Instructor’s Guide Module 2-5. Field Sampling and Testing MODULE 2-5 FIELD SAMPLING AND TESTING HMA Pavement Evaluation and Rehabilitation 2-5.1 Instructor’s Guide Module 2-5. Field Sampling and Testing NOTES 2-5.2 HMA Pavement Evaluation and Rehabilitation Instructor’s Guide Module 2-5. Field Sampling and Testing MODULE 2-5 FIELD SAMPLING AND TESTING Instructional Time: 45 minutes Presentation File: HMA Module 02-05.ppt Overview This module describes procedures for conducting an effective field sampling, field testing, and laboratory testing program. This can be a key component in an overall project level evaluation process, especially when there is uncertainty in the layer conditions and properties of the existing pavement. Learning Objectives At the conclusion of this module, the participant should be able to accomplish the following: 1. Explain the purpose of conducting field sampling and testing. 2. Describe typical field sampling and testing procedures. 3. Describe commonly used laboratory test methods and their applications. 4. Describe the use of field and laboratory test results as part of the rehabilitation design process. Participant Review Questions and Answers 1. What are two situations where field sampling and lab testing may be required? Field sampling and laboratory testing is commonly used to: Complement NDT data. NDT will not provide data regarding layer thicknesses, moisture content, and density. Coring provides (confirms) the layer thickness information needed for backcalculation as well as material samples needed to help explain areas of high (or low) deflection. Field and lab testing can help improve (or validate) the backcalculation results. Provide information in the absence of NDT data. In the absence of any project level NDT data, a thorough laboratory testing program is essential. It provides the data needed to adequately characterize the material properties and support conditions of the existing pavement. Identify causes of distress. Field sampling is used to determine the cause of distresses such as rutting, fatigue cracking, thermal cracking, raveling, stripping, bleeding, and shoving. Characterize the structural and materials properties of the pavement.In recent years the importance of adequately characterizing the structural characteristics of the existing pavement, prior to evaluating various rehabilitation alternatives, have been widelyrecognized. Although economics is often the driving force behind these efforts, other factors HMA Pavement Evaluation and Rehabilitation 2-5.3 Instructor’s Guide Module 2-5. Field Sampling and Testing such as the increased emphasis on recycling and the increased emphasis on rehabilitating existing pavement networks are also credited. 2. What kind of sampling and testing would you now consider? This is an open-ended question to the course participants asking them to compare their current sampling and testing practices with the methods presented in this module. Some of the sampling and testing methods that should be considered include the following: Material specimen sampling. These include coring, augering, split-spoon sampling, Shelby (push) tube sampling, and test pits. Field testing. Common field testing methods include use of the dynamic cone penetrometer (DCP) and ground penetrating radar (GPR). Laboratory testing. Common laboratory testing methods include testing for resilient modulus, complex modulus, Hveem resistance, California bearing ratio (CBR), and indirect tensile strength. 3. What is the motivation for resilient modulus testing? Resilient modulus is a closely-related surrogate for Young’s (elastic) modulus. Young’s modulus (E) represents the relationship between stress and strain for linear elastic materials. Most pavement materials are non-linear. Thus, resilient modulus represents the best estimate of Young’s along a non-linear relationship between applied stress and strain. Young’s modulus (and to a large extent, resilient modulus) represent a fundamental property of the material. 4. Name two ways in which field/lab test results can be used in rehabilitation design? The primary purposes of this field and laboratory investigation are to calibrate/verify NDT data, provide material information where NDT data is not available, and help determine the causes of any observed pavement deficiencies. When conducting an evaluation for pavement rehabilitation, the focus of all sampling and testing is to facilitate the selection of the most appropriate rehabilitation technique. Such sampling and testing methods greatly help the engineer in making final rehabilitation technique recommendations by 1) determining material details, and 2) estimating the variability of material differences along a pavement. In addition, such sampling and testing may provide material properties that are required by some of the modern mechanistic pavement design procedures. Pitfalls None. Discussion Points None. 2-5.4 HMA Pavement Evaluation and Rehabilitation Instructor’s Guide Module 2-5. Field Sampling and Testing Areas to Reduce if Time Constraints Exist Time can be saved by not going into as much detail on the different laboratory test methods as is available in the slide notes. Associated Workshop None. HMA Pavement Evaluation and Rehabilitation 2-5.5 Module 2-5. Field Sampling and Testing Instructor’s Guide Presentation Graphics and Instructor’s Notes Slide 1 Module 2-5 Field Sampling and Testing Slide 2 Learning Objectives This module addresses issues associated with conducting a valid field sampling, field testing and laboratory testing program. This can be a key component in an overall project level evaluation process, especially when there is uncertainty in existing pavement layer characteristics and/or nondestructive testing is not an option. Upon completing this module, the participants should able to accomplish the items listed here. Identify reasons for conducting field sampling and lab testing Describe typical field sampling and testing procedures Describe laboratory test methods and their applications Describe the use of field and laboratory test results in rehabilitation design Slide 3 Reasons for Conducting Field Sampling and Lab Testing Complement and verify NDT Absence of NDT Diagnose causes (mechanisms) of distress Identify structural characteristics and layer material properties in existing pavement Economics Recycling Emphasis on rehabilitation 2-5.6 These items drive the need to accurately characterizing the structural and materials properties of the pavement. Complement NDT Data. NDT will not provide data regarding layer thicknesses, moisture content, and density. Coring provides (confirms) the layer thickness information needed for backcalculation as well as material samples needed to help explain areas of high (or low) deflection. Field and lab testing can help improve (or validate) the backcalculation results. Absence of NDT Data. In the absence of any project level NDT data, a thorough laboratory testing program is essential. It provides the data needed to adequately characterize the material properties and support conditions of the existing pavement. Distress Type. Field sampling is used to HMA Pavement Evaluation and Rehabilitation Instructor’s Guide Module 2-5. Field Sampling and Testing determine the cause of distresses such as rutting, fatigue cracking, thermal cracking, raveling, stripping, bleeding, and shoving. In recent years the importance of adequately characterizing the structural characteristics of the existing pavement, prior to evaluating various rehabilitation alternatives, have been widely-recognized. Although economics is often the driving force behind these efforts, other factors such as the increased emphasis on recycling and the increased emphasis on rehabilitating existing pavement networks are also credited. Slide 4 Typical Field Sampling and Testing Procedures Material specimen sampling Coring Auger Split-spoon Shelby (push) tube Test pit Field testing Dynamic cone penetrometer (DCP) Ground penetrating radar (GPR)? HMA Pavement Evaluation and Rehabilitation 1. Specific sampling techniques to obtain material specimen samples include: Coring allows the engineer to obtain a cross section of all pavement layers (low disturbance). Augers are used primarily to collect granular material samples (high disturbance). Split spoon sampling is most suited for the sampling of fine-grained soils (medium disturbance). Shelby tubes are used to collect sample fine and some coarsegrained soils (low disturbance). Test pits (or trenches) are used to collect and test “undisturbed” samples of all subsurface layers. 2. Field testing associate with a thorough project-level evaluation: There is one field test procedure that permits an in-situ assessment of the soil strength. The dynamic cone penetrometer basically measures the material’s resistance to penetration. It has been shown to be correlate well with a measure of soil stiffness, i.e., resilient modulus. GPR is used primarily to measure (or confirm) pavement layer thicknesses. 2-5.7 Module 2-5. Field Sampling and Testing Slide 5 Coring Widely used method for: Laboratory test samples Layer thickness determination (or verification) Visually characterizing layer material types and conditions Relatively inexpensive Coring plans used to assess variability along a project Slide 6 Slide 7 2-5.8 Coring Removing a Core Coring Layer Thickness Verification Instructor’s Guide Coring provides two other major benefits besides providing samples for lab testing. As a destructive sampling procedure, coring is relatively inexpensive. The associated traffic control can be much more expensive. Typically, coring plans are designed to gather as much information as possible to measure or explain variability along project. These two photographs illustrate the process of cutting a core using a truck mounted coring rig. Heavier duty equipment (such as that shown) can expedite the coring process and minimize delay to the road users. Cores are cut from the pavement using diamond-tipped cylindrical (hollow) core barrels. Core barrels are typically 100 or 150 mm (4 or 6 in) in diameter. Water is used to lubricate the barrel. This slide illustrates the use of coring to verify different layer thicknesses. HMA Pavement Evaluation and Rehabilitation Instructor’s Guide Module 2-5. Field Sampling and Testing Slide 8 Coring This slide shows a core hole, in which there are signs of asphalt stripping below. Distress Cause Identification Slide 9 Coring Sampling Approaches Uniform spacing, e.g., every 500 m Based on review of “strip” charts Distance Along Roadway Slide 10 Coring Sampling Locations and Frequency Standard location Outside lane Outer wheel path Frequency (no. of samples) depends on: Variability (uncertainty) Project size (anticipated rehab cost) Traffic and safety issues Typical spacing: 100 to 800 m HMA Pavement Evaluation and Rehabilitation Two primary methods for identifying core locations have been used: The uniform spacing approach is used when there is little information to indicate variability. For example, records indicate that the project is of a uniform thickness and soil support condition throughout. Similarly, the condition does not change from start to end. Also, NDT data was not collected. When information demonstrating project variability, i.e., NDT variability, structural changes, cut/fill differences, core locations should be located at points where the differences occur. 1. For HMA pavements, cores are typically taken in the outer wheel path of the outer lane. This is the area where deterioration tends to develop first. Sometimes, cores are taken between the wheel paths to attempt to measure the original properties. 2. The number of samples is affected by: The apparent variability in the project (more variability means more samples). The size (or anticipated cost of rehabilitation) for the project (more investment at stake justifies greater expense for sampling). The amount of traffic being affected and safety issues associated with confining or detouring traffic (major impacts on traffic can kill a coring 2-5.9 Instructor’s Guide Module 2-5. Field Sampling and Testing program). Under a uniformly spaced coring program, the spacing of the core locations can range from 100 to 800 m (300 to 2500 ft). The spacing of cores in a typical rigorous sampling program is between 150 and 300 m (500 and 1000 ft). Slide 11 Dynamic Cone Penetrometer (DCP) Device for measuring in-situ strength of paving materials and subgrade soils Correlated to California Bearing Ratio (CBR) Slide 12 DCP Device Handle The DCP is a device for measuring the in situ strength of subsurface layers and subgrade soils. Currently, DCP testing procedures are being developed in an ASTM subcommittee. The DCP penetration rate (PR) can be used to identify pavement layer boundaries and subgrade strata, and to estimate the CBR values of those layers. Shown here are the key statistics of a manual DCP. Hammer (17.6 lb) Cone angle 60o 22.6 in 0.79 in 1 in = 25.4 mm 1 lb = 0.454 kg 39.4 in (variable) Steel rod (0.64 in) Cone Slide 13 2-5.10 DCP Testing Process The DCP test is performed by driving the cone into the pavement/subgrade by raising and dropping the hammer. The cone penetration is recorded for each drop and termed the penetration rate. HMA Pavement Evaluation and Rehabilitation Instructor’s Guide Slide 14 Module 2-5. Field Sampling and Testing Example DCP Results No. of Blows HMA Base Subbase Depth Slide 15 Subgrade Soil Ground Penetrating Radar (GPR) GPR Transmitter/Receiver Conceptual Output HMA Base Subbase Subgrade Soil Slide 16 Shown here (conceptually) are the graphical results of the DCP. Each data point represents the number of drops required to travel a given distance at a given depth. Measurements are taken at pre-selected depths within the pavement substructure to characterize the subsurface strength profile. Laboratory Test Methods and Their Applications Test methods (and their applications) are dependent upon: Type of material Basic property being measured Material’s state of stress HMA Pavement Evaluation and Rehabilitation Another tool which has been used to measure pavement layer thickness variability is ground penetrating radar. Interfaces between subsurface layers act as surfaces for reflecting radar pulses. The feedback is plotted as the device travels down the road. The output shown here is over simplified for the sake of explanation. Interpreting GPR output takes experience. Because of changes from site to site, the device itself is almost always calibrated against a section of known layer thicknesses. Lab tests are performed on field samples obtained from the pavement structure for a number of reasons (that will be discussed later). The types of tests performed are dependent upon: Type of material – Is it bound or unbound? Is it a surface or subsurface layer? Property being measured – Obviously, a test designed to measure material strength will not be useful for measuring its permeability. Material’s state of stress – If this can affect the property being measured, certain lab tests are designed to simulate the in-situ stress conditions. 2-5.11 Module 2-5. Field Sampling and Testing Slide 17 Typical Properties Measured in Lab General Property Stiffness Strength 2-5.12 Various Test Measures MR, E*, R-value CBR, indirect tension, unconfined compression Compaction , AVC Constituents , AC, gradation, contaminants Permeability k Volume Stability PI, Instructor’s Guide 1. This table lists the general material properties that can be measured in the lab and which are related to pavement layer materials characterization. For each general property class, there are one or more specific test measures designed to quantify it. Stiffness – There are three typical measures of material stiffness (resistance to deformation) that have been use for HMA pavement-related applications, resilient modulus, dynamic modulus and R-value. (These will be discussed in more detail later). Strength – The California Bearing Ratio (CBR) test, the indirect tension test and the unconfined compression test are the three primary test methods that have been used to measure material strength in an HMA pavement structure. The first two of these will be discussed in more detail later. The unconfined compression test provides an estimate of the strength of a stabilized subsurface pavement layer. Because of it limited application, it will not be addressed here in any more detail. It should be noted that pavements are designed to operate at stress levels well below the strengths of the materials (particularly for subsurface layers), material strength is not as important a factor as stiffness. 2. It is assumed that the participants will have much more familiarity with the following general properties and their related test procedure. Accordingly, beyond this point, very little additional detail is provided. Compaction – Density is the standard measure for compaction adequacy for subsurface layers. Air void content is the standard for the bituminous surface layers. Constituents – Moisture content (subsurface layers), asphalt content (HMA surface layers), gradation (all HMA Pavement Evaluation and Rehabilitation Instructor’s Guide Module 2-5. Field Sampling and Testing layers), contaminants (intrusion of fines into subbase). Permeability – Rate at which moisture travels through any given layer. Permeability is desirable for good drainage in subsurface layers. High permeability is undesirable characteristic in an HMA surface layer. Volume stability – Plasticity index (a measure of the expansive nature of a fine-grained material as it absorbs moisture). Thermal coefficient (a measure of a material’s propensity to expand and contract with changes in temperature). Slide 18 Resilient Modulus Surrogate for Young’s (elastic) modulus Fundamental engineering property E Loading conditions: Slide 19 Triaxial compression Axial compression Indirect tension MR Resilient Modulus Test Triaxial Compression Used primarily for testing of unbound materials (re-compacted specimens or push tube samples) HMA Pavement Evaluation and Rehabilitation What is resilient modulus? 1. It is a closely-related surrogate for Young’s (elastic) modulus. Young’s modulus, E (shown in the figure), represents the relationship between stress and strain for linear elastic materials. Most pavement materials are non-linear. Thus, resilient modulus represents the best estimate of Young’s along a non-linear relationship between applied stress and strain. 2. Young’s modulus (and to a large extent, resilient modulus) represent a fundamental property of the material. 3. Resilient modulus can be measured under one of three different loading conditions. Photograph of resilient modulus test apparatus shows pneumatic chamber (for application of confining pressure), sample mounts, LVDTs, load ram (for application of axial load) and load cell. 2-5.13 Instructor’s Guide Module 2-5. Field Sampling and Testing Slide 20 This figure illustrates the part of a typical loading and unloading stress strain curve that is used to determine the resilient modulus. Note that the plastic strain portion of the loading curve is not considered. Resilient Modulus Method of Determination Deviator Stress, D Total Strain Plastic Strain P Resilient Strain R MR = D R Strain, Slide 21 Resilient Modulus Test Axial Compression Used primarily for testing of bound materials (prepared specimens or core samples) Load Ram Load Cell Gage Length LVDT OEM, Inc. © 2000 Heavier duty test equipment is used to measure compressive strength Photo illustrates resilient modulus test apparatus for bound materials, typically HMA and PCC. Simpler heavy duty equipment is used to load the sample to failure and measure their compressive strength. The problem with this type of lab equipment, especially for cores from HMA pavements, is that the height needs to be twice the diameter. (This is one of the reasons why the splitting tension test has become more popular). Note: this is the testing machine that is used to conduct testing in accordance with AASHTO T292-96, Resilient Modulus of Subgrade Soils and Untreated Base/Subbase Materials. It is not the same testing apparatus used for testing in accordance with AASHTO T307-99, Determining the Resilient Modulus of Soils and Aggregate Materials. The testing apparatus used in accordance with AASHTO T307-99 uses vertical LVDTs. AASHTO T307-99 is currently viewed as the accepted standard by FHWA. 2-5.14 HMA Pavement Evaluation and Rehabilitation Instructor’s Guide Slide 22 Module 2-5. Field Sampling and Testing Complex Modulus (E*) a.k.a.: dynamic modulus Applicable to bituminous materials Complex modulus is also a surrogate for resilient modulus. It is geared primarily for HMA surface layers and is intended to replace HMA resilient modulus (2002 AASHTO Guide). Equipment and test procedure almost identical to resilient modulus under axial compression Primary difference is in load pulse (haversine vs. sinusoidal) AASHTO 2002 Guide for Design of New and Rehabilitated Pavement Structures Schematic diagram of Hveem’s R-value test. Many western states use this test to characterize their soil and base materials. Slide 23 Slide 24 California Bearing Ratio (CBR) Test 50 mm diameter piston 180 mm Saturated Specimen Strength measure for unbound materials Piston advanced at 1.3 mm / min. rate Measure load at 2.5 mm penetration (P2.5) CBR = 100(P2.5/Pstd) 150 mm HMA Pavement Evaluation and Rehabilitation The first strength-related laboratory test is the California Bearing Ratio (CBR) test. This is a schematic diagram illustrating the many details of the CBR test. Conversions: 180 mm = 7 in; 150 mm = 6 in; 50 mm = 1.95 in; 1.3 mm/min = 0.05 in/min; 2.5 mm = 0.1 in. This is a schematic diagram illustrating the many details of the CBR test. This “index” test is not very popular anymore. 2-5.15 Instructor’s Guide Module 2-5. Field Sampling and Testing Slide 25 Indirect Tension Test a.k.a.: Splitting tension or split tensile test Used to determine the tensile strength and/or Mr of any bound material 100 or 150 mm diameter (D) specimens Sample length should be at least half the diameter D Load, P v r Prepared samples or cores Length The indirect tension test is also known by other names. PCC specimens are typically loaded to failure to determine the tensile strength. LVDTs can be attached, however, to determine the resilient modulus of the material. Test can be performed on either of the two typical specimen sizes, however, the length should be at least half the diameter. Test can be run on either prepared samples or cores. Conversions: 100 mm = 4 in; 150 mm = 6 in. This diagram illustrates the way in which cylindrical specimens are loaded to indirectly generate tension. A compressive load is applied through loading strips at the top and bottom of the sample. Slide 26 Evaluating Pavement Layers Subgrade Soils Soil classification (Unified or AASHTO) Moisture content and density DCP Resilient modulus: Slide 27 Measure in the lab Backcalculate from NDT data Estimated from correlation with Rvalue, CBR, or other soil properties Evaluating Pavement Layers Unbound Base & Subbase Layers Visual inspection Layer thickness Degradation or contamination by fines DCP Density and moisture content Resilient modulus 2-5.16 This slide indicates the suggested tests on samples of the subgrade soil. Although they do not typically serve as direct inputs to the rehabilitation design process, soil class, moisture content, density and DCP values do provide the engineer/designer with supportive information on the quality of the soil. Resilient modulus, on the other hand, does represent a key input to determining the structural capacity of the existing pavement as well as the thickness of any planned overlays. This slide indicates the candidate field and lab tests for the base and subbase layers. The visual inspection of the base and subbase layers confirms their thickness and provides a good indication of their structural integrity. The DCP, density and moisture content provide the designer/engineer with an indication of the stiffness and overall quality of the unbound layers. Resilient modulus is a key input to determining the structural capacity of the existing pavement as well as the thickness of any anticipated overlays. HMA Pavement Evaluation and Rehabilitation Instructor’s Guide Module 2-5. Field Sampling and Testing Point out that resilient modulus can be lab measured, backcalculated, or correlated with other tests. Slide 28 Evaluating Pavement Layers HMA Surface and Stabilized Base Layers Visual inspection of cores Layer thickness Stripping, segregation, erosion Asphalt content and gradation Resilient modulus Slide 29 Lab measured (indirect tension) Backcalculated Other Considerations Volume stability Stripping Seasonal variations in moisture Permeability HMA Pavement Evaluation and Rehabilitation Shown here are alternative tests for the HMA surface and stabilized base layers. The visual inspection of the cores confirms thicknesses of the HMA and stabilized base layers. It also provides an opportunity to determine if the layers are experiencing any deterioration in the form of stripping, segregation or erosion. Asphalt content and gradation are usually only required if a rehabilitation alternative involving mix recycling is involved. As was the case with the subgrade soil and granular layers, resilient modulus is a key input to determining the structural capacity of the existing pavement as well as the thickness of any anticipated overlays. Other rehabilitation design considerations include: 1. Volume stability – This refers to the swelling potential for the subgrade soil (not usually a big problem after the original pavement has been there for a while) and the potential for thermal contraction and expansion in the HMA layer (reflection cracking issue). 2. Stripping – This is a form of HMA pavement deterioration that is difficult to detect without coring. Its existence can have a major impact on the structural capacity of the existing pavement and the selection of appropriate rehabilitation treatments. 3. Seasonal variations in moisture – Recognize that the conditions during which the pavement is sampled and tested may not be representative of the average conditions throughout the year. In environments where moisture contents vary significantly, consideration should be given to quantifying the variability and accounting for it in the rehabilitation design process. 2-5.17 Module 2-5. Field Sampling and Testing Instructor’s Guide 4. Permeability – In pavements where excess moisture is a problem and drainage is an issue, it may be worthwhile conducting permeability tests on the existing subsurface materials. This could help determine whether added drainage features as part of the rehabilitation design are worth considering. (Edge drains and base day-lighting are examples of these candidate drainage improvement options). Slide 30 Use of Field and Lab Tests in Rehabilitation Design Help characterize existing support and quantify effect of deterioration Field and lab testing vary depending on: Slide 31 Material type (i.e., subgrade soil, unbound base or subbase, and HMA surface or stabilized base) Candidate types of rehabilitation treatments (for example, recycling justifies a higher level of lab testing) Review What are two situations where field sampling and lab testing may be required? What kind of sampling and testing would you now consider? What is the motivation for resilient modulus testing? Name two ways in which field/lab test results can be used in rehab design? 2-5.18 1. Data gathered from field and laboratory testing complement the data gathered as part of the condition surveys and the NDT program. Together, they provide a basis for characterizing the support offered by the existing pavement to a subsequent overlay and to quantify the effect of past deterioration. 2. Field and laboratory testing requirements vary depending upon the materials that make up the pavement structure and the candidate types of rehabilitation treatments. Upon completing this module, the instructor should review these questions with the participants to reinforce their learning. HMA Pavement Evaluation and Rehabilitation Instructor’s Guide Slide 32 Module 2-5. Field Sampling and Testing Key References Washington State Department of Transportation (WSDOT). 1995. WSDOT Pavement Design Guide. Washington State Department of Transportation, Olympia, WA. Livneh, M. 1987. “The Use of Dynamic Cone Penetrometer in Determining the Strength of Existing Pavements and Subgrades.” Proceedings, 9th Southeast Asian Geotechnical Conference. Bangkok, Thailand. HMA Pavement Evaluation and Rehabilitation Shown here are some other key references for information on field sampling and testing. 2-5.19 Instructor’s Guide Module 2-5. Field Sampling and Testing NOTES 2-5.20 HMA Pavement Evaluation and Rehabilitation