Introduction to HEATRAN
Page
1
of 38
Greetings
Contents
It is an enormous honor for us to extend best greetings to our customers and business friends by
way of introducing HEATRAN.
1. Company Profile ......…....…...........……. 1
As a specialist group of Heat Transfer Equipment Design, HEATRAN was founded in Nov. 1999,
however, the principals' experience dated back over prior years when they worked together at
one of the largest engineering company in Korea. For more than 20 years, they have
concentrated and specialized their activities on the designing of Heat Transfer Equipment for oil
refinery, gas processing, petrochemical, power generation plants, and other allied industries.
We ensure that our world leading technology in the field of heat exchanger design would be an
assets to our clients by providing qualified and cost effective design. In addition, the processoriented approach in design enables HEATRAN to Optimize Every Application.
2. Design Scope .........………...........………. 1
3. HEATRAN's Specialists ..................…….. 2
4. Design Service ..........………........……...
3
HEATRAN's applications of high quality include;
○ Shell and Tube Type Heat Exchanger
○ Air Cooled Heat Exchanger
○ Waste Heat Recovery System
○ Feed Water Heater
○ Steam Surface Condenser
○ and Heat Transfer Related Equipment
5. Computerized Design Process .........…..… 4
A combination of proven experience, the ability to design on time, and the provision of optimum
solutions, ensures HEATRAN to provide cost effective equipment of quality.
8. SAMPLE DATA SHEET ........….……....
6. HEATRAN as your Partner ......……….… 5
7. Customers ..................................……...... 6
6
HEATRAN as your partner, will provide our clients with design service of the highest quality,
and it is our goal for always.
We are looking forward to have an opportunity to work with you all the time.
Jong-Chan Choi
President
1. Company Profile
2.2 Type of Equipment
: HEATRAN (HEAT TRANsfer technology)
: Design of Heat Transfer Equipment
: Nov. 6. 1999
: Jong-Chan Choi
P.E./Ph.D/Chair of HTRI CC-Korea
◇ Staffs
: 5 Specialists in Design of Heat Exchanger
◇ Member Organization : HTRI (Heat Transfer Research Inc.)
◇ Address
: A802, SIGMA-II Office Building,
18 Koomi-dong, Boondang-ku,
Sungnam Kyunggi-do, Korea, 463-500
◇
◇
◇
◇
Name
Business Field
Established
President
Telephone
FAX
E-mail
Home Page
:
:
:
:
+82-(0)31-726-0037
+82-(0)31-726-0040
heatran@heatran.com
http://www.heatran.com
▷ Shell and Tube Type Heat Exchanger
Heater / Cooler / Condenser / Reboiler (including Thermosiphon)
Reflux Condenser
Falling Film Evaporator
▷ Air Cooled Type Heat Exchanger
Induced Draft Type
Forced Draft Type
Natural Draft Type
▷ Heat Exchanger for Power Generation Plant
Feed Water Heater(H.P / L.P / D.H)
Closed Circuit Cooling Water Heat Exchanger
Steam Surface Condenser (after steam turbine)
Inter & After Condenser (after surface condenser)
▷ Inter & After Condensers for Steam Jet Vacuum System
2. Design Scope
2.1 HEATRAN Activities
▷ Basic Design of Heat Transfer Equipment
(Thermal Rating, Tube Layout, Provision of Data Sheet)
▷ Heat Recovery System
Steam Generator
Economizer
Superheater
Air Preheater
▷ Fin Tube Type Inter Cooler and After Cooler for gas compressing
station
▷ Field Trouble Shooting and Technical Support Service
▷ Heat Transfer Related Calculation, Design and Development
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
Page
3. HEATRAN's Specialists
As an expert group of Heat Transfer Equipment, the detailed experience
of HEATRAN's specialists are as follows.
■ JONG-CHAN CHOI (PRESIDENT)
◇ B.S in Chemical Engineering at Younsei University
M.S and Ph.D at Korea Advanced Institute of Science and
Technology, Registered Professional Engineer in Chemical
Engineering Equipment
◇ Personal Experience : More than 20 years
♣ Samsung Engineering Co., Ltd. (13 years)
♣ Korea Heavy Industries and Construction Co., Ltd. (7 years)
◇ Heat Exchanger Designed : More than 10,000 Items
■ BYUNG-IL CHOI (DIRECTOR)
◇ B.S in Mechanical Engineering at Seoul National University
M.S at Korea Advanced Institute of Science and Technology
Registered Professional Engineer in Noise and Vibration
◇ Personal Experience : More than 17 years
♣ Samsung Engineering Co., Ltd. (11 years)
♣ Hyundai Heavy Industries Co., Ltd. (6 years)
◇ Heat Exchanger Designed : More than 8,000 Items
2
of 38
■ KWANG-HYUN YOUN (CHIEF ENGINEER)
◇ B.S in Chemical Engineering at Korea University
◇ Personal Experience : More than 11 years,
♣ Daelim Engineering Co., Ltd. (6 years)
♣ Samsung Engineering Co., Ltd. (5 years)
◇ Heat Exchanger Designed : More than 5,000 Items
■ MI-KYUNG LEE (CHIEF ENGINEER)
◇ B.S, M.S and Ph.D in Material Science & Engineering
at Korea University
◇ Personal Experience : More than 13 years,
♣ Korea Institute of Science and Technology (11years)
♣ Research Institute of Engineering & Technology
at Korea University (2 years)
◇ Expert in Material Science
■ HONG-TAE KIM (SENIOR ENGINEER)
◇ B.S in Mechanical Engineering, Hanyang University.
◇ Samsung Engineering Co., Ltd. (7 years)
◇ Heat Exchanger Designed : More than 1,000 Items
Project Experience
Year
1999
1999
1999
1998
1998
1998
1998
1998
1997
1997
1997
1997
1997
1997
1996
1996
1996
1996
1995
1995
1995
1995
1995
1995
1995
1995
1995
1995
1994
1994
1994
1994
1993
1993
1993
1993
1993
1993
1992
1992
1992
Experienced Project List
PTA (340,000 MTPA) Project, Bandar Imam, Iran
Concord Phase-1 Refinery project for Concord Oil & Petrochemical Ltd.
Ningbo, Zhejiang (China)
Malaysia Olefins Project for Optimal Olefins, Kerteh (Malaysia)
ECH Plant for Samsung Fine Chemical, Korea
EB/SM (500,000 MTPA) Project, Saudi Petrochemical Company, Saudi Arabia
DHDS Refinery Project, Indian Oil Co.,Ltd., India
Refinery Project for PEMEX Madero, Tula, Salamanca (Mexico)
#2 Aromatics Plant for Formosa Chemicals and Fibre Corporation, Mai-Liao, Taiwan
Hexane Plant Revamping Project, Honam Petrochemical Co.,Ltd., Korea
Ethylene Plant Revamping Project, Honam Ethylene Co.,Ltd., Korea
ICE CHARIOT2, Butylalc0hol Project, Korea Alcohol Industrial, Korea
LPG Plant for Petrovietnam Trading Co., Vietnam
200MW Combined Cycle Power Plant
for Tamil Nadu Industrial Development Corporation Limited Sriperumpudur, India
Gas Plant for Khalda Petroleum Co., Egypt
BD/BR Plant for Bangkok Synthetics Co., Ltd., Rayong, Thailand
C2/C3 Plant for IPCL, India
3PE, Polyethylene Project, Honam Petrochemical Co.,Ltd., Korea
PNOC Group A, Group B, Refinery Plant Revamping Project, Philippine Petron Corporation,
Philippines
MAN Plant for Daenong, Korea
Aromatics Complex for Samsung General Chemicals Co. Ltd., Daesan, Korea
Propane Dehydration (propylene) Project, Taekwang Ind. Co.,Ltd., Korea
Sulfuric Acid Recovery Project, Taekwang Ind. Co.,Ltd., Korea
Sulfolane Plant for Hanhwa, Korea
Acrylonitrile Project, Taekwang Ind. Co.,Ltd., Korea
LLDPE Plant for IPCL Nagothane, India
Ethylene Plant for Thai Petrochemical Industries Co., Ltd., Rayong, Thailand
EO/EG Plant for P.T. Yasa Ganesha Pura, Merak, Indonesia
EO/EG Plant for Honam Petro Chemical Corporation, Yeochon, Korea
Acetic Acid Plant for Samsung Bp Chemicals, Korea
#3 Solvent Plant for Samsung Petrochemical Co., Ltd., Ulsan, Korea
Linear Polyethylene Project, Phillips Petroleum Singapore Company, Singapore
ABS/SAN Project, Darching, China
MTBE Plant for Bangkok Synthetics Co., Ltd., Rayong, Thailand
Styrene Plant for Samsung General Chemicals, Korea
PACOL Plant for P.T. Unggul Indah Corporation, Indonesia
VAM Plant for Asian Acetyls Co. Ltd. (Samsung-BP Chemicals), Ulsan, Korea
EO/EG Plant for Jilin Chemical Industries Co., Ltd., Jilin, China
Ethylene Plant for Jilin Chemical Industries Co., Ltd, Jilin, China
Salt Plant for Hanju Salt Co., Kangneung, Korea
Beer Plant for Jinro-Coors Brewery Co. Ltd., Cheongwon, Korea
TA/PTA Plant for Samsung Petrochemical Co., Ltd., Ulsan, Korea
† Designed By
KHY
‡ Company
DEC
JCC / BIC / HTK
SECL
JCC / BIC / HTK
JCC / BIC / HTK
KHY
KHY
JCC / BIC / HTK
JCC / BIC
KHY
KHY
KHY
JCC / BIC / HTK
SECL
SECL
DEC
DEC
SECL
SECL
DEC
DEC
DEC
SECL
BIC
SECL
JCC / BIC / HTK
JCC / BIC / HTK
JCC / HTK
KHY
SECL
SECL
SECL
DEC
KHY
DEC
JCC / HTK
JCC / BIC
KHY
KHY
JCC / HTK
KHY
JCC
JCC / BIC / HTK
JCC / BIC / HTK
JCC / BIC
JCC
JCC / BIC / KHY
KHY
KHY
JCC / BIC / KHY
JCC / BIC
JCC / HTK
JCC / BIC / KHY
JCC / BIC / KHY
JCC / BIC / KHY
BIC
BIC
JCC / BIC / KHY
SECL
SECL
DEC
DEC
SECL
DEC
SECL
SECL
SECL
SECL
SECL
SECL
DEC
DEC
SECL
SECL
SECL
SECL
SECL
SECL
SECL
SECL
SECL
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
Page
Year
1992
1992
1991
1991
1990
1989
1989
1988
1988
1987
1987
1986
1986
1986
1986
1985
1985
1985
1985
1985
1984
1982
3
of 38
Experienced Project List
† Designed By
‡ Company
RFCC Plant for Singapore Refinery Co. Ltd., Singapore
JCC / BIC / KHY
SECL
LLDPE Plant for Samsung General Chemical Co., Ltd., Daesan, Korea
JCC / BIC / KHY
SECL
120,000 MTPA Caprolactam Plant for Tong Yang Nylon Co., Ltd., Ulsan, Korea
JCC / BIC / KHY
SECL
Cellulose Plant for Korea Fertilizer Co., Ltd.
JCC / BIC / KHY
SECL
RFCC Plant for Idemitsu (Japan). Japan
JCC / BIC / KHY
SECL
Complex (EO/EG, C4, Ethylene) for Samsung General Chemicals Co., Ltd. Daesan, Korea
JCC / BIC / KHY
SECL
ABS Project for Samsung Textile Co., Ltd.
JCC / BIC / KHY
SECL
Equipment Design and Fabrication for Gas Plant for National Refinery, India. Hazira, India
BIC
HHI
Equipment Design and Fabrication for Refinery Plant for Oman National Refinery. Ore, Oman
BIC
HHI
Ethylene Storage Tank for Honam Petrochemical Co., Ltd.
JCC
SECL
Equipment Design and Fabrication for New Ethylene Plant for Yukong Limited, Ulsan, Korea
BIC
HHI
Equipment Design and Fabrication for Fertilizer Plant for India National Fertilizer. Aonla, India
BIC
HHI
Desalination Plant for Saudi Nation, Saudi Arabia.
JCC
SECL
Aromatics Complex for Yukong Co., Ltd.
JCC
SECL
Equipment Design and Fabrication for Refinery Plant for Kukdong Refinery . Incheon, Korea
BIC
HHI
Equipment Design and Fabrication for ST Power Plant for India National Electric Co. Ltd.
BIC
HHI
Ramagundam, India
Equipment Design and Fabrication for Separator Replacing Project
JCC
KHIC
for Hanyang Chemical Co. Ltd., Ulsan, Korea
Cogeneration Power Plant for Mokdong, Korea Electric Power Co., Ltd.
JCC
KHIC
Feed Water Heater Revamping or Seoul Thermal Power Plant, Korea Electric Power Co., Ltd.
JCC
KHIC
Pyung-taek LNG Terminal
JCC
KHIC
Yeosu Thermal Power Plant, Korea Electric Power Co., Ltd.
JCC
KHIC
Heater for Korea No. 9 & 10 Nuclear Power Plant, Korea Electric Power Co., Ltd.
JCC
KHIC
† JCC : CHOI, JONG-CHAN
‡ DEC : Daelim Engineering Co., Ltd.
BIC : CHOI, BYUNG-IL
SECL : Samsung Engineering Co., Ltd.
KHY : YOUN, KWANG-HYUN
KHIC : Korea Heavy Industries & Construction Co., Ltd.
HTK : KIM, HONG-TAE
HHI : Hyundai Heavy Industes Co., Ltd.
4. Design Service
4.2 Design of Air Cooled Type Heat Exchanger
Specialized HEATRAN's engineers, using the latest computer design
tools and more than 55 years of combined experience in heat exchanger
design, will provide not only qualified and cost effective heat
exchanger design solution but also efficient solutions to special heat
transfer problems for oil refinery, gas processing, petrochemical,
power generation plant and other allied industries.
State-of-the-art
Technology
Widely
Experienced
Specialists
Effective
Design Tools
◇ Many trial solutions to find a qualified optimum design
◇ Fan Rating
◇ Preparing Equipment Data Sheet (Excel Format) including
Schematic Drawing
◇ Design Tools
○ HTRI
○ HTaS (Heat Transfer Analysis System)
○ Excel Data Sheet
4.3 Design Service
for Special Heat Transfer Equipment
HEATRAN provides highly qualified design services for the Special
Heat Transfer Equipment and other related systems, as follows ;
Cost Effective Design
4.1 Design of Shell and Tube Type
Heat Exchanger
◇ Many trial solutions to find a qualified optimum design
◇ Preparing exact Tube Layout at thermal rating stage
Cost-effective and compact design
◇ Preparing Equipment Data Sheet in detail
Procurement, Manufacturing and construction within
short period (Engineering Drawing can be eliminated)
◇ Design Tools
○ HTRI
○ HEDAS (Heat Exchanger Design Automation System)
○ AutoCAD Data Sheet
Heat Recovery Steam Generator
Waste Heat Boiler, Superheater, Economizer
Surface Condenser (after steam turbine)
Inter and After Condenser
(for steam jet ejector within vacuum system)
○ Feed Water Heater (H.P / L.P / D.H)
○ Inter and After Cooler (for gas compressing station)
○
○
○
○
4.4 Design Service
for Other Heat Transfer Equipment
HEATRAN can provide design solution of shell and tube type
exchanger for the following equipment. This design solution is more
cost-effective compared with the equipment cost of specialized
manufacturer.
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
Page
DESIGN PROCESS
Applying heat transfer technology
4
of 38
Optimized equipment design
Minimizing Equipment Cost
○ Reflux Condenser
Spiral-plate type, supplied by specialized manufacturer, is popular
but shell and tube type design shall also be done so that
performance and cost effective choice could be made.
○ Falling Film Evaporator
HETRAN can provide shell and tube type design solution, which
makes it possible to purchase with lower cost without sacrificing
any quality of this equipment.
4.5 Technical Support Service
With HEATRAN's considerable experience in debottlenecking, trouble
shooting and revamping of heat exchanger, our experts can provide
technical support services including ;
○ Field Trouble Shooting
○ Heat Transfer related Calculation, Design, and Development
5. Computerized Design Process;
HTaS, HEDAS
HEATRAN's exclusive computerized design tools, such as HTaS and
HEDAS Systems, were developed to provide design engineer with tools
to make heat exchanger design in shorter time, with greater accuracy,
and with higher quality. With our experts' great experience, these
software tools are essential in doing many trial design to find out the
optimized design solution. And also these programs are the basis of our
best quality data sheet.
HEATRAN DESIGN PROCESS
Process
Data Sheet
■ HTaS (Heat Transfer Analysis System)
HTaS is an integrated computer software system which makes it
easy to use many thermal rating softwares, and also automatically
produces the Excel format data sheet and schematic drawing of air
cooled heat exchanger.
HTaS
(Heat Transfer Analysis System)
Thermal Rating
Database File
HEDAS
(Heat Exchanger Design
Automation System)
1. Input / Edit Data
2. Tube Layout
3. Equipment Data Sheet
1) TEMA Specification Sheet
2) Setting Plan Sheet
3) Tube Layout Sheet
4) Construction Detail Sheet
Preparing
Data Sheet
Equipment
Data Sheet
with Tube Layout
■ HEDAS (Heat Exchanger Design Automation System)
Once the design of shell and tube type heat exchanger is
optimized by HTaS, HEDAS automatically produces AutoCAD
drawing of Equipment Data Sheet.
HEDAS has the following three functional step.
x Tube Layout Drawing
x TEMA Specification Sheet and Setting Plan
x Construction Detail Sheet
LAN
Environment
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
Page
6. HEATRAN as your Partner
(2) HEAT EXCHANGER MANUFACTURER
HEATRAN as your partner, we are sure that we would be an assets to
our clients, in the following ways.
A. Extending of Business
(1) ENGINEERING COMPANY
A. Cost Effective Project Execution
Because HEATRAN provide his clients with the most design
solution while meeting all requirements and specifications, his
clients are able to design and purchase heat exchanger of lower
price. Consequently, in turn key basis project, engineering
companies would have more profit and, in the proposal stage, they
would be the winner of the project.
○ The Most Optimized Design
Minimizing Equipment Cost
Improving Competitiveness
5
of 38
Heat exchanger manufacture can extend his front business boundary
from detail design and manufacturing to the basic design. This will
be a new horizon to the equipment manufacturer.
○ Detail design and Manufacturing
Basic Design + Detail Design + Manufacturing
B. More Chances to Get Order
Because HEATRAN provide the most optimized design while
meeting all requirements and specifications, his clients are able to
supply heat exchanger with the lower price. This makes his client
the winner in the bid, and consequently, his client manufactures
would get more heat exchanger orders.
○ Economic design by Experienced Specialist
Minimize the equipment price
B. Cutting Down the Project Schedule
As a specialist group, HEATRAN's expert will design Heat
Exchanger in much less time with higher accuracy. Therefore,
engineering companies can complete the thermal design stage of
heat exchanger within shorter period. Consequently, it will result
in the cutting down of project schedule much more.
○ Heat exchanger design within shorter period
Cutting down the project Schedule
C. Improving Project Execution Capability
HEATRAN's specialists have considerable experience in the trouble
shooting of heat exchanger related problem at construction, start-up
and normal operation stage of many kind of plant. Thus, when you
are in trouble with heat exchanger related problems, HEATRAN's
unique Expert Technical Support Services will support you to
overcome the difficulties and this service would keep your project
on schedule. Consequently, it will result in the improving of your
project execution capability.
○ Immediate Solution to your trouble
Minimizing Impact on the Project
C. Improving Technical Confidence by Technical Support
from HEATRAN
HEATRAN's specialists have considerable experience in the trouble
shooting of heat exchanger related problem at manufacturing,
construction, start-up and normal operation stage of many kinds of
plant. Thus, when you are in trouble with heat exchanger related
problems, HEATRAN's unique Expert Technical Support Services
will support you to overcome the difficulties and this service would
improve the technical confidence of our client manufactures.
Although some manufacturers have the best manufacturing ability and
cost competitiveness in the field of special type heat exchanger such as
waste heat exchanger, feed water heater and surface condenser, they do
not have the basic design ability. This results in the loss of profit
coming from turn-key based supply of equipment. But co-work with
HEATRAN, having basic design ability, and Manufacturer, having the
best quality of manufacturing, will produce more profit from the turn
key based equipment supply.
(3) PLANT OWNER
Developing Optimized Production Line
When the process owner wants to install heat exchangers for
debottlenecking, modification, energy saving and optimization of
production line, he can install trouble free exchanger with
minimized cost. This can be done by the support of HEATRAN,
because we provide the optimized and economical design solution
while meeting the basic requirements for the equipment
performance.
PLANT
OWNER
HEATRAN will perform the exact role of ours as a client's Technical
Center.
Why HEATRAN as your partner
Compact and cost effective design
Reduced equipment cost
ENGINEERING
COMPANY
MANUFACTURER
Lower project cost or lower proposal price
You are the winner in your business field
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
Page
7. Customers
Since commencing design service in Nov. 1999, HEATRAN has
successfully performed the design service of various heat transfer units
and projects from the following clients.
☞ Projects from Engineering Companies
♣
♣
♣
♣
♣
Samsung Engineering Co., Ltd.
SK Construction & Engineering Co., Ltd.
Cheil Engineering Co., Ltd.
Q & TECH Engineering Co., Ltd.
HANHWA/Construction Division
☞ Projects from Plant Owners
♣
♣
♣
♣
♣
♣
Hansol Chemience Co. Ltd.
Homam Petrochemical Corp.
Samsung-BP Chemicals Co., Ltd.
Samsung Petrochemical Co., Ltd.
Samsung General Chemicals Co., Ltd.
Samsung Fine Chemicals Co., Ltd.
☞ Projects from Heat Exchanger Manufacturers and Fabricators
♣
♣
♣
♣
♣
♣
♣
♣
♣
♣
♣
♣
♣
♣
♣
♣
♣
Bumwoo Engineering Co., Ltd.
Daekyung Engineering & Construction Co., Ltd.
Dongahn Engineering Co., Ltd.
Doosan Machinery Co., Ltd.
Hanjung DCM Co., Ltd.
ILSUNG Engineering & Construction Co., Ltd.
INGENIERÍA Y DISEÑO EUROPEO, S.A., Spain
Jinsung Machinery Co.,Ltd.
JMC Corporation
Keukdong E.T.S Co., Ltd.
KOCAT, Inc.
Korea Energy Industries Co., Ltd.
Olayan Descon Engineering Company, Saudi Arabia
Seoul Plant Engineering & Construction Co., Ltd.
Sewon Heavy Machinery Co., Ltd,
Shin Han Heat Exchanger, Ind. Co., Ltd.
Sungjin Machinery Co., Ltd
6
of 38
▷ NIC PDH/PP Project, Saudi Arabia (2000.08∼2000.10)
38 Items of Heat Exchanger Design
for Samsung Engineering Co., Ltd.
▷ ANCAP, Expansion of LA TEJA Refinery (2000.09∼2000.11)
60 Items of Heat Exchanger Design
for Seoul Plant Engineering & Construction Co., Ltd.
8. SAMPLE DATA SHEET
○ Shell and Tube Type
x Condenser .........……………….……..…………….…..…......
x Horizontal Thermo-siphon .........……….………………….….
x Vertical Thermo-siphon .........………………………………....
x Kettle Type .........…………………..…….………………....…
x Closed Cooling Water Heater ......………………….……..…...
x High Pressure (D-type) .........……..…………………………..
7
8
10
11
13
15
○ Falling Film Evaporator (Shell and Tube Type) …................…. 17
○ Air Cooled Type Heat Exchanger
x Forced Draft Type .….....………………………………….….. 19
x A-frame Type .........…………………………………………... 20
○ Feed Water Heater
x HP Heater .….....………………….……………………….….. 21
x LP Heater .........………………………..……………………... 22
○ Surface Condenser System
x Round Surface Condenser ......………………………………... 23
x Ejector .........…………………………………………………... 24
x Inter and After Condenser .........…………..………………...... 25
○ Waste Heat Recovery
x Heat Recovery Steam Generator (Shell and Tube Type) ……..
x Heat Recovery Steam Generator (Fin Tube Type) .........……..
x Air Pre-heater (Shell and Tube Type) ......…………..………...
x Air Pre-heater (Box Type) .........……………………………....
27
29
31
32
○ Waste Heat Exchanger Train in Styrene Service ..…..….……... 33
◈ List of Major Design Works ◈
▷ IOCL project, India (1999.11∼2000.02)
39 Items of Heat Exchanger Design
for Samsung Engineering Co., Ltd.
▷ PEMEX SALAMANCA Project, Mexico (2000.01∼2000.02)
10 Items of Heat Exchanger Design
for Samsung Engineering Co., Ltd.
▷ PEMEX TULA Project, Mexico (2000.01∼2000.02)
39 Items of Heat Exchanger Design
for Samsung Engineering Co., Ltd.
▷ HONAM Petrochemical TBA Project, Korea
(2000.02∼2000.02)
17 Items of Heat Exchanger Design
for Samsung Engineering Co., Ltd.
▷ BPCX(HDPE) Project, Thailand (2000.02∼2000.03)
37 Items of Heat Exchanger Design
for Samsung Engineering Co., Ltd.
▷ PMPC PVC Project, Vietnam (2000.09∼2000.10)
7 Items of Heat Exchanger Design
for Samsung Engineering Co., Ltd.
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
NOZZLE
MEAN METAL
TEMPERATURE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
INLET
TUBE SIDE
OUTLET
TUBULAR HEAT EXCHANGER
PERFORMANCE OF ONE BATTERY
SHELL SIDE
INLET
OUTLET
HEAT TRANSFER TECHNOLOGY
○ Shell and Tube Type / x Condenser (1/3, 2/3)
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
Page
7
of 38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
○ Shell and Tube Type / x Condenser (3/3)
TUBULAR HEAT EXCHANGER
HEAT TRANSFER TECHNOLOGY
○ Shell and Tube Type / x Horizontal Thermo-siphon (1/3)
Page
8
of 38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
○ Shell and Tube Type / x Horizontal Thermo-siphon (2/3, 3/3)
HEAT TRANSFER TECHNOLOGY
Page
9
of 38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
NOZZLE
MEAN METAL
TEMPERATURE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
INLET
TUBE SIDE
OUTLET
TUBULAR HEAT EXCHANGER
PERFORMANCE OF ONE BATTERY
SHELL SIDE
INLET
OUTLET
HEAT TRANSFER TECHNOLOGY
○ Shell and Tube Type / x Vertical Thermo-siphon (1/3, 2/3)
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
Page
10
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
○ Shell and Tube Type / x Vertical Thermo-siphon (3/3)
NOZZLE
MEAN METAL
TEMPERATURE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
INLET
TUBE SIDE
OUTLET
TUBULAR HEAT EXCHANGER
PERFORMANCE OF ONE BATTERY
SHELL SIDE
INLET
OUTLET
HEAT TRANSFER TECHNOLOGY
○ Shell and Tube Type / x Kettle Type (1/3)
Page
11
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
○ Shell and Tube Type / x Kettle Type (2/3, 3/3)
TUBULAR HEAT EXCHANGER
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
Page
12
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
NOZZLE
MEAN METAL
TEMPERATURE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
INLET
TUBE SIDE
OUTLET
TUBULAR HEAT EXCHANGER
PERFORMANCE OF ONE BATTERY
SHELL SIDE
INLET
OUTLET
HEAT TRANSFER TECHNOLOGY
○ Shell and Tube Type / x Closed Cooling Water Heater (1/4, 2/4)
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
Page
13
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
○ Shell and Tube Type / x Closed Cooling Water Heater (3/4, 4/4)
TUBE
SIDE
SHELL
SIDE
NOZZLE
SCHEDULE
DRAWINGS
SPECIFICATION
REFERENCE
MATERIAL
SHELL SIDE
TUBE SIDE
TUBULAR HEAT EXCHANGER
ADDITIONAL DATA
HEAT TRANSFER TECHNOLOGY
Page
14
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
○ Shell and Tube Type / x High Pressure (D-type) (1/3, 2/3)
HEAT TRANSFER TECHNOLOGY
Page
15
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
○ Shell and Tube Type / x High Pressure (D-type) (3/3)
Page
16
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
○ Falling Film Evaporator (Shell and Tube Type) (1/4, 2/4)
HEAT TRANSFER TECHNOLOGY
Page
17
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
○ Falling Film Evaporator (Shell and Tube Type) (3/4, 4/4)
HEAT TRANSFER TECHNOLOGY
Page
18
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
DRIVER
TUBE BUNDLE
INLET
FIN
NOZZLES
FAN
TUBE
HEADER
MECHANICAL EQUIPMENT
DESIGN, MATERIALS AND CONSTRUCTION
PERFORMANCE DATA - AIR SIDE
SPEED REDUCER
INLET
OUTLET
AIR-COOLED HEAT EXCHANGER
PERFORMANCE DATA - TUBE SIDE
OUTLET
HEAT TRANSFER TECHNOLOGY
○ Air Cooled Type Heat Exchanger / x Forced Draft Type
HEAT TRANSFER TECHNOLOGY
AIR-COOLED HEAT EXCHANGER
Page
19
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
DRIVER
TUBE BUNDLE
INLET
[A-FRAM TYPE]
FIN
NOZZLES
FAN
TUBE
HEADER
MECHANICAL EQUIPMENT
DESIGN, MATERIALS AND CONSTRUCTION
PERFORMANCE DATA - AIR SIDE
SPEED REDUCER
INLET
OUTLET
AIR-COOLED HEAT EXCHANGER
PERFORMANCE DATA - TUBE SIDE
OUTLET
HEAT TRANSFER TECHNOLOGY
○ Air Cooled Type Heat Exchanger / x A-frame Type
HEAT TRANSFER TECHNOLOGY
[A-FRAM TYPE]
AIR-COOLED HEAT EXCHANGER
Page
20
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
NOZZLE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
MEAN METAL
TEMPERATURE
TUBE SIDE
FEED WATER HEATER
PERFORMANCE OF ONE SHELL
SHELL SIDE
HEAT TRANSFER TECHNOLOGY
○ Feed Water Heater / x HP Heater
HEAT TRANSFER TECHNOLOGY
FEED WATER HEATER
Page
21
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
NOZZLE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
MEAN METAL
TEMPERATURE
TUBE SIDE
FEED WATER HEATER
PERFORMANCE OF ONE SHELL
SHELL SIDE
HEAT TRANSFER TECHNOLOGY
○ Feed Water Heater / x LP Heater
HEAT TRANSFER TECHNOLOGY
FEED WATER HEATER
Page
22
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
NOZZLE
MEAN METAL
TEMPERATURE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
INLET
TUBE SIDE
OUTLET
ROUND SURFACE CONDENSER
PERFORMANCE OF ONE BATTERY
SHELL SIDE
INLET
OUTLET
HEAT TRANSFER TECHNOLOGY
○ Surface Condenser System / x Round Surface Condenser
HEAT TRANSFER TECHNOLOGY
ROUND SURFACE CONDENSER
Page
23
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
Page
24
of
38
○ Surface Condenser System / x Ejector
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
NOZZLE
MEAN METAL
TEMPERATURE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
INLET
TUBE SIDE
OUTLET
TUBULAR HEAT EXCHANGER
PERFORMANCE OF ONE BATTERY
SHELL SIDE
INLET
OUTLET
HEAT TRANSFER TECHNOLOGY
○ Surface Condenser System / x Inter and After Condenser (1/4, 2/4)
NOZZLE
MEAN METAL
TEMPERATURE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
INLET
TUBE SIDE
OUTLET
TUBULAR HEAT EXCHANGER
PERFORMANCE OF ONE BATTERY
SHELL SIDE
INLET
OUTLET
HEAT TRANSFER TECHNOLOGY
Page
25
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
○ Surface Condenser System / x Inter and After Condenser (3/4, 4/4)
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
Page
26
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
○ Waste Heat Recovery / x Heat Recovery Steam Generator (Shell and Tube Type) (1/4, 2/4)
HEAT TRANSFER TECHNOLOGY
Page
27
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
○ Waste Heat Recovery / x Heat Recovery Steam Generator (Shell and Tube Type) (3/4, 4/4)
HEAT TRANSFER TECHNOLOGY
Page
28
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
NOZZLE
MEAN METAL
TEMPERATURE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
INLET
TUBE SIDE
OUTLET
WASTE HEAT BOILER
PERFORMANCE OF ONE BATTERY (CASE A-2)
SHELL SIDE
INLET
OUTLET
HEAT TRANSFER TECHNOLOGY
BFW FROM
STEAM DRUM
12"
GAS
STEAM TO
STEAM DRUM
WASTE HEAT BOILER
EFF. TUBE LENGTH = 2740
HEAT TRANSFER TECHNOLOGY
@90 X 23 = 2070
MIN. 1000
○ Waste Heat Recovery / x Heat Recovery Steam Generator (Fin Tube Type) (1/4, 2/4)
Page
29
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
@90 X 23 = 2070
@122.5 X 19 = 2327.5
@122.5 X 18 = 2205
GAS
61.25
122.5
GAS
GAS
BARE PIPE
122.5
FIN PIPE
<TUBE PITCH>
1st ROW - BARE PIPE
2nd ROW - BARE PIPE
3rd ROW - BARE PIPE
4th ROW - BARE PIPE
5th ROW - FIN PIPE
6th ROW - FIN PIPE
19th ROW - FIN PIPE
20th ROW - FIN PIPE
21th ROW - FIN PIPE
22th ROW - FIN PIPE
23th ROW - FIN PIPE
24th ROW - FIN PIPE
TL
NLL
N3
N7
N8B N9B N10
N1A
N8A N9A
N2
18"
900
3600
N4
900
18"
N6
NOZ NO NPS RATING SERVICE
N1 2
18
RISER PIPE
N2 2
12
DOWN COMMER
N3 1
BFW INLET
4
N4 1
18
STEAM OUT
N5 1
3
S.V
N6 1
1
SPARE
1/2
N7 1
PG
N8 2
LT
2
3/4
N9 2
LG
1
N10 1
BLOW & SAMPLE
24" STEAM
RISING PIPE
NLL
WASTE HEAT BOILER
WASTE HEAT BOILER
N1B
N5
<STEAM DRUM>
12" WATER DOWN COMMING PIPE
LIC
HEAT TRANSFER TECHNOLOGY
TL
WASTE HEAT BOILER
90
5000
MIN.1000
HEAT TRANSFER TECHNOLOGY
18"
N1B
N1A
450
○ Waste Heat Recovery / x Heat Recovery Steam Generator (Fin Tube Type) (3/4, 4/4)
Page
30
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
ID 1800
90
NOZZLE
MEAN METAL
TEMPERATURE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
INLET
TUBE SIDE
OUTLET
FIN TUBE HEAT EXCHANGER
PERFORMANCE OF ONE BATTERY
SHELL SIDE
INLET
OUTLET
HEAT TRANSFER TECHNOLOGY
○ Waste Heat Recovery / x Air Pre-heater (Shell and Tube Type)
HEAT TRANSFER TECHNOLOGY
FIN TUBE HEAT EXCHANGER
Page
31
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
NOZZLE
MEAN METAL
TEMPERATURE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
INLET
TUBE SIDE
OUTLET
BOX TYPE AIR PREHEATER
PERFORMANCE OF ONE BATTERY (CASE A-2)
SHELL SIDE
INLET
OUTLET
HEAT TRANSFER TECHNOLOGY
○ Waste Heat Recovery / x Air Pre-heater (Box Type)
HEAT TRANSFER TECHNOLOGY
BOX TYPE AIR PREHEATER
Page
32
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
○ Waste Heat Exchanger Train in Styrene Service (1/12, 2/12)
NOZZLE
MEAN METAL
TEMPERATURE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
INLET
TUBE SIDE
OUTLET
TUBULAR HEAT EXCHANGER
PERFORMANCE OF ONE BATTERY
SHELL SIDE
INLET
OUTLET
HEAT TRANSFER TECHNOLOGY
Page
33
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
○ Waste Heat Exchanger Train in Styrene Service (3/12, 4/12)
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
Page
34
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
NOZZLE
MEAN METAL
TEMPERATURE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
INLET
TUBE SIDE
OUTLET
TUBULAR HEAT EXCHANGER
PERFORMANCE OF ONE BATTERY
SHELL SIDE
INLET
OUTLET
HEAT TRANSFER TECHNOLOGY
○ Waste Heat Exchanger Train in Styrene Service (5/12, 6/12)
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
Page
35
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
○ Waste Heat Exchanger Train in Styrene Service (7/12, 8/12)
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
Page
36
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
NOZZLE
MEAN METAL
TEMPERATURE
SHELL SIDE
TUBE SIDE
CONSTRUCTION
NOZZLE
INLET
TUBE SIDE
OUTLET
TUBULAR HEAT EXCHANGER
PERFORMANCE OF ONE BATTERY
SHELL SIDE
INLET
OUTLET
HEAT TRANSFER TECHNOLOGY
○ Waste Heat Exchanger Train in Styrene Service (9/12, 10/12)
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
Page
37
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
HEAT TRANSFER TECHNOLOGY
TUBULAR HEAT EXCHANGER
○ Waste Heat Exchanger Train in Styrene Service (11/12, 12/12)
CONNECTIONS
DESIGN CONDITIONS
OPERATING CONDITIONS
HEAT TRANSFER TECHNOLOGY
PRESSURE VESSEL
Page
38
of
38
D:\Business\2001_Feb\Introduction_HEATRAN_English.doc