First Course on Chapter 1 Power Electronics 1-1 1-2 1-3 1-4 1-5 1-6 1-7 Ned Mohan Oscar A. Schott Professor of Power Electronics and Systems Department of Electrical and Computer Engineering University of Minnesota Minneapolis, MN 55455 USA © Copyright Ned Mohan 2007 1 Role of Power Electronics Power Electronics: An Enabling Technology Introduction to Power Electronics Applications and the Role of Power Electronics Energy and the Environment Need for High Efficiency and High Power Density Structure of Power Electronics Interface Voltage-Link Structure Recent and Potential Advancements References Problems © Copyright Ned Mohan 2007 2 Powering the Information Technology Power Electronics Interface Converter Source 24 V (dc) Vin Load Power Converter Vo 5 V (dc) Utility 3.3 V (dc) Controller Figure 1-1 Power electronics interface between the source and the load. Controller (a) The power electronics interface facilitates the transfer of power from the source to the load by converting voltages and currents from one form to another, in which it is possible for the source and load to reverse roles. The controller shown in Fig. 1-1 allows management of the power transfer process in which the conversion of voltages and currents should be achieved with as high energy-efficiency and high power density as possible. 0.5 V (dc) Vo,ref (b) Figure 1-2 Regulated low-voltage dc power supplies. 3 © Copyright Ned Mohan 2007 4 Boost Converter Adjustable Speed Drives Electric Drive Battery Cell (1.5 V) fixed form 9 V (dc) Power Processing Unit (PPU) Motor speed / position adjustable form Electric Source (utility) Load Sensors Controller measured speed/ position Figure 1-3 Boost dc-dc converter needed in cell operated equipment. Power Signal input command (speed / position) Figure 1-4 Block diagramof adjustable speed drives. © Copyright Ned Mohan 2007 5 Induction Heating © Copyright Ned Mohan 2007 Electric Welding Power Electronics Interface High Frequency AC Power Electronics Interface Utility DC Utility Figure 1-5 Power electronics interface required for induction heating. © Copyright Ned Mohan 2007 6 Figure 1-6 Power electronics interface required for electric welding. 7 © Copyright Ned Mohan 2007 8 Energy and the Environment: The Percentage Energy Consumption Role of adjustable speed drives in pump-driven systems Lighting 19% Outlet IT 14% Adjustable Speed Drive (ASD) utility HVAC 16% Inlet Pump Figure 1-8 Role of adjustable speed drives in pump-driven systems. Motors 51% Figure 1-7 Percentage use of electricity in various sectors in the U.S. © Copyright Ned Mohan 2007 9 10 Transportation Compact Fluorescent Lamps Power Electronics Interface © Copyright Ned Mohan 2007 CFL Figure 1-10 Hybrid electric vehicles with much higher gas mileage. Utility Figure 1-9 Power electronics interface required for CFL. • Hybrid electric vehicles with much higher gas mileage • light rail, fly-by-wire planes • all-electric ships • drive-by-wire automobiles. © Copyright Ned Mohan 2007 11 © Copyright Ned Mohan 2007 12 Renewable Energy Wind-Electric Systems Photovoltaic Systems DC Input Generator and Power Electronics Power Electronics Interface Utility Utility Figure 1-12 Wind-electric systems. (b) (a) Figure 1-11 Photovoltaic Systems. © Copyright Ned Mohan 2007 13 14 Strategic Space and Defense Applications Uninterruptible Power Supplies Uninterruptible Power Supply Utility © Copyright Ned Mohan 2007 More Electric Aircraft Electric Warship Critical Load Figure 1-13 Uninterruptible power supply (UPS) system. © Copyright Ned Mohan 2007 15 Source: James Soeder, NASA and Terry Ericsen, ONR. © Copyright Ned Mohan 2007 16 NEED FOR HIGH EFFICIENCY AND HIGH POWER DENSITY η= Po Po + Ploss Po = η 1 −η Summarizing the Role of Power Electronics Ploss Power Electronics Interface 500 450 Pin Power Electronics Equipment Po Po Power Rating 400 utility 350 300 250 Figure 1-15 Block diagramof power electronic interface. Ploss = 20 W 200 Output to Load - Adjustable DC - Sinusoidal AC - High-frequency AC 150 Ploss (a ) Ploss = 10 W 100 50 0 0.8 0.82 0.84 0.86 0.88 0.9 0.92 Efficiency η 0.94 0.96 (b) Figure 1-14 Power output capability as a function of efficiency. © Copyright Ned Mohan 2007 17 STRUCTURE OF POWER ELECTRONICS INTERFACE © Copyright Ned Mohan 2007 18 • Current-Link Systems • Matrix Converters conv1 conv2 utility Load controller Figure 1-16 Voltage-link structure of power electronics interface. Voltage-link structure of power electronics interface • Unipolar voltage handling transistors used • Decoupling of two converters • Immunity from momentary power interruptions © Copyright Ned Mohan 2007 19 © Copyright Ned Mohan 2007 20 ia va vc AC1 daA vb dbA dcA vA daB dbB dcB daC vB vC dbC dcC AC2 Figure 1-18 Matrix converter structure of power electronics interface [13]. Figure 1-17 Current-link structure of power electronics interface. © Copyright Ned Mohan 2007 21 © Copyright Ned Mohan 2007 22 SWITCH-MODE LOAD-SIDE CONVERTER conv1 Group 1 Adjustable dc or a low-frequency sinusoidal ac output in - dc and ac motor drives - uninterruptible power supplies - regulated dc power supplies without electrical isolation • Group 2 High-frequency ac in - compact fluorescent lamps - induction heating - regulated dc power supplies where the dc output voltage needs to be electrically isolated from the input, and the load-side converter internally produces high-frequency ac, which is passed through a high-frequency transformer and then rectified into dc. conv2 utility Load controller Figure 1-19 Load-side converter in a voltage-source structure. © Copyright Ned Mohan 2007 • 23 © Copyright Ned Mohan 2007 24 Pulse-Width Modulation (PWM) of the Switching Power-Pole Switch-Mode Conversion: Switching PowerPole as the Building Block qA idA + Vin + Vin vvA - qA vA q A = 1or 0 t d A ( = Tup / Ts ) vA = © Copyright Ned Mohan 2007 25 Switching Power-Pole in a Buck DC-DC Converter: An Example qA iin 0 iL vA + + vA Vo − − qA Example 1-2 Vin = d AVin 0 ≤ dA ≤ 1 26 In the converter of Fig. 1-22a, the input voltage Vin = 20V . The width Tup , if the switching frequency f s = 200 kHz . t dATs Ts Vin Solution 0 v A = Vo = 12V . t t 0 t Vo 12 1 = 5µs . = = 0.6 and Ts = fs Vin 20 1 qA 0 0 iin Using Eq. 1-4, d A = Therefore, as shown in Fig. 1-23, Tup = d ATs = 0.6 × 5µ s = 3µ s . vA iL t 3µ s 5µ s Vin = 20V Vo = 12V vA 0 Figure 1-22 Switching power-pole in a Buck converter. 0 ≤ Vo ≤ Vin Ts output voltage Vo = 12V . Calculate the duty-ratio d A and the pulse 1 (b) Vo = v A = d AVin Tup © Copyright Ned Mohan 2007 (a) © Copyright Ned Mohan 2007 t Figure 1-21 PWM of the switching power-pole. Figure 1-20 Switching power-pole as the building block in converters. − vA 0 (b) (b) (a) + Vin (a) 00 Vin t Tup Ts - Vin A + vA - dA 0 vA - qA = 1 iA d A Ts + 1 t Figure 1-23 Waveforms in the converter of Example 1-2. 27 © Copyright Ned Mohan 2007 28 RECENT AND POTENTIAL ADVANCEMENTS Transistor and diode forming a switching power-pole in a Buck converter + • Devices that can handle voltages in kVs and currents in kAs • ASICs iL Vin + Vo − − • DSPs • Micro-controllers • FPGA (a) + iL Vin − qA = 1 (b) + + Vo − • Integrated and intelligent power modules iL − qA = 0 • Packaging + Vo − Vin • SiC-based solid-state devices • High energy density capacitors (c) Figure 1-24 Transistor and diode forming a switching power-pole in a Buck converter. © Copyright Ned Mohan 2007 29 © Copyright Ned Mohan 2007 30 CONCEPT OF PEBB Power Electronics Building Block (PEBB) [15] is a broad concept that incorporates the progressive integration of power devices, gate drives, and other components into building blocks, with clearly defined functionality that provides interface capabilities able to serve multiple applications. This building block approach results in reduced cost, losses, weight, size, and engineering effort for the application and maintenance of power electronics systems. Based on the functional specifications of PEBB and the performance requirements of the intended applications, the PEBB designer addresses the details of device stresses, stray inductances, switching speed, losses, thermal management, protection, measurements of required variables, control interfaces, and potential integration issues at all levels. Chapter 2 2-1 2-2 2-3 Power Transistors and Power Diodes Selection of Power Transistors Selection of Power Diodes 2-4 Switching Characteristics and Power Losses in Power-Poles 2-5 Justifying Switches and Diodes as Ideal 2-6 2-7 Design Considerations The PWM Controller IC References Problems Appendix 2A Diode Reverse-Recovery and Power Losses It has numerous benefits such as technology insertion and upgrade via standard interfaces, reduced maintenance via plug and play modules, reduced cost via increased product development efficiency, reduced time to market, reduced commissioning cost, reduced design and development risk, and increased competition in critical technologies [14]. © Copyright Ned Mohan 2007 Design of Switching Power-Pole 31 © Copyright Ned Mohan 2007 32 POWER TRANSISTORS AND POWER DIODES • Voltage Rating Power (VA) 108 • Current Rating • Switching Speeds Thyristor • On-State Voltage IGCT IGBT IGCT IGBT 104 102 MOSFET (a) • MOSFETs 106 Thyristor SELECTION OF POWER TRANSISTORS MOSFET 101 102 103 104 Switching Frequency (Hz) (b) Figure 15-1 Power semiconductor devices. • IGBTs • IGCTs • GTOs • Niche devices: BJTs, SITs, MCTs © Copyright Ned Mohan 2007 33 © Copyright Ned Mohan 2007 34 MOSFETs IGBTs D iD iD iD RDS (on ) = 1/slope VGS = 11V + 9V VDS G + VGS −S 7V C iC + 5V VGS ≤ VGS (th ) − (a) Io 0 VDS (b) 0 VGS (th ) VGS ( I o ) (c) VGS G Figure 2-1 MOSFET: (a) symbol, (b) i-v characteristics, (c) transfer characteristic. + VGE − E (a) 2.5 to 2.7 RDS ( on ) α VDSS © Copyright Ned Mohan 2007 iC VGE VCE VCE − (b) Figure 2-2 IGBT: (a) symbol, (b) i-v characteristics. 35 © Copyright Ned Mohan 2007 36 SELECTION OF POWER DIODES Power Semiconductor Price Trends 0.7 iAK USD/A K A Pricing (USD/A) 1200 V IGBTs 0 0.6 0.5 (b) (a) 0.4 v AK Figure 2-3 Diode: (a) symbol, (b) i-v characteristic. 0.3 • Line-frequency diodes 0.2 • Fast-recovery diodes 0.1 0 • Schottky diodes 1990 1995 2000 2005 • SiC Schottky diodes © Copyright Ned Mohan 2007 37 © Copyright Ned Mohan 2007 SWITCHING CHARACTERISTICS AND POWER LOSSES IN POWER-POLES iD + VGG RGG Vin − Turn-on Characteristic Io D on G + 0 vGG iD vDS Io S B 0 (b) vDS off Io 0 off Vin vGG Vin iD A − 0 (a) Vin vDS (b) 0 td ( on ) tri t vDS Io t fv t (c) Figure 2-5 MOSFET turn-on. Figure 2-4 MOSFET in a switching power-pole. © Copyright Ned Mohan 2007 on Vin Io (a) vGS vGS ( Io ) vGS (th ) iD iD + vDS − 38 39 © Copyright Ned Mohan 2007 40 Turn-off Characteristic Example 2-1 In the converter of Fig. 2-4a, the transistor is a MOSFET which carries a current of 5 A when it is fully on. If the current through the transistor is to be limited to 40 A during a malfunction in which case the entire input voltage of 50 V appears across the transistor, what should be the maximum on-state gate voltage that the gate-drive circuit should provide? Assume the junction temperature T j of the MOSFET vGG vGS ( Io ) vGS (th ) to be 1750 C . Solution iD The transfer characteristic of this MOSFET is shown in Fig. 2-6. It shows that G vGG 100 A 40 A + Vin − 10 A ID 1A D iD vDS Io S 0 on C 0 D Io VGS 0.1 A 4.0 5.0 6.0 7.0 8.0 9.010.0 7.5V (a) if VGS = 7.5V is used, the current through the MOSFET will be limited to 40 A. t Vin Io off Vin vDS 0 vGS 0 vDS td ( off ) t rv (b) iD t t fi (c) Figure 2-7 MOSFET turn-off. Figure 2-6 MOSFET transfer characteristic. © Copyright Ned Mohan 2007 41 PSpice Modeling: C:\FirstCourse_PE_Book07\Power_pole_PSpice_Diode.sch © Copyright Ned Mohan 2007 42 Simulation Results: MOSFET Voltage and Current 50 40 30 vDS 20 iD 10 0 -10 0s V(M2:d,M2:s) 0.2us -I(V2) 0.4us 0.6us 0.8us 1.0us 1.2us 1.4us 1.6us Time © Copyright Ned Mohan 2007 43 © Copyright Ned Mohan 2007 44 Calculating Power Losses Within the MOSFET (assuming an ideal diode) Conduction Loss: Pcond = d RDS ( on ) I o2 Switching Losses: 1 Psw = Vin I o (tc , on + tc , off ) f s 2 Vin vDS iD 0 t fv tri tc , on 0 tc , off = trv + t fi iD t fi trv vc S t tc , off Vin I o psw Io Vext = 12 V VCC tc , on = tri + t fv Vin vDS Gate Driver Integrated Circuits (ICs) with Builtin Fault Protection tc , on Vin I o psw tc , off Figure 2-9 Gate-driver IC functional diagram. t Figure 2-8 MOSFET switching losses. © Copyright Ned Mohan 2007 45 JUSTIFYING SWITCHES AND DIODES AS IDEAL © Copyright Ned Mohan 2007 46 DESIGN CONSIDERATIONS Very High Converter Efficiencies • Switching Frequency • Low on-state voltage drops across devices • Selection of Transistors and Diodes • Low switching losses • Magnetic components Ap = • Capacitor Selection C ESL ˆ LII rms kwJmaxBmax Ap = kconv ∑Vy Iy,rms kwBmax Jmax fs ESR Figure 2-10 Capacitor ESR and ESL. © Copyright Ned Mohan 2007 47 © Copyright Ned Mohan 2007 48 PSpice Modeling: C:\FirstCourse_PE_Book07\Capacitor_Characteristics.sch Simulation Results: Individual and Total Admittances 50A 40A 30A 20A 10A 0A 1.0KHz I(L2) I(L1) 3.0KHz -I(V3) 10KHz 30KHz 100KHz 300KHz 1.0MHz Frequency © Copyright Ned Mohan 2007 49 © Copyright Ned Mohan 2007 50 Design Tradeoffs Thermal Design T j = Ta + ( Rθ jc + Rθ cs + Rθ sa ) Pdiss size Heatsink isolation pad heat sink Tj case Tc Rθ jc chip Ts Rθcs Ta Rθ sa Magnetics and capacitors ambient Ta Pdiss fS Tj Tc Ts (a) Ta Figure 2-12 Size of magnetic components and heat sink as a function of frequency. (b) Figure 2-11 Thermal design: (a) semiconductor on a heat sink, (b) electrical analog. © Copyright Ned Mohan 2007 51 © Copyright Ned Mohan 2007 52 APPENDIX 2A: Diode Reverse Recovery and Power Losses PWM CONTROLLER IC Pdiode , F = (1 − d ) ⋅VFM I o Diode Forward Loss: Vˆr 0 dTs Diode Reverse Recovery Characteristic: vc (t) vr Ts q(t) ta t tb 0 t 1 0 t Qrr 0 vc ( t ) Vˆr t Vd , neg Figure 2A-1 Diode reverse recovery characteristic. Diode Switching Losses: © Copyright Ned Mohan 2007 I RRM VFM Figure 2-13 PWMIC waveforms. d (t ) = trr 53 PSpice Modeling: C:\FirstCourse_PE_Book07\ Power_pole_MUR2020.sch © Copyright Ned Mohan 2007 1 Pdiode , sw = ( I RRM tb ) ⋅Vd , neg ⋅ f s 2 54 Simulation Results: MOSFET Voltage and Current 50 40 30 20 10 0 -10 0s V(M2:d,M2:s) 0.2us -I(V2) 0.4us 0.6us 0.8us 1.0us 1.2us 1.4us 1.6us Time © Copyright Ned Mohan 2007 55 © Copyright Ned Mohan 2007 56 Example 2A-1 In the switching power-pole of Fig. 2-4a, Vin = 40V and the output current is I o = 5 A . The switching frequency f s = 200 kHz . The MOSFET switching Chapter 3 Switch-Mode DC-DC Converters: Switching Analysis, Topology Selection and Design times are tri = 15 ns and t fv = 15 ns . The diode snaps-off at reverse recovery such that 3-1 trr = ta = 20 ns (such that tb = 0 ) and the peak reverse-recovery current I RRM = 2 A . 3-2 Switching Power-Pole in DC Steady State 3-3 Simplifying Assumptions Calculate the additional power loss in the MOSFET due to the diode reverse recovery. Vin t fv vDS 0 t t fv I RRM Io iD 0 t psw DC-DC Converters 3-4 Common Operating Principles 3-5 Buck Converter Switching Analysis in DC Steady State 3-6 Boost Converter Switching Analysis in DC Steady State 3-7 Buck-Boost Converter Switching Analysis in DC Steady State 3-8 Topology Selection 3-9 Worst-Case Design 3-10 Synchronous-Rectified Buck Converter for Very Low Output Voltages 3-11 Interleaving of Converters 3-12 Regulation of DC-DC Converters by PWM 3-13 Dynamic Average Representation of Converters in CCM 3-14 Bi-Directional Switching Power-Pole 3-15 Discontinuous-Conduction Mode (DCM) References Problems t 0 tri ta = trr Figure 2A-2 Waveforms with diode reverse-recovery current. © Copyright Ned Mohan 2007 57 © Copyright Ned Mohan 2007 58 Switching power-pole as the building block of dc-dc converters Regulated switch-mode dc power supplies iL Vin Vin dc-dc converter topology Vo (a) DTs Ts B iL t 0 q (a) (b) Figure 3-2 Switching power-pole as the building block of dc-dc converters. Vo , ref iL(t) = iL(t −Ts ) (b) DTs Ts 1 VL = ∫ vL ⋅ dτ + ∫ vL ⋅ dτ = 0 Ts 0 DTs A area area B vC (t ) = vC (t − Ts ) Figure 3-1 Regulated switch-mode dc power supplies. © Copyright Ned Mohan 2007 t 0 vL Vin , Vo I in , I o controller A vL 59 © Copyright Ned Mohan 2007 60 Example 3-2 The capacitor current iC , shown in Fig. 3-4a, is flowing through a capacitor of 100 µ F . Calculate the peak-peak ripple in the capacitor voltage waveform due to this ripple current. Example 3-1 If the current waveform in steady state in an inductor of 50µ H is as Solution For the given capacitor current waveform, the capacitor voltage waveform, as shown in Fig. 3-4b, is at its minimum at time t1 , prior to which the capacitor current has shown in Fig. 3-3a, calculate the inductor voltage waveform vL (t ) . Solution During the current rise-time, vL = L been negative. This voltage waveform reaches its peak at time t2 , beyond which the di (4 − 3) 1 A = = . Therefore, dt 3µ 3µ s current becomes negative. di 1 = 50µ × = 16.67V . dt 3µ The hatched area in Fig. 3-4a equals the charge Q t2 Q = ∫ iC ⋅ dt = di (3 − 4) 1 A During the current fall-time, = = − . Therefore, dt 2µ 2µ s vL = L t1 1 × 0.5 × 2.5µ = 0.625µC 2 Using Eq. 3-6, the peak-peak ripple in the capacitor voltage is ∆V p − p = di 1 = 50µ × ( − ) = −25V . dt 2µ Q = 6.25 mV . C Therefore, the inductor voltage waveform is as shown in Fig. 3-3b. iC 0.5A iL 4A (a ) 3A (a ) 0 ( b) t −0.5A 3µ s 2µ s 2.5µ s vC ,ripple 16.67V 0 3µ s t 5µ s vL Q 0 ( b) ∆V p − p 0 t t t1 t2 Figure 3-4 Example 3-2. −25V Figure 3-3 Example 3-1. © Copyright Ned Mohan 2007 61 © Copyright Ned Mohan 2007 62 BUCK CONVERTER SWITCHING ANALYSIS IN DC STEADY STATE iin • Simplifying Assumptions Vin • Two-Step Process vL vA • Common Operating Principles 1 q iC Io Vo (a) q vA q =1 vL VA = Vo Vin vA t 0 vL 0 t (−Vo ) B ∆iL Vo iL ,ripple t 0 vL = Vin − Vo (b) iL vL = −Vo Vin vA iL I L = Io 0 Vo t I in iin t 0 q=0 Vo = VA = DVin A (V − V ) in o iL Vin t 0 iL vA = 0 (d) (c) ∆iL = Vin − Vo V DTs = o (1 − D )Ts L L I L = Io = Vo R Vin I in = Vo I o I in = DI L = DI o Figure 3-5 Buck dc-dc converter. iC (t ) iL ,ripple (t ) © Copyright Ned Mohan 2007 63 © Copyright Ned Mohan 2007 64 Example 3-3 In the Buck dc-dc converter of Fig. 3-5a, L = 24 µ H . It is operating in PSpice Modeling: C:\FirstCourse_PE_Book07\Buckconv.sch dc steady state under the following conditions: Vin = 20V , D = 0.6 , Po = 14 W , and f s = 200 kHz . Assuming ideal components, calculate and draw the waveforms shown Fig. 3-6 earlier in Fig. 3-5d. Solution q With f s = 200 kHz , Ts = 5µ s and Ton = DTs = 3µ s . Vo = DVin = 12V . 1 0 The inductor voltage vL fluctuates between (Vin − Vo ) = 8V and ( −Vo ) = −12 V , as shown in Fig. 3-6. 3µ s t 5µ s V A = Vo = 12V Vin = 20 vA t 0 (Vin − Vo ) = 8V vL t 0 −Vo = −12V ∆∆iLL = 1 A 0.5 A iL ,ripple 0.5 t 0 −−0.5 0.5 A 1.5 1.667 A iL 0 0.667A 0.5 I L = I 0 = 1.167 A I L = I o = 1A t 1.51.667 A iin I in = 0.6 A 0.5 I in = 0.7 A 0.667A 0 © Copyright Ned Mohan 2007 65t © Copyright Ned Mohan 2007 66 BOOST CONVERTER SWITCHING ANALYSIS IN DC STEADY STATE Simulation Results 16 12 iL iL 8 Vo C vL 4 0 p q Vin C vL Vin p q (a) Vo (b) -4 Figure 3-7 Boost dc-dc converter. -8 450us I(C1) 455us 460us I(L1) V(L1:1,L1:2) 465us 470us 475us 480us 485us 490us 495us 500us Time © Copyright Ned Mohan 2007 67 © Copyright Ned Mohan 2007 68 Boost converter: operation and waveforms Example 3-4 In a Boost converter of Fig. 3-8a, the inductor current has ∆iL = 2 A . It is operating in dc steady state under the following conditions: Vin = 5V , Vo = 12V , Po = 11W , and f s = 200 kHz . (a) Assuming ideal components, calculate L and draw the q t 0 vL = Vin Vin vA = 0 iL vA Vo v A = Vin Vo t 0 A vL t B −(Vo − Vin ) (a) t 0 iL Vin vL = Vin − Vo IL 0 Vo t I diode (= I o ) idiode v A = Vo ∆ iL = ∆iL iL ,ripple iL waveforms as shown in Fig. 3-8c. Solution From Eq. 3-19, the duty-ratio D = 0.583 . With f s = 200 kHz , Ts = 5µ s and (Vo > Vin ) Ton = DTs = 2.917 µ s . Vin 0 q =1 Vo 1 = Vin 1 − D t 0 Vin V − Vin DTs = o (1 − D )Ts L L L= q=0 (b) The average inductor current is I L = I in = Pin ( = Po ) / Vin = 2.2 A , and iL = I L + iL,ripple . When the transistor is on, the diode current is zero; otherwise idiode = iL . The average diode Vo I 1 Vo Io = o = Vin 1− D 1− D R current is equal to the average output current: iC (t ) idiode ,ripple (t ) = idiode − I o I diode = I o = (1 − D ) I in = 0.917 A . The capacitor current is iC = idiode − I o . When the transistor is on, the diode current is zero and iC = − I o = −0.917 A . The capacitor current jumps to a value of 2.283 A and drops to 1 − 0.917 = 0.083 A . (c) Figure 3-8 Boost converter: operation and waveforms. © Copyright Ned Mohan 2007 69 q 0 © Copyright Ned Mohan 2007 70 PSpice Modeling: C:\FirstCourse_PE_Book07\Boost.sch t 3µ s Vin DTs = 7.29 µ H . ∆iL I L = I in = t 0 Using the Vin I in = Vo I o iC (− I0 ) vL fluctuates between Vin = 5V and −(Vo − Vin ) = −7V . conditions during the transistor on-time, from Eq. 3-21, 5µ s vA Vo = 12V v A = Vin = 5V t 0 vL Vin = 5V t 0 −(Vo − Vin ) = −7V 1A ∆iL = 2 A iL ,ripple t 0 −1 A 3.2 A iin 0 I L = 2.2 A 1.2 A idiode 3.2 A 1.2 A t I diode ( = I o ) = 0.917 A 0 t 2.283 A iC 0.283 A 0 t −0.917 A © Copyright Ned Mohan 2007 Figure 3-9 Example 3-4. 71 © Copyright Ned Mohan 2007 72 Simulation Results Boost converter: voltage transfer ratio 15 Vo Vin 10 5 1 1− D 1 0 IL 0 DCM I L ,crit CCM Figure 3-10 Boost converter: voltage transfer ratio. -5 -10 -15 1.950ms I(L1) 1.955ms V(L1:1,L1:2) 1.960ms 1.965ms 1.970ms 1.975ms 1.980ms 1.985ms 1.990ms 1.995ms 2.000ms Time © Copyright Ned Mohan 2007 73 © Copyright Ned Mohan 2007 74 Buck-Boost converter: operation and waveforms BUCK-BOOST CONVERTER ANALYSIS IN DC STEADY STATE q v A = Vin + Vo 0 Vin iin vL = Vin iL t DTs Ts vA (Vin + Vo ) VA = Vo Io Vo t 0 vL A Vin t 0 A iL vL vA q Vin idiode Io Vo (a) vA Vin vL vA = 0 Io iL iL , ripple ∆iL t iL vL = −Vo iL Io Vo (b) (a) B 0 iin Vin Vo −Vo 0 IL idiode I diode (= I o ) iC t ( − I 0 0) Figure 3-11 Buck-Boost dc-dc converter. (c) Figure 3-12 Buck-Boost converter: operation and waveforms. iC (t ) idiode ,ripple (t ) © Copyright Ned Mohan 2007 t t 0 (b) 75 © Copyright Ned Mohan 2007 Vo D = Vin 1 − D ∆ iL = Vin V DTs = o (1 − D )Ts L L I L = I in + I o Vin I in = Vo I o V D I in = o I o = Io 1− D Vin I L = I in + I o = 1 1 Vo Io = 1− D 1− D R 76 q 0 Example 3-5 A Buck-Boost converter of 3-11b is operating in dc steady state under the following conditions: Vin = 14V , Vo = 42V , Po = 21W , ∆iL = 1.8 A and f s = 200 kHz . vA Assuming ideal components, calculate L and draw the waveforms as shown in Fig. 312c. Solution VA = Vo = 42V t 0 Vin = 14V t 0 Fig. 3-13. The inductor voltage vL fluctuates between Vin = 14V and −Vo = −42V . Using iL ,ripple Eq. 3-28 V L = in DTs = 29.17 µ H . ∆iL −Vo = −42V 0.9 A ∆iL = 1.8 A t 0 −0.9 A I o = Po / Vo = 0.5 A . 2.9A iL Therefore, I L = I in + I o = 2 A . When the transistor is on, the diode current is zero; otherwise idiode = iL . 0 The average diode current is equal to the average output current: I diode = I o = 0.5 A . The idiode 1.1A I L = 2 A 2.9A 1.1A capacitor current is iC = idiode − I o . When the transistor is on, the diode current is zero and iC = − I o = −0.5 A . 5µ s (Vin + Vo ) = 56V vL From Eq. 3-26, D = 0.75 . Ts = 1/ f s = 5µ s and Ton = DTs = 3.75µ s as shown in The average input current is I in = Pin ( = Po ) / Vin = 1.5 A . t 3.75µ s t I diode ( = I o ) = 0.5 A t 0 The capacitor current jumps to a value of 2.4 A and drops to 2.4A iC 1.1 − 0.5 = 0.6A . 0 0.6A t −0.5A Figure 3-13 Example 3-5. © Copyright Ned Mohan 2007 77 PSpice Modeling: C:\FirstCourse_PE_Book07\Buck-Boost_Switching.sch © Copyright Ned Mohan 2007 78 Simulation Results 20 10 0 -10 -20 -30 2.950ms I(L1) 2.955ms V(L1:1,L1:2) 2.960ms 2.965ms 2.970ms 2.975ms 2.980ms 2.985ms 2.990ms 2.995ms 3.000ms Time © Copyright Ned Mohan 2007 79 © Copyright Ned Mohan 2007 80 Buck-Boost converter: voltage transfer ratio Other Buck-Boost Topologies • SEPIC Converters (Single-Ended Primary Inductor Converters) Vo Vin • Cuk Converters D 1− D 0 DCM IL CCM I L ,crit Figure 3-14 Buck-Boost converter: voltage transfer ratio. © Copyright Ned Mohan 2007 81 © Copyright Ned Mohan 2007 SEPIC Converters (Single-Ended Primary Inductor Converters) iL (a) vC vL 2 Vin 82 Cuk Converter idiode Vo iL 2 (a) (b) Vin q =1 Vo vL 2 = vC vC vL 2 (c) Vin q=0 (b) Vin Vo vL 2 = −Vo © Copyright Ned Mohan 2007 L1 C L2 Vo Io vC io iin Vo (c) Vin q =1 Figure 3-15 SEPIC converter. DVin = (1 − D )Vo io q vC vL 2 vC Vin q vC iL iin io Vo q=0 Figure 3-16 Cuk converter. DI o = (1 − D ) I in Vo D = Vin 1 − D 83 © Copyright Ned Mohan 2007 I in D = Io 1 − D Vo D = Vin 1 − D 84 WORST-CASE DESIGN TOPOLOGY SELECTION Criterion Buck Boost Transistor Vˆ Vin Vo (Vin + Vo ) Transistor Iˆ Io I in I in + I o DI o DI in D ( I in + I o ) DI o DI in D ( I in + I o ) (1 − D) I o (1 − D) I in (1 − D ) ( I in + I o ) I rms Transistor I avg Transistor Diode Io I in I in + I o Effect of L on C significant little little Pulsating Current input output both IL The worst-case design should consider the ranges in which the input voltage and the output load vary. As mentioned earlier, often converters above a few tens of watts are designed to operate in CCM. To ensure CCM even under very light load conditions would require prohibitively large inductance. Hence, the inductance value chosen is Buck-Boost often no larger than three times the critical inductance ( L < 3Lc ) , where, as discussed in section 3-15, the critical inductance Lc is the value of the inductor that will make the converter operate at the border of CCM and DCM at full-load. © Copyright Ned Mohan 2007 85 SYNCHRONOUS-RECTIFIED BUCK CONVERTER FOR VERY LOW OUTPUT VOLTAGES q+ © Copyright Ned Mohan 2007 86 INTERLEAVING OF CONVERTERS q− q1 T+ iL q+ Vin T− q− 0 DTs vA Vin 0 vA Vo t Ts t iL IL 0 (a) iL 2 Vin − Vo 0 iL1 + t t =0 q1 (b) q2 + Vo − q2 t 0 (a) (b) Figure 3-18 Interleaving of converters. Figure 3-17 Buck converter: synchronous rectified. © Copyright Ned Mohan 2007 t 0 87 © Copyright Ned Mohan 2007 88 REGULATION OF DC-DC CONVERTERS BY PWM DYNAMIC AVERAGE REPRESENTATION OF CONVERTERS IN CCM Vˆr Vin dc-dc converter topology Vo vr 0 controller Vo , ref d Ts t Ts I vp ivp vc (t ) I cp icp vvp 1 q (t ) 0 t (b) vc (t ) Figure 3-19 Regulation of output by PWM. d (t ) = vr (t ) © Copyright Ned Mohan 2007 89 q Vo 1: d (t ) Vin (a) (b) vc (t ) ^ Vr (c) Vcp = DVvp vcp (t ) = d (t ) vvp (t ) I vp = D I o ivp (t ) = d (t ) icp (t ) © Copyright Ned Mohan 2007 90 Vin vo Vo q p iL vo 1: d (t ) 1 A A q ⇓ iL (b) Vin iL iL vo vcp PSpice Modeling: C:\FirstCourse_PE_Book07\Buck-Boost_Avg_CCM.sch Average dynamic models of three converters vL vvp Vcp 1: D q (t ) r (a) Vin Vvp Figure 3-20 Average dynamic model of a switching power-pole. vc ( t ) Vˆ iL icp vcp (a) ivp ⇓ ⇓ iL Vin Vin p 1: (1 − d (t )) vo 1: d (t ) Figure 3-21 Average dynamic models: Buck (left), Boost (middle) and Buck-Boost (right). © Copyright Ned Mohan 2007 91 © Copyright Ned Mohan 2007 92 PSpice Modeling: C:\FirstCourse_PE_Book07\Buck-Boost_Switching_LoadTransient.sch Simulation Results 40 20 0 -20 -40 0s I(L1) 0.5ms 1.0ms V(L1:1,L1:2) 1.5ms 2.0ms 2.5ms 3.0ms 3.5ms 4.0ms 4.5ms 5.0ms Time © Copyright Ned Mohan 2007 93 Buck Vin Vin q q − = (1 − q ) (a) Boost q =1 iL q=0 q q− (b) iL = positive Buck Boost q − = 0( q = 1) Vin Vin q − = 1( q = 0) q q =1 iL q q− q − = (1 − q ) (a) (c) iL = negative Figure 3-23 Figure 3-22 Bi-directional power flow through a switching power-pole. © Copyright Ned Mohan 2007 94 Average dynamic model of the switching power-pole with bi-directional power flow BI-DIRECTIONAL SWITCHING POWER-POLE Buck Boost © Copyright Ned Mohan 2007 95 q (b) iL iL Vin 1: d (c) Average dynamic model of the switching power-pole with bi-directional power flow. © Copyright Ned Mohan 2007 96 Critical Inductor Currents and Load Resistances DISCONTINUOUS-CONDUCTION MODE (DCM) iL1 iL ,cri iL I L ,crit ,Buck = iL 2 0 I L1 IL2 I L ,crit Vin D (1 − D ) 2 Lf s I L ,crit ,Boost = I L ,crit ,Buck -Boost = t Rcrit , Boost Rcrit , Buck − Boost © Copyright Ned Mohan 2007 97 © Copyright Ned Mohan 2007 Buck converter in DCM Vin 0 t Ts IˆL iL 0 Doff ,1 D 1 (a) Doff ,2 t Ts 98 Boost Converters in DCM Vo Vin Vo 2 Lf s (1 − D ) 2 Lf s = D (1 − D ) 2 2 Lf s = (1 − D ) 2 Rcrit , Buck = Figure 3-24 Inductor current at various loads; duty-ratio is kept constant. vA Vin D 2 Lf s vA 1 D Vo t Ts 0 IL 0 DCM I L,crit IˆL iL Vo Vin Vin 1 CCM 0 (b) Doff ,1 D Doff ,2 1 Figure 3-25 Buck converter in DCM. 1 1− D (a) t Ts 0 DCM I L ,crit CCM IL (b) Figure 3-26 Boost converter in DCM. © Copyright Ned Mohan 2007 99 © Copyright Ned Mohan 2007 100 Table 3-2 vk and ik Buck-Boost converter in DCM vA Vin + Vo Vo Vin Vo 0 t Ts IˆL iL 0 Doff ,1 D 1 Doff ,2 (a) t Ts Converter vk ik Buck 2 Lf s iL 1 − vo (Vin − vo )d d2 (Vin − v0 ) − diL 2 Lf s Boost 2 Lf s iL 1 − (Vin − v0 ) Vin d d2 Vin − diL 2 Lf s Buck-Boost 2 Lf s iL 1 − vo Vin d d2 Vin − diL 2 Lf s D 1− D vk ivp 0 DCM CCM I L, crit icp IL (b) vvp Figure 3-27 Buck-Boost converter in DCM. vcp ik icp ivp vk vcp ik 1: d (t ) vvp (1 − d ) :1 (a) Buck and Buck-Boost (b) Boost Figure 3-28 Average representation of a switching power-pole valid in CCM and DCM. © Copyright Ned Mohan 2007 101 © Copyright Ned Mohan 2007 102 OBJECTIVES OF FEEDBACK CONTROL Chapter 4 4-1 Designing Feedback Controllers in Switch-Mode DC Power Supplies Vin Objectives of Feedback Control 4-2 4-3 4-4 4-5 4-6 Review of the Linear Control Theory Linearization of Various Transfer Function Blocks Feedback Controller Design in Voltage-Mode Control Peak-Current Mode Control Feedback Controller Design in DCM References Problems Appendix 4A Bode Plots of Transfer Functions Appendix 4B Transfer Functions in CCM Appendix 4C Derivation of Controller Transfer Functions DC-DC Converter Vo Controller Vo* Figure 4-1 Regulated dc power supply. • zero steady state error • fast response • low overshoot • low noise susceptibility. © Copyright Ned Mohan 2007 103 © Copyright Ned Mohan 2007 104 REVIEW OF LINEAR CONTROL THEORY k FBVo* + The steps in designing the feedback controller: ∑ Pulse Width Modulation vc Controller − Power Stage and Load d vo PWM-IC • Linearize the system for small changes around the dc steady state operating point k FB • Design the feedback controller using linear control theory Figure 4-2 Feedback control. • Confirm and evaluate the system response by simulations for large disturbances vo (t ) = Vo + vo (t ) d (t ) = D + d (t ) Small signal representation: vc (t ) = Vc + vc (t ) k FB vo* ( s ) = 0+ ∑ A vc ( s ) Controller PulseWidth Modulator − GC ( s ) B d ( s ) Power Stage + Output Filter GPWM ( s ) vo ( s ) GPS ( s ) k FB Figure 4-3 Small signal control system representation. © Copyright Ned Mohan 2007 105 © Copyright Ned Mohan 2007 LINEARIZATION OF VARIOUS TRANSFER FUNCTION BLOCKS Loop Transfer Function: o Loop Gain Phase () Loop Gain Magnitude (dB) GL ( s ) = GC ( s ) GPWM ( s )GPS ( s ) k FB Linearizing the PWM Controller IC Vˆr vc 50 q (t ) f fcc 0 0 vr Gain Margin (a) -50 -100 0 10 10 1 10 2 10 3 10 vc ( s ) 4 -90 -270 10 1 2 10 Frequency (Hz) 10 3 10 Phase Margin: fc − ( −1800 ) = φL fc 0 t Ts (b) Figure 4-5 PWM waveforms. 4 Figure 4-4 Definitions of crossover frequency, gain margin and phase margin. φPM = φL t 1 dTs (c) -180 vc (t ) vr d ( s ) PWM IC Phase Margin 0 q (t ) 1 Vˆr 0 10 © Copyright Ned Mohan 2007 106 + 1800 107 d (t ) = vc ( t ) Vˆr vc (t ) = Vc + vc (t ) d (t ) = Vc (t ) vc (t ) + Vˆr Vˆr N N GPWM ( s ) = © Copyright Ned Mohan 2007D d ( t ) d ( s ) 1 = vc ( s ) Vˆr 108 Linearizing the Power Stage of DC-DC Converters in CCM Example 4-1 In PWM-ICs, there is usually a dc voltage offset in the ramp voltage, and instead of as shown in Fig. 4-5b, a typical Valley-to-Peak value of the ramp signal is defined. In the PWM-IC UC3824, this valley-to-peak value is 1.8 V. Calculate the linearized transfer function associated with this PWM-IC. vvp (t ) Solution icp (t ) ivp (t ) d (t ) vcp (t ) 1 vvp (t ) The dc offset in the ramp signal does not change its small signal transfer function. Hence, the peak-to-valley voltage can be treated as Vˆr . Using Eq. 4-7 GPWM ( s ) = 1 1 = =0.556 Vˆr 1.8 dV vp ivp (t ) 1 dI cp (a ) D icp (t ) vcp (t ) (b) Figure 4-6 Linearizing the switching power-pole. (4-8) d (t ) = D + d (t ) vvp (t ) = Vvp + vvp (t ) vcp (t ) = Vcp + vcp (t ) ivp (t ) = I vp + ivp (t ) icp (t ) = I cp + icp (t ) © Copyright Ned Mohan 2007 109 iL Vin + vvp − dV in + vcp r − − 1: d (t ) iL + − + vvp − − (1 − d (t )) :1 − Le + vo veq − Buck dV o dI L + vo vo Vin = d LC − (1 − D ) :1 ivp iL + vvp + vcp − 1: d (t ) r − (a) 1-1.1.1.1.1.1.1.1 © Copyright Ned Mohan 2007 + Vin d (Vin + Vo ) iL − + vo − dI L Buck-Boost r R vo − Le = L (Buck) L (Boost and Buck-Boost) Le = (1 − D ) 2 Figure 4-8 Small signal equivalent circuit for Buck, Boost and Buck-Boost converters. vin = 0 Boost + 1 sC + − 1: D iL vo r iL vin = 0 dI L + + vcp Vin − + vo 110 Small signal equivalent circuit for Buck, Boost and Buck-Boost converters Linearizing single-switch converters ivp + © Copyright Ned Mohan 2007 vin = 0 1 + srC r 1 1 s + s + + RC L LC vo Vin L = 1− s e 2 R d (1 − D ) + vo − 1: D (b) 1 + srC 2 1 r 1 + + LeC s + s RC Le LeC vo Vin DL 1− s e = 2 R d (1 − D ) Figure 4-7 Linearizing single-switch converters in CCM. 111 (Buck) 2 © Copyright Ned Mohan 2007 1 + srC 1 r 1 LeC s 2 + s + + RC L LeC e (Boost) (Buck-Boost) 112 PSpice Modeling: C:\FirstCourse_PE_Book07\buck_conv_avg.sch Using Computer Simulation to Obtain the transfer function Bode Plots Example 4-2 A Buck converter has the following parameters and is operating in CCM: L = 100 µ H , C = 697 µ F , r = 0.1Ω , f s = 100 kHz , Vin = 30V , and Po = 36W . The duty-ratio D is adjusted to regulate the output voltage Vo = 12V . Obtain both the gain and the phase of the power stage GPS ( s ) for the frequencies ranging from 1 Hz to 100 kHz. Ideal Transformer duty-ratio D d Figure 4-9 PSpice Circuit model for a Buck converter. © Copyright Ned Mohan 2007 113 © Copyright Ned Mohan 2007 114 Simulation Results 40 40 24.66dB 20 GPS ( s ) dB 0 0 SEL>> -20 . DB(V(V_out)) 0d SEL>> -40 DB(V(V_out)) -0d -50d ∠GPS ( s ) -100d -50d -150d 30Hz P(V(V_out)) -100d −1380 100Hz 300Hz 1.0KHz 3.0KHz 10KHz 30KHz Frequency -150d 1.0Hz 3.0Hz P(V(V_out)) 10Hz 30Hz 100Hz 300Hz 1.0KHz 3.0KHz 10KHz 30KHz Figure 4-10 The gain and the phase of the power stage 100KHz Frequency © Copyright Ned Mohan 2007 115 © Copyright Ned Mohan 2007 116 FEEDBACK CONTROLLER DESIGN IN VOLTAGE-MODE CONTROL Gc ( s ) = (1 + s / ωz ) kc s 2 (1 + s / ω ) 2 p Example 4-3 Design the feedback controller for the Buck converter described in Example 4-2. The PWM-IC is as described in Example 4-1. The output voltage-sensing network in the feedback path has a gain k FB = 0.2 . The steady state error is required to GC ( s ) GC ( s ) dB be zero and the phase margin of the loop transfer function should be 600 at as high a crossover frequency as possible. 50 1. The crossover frequency f c of the open-loop gain is as high as possible to result in a fast response of the closed-loop system. 2. The phase angle of the open-loop transfer function has the specified phase 0 φboost ∠GC ( s ) -50 margin, typically 600 at the crossover frequency so that the response in the closed-loop system settles quickly without oscillations. 0 −90-100 10Hz 30Hz P(V(v_out)) -90 100Hz 3. The phase angle of the open-loop transfer function should not drop below −1800 at frequencies below the crossover frequency. © Copyright Ned Mohan 2007 fc 300Hz 1.0KHz fz f c Frequency 3.0KHz fp 10KHz 30KHz 100KHz Figure 4-11 Bode plot of GC ( s ) in Eq. 4-18. 117 © Copyright Ned Mohan 2007 118 Step 2: Calculate the needed Phase Boost. The desired phase margin is specified as φ PM = 600 . Step 1: Choose the Crossover Frequency. Choose f c to be slightly beyond the L-C resonance frequency 1/(2π LC ) , which in this example is approximately 600 Hz. Therefore, we will choose f c = 1 kHz . This ensures that the phase angle of the loop remains greater than −180 at all frequencies. 0 The required phase boost φboost at the crossover frequency is calculated as follows, noting that GPWM and k FB produce zero phase shift: ∠GL ( s ) fc = ∠GPS ( s ) ∠GL ( s ) fc ∠GC ( s ) fc + ∠GC ( s ) (from Eq. 4-2) (4-19) = −180o + φ PM (from Eq. 4-3) (4-20) = −90o + φboost (from Fig. 4-11) (4-21) fc fc Substituting Eqs. 4-20 and 4-21 into Eq. 4-19, φboost = −90o + φ PM − ∠GPS ( s ) f In Fig. 4-10, ∠GPS ( s ) c (4-22) −138 , substituting which in Eq. 4-22 yields the required phase boost 0 fc φboost = 108 . o © Copyright Ned Mohan 2007 119 © Copyright Ned Mohan 2007 120 vo* ( s ) = 0 + ∑ A vc ( s) Controller − B GC ( s ) GPWM ( s ) Step 3: Calculate the Controller Gain at the Crossover Frequency. From Eq. 4-2 at the fc = GC ( s ) fc × GPWM ( s ) In Fig. 4-10, at f c = 1 kHz , GPS ( s ) fc f c =1 kHz × GPS ( s ) fc × k FB = 1 the gain of the PWM block calculated in Example 4-1, GC ( s ) f × 0.556 N × 17.1 N × 0.2 N =1 c GPWM ( s ) fc GPS ( s ) k Gc ( s ) = c s (1 + s / ωz ) GPS ( s ) 2 p K boost = (4-24) ωp ωz φ K boost = tan 45o + boost 4 k FB fc fz = fc vo ( s ) 2 (1 + s / ω ) or GC ( s ) Power Stage + Output Filter Figure 4-3 Small signal control system representation. (4-23) = 24.66 dB = 17.1 . Therefore in Eq. 4-23, using d ( s ) k FB crossover frequency f c GL ( s ) PulseWidth Modulator = 0.5263 (4-25) fc K boost k c = GC ( s ) © Copyright Ned Mohan 2007 121 f p = K boost f c ωz fc K boost © Copyright Ned Mohan 2007 122 Implementation of the controller by an op-amp C2 R3 k Gc ( s ) = c s (1 + s / ωz ) 2 (1 + s / ω ) R2 C1 vo In this numerical example with f c = 1 kHz , φboost = 108o , and GC ( s ) R1 2 p C3 = 0.5263 , we can calculate K boost = 3.078 in Eq. 4-27. Using Eqs. 4-27 through 4-30, f z = 324.9 Hz , f p = 3078 Hz , and kc = 349.1 . For the op-amp implementation, we will select vc vo* fc Figure 4-12 Implementation of the controller by an op-amp. R1 = 100 k Ω . From Eq. 4-30, C2 = 3.0 nF , C1 = 25.6 nF , R2 = 19.1 k Ω , R3 = 11.8 k Ω , and C3 = 4.4 nF . C2 = ωz /( kcω p R1 ) C1 = C2 (ω p / ωz − 1) R2 = 1/(ωz C1 ) R3 = R1 /(ω p / ωz − 1) C3 = 1/(ω p R3 ) © Copyright Ned Mohan 2007 123 © Copyright Ned Mohan 2007 124 PSpice Modeling: C:\FirstCourse_PE_Book07\buck_conv_avg_fb_ctrl_op.sch PSpice model of the Buck converter with voltage-mode control Figure 4-13 PSpice average model of the Buck converter with voltage-mode control. 12.2V 12.0V 11.8V 11.6V 0s 5ms 10ms V(V_out) Time Figure 4-14 Response to a step-change in load. © Copyright Ned Mohan 2007 125 © Copyright Ned Mohan 2007 126 PEAK-CURRENT MODE CONTROL Simulation Results 12.1V • Peak-Current-Mode Control, and • Average-Current-Mode Control. ivp + 12.0V Vin iL vvp 11.9V − + + vcp vo − − 11.8V Q 11.7V 0s 0.5ms V(V_out) 1.0ms 1.5ms 2.0ms 2.5ms 3.0ms 3.5ms 4.0ms 4.5ms 5.0ms 5.5ms 6.0ms S Clock R − + Flip-flop Time Slope Compensation iL* ic Controller vo* Comparator Figure 4-15 Peak current mode control. © Copyright Ned Mohan 2007 127 © Copyright Ned Mohan 2007 128 Example 4-4 In this example, we will design a peak-current-mode controller for a Buck-Boost converter that has the following parameters and operating conditions: L = 100 µ H , C = 697 µ F , r = 0.01Ω , f s = 100 kHz , Vin = 30 V . slope compensation ic iL* Vo = 12 V . The phase margin required for the voltage loop is 600 . Assume that in the iL voltage feedback network, k FB = 1 . 0 Clock t Ts = vo* ( s) = 0 + ∑ − The output power Po = 18 W in CCM and the duty-ratio D is adjusted to regulate the output voltage iL* ( s ) Controller t 1 fs (a ) Peak Current Mode Controller iL ( s ) Power Stage vo ( s ) ≈1 GC ( s ) (b) Figure 4-16 Peak-current-mode control with slope compensation. © Copyright Ned Mohan 2007 129 Figure 4-17 PSpice circuit for the Buck-Boost converter. © Copyright Ned Mohan 2007 130 PSpice Modeling: C:\FirstCourse_PE_Book07\Buck-Boost_Freq_Analysis.sch 20 0 GPS ( s ) dB −29.33dB -20 -40 DB(V(V_out)/I(L1)) 0d ∠GPS ( s ) |deg -50d −900 SEL>> -100d 1.0Hz 3.0Hz P(V(V_out)/ I(L1)) 10Hz 30Hz . 100Hz 300Hz 1.0KHz Frequency f c = 5 kHz 3.0KHz 10KHz 30KHz 100KHz Figure 4-18 Bode plot of vo / iL . As shown in Fig. 4-18, the phase angle of the power-stage transfer function levels off at approximately −900 at ~1kHz . The crossover frequency is chosen to be f c = 5 kHz , at which in Fig. 4-18, ∠GPS ( s ) fc −900 . As explained in the Appendix on the accompanying CD, the power-stage transfer function vo ( s ) / iL ( s ) of Buck-Boost converters contains a right-half-plane zero in CCM. The crossover frequency is chosen well below the frequency of the right-half-plane zero for reasons discussed in the Appendix. © Copyright Ned Mohan 2007 131 © Copyright Ned Mohan 2007 132 Simulation Results Gc ( s ) = kc s 20 φ K boost = tan 45o + boost 2 fc fz = f p = K boost f c K boost (1 + s / ωz ) (1 + s / ω ) p 0 k c = ω z GC ( s ) fc -20 At the crossover frequency, as shown in Fig. 4-18, the power stage transfer function has a SEL>> -40 gain GPS ( s ) DB(V(V_out)/I(L1)) 0d fc = −29.33 dB . Therefore, at the crossover frequency, by definition, in Fig. 4-16b -50d GC ( s ) fc GC ( s ) fc × GPS ( s ) fc =1 (4-37) Hence, -100d 1.0Hz 3.0Hz P(V(V_out)/I(L1)) 10Hz 30Hz 100Hz 300Hz 1.0KHz 3.0KHz 10KHz 30KHz 100KHz Frequency = 29.33 dB = 29.27 Using the equations above for (4-38) f c = 5 kHz , φboost 600 , and GC ( s ) fc = 29.27 , K boost = 3.732 in Eq. 4-32. Therefore, the parameters in the controller transfer function of Eq. 4-31 are calculated as f z = 1340 Hz , f p = 18660 Hz , and kc = 246.4 × 103 . © Copyright Ned Mohan 2007 133 © Copyright Ned Mohan 2007 134 C2 R2 vo C1 R1 vo* vc Figure 4-19 Implementation of controller in Eq. 4-32 by an op-amp circuit. R1 = 10 k Ω C2 = ωz = 30 pF ω p R1kc C1 = C2 (ω p / ωz − 1) = 380 pF R2 = 1/(ωz C1 ) = 315 k Ω © Copyright Ned Mohan 2007 Figure 4-20 PSpice simulation diagram of the peak-current-mode control. 135 © Copyright Ned Mohan 2007 136 PSpice Modeling: C:\FirstCourse_PE_Book07\bboost_conv_curr_mode_ctrl_opamp.sch 12.04 vo (t) 12.00 vo (t) 11.96 11.92 2.50ms 2.75ms AVGX(V(Vo),10u) 3.00ms V(Vo) Time 3.25ms 3.50ms Figure 4-21 Peak current mode control: Output voltage waveform. © Copyright Ned Mohan 2007 137 Simulation Results © Copyright Ned Mohan 2007 138 FEEDBACK CONTROLLER DESIGN IN DCM 12.02V 12.00V 11.98V 11.96V 11.94V 11.92V 1.40ms V(Vo) 1.45ms 1.50ms 1.55ms 1.60ms 1.65ms 1.70ms 1.75ms 1.80ms 1.85ms 1.90ms Time © Copyright Ned Mohan 2007 139 © Copyright Ned Mohan 2007 140 Simulation Results PSpice Modeling: C:\FirstCourse_PE_Book07\Buck-Boost_CCM_DCM_Freq_Analysis.sch 80 40 CCM DCM 0 SEL>> -40 DB(V(V_out)) 0d CCM DCM -100d -200d 1.0Hz 3.0Hz P(V(V_out)) 10Hz 30Hz 100Hz 300Hz 1.0KHz 3.0KHz 10KHz 30KHz 100KHz Frequency © Copyright Ned Mohan 2007 141 20 log10 T ( s ) 0 142 4A-2 A Zero in a Transfer Function APPENDIX 4A BODE PLOTS OF TRANSFER FUNCTIONS WITH POLES AND ZEROS T ( s ) = 1 + s / ωz 1 T (s) = 1 + s / ωp 4A-1 A Pole in a Transfer Function © Copyright Ned Mohan 2007 20 log10 T ( s ) 20 10 0 ωp 10 ωp −10 ωz 10 10ω p ωz 10ω z log10 ω log10 ω −20 90 ∠T ( s ) 45 0 0 ∠T ( s ) −45 Fig. 4A-2 Gain and phase plots of a zero. −90 Fig. 4A-1 Gain and phase plots of a pole. © Copyright Ned Mohan 2007 143 © Copyright Ned Mohan 2007 144 4A-4 A Double Pole in a Transfer Function 4A-3 A Right-Hand-Plane (RHP) Zero in a Transfer Function T ( s) = 1 − s T ( s) = ωz 20 log10 T ( s ) 2 ζ = 0 .0 5 ζ = 0 .2 5 ζ = 0 .5 0 10 ωz 10 ωz 10ω z ζ ζ -2 0 log10 ω = 0 .8 0 = 1 .0 0 -4 0 -6 0 -8 0 1 0 0 ∠T ( s ) s 1+αs + ωo 2 0 20 0 1 1 1 0 2 1 0 3 1 0 4 1 0 5 0 ζ −45 = 0 .0 5 ζ ζ -9 0 −90 ζ = 0 .8 0 ζ = 0 .2 5 = 0 .5 = 1 .0 0 -1 8 0 1 0 Fig. 4A-3 Gain and phase plots of a right-hand side zero. © Copyright Ned Mohan 2007 Chapter 5 5-1 5-2 5-3 5-4 5-5 5-6 145 © Copyright Ned Mohan 2007 1 1 0 2 1 0 3 1 0 4 1 0 5 Fig.4A-4 Gain and phase plots of a double-pole. 146 Rectification of Utility Input Using Diode Rectifiers Converter Introduction Distortion and Power Factor Classifying the “Front-End” of Power Electronic Systems Diode-Rectifier Bridge “Front-Ends” Means to Avoid Transient Inrush Currents at Starting Front-Ends with Bi-Directional Power Flow References Problems © Copyright Ned Mohan 2007 Source Load Controller Figure 5-1 Block diagram of power electronic systems. 147 © Copyright Ned Mohan 2007 148 Linear and Nonlinear Loads Linear Load Non-linear Loads vs is Vs + 0 φ − (b) 0 t φ1 / ω t ( b) T1 Is (a ) Figure 5-3 Current drawn by power electronics equipment with diode-bridge front-end. (a) Figure 5-2 Voltage and current phasors in simple R-L circuit. Total Harmonic Distortion: %THD = 100 x P = Vs I s cos φ Displacement Power Factor: DPF = cos φ1 P = cos φ Vs I s P Is = Vs ⋅ PF PF = © Copyright Ned Mohan 2007 idistortion (= is − is1 ) is1 is vs Nonlinear Loads PF = 149 I s1 ( DPF ) = Is I distortion I s1 DPF 1 + THD 2 Nonlinear loads reduce power factor © Copyright Ned Mohan 2007 150 Obtaining Harmonic Components by Fourier Analysis ∞ ∞ h =1 h =1 g (t ) = G0 + ∑ g h (t ) = G0 + ∑{ah cos( hωt ) + bh sin( hωt )} 1 G0 = 2π ah = bh = 1 π 1 π Gh = Gh ∠φh ∫ 2π ∫ 2π 0 ∫ 2π 0 is (a ) −I g (t ) ⋅ d (ωt ) t 0 T1 is1 g (t ) cos( hωt )d (ωt ) h = 1,2,..., ∞ (b) g (t )sin( hωt )d (ωt ) h = 1,2,..., ∞ (c) 4I / π t 0 idistortion 0 I I t 0 −I Gh = ah2 + bh2 2 tan φh = −bh ah Figure 5-4 Example 5-1. ∞ G = G02 + ∑ Gh2 © Copyright Ned Mohan 2007 h =1 151 © Copyright Ned Mohan 2007 152 Harmonic Guidelines Harmonic Currents Lower Power Factor Total Harmonic Odd Harmonic Order h 1 I SC / I1 0.9 11 ≤ h ≤ 17 17 ≤ h ≤ 23 23 ≤ h ≤ 35 35 ≤ h Distortion(%) 5.0 < 20 4.0 2.0 1.5 0.6 0.3 0.8 20 − 50 7.0 3.5 2.5 1.0 0.5 8.0 0.7 50 − 100 10.0 4. 5 4 .0 1 .5 0 .7 12.0 PF DPF 0.6 0.5 0.4 0 50 100 150 200 250 300 %THD h < 11 Ratio of actual power factor to displacement power factor decreases with increasing THD © Copyright Ned Mohan 2007 100 − 1000 12.0 5. 5 5. 0 2.0 1 .0 15.0 > 1000 15.0 7 .0 6 .0 2. 5 1 .4 20.0 IEEE – 519 Limits on allowable harmonic currents drawn by loads of various relative magnitudes Relative magnitude of load currents is based on Short Circuit Ratio (SCR) SCR = 153 I sc I s1 © Copyright Ned Mohan 2007 154 Types of Electric Drive Front-Ends Short-Circuit Current: I sc Zs Zs + Where Isc is the short circuit current and Is1 is the fundamental current of the load I sc + Vs Vs − − (a) (a ) ( b) Figure 5-7 Front-end of power electronics equipment. (b) Figure 5-6 (a) Utility supply; (b) short circuit current. © Copyright Ned Mohan 2007 155 © Copyright Ned Mohan 2007 (c) Diode-bridge rectifiers Switch-mode converters Thyristor converter 156 Single-Phase, DiodeBridge Rectifier idr is + vs (t ) 1 Ls id is + vd − 1 + 3 Rs Full-bridge diode rectifier with resistive load Cd − Req vs (t ) 3 2 − 2 4 is idr + vd 1 idr + vs − − 3 2 4 ( b) (a ) + vd vs vd = v s is , idr idr Rd − 0 ωt 4 Figure 5-8 Full-bridge diode rectifier. (a ) (b) Fig. 5-9 Full-bridge diode rectifier with resistive load. Power levels up to several kW Current drawn from utility in short pulses © Copyright Ned Mohan 2007 157 © Copyright Ned Mohan 2007 158 Peak-Charging Circuit vd Full-bridge diode rectifier with an inductive load where idr (t ) I dr (dc). idr is 1 + vs − vs idr 3 2 4 (a ) + vd − is ( = I dr ) Ld Rd Rd 0 vd = vs 0 is ( = − I dr ) t1 idr is t2 t3 vs ωt is ωt Figure 5-11 Waveforms for the full-bridge diode rectifier with a dc-bus capacitor. (b) Fig. 5-10 Full-bridge diode rectifier with an inductive load where idr (t ) I dr (dc). © Copyright Ned Mohan 2007 159 © Copyright Ned Mohan 2007 Current pulses widen as Ls is increased 160 PSpice Modeling: C:\FirstCourse_PE_Book07\DBrect1ph.sch 200 vd 100 vs is 0 -100 -200 115ms V(Ls:1) 120ms I(Ls)*3 125ms V(R1:2,C1:2) 130ms 135ms 140ms 145ms 150ms Time Figure 5-12 Single-phase diode-bridge rectification for two values of Ls . © Copyright Ned Mohan 2007 161 © Copyright Ned Mohan 2007 Simulation Results 162 Three-Phase, Diode- Bridge Rectifier 200 idr 100 − − 0 − va vb vc + Ls + Ls + Ls 1 3 − 5 vd + − Cd Req − − 4 6 (a) va vb vc + Ls 1 ia + Ls + Ls 3 5 idr P 4 6 2 2 N (b) -100 Figure 5-13 Three-phase diode bridge rectifier. -200 0s 5ms V(Ls:1) 10ms I(Ls)*3 15ms V(R1:2,C1:2) 20ms 25ms 30ms 35ms 40ms 45ms 50ms Time © Copyright Ned Mohan 2007 163 © Copyright Ned Mohan 2007 164 Voltage and Current Without Cd va vb vc vP 0 ia t 120 o 60 o ωt ib vN 0 (a) vd 0 PSpice Modeling: C:\FirstCourse_PE_Book07\DBrect3_ph.sch 2VLL ωt ic Vd 0 t 0 ωt (b) (c) Figure 5-14 Waveforms in a three-phase rectifier (a constant idr ). vP follows whichever phase voltage is most positive at any moment vN follows whichever phase voltage is most negative at any moment Without Cd, phase currents flow for a full 120° duration © Copyright Ned Mohan 2007 165 © Copyright Ned Mohan 2007 166 Simulation Results 200 vs 300 100 is 0 200 -100 -200 65ms I(L1)*3 100 70ms 75ms V(L1:1) 80ms 85ms 90ms 95ms 85ms 90ms 95ms (a ) Time 200 vs 0 100 is 0 -100 -100 -200 60ms I(L1)*5 -200 65ms I(L1)*3 75ms 80ms 85ms 90ms 95ms 100ms 75ms 80ms ( b) Figure 5-15 Effect of Ls variation (a) Ls = 0.1mH ; (b) Ls = 3 mH . Time © Copyright Ned Mohan 2007 70ms V(L1:1) Time 65ms 70ms V(L1:1) V(Vd,R7:2) 167 © Copyright Ned Mohan 2007 168 Avoiding Large Inrush Currents Chapter 6 (a ) 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 Introduction Single-Phase PFCs Control of PFCs Designing the Inner Average-Current-Control Loop Designing the Outer Voltage Loop Example of Single-Phase PFC Systems Simulation Results Feedforward of the Input Voltage References Problems Appendix 6A Proving that Iˆ / Iˆ = 1/ 2 ( b) Figure 5-16 Means to avoid inrush current. Resistor limits inrush current at startup Resistor switched out during operation Power-Factor-Correction (PFC) Circuits and Designing the Feedback Controller s ,3 Appendix 6B © Copyright Ned Mohan 2007 169 L ,2 Deriving vd ( s ) / IˆL ~ ( s ) © Copyright Ned Mohan 2007 170 Implementation of PFC Vd iL (t ) + Use a boost dc-dc converter to shape the rectified current id (t ) Ld Cd vs id iL + vs vs q (t ) − vs + + Ld is Vd R Cd − Vd >Vˆs iL − 0 is d ( t ) =1 − (b) (a) Figure 6-1 PFC circuit and waveforms. + id (t ) Ld Cd vs − + vd r (1 − d ) 1 (a) R 0 1 − 0 + − vs IˆL iL t + t1 (b) ∴ d (t )= 1 − a f Vs sin ω t Vo Figure 6-2 Average model and waveforms. © Copyright Ned Mohan 2007 r (1 − d ) 1 171 vd 2 = − R 0 1 − 0 + − IˆL iL t + t1 d (t ) (b) t Figure 6-2 Average model and waveforms. id Vo Id 1 Vo = vs 1 − d ( t ) d (t ) t Vˆs sin (ω t ) + 1 Vˆs ˆ 1 Vˆs ˆ id = IL − I L cos 2ωt 2 Vd 2 Vd Vd iL (t ) vd (a) IˆL − + vs id 2 ( t ) id 2 vd Id − Figure 6-3 Current division in the output stage. Iˆ Vˆ 1 IˆL Vˆs cos 2ωt ⋅ d (ωt ) = − L s sin 2ωt ∫ ω C 2 Vd ω CVd 4 Iˆ Vˆ Vˆd 2 = L s 4ω C Vd © Copyright Ned Mohan 2007 Vˆd 2 172 Example 6-1 Calculation of Vˆd 2 Derive id (t ) in Eq. 6-5 by equating input and output powers. Solution Assume that vs =Vˆs sin ωt and is = Iˆs sin ωt . Therefore, the input power vd 2 ( t ) = 1 1 Pin (t ) = vs is = Vˆs Iˆs sin 2 ωt . Recognizing that sin 2 ωt = − cos 2ωt , the input power is 2 2 1 1 Pin (t ) = Vˆs Iˆs sin 2 ωt = Vˆs Iˆs − Vˆs Iˆs cos 2ωt . The output power po (t ) = Vd id . Equating 2 2 + id 2 1 Vˆs Iˆs 1 Vˆs Iˆs cos 2ωt − 2 Vd 2 Vd Id id 2 ⋅ d (ωt ) id pin (t ) = po (t ) , id = 1 ωC ∫ (6-6) Id vd − id 2 ( t ) Figure 6-3 Current division in the output stage. As Eq. 6-5, Eq. 6-6 shows that the average current to the output stage consists of a dc component I d and a component id 2 (t ) at the second-harmonic component. vd 2 = − Iˆ Vˆ 1 IˆL Vˆs cos 2ωt ⋅ dt = − L s sin 2ωt ∫ ω CVd C 2 Vd 4 Vˆd 2 © Copyright Ned Mohan 2007 173 © Copyright Ned Mohan 2007 174 CONTROL OF PFCs Example 6-2 Calculate Vˆd 2 at full-load and the nominal input voltage, for the sin ω t parameters and operating values of a PFC given in Table 6-1 on page 6-9. Ignore the capacitor ESR. Solution Vd* Voltage Controller IˆL* Assuming the PFC to be lossless, Vs I s = Po . Therefore, using the values given iL* (t ) Current Loop vc (t ) Current Controller q(t ) vr P in Table 6-1, IˆL = Iˆs = 2 o = 2.946 A . Vˆs = 2 × 120 = 169.7V . Therefore, From Eq. Vs 6-9, the peak value of the second-harmonic voltage is Iˆ Vˆ Vˆd 2 = L s 6V . 4ω C Vd vd Power Stage iL Figure 6-4 PFC control loops. © Copyright Ned Mohan 2007 175 © Copyright Ned Mohan 2007 176 DESIGNING INNER AVERAGE-CURRENT-CONTROL LOOP iL* (t) Current Controller vc (t) PWM IC d(t) Power Stage DESIGNING THE OUTER VOLTAGE LOOP vd Vd* iL IˆL* Voltage Controller (a) IˆL Closed Current Loop Power Stage vd (a) Current Controller iL*(s)+ ∑ Gi (s) vc (s) PWM IC 1 Vˆ r − Power Stage d(s) Vd sLd Voltage Controller iL (s) Gv ( s ) = (b) Figure 6-5 PFC current loop. PWM-IC: Power-Stage: d ( s ) 1 = vc ( s ) Vˆr iL ( s ) Vd = d ( s ) sLd k 1 + s / ωz Controller: Gi ( s ) = c s 1 + s / ωp φ phase boost K boost = tan(45o + boost ) 2 f ci k c = ω z GC ( s ) fz = f p = K boost f ci K boost © Copyright Ned Mohan 2007 (b) kv 1 + s / ωcv fc 177 = s = j (2π ×120) © Copyright Ned Mohan 2007 250V (dc) 250W Switching Frequency, f s 100kHz Output Filter capacitor, C 220 µ F ESR of the Capacitor, r 100mΩ Inductor, Ld 1mH Full-Load Equivalent Resistance, R 250Ω 1 iL ( s ) 1 Vˆs R/2 2 Vd 1 + s ( R / 2)C vd ( s ) =1 s = j (2π × f cv ) d2 © Copyright Ned Mohan 2007 178 Vˆr = 1 φPM = 600 Gi ( s ) = 60 Hz Maximum Power Output i ( s ) Design of the Current Loop Table 6-1 Parameters and Operating Values Nominal input ac source voltage, Vs ,rms 120V Output Voltage, Vd − Gv ( s ) IˆL 2 Vˆ EXAMPLE OF SINGLE-PHASE PFC SYSTEMS Line frequency, f + ∑ Power Stage Figure 6-6 Voltage control loop. kv R/2 1 Vˆs 1 + s / ωcv 2 Vd 1 + s ( R / 2)C kv 1 + s / ωcv vd* ( s ) = 0 * L Closed Current Loop ωci = 2π × 104 k c 1 + s / ωz s 1 + s / ωp phase boost kc = 4212 ωz = 1.68 × 104 rad / s ω p = 2.34 × 105 rad / s 179 © Copyright Ned Mohan 2007 180 DESIGNING THE OUTER VOLTAGE LOOP Gv ( s ) = Gv ( s ) = kv 1 + s / ωcv kv 1 + s / ωcv C1 In this example at full-load, the plant transfer function given by Eq. 6-15 has a pole at the frequency of 36.36 rad/s (5.79 Hz). At full-load, Iˆ = 2.946 A , and in Eq. 6-8, R1 in L Vˆd 2 = 6.029V . Based on the previous discussion, the second-harmonic component is R1 R2 − R1 out limited to 1.5 percent of IˆL , such that IˆL 2 = 0.0442 A . Using these values, from Eq. 6-17 + and 6-18, the parameters in the voltage controller transfer function of Eq. 6-16 are calculated: kv = 0.0754 , and ωcv = 73.7 rad / s (11.73 Hz). Figure 6-7 Op-amp circuit to implement transfer function Gv ( s ) . This transfer function is realized by an op-amp circuit shown in Fig. 6-7, where R1 = 100 k Ω R1 = 100 k Ω R2 = 7.54 k Ω R2 = 7.54 k Ω C1 = 1.8 µ F © Copyright Ned Mohan 2007 − + C1 = 1.8 µ F 181 © Copyright Ned Mohan 2007 PSpice Modeling: C:\FirstCourse_PE_Book07\pfc__Avg_opm.sch 182 Simulation Results 250 200 150 100 50 0 0s V(R2:2) 20ms I(L1)*50 40ms 60ms 80ms 100ms 120ms 140ms 160ms 180ms 200ms Time © Copyright Ned Mohan 2007 183 © Copyright Ned Mohan 2007 184 FEEDFORWARD OF THE INPUT VOLTAGE Chapter 7 sin ω t Vd* Voltage Controller IˆL* N D 7-1 7-2 7-3 7-4 7-5 Current Loop iL* (t ) vc (t ) Current Controller Vˆs Vˆs ,nom q(t ) vd Power Stage iL vr Magnetic Circuit Concepts Ampere-Turns and Flux Inductance L Faraday’s Law: Induced Voltage in a Coil due to Time-Rate of Change of Flux Linkage Leakage and Magnetizing Inductances Transformers References Problems Figure 6-10 Feedforward of the input voltage. © Copyright Ned Mohan 2007 185 186 AMPERE-TURNS AND FLUX i INDUCTANCE λm = N φm = Lm i φm = φ g = φ Ag W d i i Figure 7-1 Magnetic structure with air gap. N × Am Hm N H m A m + H g A g = Ni µm A A φ ( m + g ) = Ni Am µm Ag µo N N ℜm Am φm (a) × (µm ) Bm × ( Am ) φm ×(N ) λm N2 Lm = Am µ m Am (b) Figure 7-2 Coil Inductance. ℜg Ni φ= ℜ ℜ = ℜm + ℜ g © Copyright Ned Mohan 2007 187 © Copyright Ned Mohan 2007 188 FARADAY’S LAW: INDUCED VOLTAGE IN A COIL DUE TO TIME-RATE OF CHANGE OF FLUX LINKAGE Energy Storage due to Magnetic Fields 1 Lm i 2 [ J ] 2 W= φ (t ) i (t ) w= + e (t ) − 1 B2 [ J / m3 ] 2 µ N Figure 7-3 Voltage polarity and direction of flux and current. e( t ) = d d λ (t ) = N φ (t ) dt dt φ (t ) = φ (0) + © Copyright Ned Mohan 2007 189 t 1 e(τ ) ⋅ dτ N ∫0 © Copyright Ned Mohan 2007 LEAKAGE AND MAGNETIZING INDUCTANCES 190 TRANSFORMERS φm i i + + e − e − i1 φl + Figure 7-4 (a) Magnetic and leakage fluxes; (b) equivalent representation of magnetic and leakage fluxes. φm + + Ll di dt − em (t ) − Ll R + Ll e (t ) Lm + v(t ) − + e(t ) − i (t ) + em (t ) e2 = N 2 d φm dt e3 = N 3 d φm dt d φm e1 e e = = 2 = 3 dt N1 N 2 N 3 − − (a) (b) φm = Figure 7-5 (a) Circuit representation; (b) leakage inductance separated from the core. © Copyright Ned Mohan 2007 d φm dt (b) (a) i (t ) e1 = N1 191 e1 N1 - i2 φm i3 N3 e3 N2 + - + e2 - Figure 7-6 Transformer with three windings. ⇒ φm = 1 1 1 e1dt = e2 dt = e3dt N1 ∫ N2 ∫ N3 ∫ N1i1 + N 2i2 + N 3i3 ℜm © Copyright Ned Mohan 2007 192 Transformer Equivalent Circuit Chapter 8 i1 i1 i2 + + + e2 e1 − × Lm1 e1 × im1 × × × + e3 − × (a ) i2 + e2 − − i3 i1′ − i3 + e3 − Switch-Mode DC Power Supplies 8-1 Applications of Switch-Mode DC Power Supplies 8-2 Need for Electrical Isolation 8-3 8-4 8-5 8-6 8-7 8-8 Classification of Transformer-Isolated DC-DC Converters Flyback Converters Forward Converters Full-Bridge Converters Half-Bridge and Push-Pull Converters Practical Considerations References Problems (b ) Figure 7-7 Equivalent circuits of transformers: (a) ideal, and (b) actual. © Copyright Ned Mohan 2007 193 194 SWITCH-MODE DC POWER SUPPLIES input rectifier 60Hz ac + dc to HF ac Vin − topology to convert dc to dc with isolation CLASSIFICATION Output Vo HF transformer Feedback controller • Flyback converters derived from Buck-Boost dc-dc converters • Forward converter derived from Buck dc-dc converters • Full-Bridge and Half-Bridge converters derived from Buck dc-dc converters Vo* Figure 8-1 Block diagram of switch-mode dc power supplies. • NEED FOR ELECTRICAL ISOLATION © Copyright Ned Mohan 2007 195 © Copyright Ned Mohan 2007 196 FLYBACK CONVERTERS + Vin − iL φm (t ) φm (0) + Vin − iin 0 iin + Vo − iout + Vo − (a ) + iout Vin − iout N1 N2 ∆φ p - p DTs Ts Iˆin Iin (0) 0 ( b) iin φˆ + Vo − Iˆout 0 t DTs t t Figure 8-3 Flyback converter waveforms. (c) ∆φ p − p = Figure 8-2 Buck-Boost and the Flyback converters. © Copyright Ned Mohan 2007 197 Vin V DTs = o (1 − D )Ts N1 N2 Vo N 2 D ⇒ = Vin N1 1 − D © Copyright Ned Mohan 2007 198 PSpice Modeling: C:\FirstCourse_PE_Book07\flyback.sch Example 8-1 In a Flyback converter shown in Fig. 8-2c, Vin = 48V , Vo = 5V , N1 / N 2 = 6 , and the magnetizing inductance Lm1 = 150µ H . This converter is operating in equivalent CCM with a switching frequency f s = 200 kHz and supplying an output load Po = 30W . Assuming this converter to be lossless, calculate the waveforms associated with it. From Eq. 8-8, the duty-ratio D = 0.385 , where Ts = 5µ s . The average Solution currents are I in = 0.625 A and I out = 6 A . In Fig. 8-3, the rise in current during the oninterval DTs can be calculated as V ( DTs ) Iˆin − I in (0) = in = 0.616 A . Lm1 From the waveforms of Fig. 8-3, the average input current can be calculated as follows: I in = Iˆin + I in (0) D = 0.625 A ; 2 Iˆin + I in (0) = 3.247 A From equations above, in Fig. 8-3, Iˆin = 1.93 A and I in (0) = 1.315 A . The output current N N has a peak value Iˆout = Iˆin 1 = 11.58 A and I out (0) = I in (0) 1 = 7.89 A . N2 N2 © Copyright Ned Mohan 2007 199 © Copyright Ned Mohan 2007 200 FORWARD CONVERTERS Simulation Results 12A 10A D3 + iL + Vin + - Vo i1 Vin + v1 − - N2 D2 N3 i3 - q (t ) 8A N1 q(t ) (a) iL D1 + vA − + Vo - (b) Figure 8-4 Buck and Forward converters. 6A vA 4A ( N 2 / N1 )Vin ( N 2 / N1 ) DVin 2A 0 0A 450us I(S1) 455us I(D1) 460us 465us 470us 475us 480us 485us 490us 495us 201 Ts t Figure 8-5 Forward converter operation. 500us Time © Copyright Ned Mohan 2007 DTs N Vo = 2 DVin N1 © Copyright Ned Mohan 2007 202 Example 8-2 In a Forward converter shown in Fig. 8-4b, Vin = 48V , Vo = 5V , D3 + iL + Vin + - Vo i1 Vin + v1 − - N2 N3 i3 - q (t ) N1 q(t ) (a) N1 / N 2 = 3.5 , N1 / N 3 = 1 , and the magnetizing inductance Lm1 = 150µ H . This converter iL D1 D2 + vA − is operating in equivalent CCM with a switching frequency f s = 200 kHz and supplying + an output load Po = 60W . Vo - Assume the filter inductor current iL to be ripple-free. Assuming this converter to be lossless, calculate the waveforms associated with it. (b) Solution From Eq. 8-9, the duty-ratio D = 0.365 , where Ts = 5µ s . The average currents are I in = 1.25 A and I out = 12 A . The voltage waveforms are shown in Fig. 8-7, Figure 8-4 Buck and Forward converters. where the output current reflected to the primary side is ( N 2 / N1 ) I out = 3.43 A . The peak of the magnetizing current during the on-interval DTs can be calculated as φm ∆I m = 0 Tdemag DTs t Vin ( DTs ) = 0.5 A . Lm1 During the transistor off-interval, this magnetizing current, flowing through the diode D3, decreases and comes to zero after Tdemag = DTs = 1.825µ s , as shown in Fig. 8-7. Ts Fig. 8-6 Forward converter core flux. © Copyright Ned Mohan 2007 203 © Copyright Ned Mohan 2007 204 PSpice Modeling: C:\FirstCourse_PE_Book07\forward.sch vA 0 t DTs Ts v1 48V 0 i1 3.43 A t −48V 3.93 A 0 t i3 0.5 A 0 t Tdemag Figure 8-7 Waveforms in the Forward converter of Example 8-2. © Copyright Ned Mohan 2007 205 © Copyright Ned Mohan 2007 Simulation Results 206 Two-Switch Forward Converters 5.0A 4.0A + 3.0A T1 D2 Vin iL DF − 2.0A Do D1 T2 q (t ) 1.0A Figure 8-8 Two-switch Forward converter. 0A 0s I(D_Pwr3) 2us I(D_Pwr2) 4us 6us 8us 10us 12us 14us 16us 18us 20us Time © Copyright Ned Mohan 2007 207 © Copyright Ned Mohan 2007 208 FULL-BRIDGE CONVERTERS PWM Control T1 + D1 T3 + N2 vA + Vin - v1 − T4 N1 − N2 to T1 and T2 vc Vo - T2 vr + iL to T3 and T4 vr T1 , T2 (a) D2 on Vin v1 (−Vin ) DTs vA - + - all off on © Copyright Ned Mohan 2007 + v1 - + v2 iL / 2 v A =iL0 - + v′2 + Vo - iL / 2 - Figure 8-10 Full-Bridge converter waveforms. Phase-Shift Modulated (PSM) T1 , T2 iL Vo - Ts • all off on + + N2 Vin N1 + v1 Pulse-Width Modulated (PWM), and T3 , T4 iL D1 i1 t DTs • all off (b) Figure 8-11 PWM-IC and control signals for transistors. Figure 8-9 Full-Bridge converter. 0 vc 0 (a) (b) Figure 8-12 Full-Bridge: sub-circuits. 209 © Copyright Ned Mohan 2007 210 Example 8-3 In a Full-bridge converter shown in Fig. 8-9, Vin = 48V , Vo = 5V , and N1 / N 2 = 6 . v1 0 T1 , T2 inductance of L = 0.25µ H . t DTs Ts / 2 T3 , T4 N2 Vin N1 The filter inductor has an Assuming this converter to be lossless, calculate the waveforms associated with it. Ts vA This converter is operating in CCM with a switching frequency f s = 200 kHz and supplying an output load Po = 100W . Solution VA = Vo = 2 N2 DVin N1 14. The peak-peak-ripple in the filter inductor current iL can be calculated from the t 0 From Eq. 8-11, the duty-ratio D = 0.3125 , where Ts = 5µ s . The average currents are I in = 2.083 A and I out = 20 A . The voltage waveforms are shown in Fig. 8voltage waveforms in Fig. 8-14 Figure 8-13 Full-Bridge converter waveforms. ∆I L , p − p = ( v A − Vo )( DTs ) = 18.75 A . L Therefore, iL waveform is as shown in Fig. 8-14, with a minimum of N Vo = 2 2 D Vin N1 I L , min = I out − ∆I L , p − p 2 = 10.625 A and a maximum of I L , max = I out + ∆I L , p − p 2 = 29.375 A . Taking the transformer turns-ratio into account, the primary current i1 and the input current iin ramp from 1.77 A to 4.896 A , and are zero when all the transistors are off. © Copyright Ned Mohan 2007 211 © Copyright Ned Mohan 2007 212 PSpice Modeling: C:\FirstCourse_PE_Book07\fbsmps.sch v1 48V Ts / 2 0 DTs vA 8V t VA = Vo 5V 0 iL t 29.375 A 10.625 A 0 i1 t 4.896 A 1.77 A 0 t iin 4.896 A 1.77 A 0 t Figure 8-14 Waveforms of the Full-Bridge converter of Example 8-3. © Copyright Ned Mohan 2007 213 © Copyright Ned Mohan 2007 Simulation Results 214 Half-Bridge and Push-Pull Converters 200V 100V N1 + Vin 0V − -100V Vin+ 2− Vin 2 + D1 T1 110us 115us 120us 125us 130us 135us 140us 145us 150us iL T2 + - VO - N1 − N2 + + - VO vA + vA iL D1 N2 (a ) -200V 100us 105us V(R1:2,D2:2) N2 + Vin − - T1 T2 N1 N2 D2 D2 (b) Figure 8-15 Half-Bridge and Push-Pull converters. Time © Copyright Ned Mohan 2007 215 © Copyright Ned Mohan 2007 216 BASICS OF MAGNETIC DESIGN Chapter 9 9-1 9-2 9-3 9-4 9-5 9-6 9-7 Design of High-Frequency Inductors and Transformers Introduction Basics of Magnetic Design Inductor and Transformer Construction Area-Product Method Design Example of an Inductor Design Example of a Transformer for a Forward Converter Thermal Considerations References Problems • • The peak flux density Bmax in the magnetic core to limit core losses, and The peak current density J max in the winding conductors to limit conduction losses © Copyright Ned Mohan 2007 217 218 AREA-PRODUCT METHOD INDUCTOR AND TRANSFORMER CONSTRUCTION Core Window Area Awindow Acore Acore Awindow = Awindow Acond , y = φ Acond Awindow (a) (b) Awindow = Figure 9-1 Cross-sections. © Copyright Ned Mohan 2007 219 1 kw ∑( N y y Acond , y ) I rms , y J max ∑( N I y rms , y y ) k w J max © Copyright Ned Mohan 2007 220 Core Cross-Sectional Area Acore Acore = Core Area-Product A App( == AA AAwindow ) core core window φˆ Bmax φˆ = inductor: LIˆ N Acore = LIˆ NBmax inductor: Ap = transformer: Ap = ˆ LII rms k w J max Bmax kconv ∑V y I y ,rms k w Bmax J max f s transformer: Design Procedure Based on Area-Product Ap v1 k V φˆ = conv in N1 f s Acore = inductor: 0 DTs φ kconvV y Ts (−Vin ) t φ̂ 0 N y f s Bmax LIˆ N= Bmax Acore Vin transformer: t Figure 9-2 Waveforms in a transformer for a Forward converter. © Copyright Ned Mohan 2007 221 DESIGN EXAMPLE OF AN INDUCTOR Ny = L N2 ℜg ℜg Ag µo Acore Ag = N 2 µo Acore L kconvV y Acore f s Bmax © Copyright Ned Mohan 2007 222 From the Magnetics, Inc. catalog [2], we will select a P-type material, which has the saturation flux density of 0.5T and is quite suitable for use at the switching frequency of 100kHz . A pot core 26×16, which is shown in Fig. 9-4 for a laboratory experiment, has In this example, we will discuss the design of an inductor that has an inductance L = 100 µ H . The worst-case current through the inductor is shown in Fig. 9-3, where the the core Area Acore = 93.1 mm 2 and the window Area Awindow = 39 mm 2 . Therefore, we average current I = 5.0 A , and the peak-peak ripple ∆I = 0.75 A at the switching will select this core, which has an Area-Product Ap = 93.1 × 39 = 3631mm 4 . frequency f s = 100 kHz . We will assume the following maximum values for the flux density and the current density: Bmax = 0.25 T , and J max = 6.0 A / mm 2 (for larger cores, N= this is typically in a range of 3 to 4 A / mm 2 ). The window fill factor is assumed to be k w = 0.5 . 100 µ × 5.375 23 0.25 × 93.1 × 10−6 iL Winding wire cross sectional area Acond = Irms / Jmax = 5.0/6.0 = 0.83mm2 . We will use five strands of American Wire Gauge AWG 25 wires [3], each with a cross-sectional area of 0.16mm2 , in parallel. ∆I ∆I Iˆ = I + = 5.375 A 2 I rms = I 2 + Ap = I t Figure 9-3 Inductor current waveforms. Ag = 1 ∆I 2 5.0 A 12 100 × 10−6 × 5.375 × 5 × 1012 = 3587 mm 4 0.5 × 0.25 × 6 × 106 © Copyright Ned Mohan 2007 232 × 4π × 10−7 × 93.1 × 10−6 0.62 mm 100 µ Figure 9-4 Pot core mounted on a plug-in board. 223 © Copyright Ned Mohan 2007 224 DESIGN EXAMPLE OF A TRANSFORMER FOR A FORWARD CONVERTER The required electrical specifications for the transformer in a Forward converter are as follows: f s = 100kHz and V1 = V2 = V3 = 30V . Assume the rms value of the current in each winding to be 2.5 A . We will choose the following values for this design: Bmax = 0.25T and J max = 5A/mm . 2 Ap = kconv k w f s Bmax J max k w = 0.5 ∑Vˆ I y rms , y 9-7 Designs presented here do not include eddy current losses in the windings, which can be very substantial due to proximity effects. These proximity losses in a conductor are due to the high-frequency magnetic field generated by other conductors in close proximity. To minimize these proximity losses suggests inductors with a single-layer construction. In transformers, windings can be interleaved to minimize these losses, as described in detail in [1]. Therefore, the area-product method discussed in this chapter is a good starting point, but the designs must be evaluated for temperature rise due to additional losses. kconv = 0.5 = 1800 mm 4 y For the pot core 22×13 [2], Acore = 63.9 mm2 , Awindow = 29.2 mm2 , and therefore Acond ,1 = I1,rms J max THERMAL CONSIDERATIONS Ap =1866 mm4 . 2.5 = = 0.5 mm 2 5 We will use three strands of AWG 25 wires [3], each with a cross-sectional area of 0.16mm2 , in parallel for each winding. N1 = 0.5 × 30 10 ( 63.9 × 10 ) × (100 × 103 ) × 0.25 −6 N1 = N 2 = N 3 = 10 © Copyright Ned Mohan 2007 225 © Copyright Ned Mohan 2007 226 HARD-SWITCHING IN SWITCHING POWER-POLES Vin Chapter 10 10-1 10-2 10-3 10-4 Soft-Switching In DC-DC Converters And Inverters For Induction Heating And Compact Fluorescent Lamps + + Vin − Introduction Hard-Switching In the Switching Power-Poles Soft-Switching In the Switching Power-Poles Inverters for Induction Heating and Compact Fluorescent Lamps References Problems RGG iD vDS iD 0 vDS − iD t fv tri 0 t tc , off Vin I o psw t fi trv tc , on Io Vin vDS Io Vin I o psw tc , on tc , off t (b) (a) Figure 10-1 Hard switching in a power-pole. Psw ∝ f s ( tc ( on ) + tc ( off ) ) 227 © Copyright Ned Mohan 2007 228 Synchronous Buck Converter with ZVS SOFT-SWITCHING IN SWITCHING POWER-POLES q+ - ZVS (zero voltage switching), and ZCS (zero current switching) 0 T+ iL q+ vA Vin Zero Voltage Switching (ZVS) Vin t Ts 0 0 T− q DTs q− Vo vA − Vo t IˆL iL IL 0 (a) t =0 t (b) Figure 10-3 Synchronous-rectified Buck converter. T+ (a) q+ C+ q+ (b) 0 iL t =0 Vin Figure 10-2 ZVS in a MOSFET. 1 q− T− q− 1 C− Vo 0 tdelay (a) © Copyright Ned Mohan 2007 229 (b) Figure 10-4 Synchronous-rectified Buck converter with ZVS. © Copyright Ned Mohan 2007 230 PSpice Modeling: C:\FirstCourse_PE_Book07\zvscv.sch T+ + q =0 Vin T− q− = 0 iC+ D+ + _vC+ T+ + q =0 C+ Vin iC− + vC− D _ C− IˆL − (a) T− q− IˆL D− (b) Fig. 10-5 Transition in synchronous-rectified Buck converter with ZVS. vC + + vC − = Vin C d d v + + C vC − = 0 dt C dt iC + + iC − = 0 iC + = −iC − = © Copyright Ned Mohan 2007 iC + = −iC − ⇒ IˆL 2 231 © Copyright Ned Mohan 2007 232 Simulation Results Phase-Shift Modulated (PSM) DC-DC Converter 3.0 vA 2.0 + DA + TA+ Vd + 2− ficticiousVin 0 1.0 Vd + 2− 0 A TA− DA− TB+ iAB TB− − DB+ + B − vB LlT vAB DB− iL Da+ D+b Da− b D−b vAB a Io iAB t (a) (b) -1.0 0s V(GA2) V(GA1) 5us I(L1) 10us 15us 20us 25us 30us Figure 10-6 Phase-Shift Modulated (PSM) DC-DC Converter. Time © Copyright Ned Mohan 2007 233 © Copyright Ned Mohan 2007 234 Hybrid Topology Q1 Q3 Q2 Q4 Chapter 11 Q5 + Applications of Switch-Mode Power Electronics in Motor Drives, Uninterruptible Power Supplies and Power Systems + Vin Q6 11-1 11-2 11-3 11-4 Vo − − uncontrolled full − bridge phase − modulated full − bridge Introduction Electric Motor Drives Uninterruptible Power Supplies Utility Applications References Problems Figure 10-7 A superior hybrid topology to achieve ZVS down to no load [3-5]. R. Ayyanar, N. Mohan, “Zero voltage switching DC-DC converter,” US patent 6,310,785, 2001. © Copyright Ned Mohan 2007 235 236 DC MOTORS Electric Drive stator magnets Electric Source (utility) Power Processing Unit fixed form adjustable form Motor Load rotor winding speed / position Sensors Controller Figure 11-2 Exploded view of a dc motor [Source: Electro-Craft Corporation]. input command (speed/ position) Figure 11-1 Block diagram of an electric drive system. © Copyright Ned Mohan 2007 237 © Copyright Ned Mohan 2007 238 Operating Principles of DC Machines DC-Machine Equivalent Circuit ea =k ωm va = ea + Ra i a + La E dia dt d ωm 1 = (Tem −TL ) dt J eq Tem = k ia ia = T Tem kT + Ra k T = k PPU Va E − La + − ea = k Eωm Figure 11-3 DC motor equivalent circuit. © Copyright Ned Mohan 2007 239 © Copyright Ned Mohan 2007 240 PERMANENT-MAGNET AC MACHINES Torque-Speed Characteristics Ia = Tem ( = TL ) kT φ ωm ω m, rated f ωm = Ea Va − Ra I a Va − Ra ( Tem / kT ) = = kE kE kE b − axis JJG Br (t ) ib constant at its rated value Va1 > Va2 > Va3 > Va4 Va1 = rated θm N Va ia S Va2 Va3 Va4 θ m (t ) a − axis a − axis ic ( b) c − axis (a ) 0 rated (a ) 0 Tem ωm Figure 11-5 Two-pole PMAC machine. (b) Figure 11-4 (a) Torque-Speed characteristics, and (b) Va versus ωm . © Copyright Ned Mohan 2007 241 © Copyright Ned Mohan 2007 Ia = Power Processing Utility Control input Unit Controller ia ib ic Sinusoidal PMAC Load + Position sensor kT , phase Rs ∠00 PPU θ m (t ) Va Va Ls motor Ema = k E , phaseωm ∠00 + − jωm Ls I a Ia Ema (b) − (a) Figure 11-7 Equivalent circuit diagram and the phasor diagram of PMAC (2 pole). Figure 11-6 Block diagram of a PMAC machine. © Copyright Ned Mohan 2007 Tem , phase 242 243 © Copyright Ned Mohan 2007 244 Induction Machines PMAC Torque-Speed Characteristics f1 > f 2 > f3 > f 4 ωm b − axis f1 f2 Va ib f3 2π / 3 0 ia 2π / 3 0 Tem (a) a − axis 2π / 3 f4 f = (b) ωm 2π ic Figure 11-8 Torque-speed characteristics and the voltage versus frequency in PMAC. (b ) c − axis (a ) Figure 11-9 (a) Three-phase stator; (b) squirrel-cage rotor. © Copyright Ned Mohan 2007 245 Principles of Induction Motor Operation − − − va © Copyright Ned Mohan 2007 246 Per-Phase Equivalent Circuit of Induction Machines Vc + vb vc + ib vb − + ia I mc I mb Va vc + + ic Vb (a) Vra′ = k Eω slip + − Ia − n− v + a + I ma PPU (b) Figure 11-10 Induction machine: applied voltages and magnetizing currents. R′r + Ea′ = k Eω m ∠00 − Lm Va I ma − I ma = I m ∠ − 90o , I mb = I m ∠ − 210o , and ωsyn ωsyn = 2π f slip speed © Copyright Ned Mohan 2007 o ωslip = ωsyn − ωm o I ma Ia E′a Rr′ I ra ′ 0 (a) I mc = I m ∠ − 330o 2π f = p/2 Va I′ra (b ) Va = Ema = k Eω syn ∠0 Va =Vrms ∠0 , Vb =Vrms ∠−120 , and Vc =Vrms ∠− 240 o I ra′ = I ra′ ∠00 Figure 11-11 Induction motor equivalent circuit and phasor diagram. for a p-pole machine slip frequency f slip = ωslip f ωsyn 247 © Copyright Ned Mohan 2007 248 UNINTERRUPTIBLE POWER SUPPLIES (UPS) ωm f1 > f 2 > f 3 > f 4 f1 f2 Va f3 f4 0 Tem (a) 0 (b) f = ωsyn 2π Figure 11-12 Induction motors: Torque-speed characteristics and voltage vs. frequency. © Copyright Ned Mohan 2007 249 Fig. 11-13 CBEMA curve. © Copyright Ned Mohan 2007 250 UTILITY APPLICATIONS OF SWITCH-MODE POWER ELECTRONICS Rectifier Inverter Filter Critical Load + Energy Storage i Vd Figure 11-14 Block diagram of UPS. vconv vs − Figure 11-15 Interaction of the switch-mode converter with the ac utility system. © Copyright Ned Mohan 2007 251 © Copyright Ned Mohan 2007 252 Chapter 12 I jX + Vconv Vconv + − − 12-1 12-2 12-3 12-4 12-5 12-6 12-7 12-8 12-9 Vs δ Vs jXI Re I ( b) (a ) Figure 11-16 Per-phase equivalent circuit and the phasor diagram. © Copyright Ned Mohan 2007 Synthesis of DC and Low-Frequency Sinusoidal AC Voltages for Motor Drives and UPS Introduction Bi-Directional Switching Power-Pole as the Building Block Converters for DC-Motor Drives Synthesis of Low-Frequency AC Single-Phase Inverters Three-Phase Inverters Multi-Level Inverters Converters for Bi-Directional Power Flow Matrix Converters References Problems 253 254 SWITCHING POWER-POLE AS THE BUILDING BLOCK conv1 conv2 utility Load Buck Buck Boost controller Vd Vd q + Vd + io A + + − − vo B ea Vd - - (a) q − = (1 − q ) ac motor dc motor iA A (a) vA B n vB C q =1 q =1 iL Figure 12-1 Voltage-link system. Boost q=0 q q− (b) iL = positive Vd q=0 q q− (c) iL = negative Figure 12-3 Bi-directional power flow through a switching power-pole. vC (b) Figure 12-2 Converters for dc and ac motor drives. © Copyright Ned Mohan 2007 255 © Copyright Ned Mohan 2007 256 ida + iL Vd Vd a Vd Vd q=0 q =1 − (c) q = 0 N 1: d a (a) (b) − Figure 12-5 switching-cycle averaged representation of the bi-directional power-pole. Figure 12-4 Bidirectional Switching power-pole. © Copyright Ned Mohan 2007 vaN vaN qa (b) q = 1 (a) ia + Vd + − q ida ia 257 © Copyright Ned Mohan 2007 258 Pulse-Width-Modulation (PWM) of the Bi-Directional Switching Power-Pole vcntrl ,a Vˆtri + vtri vtri 0 qa da 0 vaN 0 Vd T da s 2 Vd t − a + vaN vcntrl ,a vtri d aVd Ts 2 t ida t N qa (a) − ia ia ida + + da v aN Vd − vcntrl ,a − 1 Vˆtri (b) Figure 12-7 Switching power-pole and its duty-ratio control. Figure 12-6 Waveforms for PWM in a switching power-pole. © Copyright Ned Mohan 2007 259 © Copyright Ned Mohan 2007 260 DC-MOTOR DRIVES a + + Vh a fs 0 Vh 2 fs 3 fs (a) f1 fs 2 fs k1 f s + k2 f1 Vd 3 fs + van 4 fs 4 fs vo + − vbn − ( b) + n − − vbn + b v van = o 2 N − vbn = − Vd 2 qb − vo − n qa Figure 12-8 Harmonics in the output of a switching power-pole. + van N (a) vo 2 Vd 2 (b) Figure 12-9 Converter for dc-motor drive. f h = k1 f s ± kN 2 f1 sidebands © Copyright Ned Mohan 2007 261 ida + vo − idb ia vcntrl ib Vd 1: d a vcntrl ,a vcntrl ,b k PWM vo Figure 12-11 Gain of the converter for dc drives. − vtri 262 io id + vcntrl © Copyright Ned Mohan 2007 1/ Vˆtri 1/ Vˆtri 1: d b da db Figure 12-10 switching-cycle averaged representation of the converter for dc drives. © Copyright Ned Mohan 2007 263 © Copyright Ned Mohan 2007 264 Vˆtri vcntrl ,a id vcntrl ,b 0 t Ts / 2 ida qa , vaN 0 qb, vbN + ia − b ib vo - t + ea − Figure 12-13 Currents defined in the converter for dc-motor drives. 0 v0 io idb a Vd d aTs / 2 dc motor + t d bTs / 2 v0 0 t Figure 12-12 Switching voltage waveforms in a converter for dc drive. © Copyright Ned Mohan 2007 265 © Copyright Ned Mohan 2007 Vˆtri = 1V Example 12-3 continued vcontrol , a = 0.84V Example 12-3 + Ra vo + − (a ) + 0 La + 0 db / 2 vaN vo ,ripple ea − vcontrol , b = 0.16V io ,ripple io 266 da / 2 1 2 350V 1 0 t / Ts vbN 0 − (b) 350V t / Ts 350V vo Fig. 12-14 Superposition of dc and ripple-frequency variables. t / Ts vo = 238V t / Ts 0 vo ,ripple 0 112V t / Ts (−238)V 4.5A io io = 4 A 3.5 A d a − db = 0.34 2 0 4.5 A id t / Ts 3.5A id = 2.72 A t / Ts 0 © Copyright Ned Mohan 2007 267 © Copyright Ned Mohan 2007 Figure 12-15 Switching current waveforms in Example 12-3. 268 Single-Phase Inverters UNINTERRUPTIBLE POWER SUPPLIES (UPS) Synthesis of Low-Frequency AC id id vaN Vd 0 Vd vaN vaN 0 + 0 − vaN ωt qa qb Ts ia ia + + vo − io Critical Load ib + Vd vo − − da io Critical Load ib 1: d a 1: d b (b) ( a) Figure 12-17 Single-phase uninterruptible power supply. Figure 12-16 Waveforms of a switching power-pole to synthesize low-frequency ac. © Copyright Ned Mohan 2007 269 © Copyright Ned Mohan 2007 270 Vd vaN vo vcom = 0.5Vd vo io van 0 φ1 vbN ω1t Figure 12-19 Output voltage and current. 0 ωt Figure 12-18 Switching-cycle averaged voltages in a single-phase UPS. © Copyright Ned Mohan 2007 271 © Copyright Ned Mohan 2007 272 Three-Phase Inverters Example 12-4 Vˆtri + vcntrl ,a vcntrl ,b 0 − 0 n c qa , vaN t d aTs / 2 qa N qb Vd − qc qb, vbN 1: d a (a ) 0 v0 0 N 1: d c 1: d b (b) Figure 12-21 Three-phase converter. t d bTs / 2 v0 a b c + b Vd t Ts / 2 a t Figure 12-20 Waveforms in the UPS of Example 12-4. © Copyright Ned Mohan 2007 273 a b vbn vcn van Vd − vaN vcom n vcom vcom vcom i vbN vcN van i N vaN − + c van 274 Sine PWM Superposition - + © Copyright Ned Mohan 2007 Vd 2 n i vcom 0 vcom Figure 12-23 switching-cycle averaged voltages due to Sine-PWM. (b ) N ωt (a ) Figure 12-22 switching-cycle averaged output voltages in a three-phase converter. © Copyright Ned Mohan 2007 275 © Copyright Ned Mohan 2007 276 PSpice Modeling: C:\FirstCourse_PE_Book07\PWMinv3.sch Example 12-5 Vˆtri 0 vcntrl ,c t vaN da 0 vcntrl ,a vcntrl ,b vaN Ts 2 vbN db Ts 2 t vbN 0 t vcN 0 dc Ts 2 Ts / 2 vcN t Figure 12-24 Switching waveforms in Example 12-5. © Copyright Ned Mohan 2007 277 PSpice Modeling: C:\FirstCourse_PE_Book07\pwninv3ph_avg.sch © Copyright Ned Mohan 2007 278 Simulation Results 20A 10A 0A -10A -20A 70ms I(L3) I(L2) 75ms I(L1) 80ms 85ms 90ms 95ms 100ms Time © Copyright Ned Mohan 2007 279 © Copyright Ned Mohan 2007 280 SV-PWM SV-PWM: Sector 1 Vd vbN v aN v cN Vd Vd / 2 a c + vaN Vd Vd 2 vcN vaN (t ) − t 0 − N 1: d a (t ) (a ) 0 vcN (t ) − 1: d c (t ) (b) Figure 12-26 Waveforms in sector 1 of Fig. 12-25 t t1 + + vbN Figure 12-25 Three-phase voltages to be synthesized. © Copyright Ned Mohan 2007 281 vctrl ,d aNa Vˆ tri vaN 1 Sine-PWM 0.5 282 Square-Wave (Six-Step) Operation SV-PWM versus Sine-PWM d aN = © Copyright Ned Mohan 2007 SV-PWM 0 vbN 0 vk vctrl0.5 , com+ , SV − PWM Vd 0 0 vcN 0 vab 0 0 t 0 0 Figure 12-27 Duty-ratio d a in Sine-PWM and SV-PWM for the same phase output. Vd π 2π ωt 2π / 3 π /3 1.1Vd 5π / 3 ωt ωt 4π / 3 vab1 π 2π ωt Figure 12-28 Square-wave (six-step) waveforms. © Copyright Ned Mohan 2007 283 © Copyright Ned Mohan 2007 284 VOLTAGE-LINK STRUCTURE WITH BI-DIRECTIONAL POWER FLOW Three-Level Inverter + AC motor i A (t ) + eA (t )− va (t ) ia (t ) − + (a) + − n Vd Sa+1 C1 Vd P Rectifier Sa+2 P 0 a S b + c − a2 motoring mode regenerative braking mode vsa (t ) ia (t ) − Ls iA (t ) Leq e (t ) + A − n + (b) C2 Inverter c Sa−1 dc b a − Vd A da db C B dA dB dC ac motor − I A1 I a1 Figure 12-29 Three-level Inverters. (c ) Ls + Vsa1 + − − Va1 V An1 Leq + + EA − − sinusoidal Figure 12-30 Voltage-link structure for bi-directional power flow. © Copyright Ned Mohan 2007 285 © Copyright Ned Mohan 2007 286 Matrix Converter va ia ia va vc daA vb dbA dcA vA daB dbB dcB daC vB vC dbC vb vc (b ) Figure 12-31 Matrix Converter. vB iB vC daA daB daC dbA dbB dbC dcA dcB dcC iC ib dcC (a ) vA iA ic Figure 12-32 Matrix Converter switching-cycled averaged representation. © Copyright Ned Mohan 2007 287 © Copyright Ned Mohan 2007 288 va vA iA ia daA + Da vb vB iB daB + Da vC va D a (t ) + D b (t ) + D c (t ) iC daC + Da vb D c ( t )D a ( t )D b ( t )D c ( t )D ( t )D b ( t ) a ib 0.5 dbA + Db dbB + Db dbC + Db vc t vc (a ) ic dcA + Dc dcB + Dc ia 1.0 dcC + Dc vA iA vB iB vC iC d aA + D a + ∆ d aB + D a + ∆ d aC + D a + ∆ d bA + D b + ∆ d bB + D b + ∆ d bC + D b + ∆ d cA + D c + ∆ d cB + D c + ∆ d cC + D c + ∆ ib ic (b) Figure 12-34 Modification of common-mode offsets to provide current path. Figure 12-33 Common-mode offsets to ensure the realizable range of duty-ratios. © Copyright Ned Mohan 2007 289 © Copyright Ned Mohan 2007 Chapter 13 13-1 13-2 13-3 13-4 13-5 daA + dbA + dcA = 1 daA + dbA daA 0 qcA qbA qaA 290 Thyristor Converters Introduction Thyristors (SCRs) Single-Phase, Phase-Controlled Thyristor Converters Three-Phase, Full-Bridge Thyristor Converters Current-Link Systems References Problems Figure 12-35 Generation of switching signals. © Copyright Ned Mohan 2007 291 292 Thyristors (SCRs) + + A (a) (b) G G − P pn1 N pn2 P K vd vs (a ) A is R − vd Vd pn3 0 N α ( b) K is ωt α vs 0 ωt iG 0 Figure 13-1 Thyristors. ωt ωt = 0 Figure 13-2 A simple thyristor circuit with a resistive load. © Copyright Ned Mohan 2007 293 + vs (a ) Ls vd R id − is − vd + Vd vs 0 α (b) 0 0 is iG ωt = 0 vs 294 Single-Phase, Phase-Controlled Thyristor Converters is + © Copyright Ned Mohan 2007 α ωt Ls + 1 1 3 is + vd − 4 2 − + vd Id + ea − 3 vs − 4 2 − ωt (a) ωt (b) Figure 13-4 Full-Bridge, single-phase thyristor converter. Figure 13-3 Thyristor circuit with a resistive load and a series inductance. © Copyright Ned Mohan 2007 295 © Copyright Ned Mohan 2007 296 vd Vd 0 π − vs iG (α + π ) 1,2 0 is1 is ωt vs 3,4 Vd 1,2 ωt Id 0 ωt − Id 0 α 3, 4 Rectifier P = Vd I d = + Vd 1, 2 0 180 o 150 o 90 o α Id 3, 4 Figure 13-5 Single-phase thyristor converter waveforms. (a) Inverter P = Vd I d = − (b) Fig. 13-6 Effect of the delay angle α . vd (t ) = vs (t ) and is (t ) = I d α < ωt ≤ α + π vd (t ) = −vs (t ) and is (t ) = − I d α + π < ωt ≤ α + 2π Vd = 1 π α +π 2 4 Iˆs1 = I d ∫ Vˆ sin ωt ⋅ d (ωt ) = π Vˆ cosα α s s 1 P = Vˆs Iˆs1 cos α 2 π © Copyright Ned Mohan 2007 297 © Copyright Ned Mohan 2007 298 The Effect of Ls on Current Commutation Example 13-1 Au = 2ω Ls I d Draw the waveforms for the full-bridge thyristor converter of Fig. 13-4b if it’s operating in an inverter mode with the delay angle α equal to 150 . vd 0 Solution 1 Since α now equals 150 , in comparison to Fig. 13-5 the is waveform is 0 0 shifted by 150 with respect to vs waveform as shown in Fig. 13-7. − vs vs 0 α 2 i4 ωt α vd ωt vs 1,2 3,4 ωt is1 is Id α u −Id ωt (b) φ1 Figure 13-8 Effect of Ls on Current Commutation. Id ωt 1,2 3, 4 1,2 α+u α+u ∫ v d(ωt) = L α∫ α ωt L ωt = 0 Figure 13-7 Single-phase thyristor converter in an inverter mode with α = 1500 . © Copyright Ned Mohan 2007 iG Id − i2 −Id 0 −vs + (a) Vd is iG Vd 0 i3 0 α vd 0 4 3 i1 vs is Ls + − − vL + 299 ∆Vd = 2 π ω Ls I d © Copyright Ned Mohan 2007 s I d dis d(ωt) = ωLs ∫ dis = ωLs (2Id ) dt −Id Vd = 2 π Vs cos α − 2 π ω Ls I d 300 PSpice Modeling: C:\FirstCourse_PE_Book07\Thyrect1ph.sch Simulation Results 300 200 100 0 -100 -200 0s V(Ld:1,SCR2:A) 5ms I(Ls2)*5 10ms 15ms 20ms 25ms 30ms Time © Copyright Ned Mohan 2007 301 © Copyright Ned Mohan 2007 302 vPn van THREE-PHASE, FULL-BRIDGE THYRISTOR CONVERTERS vcn vbn Aα ωt 0 α vNn id van − + n − − vbn vcn ia van − + + 1 5 3 ia ia 1 0 P 3 Ls 5 + n vd + 4 + 2 6 − (a) 4 6 2 − Id + − 1 ib vd ωt 4 3 0 ωt 6 N ic 0 6 5 5 2 (b) ωt Figure 13-10 Waveforms with Ls = 0 . Figure 13-9 Three-phase Full-Bridge thyristor converter. Vdo = ∆Vα = © Copyright Ned Mohan 2007 1 4 303 © Copyright Ned Mohan 2007 π /6 1 3 Vˆ cos ωt ⋅ d (ωt ) = VˆLL π / 3 −π∫/ 6 LL π α 1 3 Vˆ sin ωt ⋅ d (ωt ) = VˆLL (1 − cos α ) π / 3 ∫0 LL π Aα 304 Example 13-3 Three-phase thyristor converter of Fig. 13-9b is operating in its Effect of Ls inverter mode with α = 1500 . Draw waveforms similar to Fig. 13-10 for this operating condition. van These waveforms for α = 1500 in the inverter mode are shown in Fig. 13-11. Solution + v Nn vcn van 0 vbn vcn + n vbn + ia P 4 ωt Au = 6 5 vcn vbn Ls 6 N i5 i1 0 ωt u ( b) 3 3 ωt α Figure 13-12 Commutation of current from thyristor 5 to thyristor 1. 4 0 v Pn ωt = 0 ωt 0 v Pn 0 5 1 1 ic Ls v Pn Au (a ) vPn ib vL 1 − Id ωt α van Ls + α +u ∫ α Id vL d (ωt ) = ω Ls ∫ dis = ω Ls I d ∆Vu = 0 Au 3 = ω Ls I d π /3 π ωt 0 2 2 © Copyright Ned Mohan 2007 Figure 13-11 Waveforms in the inverter mode. vPn van 305 © Copyright Ned Mohan 2007 Current-Link Systems vcn vbn 306 Au id ωt 0 + α v Nn u ia 0 AC 1 1 4 ωt − vd 2 − AC 2 Vd 1 = Vd = Vdo − ∆Vα − ∆Vu Vd 2 3 ˆ 3 VLL cos α − ω Ls I d π + Figure 13-14 Block diagramof current-link systems. Figure 13-13 Waveforms with Ls . © Copyright Ned Mohan 2007 vd1 Ld 1 4 Vd = Rd π 307 3 ˆ 3 VLL1 cos α1 − ω Ls1 I d π π 3 3 = VˆLL 2 cos α 2 − ω Ls 2 I d π © Copyright Ned Mohan 2007 Id = Vd 1 + Vd 2 Rd π 308 INTRODUCTION • Chapter 14 14-1 14-2 14-3 14-4 14-5 14-6 14-7 Utility Applications of Power Electronics Distributed Generation (DG) - Introduction Power Semiconductor Devices and Their Capabilities Categorizing Power Electronic Systems Distributed Generation (DG) Applications Power Electronic Loads Power Quality Solutions Transmission and Distribution (T&D) Applications References • Power Electronic Loads - Adjustable Speed Drives • Power Quality Solutions - • Problems Dual Feeders Uninterruptible Power Supplies Dynamic Voltage Restorers Transmission and Distribution (T&D) - © Copyright Ned Mohan 2007 Renewable Resources (Wind, Photovoltaic, etc.) Fuel Cells and Micro-Turbines Storage - Batteries, Super-conducting Magnetic Storage, Flywheels High Voltage DC (HVDC) and HVDC-Light Flexible AC Transmission (FACTS) Shunt Compensation Series Compensation Static Phase Angle Control and Unified Power Flow Controllers 309 POWER SEMICONDUCTOR DEVICES AND THEIR CAPABILITIES 310 CATEGORIZING POWER ELECTRONIC SYSTEMS Thyristor IGCT IGBT (a) MOSFET 106 IGCT Device current [A] Power (VA) 108 Thyristor Solid-State Switches IGBT 104 102 MOSFET 101 102 103 104 Switching Frequency (Hz) 104 Traction 103 Automotive Lighting 100 (b) 101 Figure 14-1 Power semiconductor devices. 102 103 104 Device blocking voltage [V] (a) © Copyright Ned Mohan 2007 Motor Drive Power 102 Supply 101 HVDC FACTS 311 © Copyright Ned Mohan 2007 (b) 312 Converters as an Interface Solid-State Switches Converter Source Load Controller Figure 14-3 Back-to-back thyristors to act as a solid-state switch. Figure 14-4 Power electronics interface. © Copyright Ned Mohan 2007 313 Voltage-Link Systems © Copyright Ned Mohan 2007 314 DISTRIBUTED GENERATION (DG) APPLICATIONS + AC1 − AC2 Fig. 14-5 Block diagram of the voltage-link systems. Current-Link Systems Figure 14-7 Distributed utility structure of tomorrow [source: ABB]. AC1 AC2 Figure 14-6 Block diagram of the current-link systems. © Copyright Ned Mohan 2007 315 © Copyright Ned Mohan 2007 316 Wind-Electric Systems Wound rotor Induction Generator AC Wind Turbine DC DC Generator-side Converter AC Grid-side Converter Figure 14-8 Doubly-fed induction generators for wind-electric systems. 317 Figure 14-9 Wind-resource map of the United States [source: www.nrel.gov]. © Copyright Ned Mohan 2007 Photovoltaic (PV) Systems Isolated DC-DC Converter 318 Fuel Cell Systems PWM Converter Maximum Theoretical Voltage Open 1.4 Circuit Voltage E= 1.2 - Utility 1φ Cell Voltage ( VC in Volts ) Max. Powerpoint Tracker Figure 14-10 Photovoltaic systems. Activation Losses - ∆gƒ - 1200 2F - 1000 1- Ohmic 0.8 - - 800 Losses - 600 0.6 - 0.4 - Cell Power PC= VC x i Mass Transport Losses - 400 - 200 0.2 - 0 -| 0 Cell Power ( PC in mW ) © Copyright Ned Mohan 2007 | 500 | | 1000 1500 Current Density ( i in mA/cm2 ) | -0 2000 Figure 14-12 Fuel cell v-i relationship and cell power [source: www.NETL.DOE.gov]. Figure 14-11 A rooftop PV system [source: www.NREL.gov]. © Copyright Ned Mohan 2007 319 © Copyright Ned Mohan 2007 320 Energy Storage Systems AC Switch-mode Converter Utility DC DC Flywheel POWER ELECTRONIC LOADS AC Machine-side Converter Motor Grid-side Converter Rectifier Figure 14-13 Flywheel storage system. Controller Figure 14-14 Adjustable-speed drive. Micro-Turbines © Copyright Ned Mohan 2007 321 322 TRANSMISSION AND DISTRIBUTION (T&D) APPLICATIONS POWER QUALITY SOLUTIONS Dual Feeders © Copyright Ned Mohan 2007 High Voltage DC (HVDC) Transmission Feeder 1 Load AC1 AC2 Feeder 2 Figure 14-15 Dual-feeders. Uninterruptible Power Supplies Rectifier Inverter Critical Load Filter Energy Storage Figure 14-16 Uninterruptible power supplies. Dynamic Voltage Restorers − vinj + + vs − Power Electronic Interface Load Figure 14-17 Dynamic voltage restorers. © Copyright Ned Mohan 2007 323 © Copyright Ned Mohan 2007 324 HVDC Transmission System using Voltage-Link IGBT-based Converters + − AC1 Flexible AC Transmission Systems (FACTS) AC2 Figure 14-20 Block diagram HVDC transmission using a voltage-link-system. E2∠−δ E∠ 1 0 jX AC1 AC2 Figure 14-22 Power flow on a transmission line. P= © Copyright Ned Mohan 2007 325 Shunt-Connected Devices to Control the Bus Voltage Magnitude E1 E2 sin δ X © Copyright Ned Mohan 2007 326 Series-Connected Devices to Control the Effective Series Reactance jX Utility STATCOM (a ) (b) (c ) Figure 14-23 Shunt-connected devices for voltage control. (a ) ( b) © Copyright Ned Mohan 2007 327 © Copyright Ned Mohan 2007 328 Unified Power Flow Controller (UPFC) 1. controlling the voltage magnitude E 2. changing the line reactance X, and/or 3. changing the power angle δ . E1 + E3 = E2 sub-station E1 I - E3 + E2 E2 1 2 E1 Shunt converter E3 (b) Series converter P2,Q2 Figure 14-26 UPFC combines many functions [source: Siemens]. P1,Q1 (a) Figure 14-25 UPFC. P1 = 3Re( E3 I * ) P2 = P1 Q1 = 3Im( E3 I * ) Q2 ≠ Q1 © Copyright Ned Mohan 2007 329 © Copyright Ned Mohan 2007 330