stress is 70.7 ksi. Problem #S16: The two bars form a pair of two springs in series. The equivalent spring is: Ke K1 K 2 AA E 1(2) 30 *10 6 1 2 ( ) ( ) 33.3 *10 6 K1 K 2 A1 A2 L1 1 2 6 2hk Fe W max 81.6 W ksi lb / in 2 * 1 * 3.33 * 10 6 (1000) 81.6 * 10 3 1000 Problem #17 The area, moment of inertia, and radius of gyration: A r 2 1.767 and and k I d 4 64 (1.5) 4 64 .2485 I .375 A The slenderness ratio is: l 60 160 k .375 The limit for the use of Euler versus Johnson formula is: lbs l k 1 2 2 CE Sy 2 2 (1)(30 *10 6 ) 93.3 68000 Since the slenderness ratio is larger than the limit, the Euler formula applies: Pcr C 2 EI L2 2 (30 *106 )(.2485) 60 2 20438 The factor of Safety is: SF=20438/5655 = 3.6 b) For this case: A 0.60 I 0.0288 k 0.219 The slenderness ratio is: l k 18 82 0.0288 .60 We have to use the Johnson Formula: 2 SyL 1 1 68000 *18 2 0.668000 Pcr A S y ( ) 24975 lbs 6 2 k CE 2 (. 219 ) 30 * 10 24975 SF 4.42 5655 Problem #S18 Based on DET: Tr 16T 16 * 20000 12732.4 J d 3 (2) 3 .58S y .58 * 50000 FS 2.27 12732.4 psi Based on MST: FS .5S y 2 Problem #S19 For this cast iron : S ut 30000 0.211 .26 lbs / in 3 The critical point is the inner radius 3 2 2 ri 2 ro2 1 3 2 t ( )( ri ro 2 r ) 8 r 3 .26 3 .211 1 3(.211) 2 t ( ) 2 ( )( 2 * 52 32 (3) ) 386 8 3 .211 t .0147 2 2 Since this is a principal stress and the other principal stress is zero (radial stress is zero on the inner radius), we equate this stress to Sut. 0.0147 2 30000 1428 rad / sec 13600 rpm Problem #S20 - Challenge The main factors influencing the speed are the yield strength and the density of the material. The higher this ratio, the higher the speed can be. Some typical materials: Material Yield strength Density Ratio Al 7075-T6 Steel 4140 Titanium Ti-3A Steel 6150 73 ksi 250 175 315 0.098 lbs/in3 0.282 0.163 0.282 745 886 1080 1120 Since 4140 is most available and least expensive, that is chosen. A reasonable inner radius is 1.25 inches. With these parameters, the speed can be as high as 120000 rpm leading to a tip velocity of more than 1000 mph. Using the 6150 steel with an inner radius of 0.3 inches leads to a speed of 145000 rpm or a tip velocity of 1240 mph.