REPUBLIC OF KENYA MINISTRY OF MINISTRY OF LABOUR AND EAST AFRICAN COMMUNITY AFFAIRS PROPOSED SUPPLY, DELIVERY, INSTALLATION OF 1NO BOILER, 1NO CALORIFIER, INCINERATOR AND ASSOCIATED WORKS AT DIRECTORATE OF OCCUPATIONAL SAFETY & HEALTH SERVICES TENDER NO: CWO/NRB/D114/25/2015 – 2016 TENDER SPECIFICATIONS FOR SUPPLY, DELIVERY, INSTALLATION OF 1NO BOILER, 1NO CALORIER, INCINERATOR AND ASSOCIATED WORKS PROJECT MANAGER COUNTY WORKS OFFICER MINISTRY OF LAND, HOUSING & URBAN DEVELOPMENT P.O BOX 42267 NAIROBI CLIENT EL ECTRICAL AND MECHANICAL ENGINEER MINISTRY LABOUR AND EAST AFRICAN COMMUNITY AFFAIRS COUNTY ELECTRICAL & MECHANICAL ENGINEER (BS) DIRECTORATE OF OCCUPATIONAL SAFETY & HEALTH SERVICES MINISTRY OF LAND, URBAN DEVELOPMENT P.O Box 30450 NAIROBI P.O BOX 42267 NAIROBI ARCHITECT QUANTITY SURVEYOR COUNTY ARCHITECT COUNTY QUANTITY SURVEYOR MINISTRY OF LAND, HOUSING & URBAN DEVELOPMENT MINISTRY OF LAND, HOUSING & URBAN DEVELOPOMENT P.O BOX 42267 P.O BOX 42267 NAIROBI NAIROBI FEBRUARY 2016 Insertions CONTENTS ` 1. COVER PAGE 2. CONTENTS PAGE 3. DEFINITIONS 4. SIGNATURE AND SPECIAL NOTES 5. SECTION A: STANDARDS FORMS 6. SECTION B: INSTRUCTIONS TO TENDERERS 7. SECTION C CONDITIONS OF CONTRACT 8. SECTION D SPECIFICATIONS 9. SECTION E - GENERAL SPECIFICATIONS - PARTICULAR SPECIFICATIONS BILLS OF QUANTITIES DEFINITIONS The following terms and expressions used in the contract document shall have the following meanings: The Employer: - Government of the Republic of Kenya Represented by the Ministry of Labour and East African Community Affairs Project Manager: - County Works Officer Ministry of Land, Housing & Urban Development P. O. Box 42267, NAIROBI Engineer: - County Electrical and Mechanical Engineer (Building Services) Ministry of Land, Housing & Urban Development P. O. Box 42267 NAIROBI Quantity Surveyor - County Quantity Surveyor Ministry of Land, Housing & Urban Development P.O. Box 42267 NAIROBI Employer’s Representative - Shall mean the Project Manager (Replacing DR) who in this case is the Regional Works Officer -Nairobi Contractor - The Firm appointed to carry out the Works. REPUBLIC OF KENYA MINISTRY OF LABOUR AND EAST AFRICAN COMMUNITY AFFAIRS BILLS OF QUANTITIES RE: PROPOSED SUPPLY, DELIVERY, INSTALLATION OF 1NO BOILER, 1NO CALORIFIER, INCINERATOR AND ASSOCIATED WORKS AT DOSHS – NAIROBI The Permanent Secretary Ministry of Labour and East African Community Affairs P. O. Box 30743 NAIROBI. The contract for the above mentioned works entered into the…………… day of …………... 2015, by the undersigned parties refer to these Bills of Quantities consisting of pages numbered page 1 to page 13 and the general specification for building works dated 1976 consisting of 332 pages numbered A to index 114, (together with any amendments thereto issued since date of publication) both of which shall be read and construed as part of the said contract. SIGNED _________________________________ ______________________________ CONTRACTOR The Permanent Secretary Ministry of Labour and East African Community Affairs DATE __________________________________DATE _________________________ SPECIAL NOTES The contractor is required to check the number of pages of these Bills of Quantities and should he find any missing or duplicate, or figures indistinct, he must inform the Regional Works Officer, Ministry of Land, Housing & Urban development Directorate of Public Works, Machakos Road Nairobi, Nairobi County at once and have the same rectified. Further, should the contractor be in doubt about the precise meaning of any item or figure for reason any whatsoever, he must inform the County Works Officer, Ministry of Land, Housing & Urban development Directorate of Public Works, Nairobi County , Machakos Road in order that the correct meaning may be decided before the date of Submission of tenders. No liability will be admitted nor claim allowed in respect of the errors in the contractors tender due to mistakes in the specification that should have been rectified in the manner described above. SECTION A STANDARD FORMS STANDARD FORMS 1. Form of Invitation for Tenders 2. Form of Tender 3. Letter of Acceptance 4. Form of Agreement 5. Confidential Business Questionnaire 6. Industrial Training Act Cap 237 FORM OF INVITATION FOR TENDERS ..................... [date] To: M/s .................................... Name of Contractor] P O Box ........................... NAIROBI [Address] Dear Sirs: Reference: ..................................................................................................... ...................................................................................................................... ...................................................................................................................... TENDER NO: C......................................................................................... We hereby invite you to submit a tender for the execution and completion of the above Contract All tenders must be delivered to ...................................................................... ............................................................................................................................. P.O Box ................................. Nairobi [address and location] at or before ................................................................................. (time) and ........................ (date). Tenders will be opened immediately thereafter, in the presence of tenderers’ representatives who choose to attend. Yours faithfully, ............................................. ........................................... .......................................... FORM OF TENDER To: The County Works Officer Ministry of Land, Housing & Urban Development P.O. Box 42267 NAIROBI Dear Sir, RE: PROPOSED SUPPLY, DELIVERY, INSTALLATION OF 1NO BOILER, 1NO CALORIFIER, INCINERATOR AND ASSOCIATED WORKS AT DOSHS – NAIROBI TENDER NO: CWO/NRB/D114/25/2015 – 2016 In accordance with the Instructions to Tenderers, Conditions of Contract, Specifications and Bills of Quantities for the execution of the above named Works, we, the undersigned offer to construct, install and complete such Works and remedy any defects therein for the sum of: Kshs…………………………………………..[Amount in figures] Kenya Shillings…………………………………………………………………... ……………………………………………………………………………………….. …………………………………………………………………[Amount in words] We undertake, if our tender is accepted, to commence the Works as soon as is reasonably possible after the receipt of the Employer’s Representative’s notice to commence, and to complete the whole of the Works comprised in the Contract within the time stated in the Appendix to Conditions of Contract. We agree to abide by this tender for a period of 150 days from the date of tender opening and shall remain binding upon us and may be accepted at any time before that date. Unless and until a formal Agreement is prepared and executed this tender together with your written acceptance thereof, shall constitute a binding Contract between us. We understand that you are not bound to accept the lowest or any tender you may receive. Dated this ……………….. day of …………………20….. Signature ………………….in the capacity of …………………………………………. duly authorized to sign tenders for and on behalf of: ……………………………………………..[Name of Tenderer] of…………………………………………..[Address of Tenderer] PIN No. …………………………………………………………….. VAT CERTIFICATE No. ………………………………………… Witness: Name …………………………………………………. Address ………………………………………………. Signature ……………………………………………… LETTER OF ACCEPTANCE [letterhead paper of the Employer] _______________________[date] To: _______________________ [name of the Contractor] _____________________ [address of the Contractor] Dear Sir, This is to notify you that your Tender dated ___________________________ for the execution of ________________________________________________ [name of the Contract and identification number, as given in the Tender documents] for the Contract Price of Kshs. __________________________ [amount in figures][Kenya Shillings______________________________(amount in words) ] in accordance with the Instructions to Tenderers is hereby accepted. You are hereby instructed to proceed with the execution of the said Works in accordance with the Contract documents. Authorized Signature ………………………………………………………………… Name and Title of Signatory ………………………………………………………… Attachment : Agreement FORM OF AGREEMENT THIS AGREEMENT, made the _________________ day of ________ 20 ______ Between Government of Kenya ________________________________________________ (hereinafter called “the Contractors” ) on the other part whereas THE Employer is desirous that the Contractor executes SUPPLY, DELIVERY, INSTALLATION OF 1NO BOILER, 1NO CALORIFIER, INCINERATOR AND ASSOCIATED WORKS Tender No. ………………………………………. (Here after called “the Works” ) and the Employer has accepted the tender by the Contractor for the execution and completion of the such works and the remedying of any defects therein. NOW THIS AGREEMENT WITNESSETH as follows: 1. In this Agreement, words and expressions shall have the same meanings as are respectively assigned to them in the Conditions of Contract hereinafter referred to and they shall be deemed to form and be read and construed as part of this Agreement.. 2. In consideration of the payments to be made by the Employer to the Contractor as hereinafter mentioned, the Contractor hereby covenants with the Employer to execute and complete the Works and remedy any defects therein in conformity in all respects with the provisions of the Contract. 3. The Employer hereby covenants to pay the Contractor in consideration of the execution and completion of the Works and the remedying of defects therein, the Contract Price or such other sum as may become payable under the provisions of the Contract at the times and in the manner prescribed by the Contract. xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx IN WITNESS whereof the parties thereto have caused this Agreement to be executed the day and year first before written. Signature of Authorized Officer_______________________________________________________ Administrative Secretary, (………………………………. ) Signature Employer ______________________________________________________________ (……………………………) xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx Binding Signature of Contractors _____________________________________________________ ……………………………… In the Presence of: (i) Name _______________________________________ Address_____________________________________ Signature___________________________________ CONFIDENTIAL BUSINESS QUESTIONNAIRE You are requested to give the particulars indicated in Part 1 and either Part 2 (a), 2 (b) or 2(c) and (2d) whichever applies to your type of business. You are advised that it is a serious offence to give false information on this Form. Part 1 – General Business Name ……………………………………………………………………… Location of business premises: Country/Town………………………. Plot No……………………………………… Street/Road ………………………… Postal Address……………………………… Tel No……………………………….. Nature of Business………………………………………………………………….. Current Trade Licence No…………………… Expiring date………………… Maximum value of business which you can handle at any time: Kenya Shillings……………………………………………………………………… Name of your bankers……………………………………………………………… Branch………………………………………………………………………………… Part 2 (a) – Sole Proprietor Your name in full…………………………………… Age………………………… Nationality………………………………… Country of Origin………………… Citizenship details ………………………………………………………………… Part 2 (b) – Partnership Give details of partners as follows: Name in full Nationality Citizenship Details Shares 1. ………………… ………………. ……………………….. …….. 2. ………………… ………………. ……………………….. ……… ………………… ………………………… ……… ………………… ………………………… ……… 3. 4. ………………… ………………… Part 2(c) – Registered Company Private or Public …………………………………………………………………………… State the nominal and issued capita of the company: Nominal KShs. ………………….. Issued KShs. ………………….. Give details of all directors as follows: Name in full Nationality Citizenship Details* Shares 1. ……………….. …………… ……………………….. ……….. 2. ……………….. …………… ……………………….. ……….. 3. ……………….. …………… ……………………….. ……….. 4. ……………….. …………… ……………………….. ……….. Part 2(d) Interest in the Firm: Is there any person/persons in the employment of the Government of Kenya WHO has interest in this firm? Yes/No ……. (Delete as necessary) I certify that the above information is correct. ………………….. ……………………………. Title Signature * Attach proof of citizenship …………………. Date INDUSTRIAL TRAINING ACT, CAP 237 EMPLOYMENT OF APPRENTICE In accordance with the Industrial Training Act, CAP 237 Laws of Kenya, you are hereby required to declare the number of apprentices presently engaged or to be engaged in the event of your firm or company being awarded this contract. The said Act authorizes the Director of Industrial Training to make reimbursement of the training costs of apprenticeship together with the payments of annual grants in relation thereto to all employers who have apprentices registered with the Directorate in accordance with the said Act. An employer becomes liable to pay a training levy at the rate of 4% whenever the total contract amount exceeds Ksh. 50,000/=. Please indicate as below:NAME OF APPRENTICE TRADE 1..……………….………..…………………… ……….…………………… 2..……………….………..…………………… ……….…………………… 3..……………….………..…………………… ……….…………………… 4..……………….………..…………………… ……….…………………… 5..……………….………..…………………… ……….…………………… Also indicate the additional number of apprentices you will engage in the event that you are awarded this contract. NAME OF APPRENTICE TRADE 1..……………….………..…………………… ……….…………………… 2..……………….………..…………………… ……….…………………… 3..……………….………..…………………… ……….…………………… 4..……………….………..…………………… ……….…………………… 5..……………….………..…………………… ……….…………………… Name of project (contract) for which you are now tendering. CONTRACT ITEM NO. CONTRACT JOB NO. ……………………………………………… Value of contract. ………………………….. Kshs. …………………………………... Name of Contractor ……………………………………………………………… ………………………………………………………………………………….. Address …………………………………………………………………............ Signature ………………………………………….. Date ……………………………………………….. NOTE:- The tender shall; not be subject to consideration unless you recruit or have apprentices in your establishment. SECTION B INSTRUCTION TO TENDERERS INSTRUCTIONS TO TENDERERS CONTENTS PAGE CLAUSE PAGE. 1. GENERAL --------------------------------------- --- 1 2. TENDER DOCUMENTS -------------------------- 2 3. PREPARATION OF TENDERS ------------------- 2-3 4. SUBMISSION OF TENDERS --------------------- 3-4 5. TENDER OPENING AND EVALUATON -------- 4-5 6. AWARD OF CONTRACT ------------------------- 5-6 INSTRUCTIONS TO TENDERERS. 1. General 1.1 The Employer as defined in the Appendix to Conditions of Contract invites tenders for Works Contract as described in the tender documents. The successful Tenderer will be expected to complete the Works by the Intended Completion Date specified in the said Appendix. 1.2 Tenderers shall include the following information and documents with their tenders, unless otherwise stated: (a) Copies of certificates of registration, and principal place of business; (b) Total monetary value of construction work performed for each of the last five years; (c) Experience in works of a similar nature and size for each of the last five years, and clients who may be contacted for further information on these contracts; (d) Major items of construction equipment owned; (e) Qualifications and experience of key site management and technical personnel proposed for the Contract; (f) Reports on the financial standing of the Tenderer, such as profit and loss statements and auditor’s reports for the last five years; (g) Authority to seek references from the Tenderer’s bankers. 1.3 The Tenderer shall bear all costs associated with the preparation and submission of his tender, and the Employer will in no case be responsible or liable for those costs. 1.4 The Tenderer, at the Tenderer’s own responsibility and risk, is encouraged to visit and examine the Site of the Works and its surroundings, and obtain all information that may be necessary for preparing the tender and entering into a contract for construction of the Works. The costs of visiting the Site shall be at the Tenderer’s own expense. 1 2. Tender Documents 2.1 3. The complete set of tender documents comprises the documents listed here below and any addenda issued in accordance with clause 2.4 herebelow:(a) These instructions to Tenderers (b) Form of Tender (c) Conditions of Contract and Appendix to Conditions of Contract (d) Specifications (e) Drawings (f) Bills of Quantities/Schedule of Rates (whichever is applicable) (g) Other materials required to be filled and submitted in accordance with these Instructions and Conditions 2.2 The Tenderer shall examine all instructions, forms and specifications in the tender documents. Failure to furnish all information required by the tender documents may result in rejection of his tender. 2.3 A prospective Tenderer requiring any clarification of the tendering documents may notify the Employer in writing or by cable, telex or facsimile at the address indicated in the letter of invitation to tender. The Employer will respond to any request for clarification received earlier than seven [7] days prior to the deadline for submission of tenders. Copies of the Employer’s response will be forwarded to all persons issued with tendering documents, including a description of the inquiry, but without identifying its source. 2.4 Before the deadline for submission of tenders, the Employer may modify the tendering documents by issuing addenda. Any addendum thus issued shall be part of the tendering documents and shall be communicated in writing or by cable, telex or facsimile to all Tenderers. Prospective Tenderers shall acknowledge receipt of each addendum in writing to the Employer. 2.5 To give prospective Tenderers reasonable time in which to take an addendum into account in preparing their tenders, the Employer shall extend, as necessary, the deadline for submission of tenders in accordance with clause 4.2 herebelow. Preparation of Tenders 3.1 All documents relating to the tender and any correspondence shall be in English Language. 3.2 The tender submitted by the Tenderer shall comprise the following:(a) The Tender; 2 4. (b) Tender Security; (c) Priced Bill of Quantities/Schedule of Rates for lump-sum Contracts (d) Any other materials required to be completed and submitted by Tenderers. 3.3 The Tenderer shall fill in rates and prices for all items of the Works described in the Bill of Quantities/Schedule of Rates. Items for which no rate or price is entered by the Tenderer will not be paid for when executed and shall be deemed covered by the other rates and prices in the Bill of Quantities/Schedule of Rates. All duties, taxes and other levies payable by the Contractor under the Contract, as of 30 days prior to the deadline for submission of tenders, shall be included in the tender price submitted by the Tenderer. 3.4 The rates and prices quoted by the Tenderer shall not be subject to any adjustment during the performance of the Contract. 3.5 The unit rates and prices shall be in Kenya Shillings. 3.6 Tenders shall remain valid for a period of (150) days from the date of tender opening . However in exceptional circumstances, the Employer may request that the Tenderers extend the period of validity for a specified additional period. The request and the Tenderers’ responses shall be made in writing. 3.7 The Tenderer shall prepare one original of the documents comprising the tender documents as described in these Instructions to Tenderers. 3.8 The original shall be typed or written in indelible ink and shall be signed by a person or persons duly authorised to sign on behalf of the Tenderer. All pages of the tender where alterations or additions have been made shall be initialed by the person or persons signing the tender. Submission of Tenders 4.1 The tender duly filled and sealed in an envelope shall;- (a) be addressed to the Employer at the address provided in the invitation to tender; [b] bear the name and identification number of the Contractor as defined in the invitation to tender; and [c] provide a warning not to open before the specified time and date for tender opening. 3 4.2 Tenders shall be delivered to the Employer at the address specified above not later than the time and date specified in the invitation to tender. 4.3 The tenderer shall not submit any alternative offers unless they are specifically required in the tender documents. Only one tender may be submitted by each tenderer. Any tenderer who fails to comply with this requirement will be disqualified. 5. 4.4 Any tender received after the deadline for opening tenders will be returned to the tenderer un-opened. 4.5 The Employer may extend the deadline for submission of tenders by issuing an amendment in accordance with sub-clause 2.5 in which case all rights and obligations of the Employer and the Tenderers previously subject to the original deadline will then be subject to the new deadline. Tender Opening and Evaluation 5.1 The tenders will be opened in the presence of the Tenderers’ representatives who choose to attend at the time and in the place specified in the invitation to tender. 5.2 The Tenderers’ names, the total amount of each tender and such other details as may be considered appropriate, will be announced at the opening by the Employer . Minutes of the tender opening, including the information disclosed to those present will also be prepared by the Employer. 5.3 Information relating to the examination, clarification, evaluation and comparison of tenders and recommendations for the award of the Contract shall not be disclosed to Tenderers or any other persons not officially concerned with such process until the award to the successful Tenderer has been announced. Any effort by a Tenderer to influence the Employer’s officials, processing of tenders or award decisions may result in the rejection of his tender. 5.4 Tenders determined to be substantially responsive will be checked for any arithmetic errors. Errors will be corrected as follows: (a) where there is a discrepancy between the amount in figures and the amount in words, the amount in words will prevail; and (b) where there is a discrepancy between the unit rate rate and the line item total resulting from multiplying the unit rate by the quantity, the unit rate as quoted will prevail, unless in the 4 opinion of the Employer’s representative, there is an obvious typographical error, in which case the adjustment will be made to the entry containing that error. 6. (c) In the event of a discrepancy between the tender amount as stated in the Form of Tender and the corrected tender figure in the main summary of the Bill of Quantities/Quotation, the amount as stated in the Form of Tender shall prevail. (d) The Error Correction Factor shall be computed by expressing the difference between the tender amount and the corrected tender sum as a percentage of the Corrected Builder’s Work (i.e. corrected tender sum less P.C. and Provisional Sums). (e) The Error Correction Factor shall be applied to all Builder’s Work (as a rebate or addition as the case may be) for the purposes of valuations for Interim Certificates and valuation of variations. (f) The amount stated in the tender will be adjusted in accordance with the above procedure for the correction of errors and with concurrence of the Tenderer, shall be considered as binding upon the Tenderer. If the Tenderer does not accept the corrected amount, the tender may be rejected and the Tender Security forfeited. 5.5 To assist in the examination, evaluation, and comparison of tenders, the Employer at his discretion, may request [in writing] any Tenderer for clarification of the tender, including breakdowns of unit rates. The request for clarification and the response shall be in writing or by cable, telex or facsimile but no change in the tender price or substance of the tender shall be sought, offered or permitted. 5.6 The Tenderer shall not influence the Employer on any matter relating to his tender from the time of the tender opening to the time the Contract is awarded. Any effort by the Tenderer to influence the Employer or his employees in his decision on tender evaluation, tender comparison or Contract award may result in the rejection of the tender. Award of Contract 6.1 The award of the Contract will be made to the Tenderer who has offered the lowest evaluated tender price. 6.2 Notwithstanding the provisions of clause 6.1 above, the Employer reserves the right to accept or reject any tender and to cancel the tendering process and reject all tenders at any time prior to the award 5 of Contract without thereby incurring any liability to the affected Tenderer or Tenderers or any obligation to inform the affected Tenderer or Tenderers of the grounds for the action. 6.3 The Tenderer whose tender has been accepted will be notified of the award prior to expiration of the tender validity period in writing or by cable, telex or facsimile. This notification (hereinafter and in all Contract documents called the “Letter of Acceptance”) will state the sum [hereinafter and in all Contract documents called the “Contract Price” which the Employer will pay the Contractor in consideration of the execution, completion, and maintenance of the Works by the Contractor as prescribed by the Contract. The notification of award will constitute the formation of the Contract, subject to the Tenderer furnishing the Performance Security and signing the Contract Agreement. 6.4 The Contract Agreement will incorporate all agreements between the Employer and the successful Tenderer. It will be signed by the Employer and sent to the successful Tenderer, within 30 days following the notification of award. Within 21 days of receipt ,the successful Tenderer will sign the Agreement and return it to the Employer. 6.5 Within 21 days after receipt of the Letter of Acceptance, the successful Tenderer shall deliver to the Employer a Performance Security amount stipulated in the Appendix to Conditions of Contract. 6 APPENDIX TO SECTION B 1. For purposes of Instruction number 1.2 (a) in the Standard Instruction to Tenderers, tenderers shall be required to have been registered with Ministry of Roads & Public Works and Commissioner of VAT. 2. Instructions numbers 1.2 (b), (c), (d), (e), (f) and (g) of the Instruction to tenders shall not apply to this tender. 3. Instructions number 3.2 (b) in the standard instructions to Tenderers shall not apply to this tender. 4. Further to Instruction numbers 3.4 of the Standard instruction to Tenderers, this shall be a “fixed price Contract”, 5. Amount of tender surety shall be Kshs……. 6. ADD TO CLAUSE 6.3 Tender security shall be valid for 30 days beyond the tender validity period. 7. ADD TO CLAUSE 6.3 Amount of performance security shall be five per cent (5%) 8. ADD TO CLAUSE 6.3 Performance security shall not be divided in two elements and shall be payable in Kenya Shillings Only. SECTION C CONDITIONS OF CONTRACT CONDITIONS OF CONTRACT Table of Clauses Page 1. DEFINITIONS……………………………………………………………… (ii) 2. CONTRACT DOCUMENTS……………………………………………… (iii) 3. EMPLOYER’S REPRESENTATIVE’S DECISIONS………………… (iv) 4. WORKS, LANGUAGE AND LAW OF CONTRACT…………………. (iv) 5. SAFETY, TEMPORARY WORKS AND DISCOVERIES……………. (iv) 6. WORK PROGRAM AND SUB-CONTRACTING…………………….. (iv) 7. THE SITE…………………………………………………………………. (iv) 8. INSTRUCTIONS…………………………………………………………… (v) 9. EXTENSION OF COMPLETION DATE……………………………….. (v) 10. MANAGEMENT MEETINGS……………………………………………. (vi) 11. DEFECTS…………………………………………………………………… (vi) 12. BILLS OF QUANTITIES/SCHEDULE OF RATES…………………. (vii) 13. VARIATIONS……………………………………………………………….. (vii) 14. PAYMENT CERTIFICATES AND FINAL ACCOUNT ………………… (viii) 15. INSURANCES ……………………………………………………………. (ix) 16. LIQUIDATED DAMAGES………………………………………………… (ix) 17. COMPLETION AND TAKING OVER…………………………………… (ix) 18. TERMINATION……………………………………………………………… (ix) 19. PAYMENT UPON TERMINATION………………………………………… (ix) 20. CORRUPT GIFTS AND PAYMENTS OF COMMISSION……………… (x) 21. SETTLEMENT OF DISPUTES……………………………………………… (xi) (i) CONDITIONS OF CONTRACT 1. Definitions 1.1 In this Contract, except where context otherwise requires, the following terms shall be interpreted as indicated; “Bills of Quantities” means the priced and completed Bill of Quantities forming part of the tender[where applicable]. “Schedule of Rates” means the priced Schedule of Rates forming part of the tender [where applicable]. “The Completion Date” means the date of completion of the Works as certified by the Employer’s Representative. “The Contract” means the agreement entered into by the Employer and the Contractor as recorded in the Agreement Form and signed by the parties. “The Contractor” refers to the person or corporate body whose tender to carry out the Works has been accepted by the Employer. “The Contractor’s Tender” is the completed tendering document submitted by the Contractor to the Employer. “The Contract Price” is the price stated in the Letter of Acceptance. “Days” are calendar days; “Months” are calendar months. “A Defect” is any part of the Works not completed in accordance with the Contract. “The Defects Liability Certificate” is the certificate issued by Employer’s Representative upon correction of defects by the Contractor. “The Defects Liability Period” is the period named in the Appendix to Conditions of Contract and calculated from the Completion Date. “Drawings” include calculations and other information provided or approved by the Employer’s Representative for the execution of the Contract. “Employer” Includes Central or Local Government administration, Universities, Public Institutions and Corporations and is the party who employs the Contractor to carry out the Works. (ii) “Equipment” is the Contractor’s machinery and vehicles brought temporarily to the Site for the execution of the Works. “Site” means the place or places where the permanent Works are to be carried out including workshops where the same is being prepared. “Materials” are all supplies, including consumables, used by the Contractor for incorporation in the Works. “Employer’s Representative” is the person appointed by the Employer and notified to the Contractor for the purpose of supervision of the Works. “Specification” means the Specification of the Works included in the Contract. “Start Date” is the date when the Contractor shall commence execution of the Works. “ A Subcontractor” is a person or corporate body who has a Contract with the Contractor to carry out a part of the Work in the Contract, which includes Work on the Site. “Temporary works” are works designed, constructed, installed, and removed by the Contractor which are needed for construction or installation of the Works. “ A Variation” is an instruction given by the Employer’s Representative which varies the Works. “The Works” are what the Contract requires the Contractor to construct, install, and turnover to the Employer. 2. Contract Documents 2.1 The following documents shall constitute the Contract documents and shall be interpreted in the following order of priority; (1) Agreement, (2) Letter of Acceptance, (3) Contractor’s Tender, (4) Conditions of Contract, (5) Specifications, (6) Drawings, (7) Bills of Quantities or Schedule of Rates [whichever is applicable) (iii) 3. Employer’s Representative’s Decisions 3.1 4. 5. Except where otherwise specifically stated, the Employer’s Representative will decide contractual matters between the Employer and the Contractor in the role representing the Employer. Works, Language and Law of Contract 4.1 The Contractor shall construct and install the Works in accordance with the Contract documents. The Works may commence on the Start Date and shall be carried out in accordance with the Program submitted by the Contractor, as updated with the approval of the Employer’s Representative, and complete them by the Intended Completion Date. 4.2 The ruling language of the Contract shall be English language and the law governing the Contract shall be the law of the Republic of Kenya. Safety, Temporary works and Discoveries 5.1 The Contractor shall be responsible for design of temporary works and shall obtain approval of third parties to the design of the temporary works where required. 5.2 The Contractor shall be responsible for the safety of all activities on the Site. 5.3 Any thing of historical or other interest or significant value unexpectedly discovered on the Site shall be the property of the Employer. The Contractor shall notify the Employer’s Representative of such discoveries and carry out the Employer’s Representative’s instructions for dealing with them. 6 Work Program and Sub-contracting 6.1 Within seven days after Site possession date, the Contractor shall submit to the Employer’s Representative for approval a program showing the general methods, arrangements, order and timing for all the activities in the Works. 6.2 The Contractor may sub-contract the Works (but only to a maximum of 25 percent of the Contract Price) with the approval of the Employer’s Representative. However, he shall not assign the Contract without the approval of the Employer in writing. Sub-contracting shall not alter the Contractor’s obligations. 7 The site 7.1 The Employer shall give possession of all parts of the Site to the Contractor. (iv) 7.2 The Contractor shall allow the Employer’s Representative and any other person authorised by the Employer’s Representative ,access to the Site and to any place where work in connection with the Contract is being carried out or is intended to be carried out. 8 Instructions 8.1 The Contractor shall carry out all instructions of the Employer’s Representative which are in accordance with the Contract. 9 Extension of Completion Date 9.1 The Employer’s Representative shall extend the Completion Date if an occurrence arises which makes it impossible for completion to be achieved by the Intended Completion Date. The Employer’s Representative shall decide whether and by how much to extend the Completion Date. 9.2 For the purposes of this clause, the following occurrences shall be valid for consideration; Delay by:(a) force majeure, or (b) reason of any exceptionally adverse weather conditions, or (c) reason of civil commotion, strike or lockout affecting any of the trades employed upon the Works or any of the trades engaged in the preparation, manufacture or transportation of any of the goods or materials required for the Works, or (d) reason of the Employer’s Representative’s instructions issued under these Conditions, or (e) reason of the contractor not having received in due time necessary instructions, drawings, details or levels from the Employer’s Representative for which he specifically applied in writing on a date which having regard to the date for Completion stated in the appendix to these Conditions or to any extension of time then fixed under this clause was neither unreasonably distant from nor unreasonably close to the date on which it was necessary for him to receive the same, or (f) delay on the part of artists, tradesmen or others engaged by the Employer in executing work not forming part of this Contract, or (g) reason of delay by statutory or other services providers or similar bodies engaged directly by the Employer, or (v) (h) reason of opening up for inspection of any Work covered up or of the testing or any of the Work, materials or goods in accordance with these conditions unless the inspection or test showed that the Work, materials or goods were not in accordance with this Contract, or (i) reason of delay in appointing a replacement Employer’s Representative, or (j) reason of delay caused by the late supply of goods or materials or in executing Work for which the Employer or his agents are contractually obliged to supply or to execute as the case may be, or (k) delay in receiving possession of or access to the Site. 10 Management Meetings 10.1 A Contract management meeting shall be held regularly and attended by the Employer’s Representative and the Contractor. Its business shall be to review the plans for the remaining Work. The Employer’s Representative shall record the business of management meetings and provide copies of the record to those attending the meeting and the Employer. The responsibility of the parties for actions to be taken shall be decided by the Employer’s Representative either at the management meeting or after the management meeting and stated in writing to all who attend the meeting. 10.2 Communication between parties shall be effective only when in writing. 11 Defects 11.1 The Employer’s Representative shall inspect the Contractor’s work and notify the Contractor of any defects that are found. Such inspection shall not affect the Contractor’s responsibilities. The Employer’s Representative may instruct the Contractor to search for a defect and to uncover and test any Work that the Employer’s Representative considers may have a defect. Should the defect be found, the cost of uncovering and making good shall be borne by the Contractor. However if there is no defect found, the cost of uncovering and making good shall be treated as a variation and added to the Contract Price. 11.2 The Employer’s Representative shall give notice to the Contractor of any defects before the end of the Defects Liability Period, which begins at Completion, and is defined in the Appendix to Conditions of Contract. (Vi) 11.3 Every time notice of a defect is given, the Contractor shall correct the notified defect within the length of time specified by the Employer’s Representative’s notice. If the Contractor has not corrected a defect within the time specified in the Employer’s Representative’s notice, the Employer’s Representative will assess the cost of having the defect corrected by other parties and such cost shall be treated as a variation and be deducted from the Contract Price. 12 Bills of Quantities/Schedule of Rates 12.1 The Bills of Quantities/Schedule of Rates shall contain items for the construction, installation, testing and commissioning of the Work to be done by the Contractor. The Contractor will be paid for the quantity of the Work done at the rates in the Bills of Quantities/Schedule of Rates for each item. Items against which no rate is entered by the Tenderer will not be paid for when executed and shall be deemed covered by the rates for other items in the Bills of Quantities/Schedule of Rates. 12.2 Where Bills of Quantities do not form part of the Contract, the Contract Price shall be a lump sum (which shall be deemed to have been based on the rates in the Schedule of Rates forming part of the tender) and shall be subject to re-measurement after each stage. 13 Variations 13.1 The Contractor shall provide the Employer’s Representative with a quotation for carrying out the variations when requested to do so. The Employer’s Representative shall assess the quotation and shall obtain the necessary authority from the Employer before the variation is ordered. 13.2 If the Work in the variation corresponds with an item description in the Bill of Quantities/Schedule of Rates, the rate in the Bill of Quantities/Schedule of Rates shall be used to calculate the value of the variation. If the nature of the Work in the variation does not correspond with items in the Bill of Quantities/Schedule of Rates, the quotation by the Contractor shall be in the form of new rates for the relevant items of Work. 13.3 If the Contractor’s quotation is unreasonable, the Employer’s Representative may order the variation and make a change to the Contract Price, which shall be based on the Employer’s Representative’s own forecast of the effects of the variation on the Contractor’s costs. 14 Payment Certificates and Final Account 14.1 The Contractor shall be paid after each of the following stages of Work listed herebelow (subject to re-measurement by the Employer’s (vii) Representative of the Work done in each stage before payment is made). In case of lump-sum Contracts, the valuation for each stage shall be based on the quantities so obtained in the re-measurement and the rates in the Schedule of Rates. (i) Advance payment________________(percent of Contract Price, [after Contract execution] to be inserted by the Employer). (ii) First stage (define stage) ______________________ (iii) Second stage (define stage)___________________ (iv) Third stage (define stage) ______________________ (v) After defects liability period . 14.2 Upon deciding that Works included in a particular stage are complete, the Contractor shall submit to the Employer’s Representative his application for payment. The Employer’s Representative shall check, adjust if necessary and certify the amount to be paid to the Contractor within 21 days of receipt of the Contractor’s application .The Employer shall pay the Contractor the amounts so certified within 30 days of the date of issue of each Interim Certificate. 14.3 The Contractor shall supply the Employer’s Representative with a detailed final account of the total amount that the Contractor considers payable under the Contract before the end of the Defects Liability Period. The Employer’s Representative shall issue a Defect Liability Certificate and certify any final payment that is due to the Contractor within 30 days of receiving the Contractor’s account if it is correct and complete. If it is not, the Employer’s Representative shall issue within 21 days a schedule that states the scope of the corrections or additions that are necessary. If the final account is still unsatisfactory after it has been resubmitted, the Employer’s Representative shall decide on the amount payable to the Contractor and issue a Final Payment Certificate. The Employer shall pay the Contractor the amount so certified within 60 days of the issue of the Final Payment Certificate. 14.4 If the period laid down for payment to the Contractor upon each of the Employer’s Representative’s Certificate by the Employer has been exceeded, the Contractor shall be entitled to claim simple interest calculated pro-rata on the basis of the number of days delayed at the Central Bank of Kenya’s average base lending rate prevailing on the first day the payment becomes overdue. The Contractor will be required to notify the Employer within 15 days of receipt of delayed payments of his intentions to claim interest. (Viii) 15. Insurance 15.1 The Contractor shall be responsible for and shall take out appropriate cover against, among other risks, personal injury; loss of or damage to the Works, materials and plant; and loss of or damage to property. 16. Liquidated Damages 16.1 The Contractor shall pay liquidated damages to the Employer at the rate 0.001 per cent of the Contract price per day for each day that the actual Completion Date is later than the Intended Completion Date except in the case of any of the occurrences listed under clause 9.2. The Employer may deduct liquidated damages from payments due to the Contractor. Payment of liquidated damages shall not affect the Contractor’s liabilities. 17. Completion and Taking Over 17.1 Upon deciding that the Work is complete the Contractor shall request the Employer’s Representative to issue a Certificate of Completion of the Works, upon deciding that the Work is completed. The Employer shall take over the Site and the Works within seven days of the Employer’s Representative issuing a Certificate of Completion. 18. Termination 18.1 The Employer or the Contractor may terminate the Contract if the other party causes a fundamental breach of the Contract. These fundamental breaches of Contract shall include, but shall not be limited to, the following; (a) the Contractor stops Work for 30 days continously without reasonable cause or authority from the Employer’s Representative; (b) the Contractor is declared bankrupt or goes into liquidation other than for a reconstruction or amalgamation; (c) a payment certified by the Employer’s Representative is not paid by the Employer to the Contractor within 30 days after the expiry of the payment periods stated in subclauses 14.2 and 14.3 hereabove. (d) the Employer’s Representative gives notice that failure to correct a particular defect is a fundamental breach of Contract and the Contractor fails to correct it within a reasonable period of time. (ix) 18.2 If the Contract is terminated, the Contractor shall stop Work immediately, and leave the Site as soon as reasonably possible. The Employer’s Representative shall immediately thereafter arrange for a meeting for the purpose of taking record of the Works executed and materials, goods, equipment and temporary buildings on Site. 19. Payment Upon Termination 19.1 The Employer may employ and pay other persons to carry out and complete the Works and to rectify any defects and may enter upon the Works and use all materials on Site, plant, equipment and temporary works. 19.2 The Contractor shall, during the execution or after the completion of the Works under this clause, remove from the Site as and when required within such reasonable time as the Employer’s Representative may in writing specify,any temporary buildings, plant, machinery, appliances, goods or materials belonging to him, and in default thereof , the Employer may (without being responsible for any loss or damage) remove and sell any such property of the Contractor, holding the proceeds less all costs incurred to the credit of the Contractor. 19.3 Until after completion of the Works under this clause, the Employer shall not be bound by any other provision of this Contract to make any payment to the Contractor, but upon such completion as aforesaid and the verification within a reasonable time of the accounts therefor the Employer’s Representative shall certify the amount of expenses properly incurred by the Employer and, if such amount added to the money paid to the Contractor before such determination exceeds the total amount which would have been payable on due completion in accordance with this Contract, the difference shall be a debt payable to the Employer by the Contractor; and if the said amount added to the said money be less than the said total amount, the difference shall be a debt payable by the Employer to the Contractor. 20. Corrupt Gifts and Payments of Commission 20.1 The Contractor shall not; (a) Offer or give or agree to give to any person in the service of the Employer any gifts or consideration of any kind as an inducement or reward for doing or forbearing to do or for having done or forborne to do any act in relation to the obtaining or execution of this or any other contract with the Employer or for showing or forbearing to show favour or disfavour to any person in relation to this or any other contract with the Employer. (b) Any breach of this Condition by the Contractor or by anyone employed by him or acting on his behalf (whether with or (x) without the knowledge of the Contractor) shall be an offence under the Laws of Kenya. 21. Settlement of Disputes 21.1 Any dispute arising out of the Contract which cannot be amicably settled between the parties shall be referred by either party to the arbitration and final decision of a person to be agreed between the parties. Failing agreement to concur in the appointment of an Arbitrator, the Arbitrator shall be appointed by the chairman of the Chartered Institute of Arbitrators, Kenya branch, on the request of the applying party. (xi) APPENDIX TO CONDITIONS OF CONTRACT THE EMPLOYER IS Name: Ministry of Labour and East African Community Affairs Address: P. O. Box 30450- Nairobi Name of Employer’s Representative: COUNTY WORKS OFFICER MINISTRY OF LAND, HOUSING & URBAN DEVELOPMENT P. O. Box 42267 NAIROBI. Telephone: 556655 Nairobi The name(and identification number)of the Contract is …………………………….. The Works consist of: Supply, delivery, Installation of 1No Boiler, 1No Calorfier, Incinerator and associated Works. The Start Date shall be as Instructed by the Project Manager The Intended Completion Date for the whole of the Works shall be as indicated in the acceptance letter The following documents also form part of the Contract: _________________________________________________________________________________ ___________________________________N/A___________________________________________ The Site Possession Date shall be as instructed by Project Manager The Site is located at DOSHS - Nairobi and is defined in drawings nos._______N/A______________________________ The Defects Liability Period is ________180_______________ days. Amount of Tender Security is Kshs Nil Note: This amount should be between one (1) percent and three (3) percent of the value of the Works) The name and Address of the Employer for the purposes of submission of tenders is…as indicated in the invitation letter……………………………………… The tender opening date and time is as in invitation letter (insert tender opening date & time) SECTION D SPECIFICATIONS PARTICULAR SPECIFICATIONS FOR BOILER & INCINERATOR INSTALLATIONS GENERAL MECHANICAL SPECIFICATION 1. GENERAL This section specifies the general requirements for plant, equipment and materials forming parts of the Contract Works and shall apply except where specifically stated else where in the specification or on the Contract Drawings. 2. QUALITY OF MATERIALS All plant, equipment and materials supplied of the contract works shall be new and of first –class commercial quality, shall be free from defects and imperfections and where indicated shall be of grades and classifications designated herein. All products or materials not manufactured by the contractor shall be of the products of reputable manufacturers and as far as the provisions of the specifications is concerned shall be as if they had been manufactured by the contractor. Materials and apparatus required for the complete installation as called for by the specification and Contract Drawings shall be supplied by the Contractor unless mention is made otherwise. Materials and apparatus supplied by others for installation and connected by the Contractor shall be carefully examined on receipt and stored. Should any defects be noted, the Contractor shall immediately notify the Engineer. Defective equipment or that damaged in the course of installation or tests shall be replaced or required to the approval of the Engineer. 3. REGULATION AND STANDARDS The Contract Works shall comply with the current editions of the following: (a.) The Kenya Government Regulations (b.) The United Kingdom Institution of Electrical Engineering Regulations for the electrical equipment of buildings. (c.) The United Kingdom Chartered Institute of Building Services Guides. (d.) British Standards and codes of Practice as published by the British Standards Institution. (e.) The Local Council By-Laws (f.) THE Electricity Supply Authority By-laws (g.) Local Water Authority By-laws (h.) Kenya Building Code of Regulations (i.) Kenya Bureau of Standards. M1 4. TRANSPORT AND STORAGE All a plant and equipment shall, during transportation be suitably packed, crated and protected to minimize the possibility of damages and prevent corrosion or other deterioration. On arrival at site all plant and equipment shall be examined and any damage to parts and protective priming coats made good before storage or installation. Adequate measures shall be taken by the Contractor to ensure that plant and equipment do not suffer any deterioration during storage. Prior to installation all boiler attachments piping and equipment shall be thoroughly cleaned. If, in the opinion of the Engineer any equipment has deteriorated or been damaged to such an extent that it is not suitable for installation, the Contractor shall replace this equipment at his own cost. M2 5. SITE SUPERVISION The Contractor shall ensure that there is an English-speaking supervisor on the site at all times during normal working hours. 6. INSTALLATION Installation of all special plant and equipment shall be carried out by the Contractor Under adequate supervision from skilled staff provided by the plant and equipment manufacturer or his appointed agent in accordance with the standards of modern practice and to the relevant regulations and standards. TESTING 7. Materials tests All materials for plant and equipment to be installed under this Contract shall be tested, unless otherwise directed, in accordance with the relevant KS specification or equivalent specification concerned. For materials where no KS or equivalent specification exists test are to be made in accordance with the best modern commercial methods to the approval of the Engineer having regard to the particular type and application of the materials concerned. The Contractor shall prepare specimens and performance test and analysis to demonstrate conformance of the various materials with the applicable standards. If stock materials, which has not been specifically manufactured for the plant and equipment specified is used, the Contractor shall submit satisfactory evidence to the Engineer that such materials conform to the requirements stated herein in which case test of materials may be partially or completely waived. 8. TRAINING The tenderer shall provide in his tender for the training of 2No.clients officers on site on issue of operation and maintenance of the boiler during the assembling, installation, testing and commissioning period. 9. FACTORY INSPECTION The employer shall be entitled to have the quantity and quality of the imported boiler, attachments and other materials inspected by one number (1No.) engineer appointed by the Project Manager, and two (2No.) representatives for the employer. The said inspection shall be carried out at the factory of manufacture of the boiler during normal working hours and the successful tenderer shall give written notice to the Project Manager at the latest thirty (30) calendar days in advance of the date that the boiler materials are ready for inspection. Travel (including ground, air travel and airport passage taxes) and full board accommodation expenses in at least a three (3) star hotel incurred by the engineer appointed by the Project Manager, and the employer’s representatives shall be borne by the contractor. The contractor shall also meet out of pocket expenses for the officers at Government of Kenya rates for the duration of the factory inspection. The costs incurred shall be re-imbursed to the contractor from the provisional sum allowed in the Bills of Quantities. The inspection period shall be five (5) working days excluding travelling time. If as a result of the inspection any of the boiler materials are found to be defective, the successful tenderer shall replace the defective materials and determine a new date as when a new inspection shall be performed at the expense of the contractor. The successful tenderer shall only ship the boiler materials after the said factory inspection. 10. PROTECTION AGAINST POWER/VOLTAGE FLUCTUATIONS, SURGES TRANSIENT CURRENTS AND The boiler equipment and all its controls shall be protected against power/ voltage fluctuations, surges and transient currents. The contractor shall provide for and install all the necessary equipment for this protection. The protective switchgear shall be verified by the Engineer during the overseas factory inspection. 11. INITIAL STATUTORY INSPECTION OF THE NEW BOILER The tenderer shall allow in his tender for the initial statutory inspection of the boiler by an Approved Government boiler Inspector during the commissioning of the new boiler, and thereafter for inspection at intervals of twelve (12) months periodic time during the 12 months defects liability period. One of the inspections shall be done after the expiry of the defects liability period on confirming that all the defects (if any) have been corrected by the boiler contractor. The employer and the contractor shall, at each inspection, each retain a copy of the boiler inspection certificates while the original will be submitted to the Ministry of Labour, Social Security and Services. M3 SPECIFICATIONS FOR BOILER SPECIFICATION FOR 1NO BOILER, 1NO CALORIFIER WORKS DESCRIPTION OF SITE The contractor is deemed to have visited the site and if unable to locate it or its details apply to the County works officer. Nairobi County P.O Box 42267=00100, Nairobi No claims will be allowed for the traveling or other expenses which may be incurred by the contractor’s works. However, the contractor may allow that he may have to, during contract time, do part of the works and therefore three visits may be catered for. SCOPE OF CONTRACT The work to be carried out under, this contract comprises the supply, delivery & installation of 1No boiler,1No calorifier, associated accessories, boiler attachments, fittings, controls, piping and associated building and electrical works All work shall be performed in straight forward manner by competent workmen under skilled supervision to the entire satisfaction of the project manager. A) STEAM BOILER SPECIFICATIONS 1) GENERAL A Horizontal, fire tube, 3-pass steam boiler with flame inversion and a fully water cooled furnace. The boiler shall be rated for 12 bar design pressure and 7 bar operation pressure. It shall be rated at a design temperature of 1800C 2000C and 350kg/hr capacity, and shall be fired with light diesel oil. Input rating shall be furnished complete and assembled factory fired and tested with controls and trim mounted and wired. The boiler shall comply to noise level <85 db measured according to EN ISO 11201. Economizer fitted as per manufacturer’s recommendation The main purpose of the equipment is for training 2) CODES AND STANDARDS The boiler shall be manufactured in accordance with the BS/EN 12953 or equivalent. Safety Trim shall be furnished for 7 bar pressure. All controls and trim shall be in compliance with BS/EN. 3) CONSTRUCTION The boiler shall be constructed of materials in accordance to EN-10028 or equivalent and shall be mounted on a heavy steel frame, with controls mounted. It shall be factory fire tested and approved by the manufacturer’s before shipping. D1 4) CONTROLL AND TRIM The boiler shall be furnished complete with controls, fuel feed system, burner and the Trim to provide safe, efficient operation. Standard trim items furnished with boiler shall include electric flame safety with electric ignition, draft hood or barometric damper, safety valve water level, sight glass with drain, pressure gauge, column drain valve, try cock, main blow off valves and header blow off valves water level controller electrodes, pressure safety controller. The boiler to be furnished complete with fireye m. series or Honey RM7890 electronic flame safeguard as minimum. Furnish pump motor, starting relay, operating pressure control with manual reset water level control, low water level cutoff with manual reset and built in time relays for the on/off and low level .It shall be furnished with an enclosed boiler control panel with hinged door, door interlock switch, boiler control switch, main burner switch and circuit breaker for over current protection. The sequence indicators system with indicators light primary electrical service shall be installed. Provision for conversions to other water level controls should be provided and supplied accordingly Provision of degassing unit and water treatment to be incorporated. Flush gas temperatures control to be provided and incorporated in the control board. The key aspect is for the trainees to be exposed to different types of water level. Controls and how operation and trouble shooting is done. 5) BURNER The boiler shall be air tube equipped with an oil burner Light Diesel Oil (LDO) which is listed by underwriter’s laboratories and displays the listing level. All controls and trim shall be compliance with BS/EN Standards. The burner shall be the high pressure atomizing type approved for operation with BS/EN Standards and shall be complete with electric flame safeguard with electric spark ignition. It should accommodate inlet pressure of 1 bar or incharge. Furnish modulating or 2 stage firing pump, nozzles, blower, and motor control for automatic firing and shall include 7 light indicator system, provided as standard. The firing rate, head, static plate size, venture boiler water feeder D2 pump shall be supplied complete with the boiler and shall be as recommended by the manufacturer or equivalent. 6) START UP INSTRUCTIONS Manufacturer’s representative start up adjustment calibration of equipment and instructions of operating personnel shall be provided. B) THE STEAM CALORIFIER SPECIFICATIONS a) CAPACITY Shall be horizontal type with a capacity of 1000 Litres of approximate size 950mm diameter by1500mm long with heat input performance of 195KW,20oC -70 oC output. b) CONSTRUCTION The calorifier shall be horizontal type and shall be constructed and stamped in accordance with BS/EN code. The calorifier shall be of 10Kg/cm2 (10bars) and with a specification temperature 20oC-70oC. The calorifier shall be a single wall (atmospherically vented, with a stainless steel tubes u-tube bundles.) The calorifier to have suitable manhole 600 x 450mm. The material shall be Galvanized steel shells coated with hot dipped galvanized sheet 5mm thick. The outside shall be insulated using with either insulation or 50mm thick fiber insulation cased in aluminium galvanized steel sheet (cladding) It shall have air vent, inspection opening, cradles, ring sands and legs. It shall have raised manhole of approximate diameter 450 mm. It shall be supplied complete with Ancillaries Relief valve, Self actuating temperature control steam control solenoid valve complete with digital adjustable sensor inserted in the calorifier and the solenoid connected to the steam inlet line with a capillary Relief valve, drain cock and air vent . D3 CONTROL PANEL( (All tenderer’s must fill (failure will leads to Automatic Disqualifications) MINIMUM Protection IP54, built on galvanized steel with internal mouting plate and cable wiring outlet at its bottom. Control devices shall be installed on a mounting plate and on the inside of the cabinet door. The wiring shall be flexible, and sufficiently sized and mounted within a channel. Installation of control devices shall be done under DIN-/EN standards and the Technical Rules for Steam Boiler (TRD). Control devices shall be connected to a terminal strip inside the control box. All the functions of the control box shall be checked in Factory The cover of the box shall show the following information: Maneuver connected pump block High water level Correct water level First low water level safety Second low water level safety Excessive pressure Blocking maneuver 1st flame burner 2nd stage burner Lock burner 1st pump operation 2nd pump operation OPERATIONAL BUT GOOD FOR TRAINING PURPOSES Control panel with touch screen, it shall control all the boiler operation and boiler accessories. With net communication to the main factory control unit Values that can be viewed by the Control Point a) Steam pressure b) Burner working c) Pump on d) Water level state e) Inlet/outlet gases & water temperature (*if economizer is installed) f) Surveillance alarm g) Over pressure alarm h) Low water level alarms(1st & 2nd) i) Maximum water level alarm j) Burner lock k) Burner power range (* if burner give the outlet signal) D4 WHAT IS IT FOR? Allow communication and visualization of all data values and instantaneous boiler operation, allowing obtaining and optimizing the use and working with it. Ethernet communication also allows viewing from the internal network of factory the boiler operation through TCP/IP communication language. WHAT ARE THE BENEFITS When viewing all values of boiler operation, you can have control and registration of securities and boiler operation according to factory consumption; also you could detect deviations or variations of normal operation and efficiency. *Do not allow the startup or remote reset according to European Directive 97/23 CE D5 BOILER SPECIFICATIONS All tenderer’s must fill (failure will leads to Automatic Disqualifications) 1 GENERAL 11 County of Make 1.2 Model 1.3 Style Fire tube 1.4 Code 97/23/CE 1.5 Compliant with 1.6 Type Three pass wetback 1.7 Fuel LDO 1.8 Combustion Chamber 2 BS EN 12953 Single furnace TECHNICAL SPECS Output at Start up load (xx%) 21 Steam Outlet (100%LOAD) 2.2 Steam Outlet (50%LOAD) 2.3 Steam Outlet (25%LOAD) 2.4 Working pressure 2.5 Max Altitude (Above sea Level) 250Kg/H 7Bar 1500M Fuel at Start up load (xx%) 2.6 Fuel Consumption (100%LOAD) 2.7 Fuel Consumption (100%LOAD 2.8 Fuel Consumption (100%LOAD Efficiency at Start up load (xx%) 2.9 Efficiency (100% LOAD) 85-95% 2.10 Efficiency (50% LOAD) 2.11 Efficiency (25% LOAD) 2.12 Fuel gas Temp. 2.13 Blow done losses <2% 2.14 Electrical supply 415V/3ph/50Hz 220-2300C D6 3 BOILER CONSTRUCTION MATERIAL 3.1 Shell plates P265GH:EN-10028 3.2 Furnace P265GH:EN-10028 3.3 Tube plates P265GH:EN-10028 3.4 Shell tubes P235GH:EN-10216-2 3.5 Fire tubes P235GH:EN-10216-2 4 BURNER 4.1 Make 4.2 Model 4.3 Stages 4.4 Ignition 4.5 Fuel type 4.6 Output (Kg/Hr) 4.7 Protection level 4.8 Pump pressure range 4.9 Electrical supply 4.10 Operation 5 BOILER FITTINGS AND ACCESORIES 5.1 Burner 5.2 Pumps 5.3 Water level sight glass 5.4 Pump pressure control pressure gauge 5.5 Level controller pump stop/run 5.6 Water level controller 5.7 Working pressure and 2nd stage controller 5.8 Pressure safety controller 5.9 Visual control pressure guage 5.10 Safety valve 5.11 Collector draining valve 5.12 Blowdown valve 5.13 Control panel Automatic (Electrodes) LDO IP40 7-15 bars Single 230V 50/60Hz High/low TICK D7 C) STEAM TAPPING TO HOT WATER CALORIFIER i) 25mm Globe valve -2NO ii) 25mmY-strainer-1NO iii) 25mm Steam separator 1No iv) 25mm Pressure reduction valve Set at 2.8bar,type DP27- 1NO v) 25mm Safety valve, complete with accessories-1NO vi) 100mm Pressure gauge complete with siphon Gauge 2NO vii) Sa 121 thermostat c/w pocket-1 NO viii) 2SB control valve 25mm D) STEAM TAPPING FOR COOKING PANS a) Overhead Header (Lagged and cladded) 125mm x 900mm-1N0 b) 20mmGlobe valve- 8NO c) 20mm Check valve- 6NO d) Ditto Sample valve 6NO e) Ditto thermostatic steam trap-6NO f) 20mmY- Strainer-6 NO g) 100mm Pressure Gauge c/w Siphon -6 NO h) 15mm Safety valve c/w accessories-6 NO E) PRESSURE REDUCING STATION i) 50mm Pressure reducing valve DP 27-1 NO ii) 50mm Steam separator iii) 50mm Globe valves iv) 25mm Safety valve c/w accessories v) 50mm Pressure Gauge c/w siphon vi) 50mm Y-Strainer F) MAIN HEADER CONDENSATE RECOVERY STATION This shall consist of:i) 15mm Thermodynamic steam trap-1 NO ii) 15mm non- return valve – 1NO iii) 15mm Hill sight check valve -1NO iv) 15mm Globe valve -1NO v) 15mm Steam Unions -2NO D8 G) HOT WATER CALORIFIER CONDENSATE RECOVERY STATION Shall comprise of:i) 20mm Float type Steam trap -1NO- intergrated ii) 20mm Hill sight glass -1NO iii) 20mm Globe valve -1NO iv) 20mm Steam union -2NO v) 20mm Steam strainer 1NO H) COOKING PANS CONDENSATE RECOVERY I) i) 15mm float type steam traps ii) 15mm Hill sight glass iii) 15mm Steam non-return valve iv) 15mm Steam Globe valves v) 15mm Steam Y-strainer OVERHEAD HEADER CONDENSATE RECOVERY a) 15mm Thermodynamic steam trap b) 15mm Hill sight glass c) 15mm Steam non-return valve d) 15mm Steam Globe valves e) 15mm Steam Y-strainer J) PRESSURE REDUCING STATION CONDENSATE RECOVERY K) i) 15mm Thermodynamic steam trap ii) 15mm Hill sight glass iii) 15mm Steam non-return valve iv) 15mm Steam Globe valves v) 15mm Steam Y-strainer MAIN CONDENSATE RETURN LINE i) 40mm Globe Valve ii) Ditto but Steam non-return valve C) STEAM MANIFOLD The steam manifold shall be fabricated to conform to boiler operating with maximum velocity of 15m/s under full condition D9 SECTION E PARTICULAR SPECIFICATION OF INCINERATOR SUPPLY AND INSTALLATION OF A MEDICAL WASTE INCINERATOR PARTICULAR SPECIFICATION 1.0 GENERAL This section specifies the particular equipment to be supplied and installed under the subcontract and shall be read in conjunction with the accompanying Contract Drawing’s contractor Conditions and any other supplementary specifications, schedules and drawings that may be issued with it at the time of tender. 2.0 THE SITE The site of the proposed works is at SAFETY HOUSE (DOSHS) in Nairobi along Commercial Street Industrial Area. The subcontractor is advised to visit the site and if unable to find it, to apply in writing to the offices of the architect for directions that will enable him to do so. He shall be deemed to have acquainted himself with all its conditions, especially climatic, including access thereto, that affect the performance of his equipment and that of the subcontract works in general and no claims in this respect will be allowed. 3.0 ENVIRONMENTAL CONDITIONS The subcontractor must check and verify the climatic conditions of the proposed works so that all equipment and plant shall be rated for site conditions and not any others. This is particularly important as the site of the works is surrounded by residential homes. E1 4.0 SCOPE OF THE WORKS The subcontractor works consist of the supply of materials, delivery to site, erection, testing, commissioning and setting to work of the medical incinerator plant as detailed in these specifications. The subcontractor shall include for all appurtenances and appliances not particularly called for in this specification but which are necessary for the completion and satisfaction functioning of the sub-contract works. No claims for extra payment shall be accepted from the sub-contractors for failing to adhere to the above requirements. Having viewed the actual site, and read the site plan, it shall be upon the subcontractor to point out, at the time of tendering, any reservations with regard to the site and location of the incinerator so that these may be taken into account during evaluation of tenders. Submission of a tender shall for all purposed be deemed that the tenderer found the site conditions suitable for the plant he intends to offer. 5.0 GUARANTEE FOR EQUIPMENT All equipment supplied and installed under this subcontract shall be guaranteed against manufacture defects for a period of one year from the date of certification of defects liability period. 6.0 THE INCINERATOR PLANT 6.01 Fuel assisted incinerator The subcontractor shall supply and install a fuel-assisted incinerator designed to control the fuel supply to maintain constant combustion temperatures and to economize on fuel consumption, the fuel to be injected into both the primary and secondary chambers, along with auxillary air through blowers. E2 The incinerator shall have a capacity to destroy 5 to 25kilograms of waste per hour, composed of twin chambers complete with one burner each, automated temperature controls with or without thermocouple sensors, auxillary air system with adjustable air dampers, all to maintain a temperature range of 8000 to 10000C. 6.02 Temperature The incinerator should operate in the temperature range of 8000 to 12000c when incinerating medical waste. 6.03 RESIDENCE TIME The gas residence period should not be less than one second. The gases should travel through the incinerator as slowly as possible, to enable 1 reduction of the toxicity of the fumes emitted. 6.04 Lifecycle The incinerator should be corrosion resistant and have a 10year lifecycle, and shall be supplied complete with sufficient consumable parts (i.e fuel filters, burner nozzles, etc.) and replacement parts ( i.e, grates refractory liners, temperatures sensors, etc) to ensure operation of the incinerator for its planned life cycle. 6.05 Incinerator Architecture Basic architectural requirements should include: A minimum of two burning chambers: one to combust solids and one to combust gases . A temperature or visual indicator to display heat status of equipment A durable refractory wall or liner capable of withstanding heat generated by waste loads of 100% plastic. A stack with a minimum height of 4 metres so that the stack emissions are not in contact with operators or others in the immediate proximity, E3 The architecture of the site should also include a secure enclosure for the incinerators, as ash and metallic pits, a placenta pit, and arrangement for destruction of vials and glass materials, a washing facility for reusable items, and a secure storage facility for waste. 6.06 Incinerator performance The incinerator shall: Emit clear or near – to- clear (non-visible) emissions from the stack when destroying medical waste that has been properly segregated and loaded. Reduce the weight of waste by 95% or more once destroyed. Destroy medical waste where the plastic waste content is greater than 50% by weight of the total load. Be simple in design and operation, with minimal electronic components Be capable of destroying medical waste where the plastic waste content is greater than 50% by weight of the total load. The residence time for gaseous products in the combustion chamber will be designed to be at least 2seconds to ensure complete combustion. The incineration chamber shall be designed to include an auxillary gas or oil burner to be used as necessary to maintain the prescribed minimum combustion temperatures. Incinerators shall be equipped with temperature recording devices which will keep a continuous record of the temperatures in areas of interest such as the primary combustor the air pollution control equipment, and the exhaust stack. Where diesel is used, low sulphur diesel shall be used as fuel in the incinerator. 6.07 Durability All components shall be constructed of corrosion – resistant materials as stainless steel or cast iron. The incinerator shall have a lifespan of at least 10years (when used under normal conditions.) E4 6.08 Manufacture r Support The sub-contractors shall ensure that the manufacturer (if foreign) shall support their product so that reliable and good – quality service or support can be assured in the event of systems defects or failures. In this respect the sub-contractor must provide:Warranties and guarantees for the expected life of the system. Clearly define terms and conditions for technical supports. Training in installations, operation, and routine service as an integral part of this subcontract. Installation manuals with civil works drawings as well as service and operator manuals are provided as part of the supply agreement. 7.0 REGISTRATION REQUIREMENTS The subcontractor must be registered by a state authority that regulates the use of incinerators in Kenya. 8.0 STATUTORY REGULATIONS It is important that the plant conforms to international standards and national guidelines for gas emissions control of incinerator used for medical waste disposal, such as those from NEMA, the Environmental Protection Agency (EPA) and the European Union (EU), which can or are applicable in this county. 9.0 REGULATORY GUIDELINES FOR REFENCE Plant shall conform to the following guidelines. 74 FR 51367: US Environmental Protection Agency. Standard of performance for new stationery sources and Emission Guidelines for Existing Sources: Hospital /Medical/infection Waste Incinerator; Final Rule. October 6, 2009.5 Directive 2000/76/EC: of the European Parliament and the council of 4th December 2000 on the incineration of waster. AP 42 and Emission Factors: US Environmental Protection Agency. E5 10.0 DOCUMENTATION Manufacturer must provide the buyer with manufacturing records and certifications related to the product and materials. 11.0 TRAINING AND MAINTENANCE Tenderers shall allow in their price for training of operators and maintenance of the equipment. The company that is awarded the contract should have the capacity to perform training and maintenance for a specific of time after installation of the equipment. 12.0 PROTECTIVE ENCLOSURE The incinerator shall be installed in a protective enclosure or suitably ventilated building to prevent access by unauthorized persona and to protect the incineration equipment. A protective enclosure or building shall ensure that: The incinerator and other materials stored inside are protected from rain and UV radiation from direct sunlight. The incinerator is well ventilated and the stack emissions are clear of the building or enclosure so that the operator is not exposed to fumes when the incinerator is in use. The enclosure is robust and corrosion resistant, and its design – life is at least equivalent to the expected life of the incinerator. The enclosure or building can be securely locked against unauthorized entry. There is space within the enclosure to store the operator’s protective clothing, tools and equipment required to operate the system. There should also be sufficient space to conveniently store waste to be destroyed, as well as load and operate the incinerator. There is provision for an emergency exit should there be a fire or other emergency at the facility. There is storage space for solid fuels or a storage reservoir for fuel. This is best located within the incinerator enclosure to ensure adequate security. The enclosure has a provision for waste to be deposited without allowing the waste handler to enter the enclosure or building. E6 13.0 ASH PIT The site should be equipped with an ash pit that has sufficient capacity to store ash for a period of at least 5years essential features of a pit shall be: The pit is positioned above any shallow aquifer. The pit is positioned to prevent risk of flooding. The pit is constructed of concrete, concrete blocks, or brick, with a water – resistant floor to ensure the pit will not collapse. The pit has provision to deport ash or other authorized wastes (i.e, metallic containers), without a risk to the waste handler. There is provisional access to the pit for purpose of leveling or removal of accumulated waste and subsequent transfer to a Nairobi City County disposal unit The pit is protected from access by unauthorized persons. The pit be sited close to the incinerator to ensure convenient transfer of ash. 14.0 FUEL STORAGE A fuel storage reservoir of sufficient capacity, fuel filter, and shutoff tap or valve should be positioned within the enclosure to ensure the fuel supply is not exposed to excessive heat from the incinerator. It should be mounted at an appropriate level to facilitate a gravity supply of fuel and deter access by unauthorized persons. Any storage reservoir should be large enough to store fuel for 3 times the period between normal waste deliveries. 15.0 WATER SUPPLY This disposal facility should be equipped with a water supply (spigot) mounted above a concrete pad with either a gutter for runoff and percolation into the ground or connection to a drainage channel. All recipients (e.g, plastic containers bins, etc.) should be thoroughly rinsed before being returned for reuse. 16.0 GLASS DISPOSAL Provision of space within the enclosure or building for equipment to rush glass syringes and vials should be provided. E7 17.0 EQUIPMENT INSPECTION The incinerator shall need a checklist. The manufacturer shall help to put this checklist together, as they are best equipped to know best which parts might break and require replacement. A supervisor shall need to inspect the system quarterly at a minimum, in order to determine the conditions of the system, and predict possible problems or failures across the network. In this way, spare parts can be ordered in advance so they are available if and when the need arises. It is important that incinerator operators are considered as critical to safe health care waste disposal as the incinerator technology itself. A training program must be provided that develops a sense of pride in the role that incinerator operator plays in keeping health care workers and the community safe. Testing shows that the incinerator operator can impact the emissions generated by an incinerator by ensuring a primary chamber preheating temperature and controlling the rate of waste loaded. The supplier shall provide clear guidelines for incinerator operation – and as with all things, it is important that incinerator operators have an opportunity to practice the proper operation of the incinerator with an experienced trainer and that follows –up training planned. Trainers must understand and know how to teach the principles of incineration. Trainers must also be able to communicate complex tasks in simple terms and be able to train at the incinerator site working with the participants in an interactive training environment. 18.0 MAINTENANCE AND REPAIR The tenderer shall allow for training of regular service and preventative maintenance after installation which may entail site visits for a period of two months. E8 19.0 CONTROL PANEL AND INSTRUMENTATION Cabinet mounting all necessary indicators, i.e Light and operating switches and complete wired circuitry up to external connection let out to terminal & housing instrument and alarm buzzer. a) Temperature Controller : b) Thermocouple : c) Photo cell : d) Flames controller : e) Pressure gauge : f) Push button and switch : SIGNAL INDICATORS Electrical Power ‘ON’ : Cooling cycle ‘ON’ : a) Flame ‘ON’ : b) ID Fan ‘ON’ : c) ALARM (BUZZER) d) Flame failure : ID Fan Stopping : SAFETY EQUIPMENT a) Flame detector, thermostat and pressure switch : b) Temp switch for high incinerator terms : E9 SECTION 5 PRICING OF THE BILL OF QUANTITIES 1. Bidders shall insert prices against items in the Bill of Quantities and shall add such other items as they consider necessary for the due execution, completion and maintenance of the works. 2. The prices shall be judged to include all fixing and other items not particularly described or referred to in the specification or shown in the Bill of quantities, but which are necessary for the satisfactory functioning of the installation. 3. The prices quoted shall be deemed to include for all obligations under the sub-contract including but not limited to supply of materials, labour , delivery to site, storage on site, installation, testing , commissioning and all Government taxes. 4. All prices omitted from an item, section or part of the BQ shall be deemed to have been included in another items, section or part thereof. 5. The brief description of items given in the BQ are for purposes of establishing a standard to which the sub-contractor shall adhere. Alternative Brands of equal and approved quality will be accepted. 6. The grand total of prices in the price summary page must be carried forward to the Form of Tender in order to validated the tender. 7. Tenderer must enclose together with their submitted tenders, manufacturer’s Brochures detailing the Technical Literature and specification of the equipment on offer. E10 SECTION F BILLS OF QUANTITIES TECHNICAL SCHEDULE (ATTACHED CATALOGUE) (Failure to fill this Form leads to Automatic Disqualification) Manufacturer Description Item Country Of Origin A A single phase booster pump, capable of delivering 4 cubic meters of water per hour against 10 meters head as Grundfoss CR3-10 including installing and the new one 2’’ Strainer B C 1 ½” Ditto 1’’ Ditto D E TS-1 Catalogue No SCHEDULE OF UNIT RATES 1.) The tenderer shall insert unit rates against the items in the following schedules and may add such items as he considers appropriate. 2.) Unit rates will be used to assess the value of additions or omissions arising from authorized variation to the contract works 3.) The unit rates shall include for supply, transport insurance and delivery to site, for storage as necessary under the Contract Agreement. 4.) The unit rates shall be deemed to be those used by the contractor in the preparation of tender, and for equipment similar or equal to that contained within the specification. 5.) The unit rates shall include a 6.) 7.) ll duties and taxes. SU-1 SCHEDULE OF UNIT RATES (Failure to fill this Form leads to Automatic Disqualification) DESCRIPTION ITEM A. B. C QTY Supply and install a single phase booster pump, capable of delivering 4 cubic meters of water per hour against 10 meters head as Grundfoss CR3-10 including installing and the new one 2’’ Strainer 1 No 1 No 1 NO 1 NO 1 ½” Ditto 1’’ Ditto D UNIT AUTOCLAVE BOILING PAN Autoclave steam boiling pans ,well jacketed, lid and external pending 18/10 in thickness with dismountable external paneling to allow inspection of the internal workings, a well base which shall be in 316 AISI stainless steel 18/10 thickness anticorrosion treated, grain finish. It shall have a robust bearing structure consisting of robust support mounted in steel, mounted on steel adjustable feet with satin finish in visible areas. Counter balanced lid with insulated stainless steel handle and safety valve set at 0.05bar .A special silicon blend gasket suitable for use with food products, heat resistant seal with screw clamps to the hermetic closure of the well and cooking time required. It shall have 50mm diameter discharge tap for rapid emptying of the discharge well, stainless steel filter in discharge hole or well, manometer for controlling the pressure inside the jacket. De-pressurizing valve to allow the escape of air from the jacket. Safety valve set at 3bar for the discharging of steam well pressure when the pressure exceeds this limit. Safety valve on the lid set at 0.05bar for the discharging of steam when the pressure in the in the well exceeds the limit. To be of capacity 100litres SU-2 1NO RATE SPECIAL NOTES TO BILLS OF QUANTITIES 1. The bills of quantities form part of the contract documents and are to be read in conjunction with contract drawings and general specifications for materials and works. 2. All prices omitted from any item, section or part of the Bills of Quantities shall be deemed to have been included to another item, section or part there of. 3. The brief description of the items given in the Bills of Quantities is for the purpose of establishing a standard to which the contractor shall adhere. Otherwise alternative brands of equal and approved quality will be accepted. 4. Should the contractor install any materials not specified here-in before receiving written approval from the Project Manager, the contractor shall remove the material in question and at his own cost, install the proper material. 5. The grand total of prices in the price summary page must be carried forward to the Form of Tender for the tender to be deemed valid. BQ1 BQ FOR BOILER PROPOSED SUPLLY, DELIVERY, INSTALALTION OF 1NO BOILER, 1NO. CALORIFIER, ASSOCIATED ACCESSORIES, BUILDING AND ELECTRICAL WORKS AND OTHER ASSOCIA TED WORKS AT DOSHS BOILER ROOM ITEM NO. DESCRIPTION QTY UNIT 1 NO Item Item item item 2 NO Item item 1 NO 1 NO 1 Set Item Item NOTE: The contractor is advised to visit the site and establish the scope of the specified work on the ground, to make proper installation as specified work The contractor is advised to seek clarification of any item that he may not understand. No extra payment shall be done for mis-interpretation of the specifications. A Allow for the Construction of Housing for steam boiler and calorifier to the satisfaction of the Project Manager Supply, deliver ,install in the boiler house the following:- B STEAM BOILER Steam boiler that is capable of generating between 250kg/hr of steam complete with all attachments fuel feed system, water feed system and electric controls as described. C HOT WATER STEAM CALORIFIER Air vented Steam calorifier with heat input performance of 195 KW and all safety valves temperature controls as described in specifications D HOT WATER RE-CIRCULATION PUMPS E Hot water re-circulation pump, capable of delivering 1.00 l/s of hot water against 25 KN/M2(2.5m head) pressure. The pump to be suitable for single phase 240V 50Hz, supplied complete with all controls. The pump to be as Pullen SG 32 or similar and approved CONDENSATE TANK Supply and install a cylindrical condensate tank of approximate capacity 1000 litres, Fabricated from a 4mm thick galvanised mild steel sheet, supplied complete with one off make-up water level control comprising of steel ball valve clw accessories. Allow for welding, of inlet pipe fittings, brackets, peforated condensate discharge pipe and installed on existing makeup tank stand that shall be modified as described above. Provide, manhole complete with cover. STEAM HEADER F Lagged and cladded steam header size200x800mm c/w all fittings piping as described G Supply deliver, connect and commission as team manifold in the kitchen as described Steam tapping to hot water cylinder c/w fittings as described H Daily Fuel Service Tank I Supply, Delivery and install daily fuel mild stainless service tank of capacity 1,500litres of size 1500mm x 1200mmm x 840mm high complete with 300mm constructed tower Total carried to summary page BQ2 UNIT (KSHS) TOTAL (KSHS) ITEM NO. A DESCRIPTION QTY UNIT 1 No 1 Set 1 Set Supply and install a self actuating temperature control digital monitor that shall have provision for temperature setting on the calorifier Steam tapping for cooking pans c/w all fittings as described Pressure reducing station on the main line as c/w all fittings. pressure reducing valve(DP 27) as described B Main steam line condensate recovery Station c/w all fittings as described C Hot water Calorifier condensate recovery station c/w all fittings as described D Cooking pans condensate recovery station c/w all fittings as described 1 Set E Overhead Header condensate recovery station c/w all fittings as described 1 Set Pressure reducing station condensate recovery unit c/w all fittings 1 Set 1 Set 1 Set F G H I PIPING Note:- Pricing of pipes in this section shall be inclusive of,sockets,nipples clippings but not for tees ,reducers,bends,unions, all globe valves and unions which are quoted elsewhere The pipes shall be class “C” PIPELINE FROM BOILER TO MAIN DISTRIBUTION STEAM HEADER i. 25mm diameter steam pipe ii. Ditto but Tees iii. Ditto but Globe valve iv. Ditto but Air vent 60 LM 150mm diameter pressure gauge c/w siphon 10 NO 25 mm diam. Steam Flanges 2 NO Ditto but steam elbow 2 NO Ditto but unions 2 NO 18 NO 25mm diameter steam pipe 5 NO Ditto but Tees 4 NO iii. Ditto but Globe valve 55 LM iv. 150mm diameter pressure gauge c/w siphon 6 NO Ditto but steam elbow 4 NO Steam Reducer 20-20 mm diam. 2 NO 25mm diam. Steam unions 6 NO 4 NO 4 NO v. vi. vii. viii. STEAM TAPPING TO HOT WATER CALORIFIER i. ii. v. J vi. vii. Total carried to summary page BQ3 UNIT (KSHS) TOTAL (KSHS) ITEM NO. DESCRIPTION A Water Booster Pump . B. STEAM TAPPING FOR COOKING PANS No 20mm diam, steam pipe Ditto but tees iii. Ditto but steam unions 48 LM iv. Ditto but Globe valves 8 NO v. Ditto but steam elbows 6 NO 6 NO 12 NO PRESSURE REDUCING STATION 25mm diam.Steam pipes ii. Ditto but steam flanges iii. Ditto but steam elbows 6 LM iv. Steam reducer bush 50-25mm 4 NO v. Ditto but 50-8mm 15 NO 4 NO 4 NO 25 LM MAIN STEAM LINE i. 25mm diam steam pipe ii. Ditto but steam flanges iii. Ditto but steam elbows(w.o) iv. Ditto but Expansion Bellow MAIN HEADER CONDENSATE RECOVERY STATION E 1 ii. i. D UNIT Supply, delivery and install a single phase booster pump capable of delivery 0.3L/s against a head of 10M, to be as Grundfos CR 3-10 i. C. QTY i. 15mm diam steam pipe 2 NO ii. Ditto but steam elbows 6 NO iii. Ditto but steam unions 2 NO HOT WATER CALORIFIER CONDENSATE RECOVERY STATION F. i. 20mm diam steam pipe 22 LM ii. Ditto but steam unions 6 NO iii. Ditto but steam elbows 4 NO iv. Ditto but steam tees v. Ditto but steam reducer bushes 40-20 mm 6 NO COOKING PANS CONDENSATE RECOVERY STATION G. i. 15mm diam steam pipe 2 NO ii. Ditto but steam unions 4 NO iii. Ditto but steam elbows 2 NO iv. 25 mm steam tees 2 NO v. Steam reducer bushes 40-15mm 5 NO 2 NO 4 NO 5 NO 5 NO Total carried to summary page BQ4 UNIT (KSHS) TOTAL (KSHS) ITEM NO. DESCRIPTION A. OVERHEAD HEADER CONDENSATE RECOVERY STATION QTY UNIT i. 15mm diam steam pipe 6 LM ii. Ditto but steam unions 2 NO iii. Ditto but steam elbows 2 NO iv. 40mm diam Steam tees 2 NO v. 40mm-15mm diam. steam reducer bushes 2 NO 6 LM 2 NO 3 NO 2 NO 2 NO 40 LM 7 NO 4 NO 6 NO 6 NO item Sum item Item item sum item sum Item Sum PRESSURE REDUCING STATION CONDENSATE RECOVERY UNIT B. i. 15mm diam steam pipe ii. Ditto but steam unions iii. Ditto but steam elbows iv. Ditto but steam tees v. 20-15 mm diam.steam reducer bushes MAIN CONDENSATE RETURN LINE C. i. 25mm diam steam pipe ii. Ditto but steam unions iii. Ditto but steam elbows iv. Ditto but steam tees v. Ditto but steam reducer bushes BOILER CHIMNEY Vertical self supporting chimney 380mm diameter 20,000mm high mounted firmly D The sub- contractor to construct foundation Allow for support brackets 12” long and standard bracket fasteners at areas that require such E Allow for use of consumables e.g welding rods, hacksaw blades steam gaskets, safety protective devices etc that are mandatory for the required proper installation of the whole system Allow for lagging of the steam and condensate pipes and cladding using aluminium cladding and insulation. F Allow for testing and commissioning of the whole system G Total carried to summary page H BQ5 UNIT (KSHS) TOTAL (KSHS) COLLECTION PAGE FOR BOILER ITEM DESCRIPTION 1. Total brought forward from page BQ2 2. Total brought forward from page BQ3 3. Total brought forward from page BQ4 4. Total brought forward from page BQ5 Total Tender Sum carried to Summary Page BQ 6 AMOUNT (KSH) BQ FOR INCINERATOR PROPOSED SUPPLY, INSTALLATION, TESTING AND COMMISSIONING OF INCINERATOR AND ASSOCIATED WORKS AT DIRECTORATE OF OCCUPATIONAL HEALTH & SAFETY SERVICES – Item Description Qty Unit Rate Amount Kshs For the supply, delivery to site and installation of the following, to satisfactory completion:- A Medical Waste Incinerator Manual load twin chamber incinerator for medical waste to burn 25kg/hr on continuous operation, with Primary temperature in the region of 8000C -10000C or 10000C - 12000C more in the Secondary chamber, complete with charging door, Ash door, Air and view ports, auxiliary air system with adjustable dampers, burners and burner control system and ignition unit, the whole to meet NEMA requirements and other international standards. B Incinerator Chimney:- 1 No 1 No 1 No Lot Lot E Item Item F 1 No Vertical self supporting chimney, 380mm diameter, 20,000mm high mounted directly on top of the incinerator complete with barometric damper, refractory damper and ceramic insulation. Housing Shed for the incinerator:Construction of a shed enclosure for he incinerator to approval of the project architect. Plumbing works for the incinerator water and fuel storage connections:C Pipework and fittings as above (subject) to re measurements upon completion of the works) Lifting Machinery:Provision of lifting machinery, as cranes to facilitate positioning and setting the plant on any concrete plinths. D Ash Pit:Provision of all materials and construction of an ash pit. TOTAL CARRIED FORWARD TO SUMMARY PAGE BQ7 Cts Item A Description Qty Unit 1 No Fuel Oil storage Tank:Above ground oil fuel tank fabricated from 6.5mm thick steel plate of approximate dimension of internal diameter of 1500mm x length of 3500mm of capacity 10,000 litres complete with adequate lifting lugs and 500mm diameter manhole fabricated from 6.5mm thick plate steel for manhole body and 10mm thick for manhole flange and lid. This fuel tank is to be shared with the boiler unit. Installation:B Allow for installation of the above tank on concrete supports made by the sub-contractor. Strapping:- C Secure the tank with 50 x 6mm mild steel strap of approximate length of 300mm complete with 2No 100 x 100m, 19mm plate triangular gusset welded to one side, 2No diameter 25mm x 300mm long holding down bolts and 2No. 100 x 100mm x 19mm thick steel anchor plate. Tank External Ladder D Item Item 2 No Tank external platform 1200 x 1200mm wide from 3mm thick chequered steel plate complete with support welded on top of the tank and 25mm diameter x 900mm high perimeter hand rails. Pressure Testing of Fuel Tanks Allow for air pressure testing of fuel tank at 40Kpa and applying a strong soapy solution to all the seams of the tank Item Item E Item Item TOTAL CARRIED FORWARD TO SUMMARY PAGE G-5 BQ8 Rate Amount Kshs Cts Item Description Qty Unit 1 No 1 No 2 Item 2 Item 2 Item Dip Pipe A B 40mm diameter dip-pipe with 20mm diameter holes drilled approximately 200mm centre to centre terminating 75mm from tank bottom. Allow for continuously welded doubling plate on tank floor beneath the opening of the dip pipe. Brass dipstick calibrated in steps of 100 litres Strainers:- C 20mm diameter malleable iron Y – Type strainer with screwed BSP pipe connections, 200mm mess brass screen with 0.8mm perforations, and 17 bar cold non- shock pressure conditions. As “Spirax Sarco” Fig. 12 or equal and approved. 25mm diameter ditto D E F No Smoking Sign:No smoking sign 675 x 225mm displayed in English and Kiswahili complete with sign post Fuel pipework cleaning:Allow for pipework cleaning before installation by hammering to loosen excessive spelter and dirt and thereafter swabbing it out with a rug tied to a wire and soaked in mineral spirit. Fuel Pipework Pressure Testing:- G Allow for air pressure testing of pipework after installation and before burying at 56psi and applying a strong soapy solution to all the joints of the pipework. Item Item Incinerator Chimney:- H. Vertical self supporting chimney, 380mm diameter 20,000mm high mounted directly on top of the incinerator complete with barometric damper refractory damper and ceramic insulation. Item Item Item Item TOTAL CARRIED FORWARD TO SUMMARY PAGE G-5 BQ9 Rate Amount Kshs Cts Item A Description Qty Unit Daily Feed Oil Service Tank:- Black mild steel tank with lockable cover, Gauge 14, capacity 1,500litres, size 1500 x 1200 x 840mm high with internal bracings (stays) and the following connections:- 20mm diameter inlet pipe 25mm diameter outlet pipe 40mm diameter overflow pipe 40mm diameter vent pipe 50mm sludge pipe Float switch Item Item Item Item Item Item Item Item Daily Feed Oil Tank Support Structures:- B 2000mm high steel structure 450 litres daily feed fuel oil tank support complete with bracing and tank base support. Oil Transfer Pump:- C Oil transfer pump capable a discharge of 0.25l/s(0.9m3/hr) against a head of 5m with a power supply of 0.37kw 240V 50Hz suitable for fuel oil applications as LINZ Model No. GM 50 or equal and approved Semi Rotary Hand Pump 20mm diameter semi rotary hand pump D TOTAL CARRIED FORWARD TO SUMMARY PAGE G-5 BQ10 Rate Amount Kshs Cts Item A. Description Qty Unit Float switch & Cable:Bulk fuel oil storage tank low oil level cut out float switch and daily feul oil feed tank low and high oil level cut-in and cut-out float switches inclusive of cables and laying from the pump control panel to the control float switches. (approx. 20m) B Item Item Item Item Item Item Item Item Allow for preparation of Records (as installed) drawing and operation manuals Item Item Warranties:- Item Item Item Item Item Item Testing and Commissioning:Testing the plant and commissioning to ensure compliance with manufacturer’s intentions entirely. C Spare for maintenance:Supply of necessary maintenance spares and concomitant accessories for a 5years period. Tools:D Supply of necessary tools and gauges AS- installed Drawing, Operation and Instruction Manuals. E F Provision of warranties for a period of 24 months G Training Client Personnel:On site Training of client operators and Technicians. H TOTAL CARRIED FORWARD TO SUMMARY PAGE G-5 BQ 11 Rate Amount Kshs Cts COLLECTION PAGE ITEM DESCRIPTION AMOUNT (KSHS.) A Total Brought forward from page BQ7 B Total Brought forward from page BQ8 C Total Brought forward from page BQ9 D Total Brought forward from page BQ10 E Total Brought forward from page BQ11 TOTAL CARRIED TO PRICE SUMMARY BQ12 PRICE SUMMARY ITE M DESCRIPTION 1. Total brought forward from Boiler Collection page BQ6 2 Total brought forward from Incinerator Collection page BQ12 3 Provisional Sum for Contingency for both Boiler & Incinerator 4 Certification and service charge for Boiler 5 Allow for overseas factory inspection by 1No. Engineer from Directorate of Public Works, and 2No. Employer’s representatives. 6 Provisional Sum for Project Administration AMOUNT (KSH) 1,000,000/= 200,000/= 1,600,000/= 400,000/= Sub Total Add 16% VAT Total Tender Sum carried to Form of Tender Tender Sum (in words)…………………………………………………………….…………………… …………………………………………………………………………………………………………. Tenderers’ Name & Address…………………………………………………………………………... ……………………………………………………………………………………………………......... Tel …………………………………………………………………………………………………......... Signature ………………………………………………Date …………………………………….......... ………………………………………………………………………..…………………………........... PIN No. ……………………………………VAT Reg. No…..…………………………………......... ………………………………………………………………………………………………………........ Witness’ Name &Address………………………………………….………………………………....... ………………………………………………………………………………………………………..... Signature ……………………………………………………………………….…………………........ ………………………………………………………………………………………………………....... Date …………………………..…………………………………………………………....................... …………………………………………………………………………………………………….......... BQ13