9/23/14 -FM Global and NFPA 13 Requirements -FM Approvals Certification Process and Listings Presented by Richard Dunne & Gary Keith To receive credit for this seminar, you must 1) sign in on Sign-In sheet, 2) attend seminar in its entirety, and 3) submit a completed evaluation form. 2 Paper-Lite In an effort to be environmentally responsible and to increase the quality and timeliness of training resources, AFSA is reducing the amount of paper used at our conventions. The handout file for this seminar can be downloaded at: www.firesprinkler.org/convention 3 Instructor ¡ Gary Keith: Vice President, Engineering Standards Manager ¡ Responsible for the development of all FM Global Data Sheets. ¡ FM Global: 1980-1995 ¡ Field Engineer to Operations Manager ¡ NFPA: 1995-2013 ¡ Vice President, Field Operations ¡ gary.keith@fmglobal.com ¡ 781-255-4710 1 9/23/14 4 Instructor ¡ Richard Dunne: As Manager, Fire Protection Group within FM Approvals LLC, Rick is responsible for managing the product testing and certification of equipment for use in fire protection systems and has been with the company since 2005. He holds a bachelor’s degree in metallurgical and materials engineering from Lehigh University, Bethlehem, PA, USA, and has a master’s of business administration from Babson College, Wellesley, MA, USA. ¡ richard.dunne@fmapprovals.com ¡ 401-567-5701 DISCLAIMER This seminar and its content is not a formal interpretation issued pursuant to NFPA regulations. Any opinion expressed is the personal opinion of the author and presenter and does not necessarily present the official position of the NFPA and its Technical Committees. 5 First Installation Guidelines - 1891 2 9/23/14 Early Design Guidelines Pipe Schedule Systems Pipe schedule was categorized based on occupancy hazard as either: – Light Hazard – Ordinary Hazard – Extra Hazard Early Design Guidelines Pipe Schedule Systems Changes in Industrial Practices Circa 1940 - 1950: – Steel construction for buildings (collapse) – Invention of forklift truck (higher storage) – Change from wood, metal and glass materials to plastic materials (higher heat release fires) 3 9/23/14 Warehouses Fires – 1970’s &1980’s FM Global Innovation in 1950’s K5.6 Upright Standard Spray Sprinkler FM Global Innovation in 1950’s Density over Demand Area Concept 4 9/23/14 FM Global created Data Sheet 2-8N in 1971, which was based on the 1971 version of NFPA 13 In 2004, FM Global updated the last version of Data Sheet 2-8N, which was based on the 1996 version of NFPA 13 If we fast forward to 2010, a new edition of NFPA 13 replaced the 2007 edition 5 9/23/14 At the same time, FM Global released new or revised versions of data sheets including: At the same time, FM Global released new or revised versions of data sheets including: Let’s take a look at some of the differences between NFPA 13 and FM Global Data Sheets 2-0 and 8-9 6 9/23/14 Comparison of FM Global - NFPA 13 § Sprinkler Listings NFPA 13: Categorizes sprinklers based on their assumed performance: • Control Mode Density Area (CMDA) • Control Mode Specific Application (CMSA) • Suppression Mode (ESFR) Data Sheets 2-0 and 8-9: Categorizes sprinklers based on their intended use: • Non-Storage • Storage • Special Protection Comparison of FM Global - NFPA 13 § Sprinkler Listings We have tests where: Control Mode sprinklers can suppress fires Suppression Mode sprinklers only control fires Sprinklers don’t always perform according to their assumed performance Comparison of FM Global - NFPA 13 System Area Limitations ¡ NFPA 13: Section 8.2.1 Established by system sizes when using the pipe schedule method ¡ Data Sheet 2-0: Section 2.4.1.6 • Hydraulics of sprinkler system, and • Water flow alarm received within 60 seconds Basically allows the user to follow the sprinkler system area limitations outlined by their local codes. 7 9/23/14 Comparison of FM Global - NFPA 13 § Suppression Mode Sprinkler Obstructions NFPA 13: Obstructions are qualified as either: Data Sheet 2-0: Obstructions are qualified as either: • At or near ceiling • Isolated below sprinklers • Continuous below sprinklers • Obstructions to umbrella discharge pattern, or • Obstructions to inner core discharge pattern Comparison of FM Global - NFPA 13 Umbrella Pattern Inner Core Comparison of FM Global - NFPA 13 § Sprinkler Deflector Orientation NFPA 13: Deflectors of sprinklers shall be aligned parallel to ceilings, roofs or the incline of stairs Data Sheet 2-0: Deflectors of sprinklers should be aligned parallel to the floor unless the ceiling angle is 5° or less 8 9/23/14 Comparison of FM Global - NFPA 13 § Commodity Class Tables NFPA 13: Data Sheet 8-9: Protection tables are available for the following commodities: • Class I • Class II • Class III • Class IV • Cartoned unexpanded plastics • Cartoned expanded plastics • Uncartoned unexpanded plastics • Uncartoned expanded plastics Protection tables are available for the following commodity groupings: • Class I, II and III • Class IV and cartoned unexpanded plastics • Cartoned expanded plastics • Uncartoned unexpanded plastics • Uncartoned expanded plastics Comparison of FM Global - NFPA 13 § Allowable K-Factor of Ceiling Sprinklers NFPA 13: Sprinklers at ceiling level can be: • K5.6 (K80) if required density is 0.20 gpm/ft² (8 mm/min) or less • K8.0 (K115) if required density is 0.34 gpm/ft² (14 mm/min) or less • K11.2 (K160) or larger if required density is greater than 0.34 gpm/ft² (14 mm/min) Data Sheet 8-9: Sprinklers at ceiling level should be: • K11.2 (K160) or larger Testing has shown K5.6 (K80) and K8.0 (K115) sprinklers aren’t efficient at ceiling level for the protection of storage hazards Comparison of FM Global - NFPA 13 § Protection Parameters NFPA 13: Sprinkler protection designs for a given commodity hazard and storage arrangement are based on: § Storage Height, and § Ceiling Height Data Sheet 8-9: Sprinkler protection designs for a given commodity hazard and storage arrangement are based on: § Ceiling Height only 9 9/23/14 Comparison of FM Global - NFPA 13 § Density vs. Pressure Designs NFPA 13: Sprinkler protection designs for storage can be based on density, which allows the design pressure to be lower than what was tested in the labs Data Sheet 8-9: Sprinkler protection designs for storage are based on design pressures that match what they were tested to in the labs Comparison of FM Global - NFPA 13 § Designs Based on Sprinkler Attributes By the mid-2000’s, it was becoming apparent that the results of full-scale fire tests were being impacted by key attributes of the sprinkler at ceiling level. Key attributes include: K Factor K 25.2 (K360) K 5.6 (K80) 10 9/23/14 Orientation Pendent Upright Response Time Index QR SR SRQR Temperature Rating 160°F (70°C) 280°F (140°C) 11 9/23/14 Comparison of FM Global - NFPA 13 § In-Rack Sprinkler Arrangements NFPA 13: In-rack sprinkler installations incorporate vertical and horizontal stagger arrangements Data Sheet 8-9: In-rack sprinkler installations do not incorporate vertical or horizontal stagger arrangements Comparison of FM Global - NFPA 13 § In-Rack Sprinkler Locations NFPA 13: In-rack sprinklers need to be located: § At the intersection of the longitudinal and transverse flues Data Sheet 8-9: In-rack sprinklers need to be located: § Within 3 in. (75 mm) horizontally of the flue space intersection they are intended to protect, and § Not located directly behind any rack uprights when IRAS are located in the longitudinal flue space only Thank You! Next: FM Approvals 12 9/23/14 37 Process for Obtaining FM Approval ¡ FM Approvals: ¡ Wholly owned subsidiary of FM Global (commercial & industrial property insurance company) ¡ Established in 1897 ¡ “specialty” product testing and certification organization ¡ Unique focus on products/services that support property loss prevention 38 Process for Obtaining FM Approval ¡ The Process…. ¡ relatively simple ¡ 5-step process 39 Process for Obtaining FM Approval ¡ Step 1: Manufacturer Request ¡ MFGer submits letter/fax/email requesting possible FM Approval for product or assembly ¡ Also provides scope of work, model numbers, technical info and specifications, facility location(s), and applicable sales literature 13 9/23/14 40 Process for Obtaining FM Approval ¡ Step 2: Proposal Issue and Manufacturer Authorization ¡ FM Approvals develops and sends Proposal letter with: • scope of work • cost estimates • schedule • required tests • sample requirements ¡ “Master Agreement” (1-time contractual agreement/terms and conditions) also provided 41 Process for Obtaining FM Approval ¡ Step 2: Proposal Issue and Manufacturer Authorization ¡ MFGer then Authorizes Proposal in writing ¡ Submits all requested material and info outlined within Proposal 42 Process for Obtaining FM Approval ¡ Step 3: Review, Testing, and First Audit ¡ Drawings/Specifications reviewed ¡ Testing scheduled & conducted ¡ First/Surveillance Audit conducted at customer facility (if new customer, or new MFGing facility) 14 9/23/14 43 Process for Obtaining FM Approval ¡ Step 4: Report, FM APPROVED Mark, and Listing ¡ Once testing completed (successfully), Approval Report developed/finalized ¡ Sent to customer ¡ Samples retained/archived, returned to customer, or disposed of; per customer request ¡ Approval is effective as of date of report ¡ MFGer may label product as FM Approved ¡ Product is listed in on-line Approval Guide 44 Process for Obtaining FM Approval ¡ Step 5: Follow-Up Audits ¡ MFGer facility audits are required to maintain FM Approved status ¡ Generally Quarterly… 45 Process for Obtaining FM Approval 15 9/23/14 FM Approvals - Approval Guide Listings 46 *On-Line since 2008 *Over 60,000 Approved Products Listed *Over 70,000 worldwide registrants *Free Access *Updated weekly… 47 FM Approvals - Approval Guide Listings To access: www.approvalguide.com FM Approvals - Approval Guide Listings 48 Once registered (1-time only), simple log-in: 16 9/23/14 FM Approvals - Approval Guide Listings 49 FM Approvals - Approval Guide Listings 50 Search via “Content Trees” FM Approvals - Approval Guide Listings 51 Search via “Content Trees” 17 9/23/14 FM Approvals - Approval Guide Listings 52 Search by “Country” FM Approvals - Approval Guide Listings 53 Search by “Certification Type” FM Approvals - Approval Guide Listings 54 Keyword Search 18 9/23/14 55 FM Approvals - Approval Guide Listings ¡ Search Capabilities Include: ¡ Division (Content Trees) ¡ Certification-Type ¡ Country ¡ Keyword Searches (Text/Company/Product) ¡ Access Links to MFGer’s websites FM Approvals - Approval Guide Listings 56 FM Approvals - Approval Guide Listings 57 19 9/23/14 CONCLUSION 58 ¡ Questions & Answers ¡ Evaluations: Paper or Mobile Device ¡ Attendee ID#: 5-digit number located on your badge ¡ Paper: SEMINAR ID# 00467 ¡ Mobile Device: ¡ Use Guidebook App to submit evaluation, or ¡ QR Scan application on your mobile device to scan the QR code (below right) before leaving. ¡ To receive credit for this seminar, make sure you’ve signed the Sign-In sheet and completed a course evaluation (paper or mobile device). SEMINAR ID# 00467 ¡ Handouts: www.firesprinkler.org/convention 20